CN115490243B - Short b-axis HZSM-5 zeolite molecular sieve and preparation method and application thereof - Google Patents

Short b-axis HZSM-5 zeolite molecular sieve and preparation method and application thereof Download PDF

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CN115490243B
CN115490243B CN202211179273.8A CN202211179273A CN115490243B CN 115490243 B CN115490243 B CN 115490243B CN 202211179273 A CN202211179273 A CN 202211179273A CN 115490243 B CN115490243 B CN 115490243B
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康金灿
施雅婷
刘志铭
张庆红
王野
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Xiamen University
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Abstract

A short b-axis HZSM-5 zeolite molecular sieve is in the shape of pompon, the thickness of b-axis is 80-400 nm, and the relative thickness ratio of b-axis and c-axis is 0.03-0.1. The synthesis method comprises the following steps: preparing Silicalite-1 seed crystal suspension; preparing a precursor liquid; xerogel; carrying out hydrothermal crystallization; and preparing H-shaped ZSM-5 to obtain the short b-axis HZSM 5 zeolite molecular sieve. The short b-axis HZSM-5 zeolite molecular sieve and the metal oxide are compounded in a mass ratio of 2:1, and are applied to the reaction of preparing aromatic hydrocarbon from synthetic gas, and carbon monoxide and hydrogen are used as reaction raw materials to realize the aromatic hydrocarbon selectivity higher than 80%, and the light aromatic hydrocarbon accounts for more than 70%. The catalyst has the advantages of simple preparation process, good repeatability, easy scale-up production, low price, good performance and wide industrial application prospect.

Description

Short b-axis HZSM-5 zeolite molecular sieve and preparation method and application thereof
Technical Field
The invention relates to the field of catalytic materials, in particular to a short b-axis HZSM-5 zeolite molecular sieve, a preparation method thereof and application thereof in preparing aromatic hydrocarbon from synthetic gas.
Background
Zeolite molecular sieve is an inorganic solid with porous, regular and specific pore structure, and its pore size is generallyThe ZSM-5 zeolite molecular sieve is one of the most common zeolite molecular sieves, has excellent ion exchange and separation adsorption performance, and has excellent shape-selective catalytic performance due to a unique cross pore structure, adjustable acidity and hydrothermal stability, and is widely applied to the fields of petrochemical industry, coal chemical industry, fine chemical industry, environmental protection and the like. In recent years, ZSM-5 zeolite molecular sieves are widely used in catalytic reactions such as aromatic hydrocarbon production from methanol, aromatic hydrocarbon production from synthesis gas and carbon dioxide conversion.
The traditional ZSM-5 zeolite molecular sieve is in micron level, has long micropore channels, and limits the diffusion efficiency of reactant and product molecules in a pore structure. As in the synthesis gas to aromatics, the long channels of ZSM-5 zeolite molecular sieves result in heavy hydrocarbons that are difficult to diffuse out of the micropores of the zeolite. In addition, these hydrocarbons undergo further polymerization reactions within the long microporous channels of conventional ZSM-5, eventually depositing coke to plug the microporous channels, resulting in deactivation of the zeolite. Therefore, the morphology and the channel length of the ZSM-5 molecular sieve need to be designed and changed, side reactions are reduced, and the selectivity and the stability of the product are improved. ZSM-5 molecular sieves are known to have a unique framework structure in which two sets of 10-membered ring channels intersect, one set being Z-shaped channels parallel to the a-axis and one set being linear channels parallel to the b-axis. It is generally believed that the diffusion rate of molecules of a substance in a linear channel is faster than in a zigzag channel. Therefore, the design purpose can be achieved by shortening the length of the b axis. CN110467198A discloses a preparation method of hierarchical pore ZSM-5 nano aggregate microsphere, but it needs a large amount of template agent, and also needs to use biological alcohol as molecular sieve template agent or double solvent to regulate and control molecular sieve size, which does not conform to the concept of sustainable development. CN113072079a discloses a synthesis method of a twist strong acid ZSM-5 zeolite containing mesoporous structure assembled by nano square conical particles, which only needs to use a small amount of small molecular template agent and does not need to be prepared by a traditional hydrothermal method, but has the problems of high price of introducing high molecular template agent, difficult accurate control of synthesized molecular sieve acidity, and the like. CN113184875a discloses a method for preparing a full-silica short b-axis ZSM-5 zeolite molecular sieve, which inhibits the growth of b-axis by adding urea, and compared with aluminosilicate zeolite, silicate zeolite has higher thermal stability and hydrophobicity. The lack of aluminum-related acid centers also inhibits side reactions, such as coking, but the introduction of urea during its synthesis is prone to environmental problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides the HZSM-5 molecular sieve with the characteristic of short b axis and a preparation method thereof, wherein the short b axis HZSM-5 zeolite molecular sieve is in a pompon flower shape, the thickness of the b axis is 80-400 nm, and the relative thickness ratio of the b axis to the c axis is 0.03-0.1. The short b-axis HZSM-5 zeolite molecular sieve and Zr-Zn metal oxide are ground and mixed to be applied to the synthesis gas to prepare aromatic hydrocarbon, so that the aromatic hydrocarbon selectivity is improved.
The preparation method of the short b-axis HZSM-5 zeolite molecular sieve comprises the following steps:
1) Preparation of Silicalite-1 seed suspension: weighing and putting the metered tetraethyl orthosilicate, tetrapropylammonium hydroxide and pure water into a beaker, and stirring at the temperature of 30-50 ℃ to form a uniform solution; and then placing the solution into a polytetrafluoroethylene liner, and loading the solution into a high-pressure stainless steel water heating reaction kettle. And (3) placing the high-pressure reaction kettle in a baking oven with the temperature of 50-100 ℃ for constant-temperature aging for 6-96 hours to obtain Silicalite-1 seed crystal suspension.
2) Preparing a precursor liquid: weighing a metered amount of alkali and aluminum sources, putting the alkali and aluminum sources into a beaker, adding a template agent, pure water and Silicalite-1 seed crystal suspension, and stirring for 1-2 h at room temperature to fully dissolve the mixture to obtain a solution I. And then dissolving the silicon source in pure water to obtain a diluted silicon solution, namely solution II. And adding the solution II into the solution I, and stirring and mixing to obtain the precursor solution.
3) Preparation of xerogel: and (2) placing the precursor liquid obtained in the step (2) into a glass reactor, stirring for 1-2 h at 20-45 ℃, heating to 70-90 ℃ and continuously stirring for 1-2 h. And then press-filtering for 1-2 times by a membrane press filter to obtain a xerogel product.
4) And (3) hydrothermal crystallization: placing the xerogel obtained in the step 3) into a polytetrafluoroethylene beaker, and then placing the polytetrafluoroethylene beaker into a high-pressure stainless steel water thermal reaction kettle filled with a small amount of pure water for sealing. Placing the high-pressure reaction kettle in a homogeneous reactor at 100-180 ℃ for standing and crystallizing for 6-60 h.
5) Preparation of Na-type ZSM-5: taking out the precipitate after the crystallization in the step 4), filtering to be neutral, drying in an oven at 70-120 ℃ for 3-8 h, and then placing the precipitate in a muffle furnace for roasting at 400-600 ℃ for 4-8 h to obtain the Na-type ZSM-5 molecular sieve.
6) Preparing H-type ZSM-5: after roasting, the obtained Na-type ZSM-5 zeolite molecular sieve is placed in an ammonium chloride solution with the concentration of 1mol/L, stirred in a water bath with the temperature of 80-90 ℃ and subjected to ammonium exchange for 2-3 hours. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 400-600 ℃, and the roasting time is 4-8 hours, so that the H-type ZSM-5 molecular sieve is obtained.
In the invention, the mol ratio of tetraethyl orthosilicate, tetrapropylammonium hydroxide and pure water added into the Silicalite-1 seed crystal suspension in the step 1) is 1 (0.3-0.5) and 8-50.
In the invention, the mol ratio of alkali, template agent, aluminum source and pure water in the precursor liquid in the step 2) is (0.13-0.65): (0.5-1): (0.0033-0.02): (15-50); in the silicon source water solution, the mol ratio of the silicon source to the pure water is 1 (15-50); the mass ratio of the silicon source to the Silicalite-1 seed crystal suspension in the step 1) is 5-50 wt%.
In the invention, the silicon source in the step 2) is at least one of silica sol, sodium silicate and tetraethyl orthosilicate; the alkali is at least one of sodium hydroxide, sodium bicarbonate and sodium carbonate; the template agent is a dual-template agent, wherein one of the template agent is ammonium fluoride, hydrofluoric acid or sodium fluoride, the other template agent is tetrapropylammonium bromide, and the ratio of the template agent to the tetrapropylammonium bromide is (0.5-1): 1; the aluminum source is at least one of sodium aluminate, aluminum isopropoxide, aluminum sulfate and aluminum nitrate.
The application of the short b-axis HZSM-5 molecular sieve in the field of preparing aromatic hydrocarbon by a one-step method of synthesis gas is characterized in that Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve are selected according to the weight ratio of 1:2, are placed in a mortar for grinding and mixing for 5-10 min, and are subjected to granulating and molding by a 40-60-mesh sieve, so that a composite catalyst is obtained; 0.5g of complexThe catalyst is placed in a fixed bed reactor to carry out the reaction for preparing aromatic hydrocarbon by synthesis gas, the reaction condition is that the reaction pressure is 40-50 bar, the reaction temperature is 410 ℃, and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 1000-50000 mL h -1 g -1
Compared with the prior art, the invention has the following remarkable effects:
1. the short b-axis HZSM-5 molecular sieve has a short b-axis, the thickness of the b-axis is 80-400 nm, the relative thickness ratio of the b-axis to the c-axis is 0.03-0.1, the length distribution is uniform, and the molecular sieve presents a unique petal-shaped shape of the pompon;
2. in the preparation process, two template agents of tetrapropylammonium bromide and ammonium fluoride are adopted, so that the molecular sieve can be restrained from growing along the b-axis direction, and is induced to generate a lamellar structure, and then a cross floss ball flower shape is formed;
3. the short b-axis HZSM-5 molecular sieve and Zr-Zn metal oxide are ground and mixed to be applied to preparing aromatic hydrocarbon from synthetic gas, and the molecular sieve has the unique morphology of a shorter b-axis, so that the mass transfer of reactants and products is facilitated, the further aromatization of the light aromatic hydrocarbon of the products is inhibited, the catalyst has better catalytic performance, the aromatic hydrocarbon selectivity is higher than 80%, and the light aromatic hydrocarbon accounts for more than 70%;
4. the template agent, the silicon source and other reagents used by the short b-axis HZSM-5 molecular sieve are low in price, low in cost, simple in preparation process, high in repeatability and easy to carry out large-scale production.
Drawings
FIG. 1 is XRD patterns of the products of example 1, comparative example 1 and comparative example 2;
FIG. 2 is a scanning electron microscope image of the product of example 1;
FIG. 3 is a scanning electron microscope image of the product of comparative example 1;
FIG. 4 is a scanning electron microscope image of the product of comparative example 2.
Detailed Description
For a further understanding of the present invention, preferred embodiments of the invention are described below in conjunction with the examples, but it should be understood that these descriptions are merely intended to illustrate further features and advantages of the invention, and are not limiting of the claims of the invention.
Example 1
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 12 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.031g sodium aluminate were weighed into a 200mL beaker, then 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 0.78g Silicalite-1 seed crystal suspension were added and stirred at room temperature for 1h to dissolve thoroughly to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-200 (5 wt% Si-12H), was obtained.
As shown in FIG. 1, the prepared product exhibited an XRD diffraction peak of ZSM-5 (labeled sbx-H-ZSM-5-200 (5 wt% Si-12H)), indicating successful synthesis of a ZSM-5 zeolite molecular sieve. As shown in FIG. 2, which is an SEM image of the obtained product, it can be clearly observed from the image that the b-axis length of the synthesized H-ZSM-5 molecular sieve material is about 80nm, wherein the b/c relative length is about 0.068, and the whole product has the shape of a pompon.
Putting Zr-Zn metal oxide and short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Example 2
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 12 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.123g sodium aluminate were weighed into a 200mL beaker, followed by addition of 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 0.78g Silicalite-1 seed crystal suspension and stirring at room temperature for 1h to allow sufficient dissolution to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-50 (5 wt% Si-12H), was obtained.
Putting Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Example 3
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 12 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.061g sodium aluminate were weighed into a 200mL beaker, then 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 0.78g Silicalite-1 seed crystal suspension were added and stirred at room temperature for 1h to dissolve thoroughly to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-100 (5 wt% Si-12H), was obtained.
Putting Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Example 4
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 12 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.041g sodium aluminate were weighed into a 200mL beaker, followed by the addition of 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 0.78g Silicalite-1 seed crystal suspension and stirring at room temperature for 1h to allow sufficient dissolution to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-150 (5 wt% Si-12H), was obtained.
Putting Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Example 5
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 12 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.021g sodium aluminate were weighed into a 200mL beaker, then 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 0.78g Silicalite-1 seed crystal suspension were added and stirred at room temperature for 1h to dissolve thoroughly to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-300 (5 wt% Si-12H), was obtained.
Putting Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Example 6
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 12 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.031g sodium aluminate were weighed into a 200mL beaker, then 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 3.12g Silicalite-1 seed crystal suspension were added and stirred at room temperature for 1h to dissolve thoroughly to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-200 (20 wt% Si-12H), was obtained.
Putting Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Example 7
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 60 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.031g sodium aluminate were weighed into a 200mL beaker, then 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 0.78g Silicalite-1 seed crystal suspension were added and stirred at room temperature for 1h to dissolve thoroughly to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-200 (5 wt% Si-60H), was obtained.
Putting Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Example 8
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 60 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.031g sodium aluminate were weighed into a 200mL beaker, then 19.97g tetrapropylammonium bromide (TPABr), 1.389g ammonium fluoride, 20mL pure water, 3.12g Silicalite-1 seed crystal suspension were added and stirred at room temperature for 1h to dissolve thoroughly to give solution I. 15g of silica sol (30 wt%) was dissolved in 30g of pure water to obtain a solution II, and the solution I was added to the solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. The ammonium exchange step was repeated 3 times. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. After calcination, a short b-axis HZSM-5 zeolite molecular sieve in the form of a pompon flower, labeled sbx-H-ZSM-5-200 (20 wt% Si-60H), was obtained.
Putting Zr-Zn metal oxide and the short b-axis HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure is 50bar, and the reaction temperature is 410 DEG C,H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Comparative example 1
HZSM-5 molecular sieve of Shanghai Fuxu molecular sieve Co., ltd was purchased as the molecular sieve. As shown in FIG. 1, the commercial product exhibited XRD diffraction peaks for ZSM-5 (labeled C-H-ZSM-5-200). As shown in fig. 3, which is an SEM scanning electron microscope image of the commercial product, the molecular sieve can be clearly observed to be in a cluster shape and an irregular block shape.
Putting Zr-Zn metal oxide and the commercial HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Comparative example 2
50g of tetraethyl orthosilicate, 30g of pure water, 43.75g of tetrapropylammonium hydroxide (40 wt% aqueous solution) were added to a 200mL beaker, and stirred at 35 ℃ for 2 hours and then heated to 45 ℃ and stirred for 1 hour to make it a uniform solution; the solution is placed in a polytetrafluoroethylene liner and is filled into a high-pressure stainless steel water heating reaction kettle. Placing the high-pressure reaction kettle in a 70 ℃ oven for constant-temperature crystallization for 60 hours; the resulting suspension after crystallization was collected directly and used as a Silicalite-1 seed suspension.
0.75g sodium hydroxide, 0.031g sodium aluminate were weighed into a 200mL beaker, followed by the addition of 19.97g tetrapropylammonium bromide, 20mL pure water, 3.12g Silicalite-1 seed suspension and stirring at room temperature for 1h to allow sufficient dissolution to give solution I. 15g of silica sol (30 wt%) is dissolved in 30g of deionized water to obtain solution II, and solution I is added into solution II to obtain a precursor solution. And (3) placing the precursor liquid into a glass reactor, stirring for 1h at 35 ℃, heating to 80 ℃ and stirring for 1h, and then performing filter pressing for 1 time by a membrane filter press to obtain a xerogel product. The obtained xerogel was placed in a polytetrafluoroethylene beaker, and then placed in a high-pressure stainless steel hot reaction kettle filled with 50mL of pure water for sealing. And placing the high-pressure reaction kettle in a 180 ℃ homogeneous reactor, standing and crystallizing for 12 hours. Taking out the precipitate after crystallization, filtering to neutrality, and roasting in a muffle furnace at 600 ℃ for 8h. After the completion of the calcination, the obtained Na-type ZSM-5 zeolite molecular sieve was placed in a 1mol/L ammonium chloride solution, and stirred in a water bath at 80℃for 3 hours in a ratio of 1.0g of ZSM-5 zeolite molecular sieve to 50mL of ammonium chloride solution. And after the ammonium exchange is finished, filtering, washing and placing the mixture in a muffle furnace for roasting, wherein the roasting temperature is 550 ℃, and the roasting time is 4 hours. The ammonium exchange step was repeated 3 times. The flaky HZSM-5 zeolite molecular sieve is obtained after roasting.
As shown in FIG. 1, the prepared product shows XRD diffraction peaks of ZSM-5 (marked as H-ZSM-5-200), which indicates that the ZSM-5 zeolite molecular sieve is successfully synthesized. As shown in FIG. 4, the SEM image of the obtained product shows clearly that the synthesized H-ZSM-5 molecular sieve material is in a flake form.
Putting Zr-Zn metal oxide and the HZSM-5 zeolite molecular sieve in a weight ratio of 1:2 into a mortar for grinding and mixing for 5min, and then sieving with a 40-60 mesh sieve for granulating and forming to obtain a composite catalyst; taking 0.5g of composite catalyst to carry out reaction evaluation of preparing aromatic hydrocarbon from synthesis gas in a fixed bed reactor, wherein the reaction conditions are as follows: the reaction pressure was 50bar, the reaction temperature was 410℃and H 2 The volume ratio of the catalyst to CO is 2:1, and the space velocity of the reaction gas is 3000mL h -1 g -1 . The results of the performance evaluation are shown in Table 1.
Table 1 evaluation results of aromatic hydrocarbon production Performance from Synthesis gas in examples 1 to 8 and comparative examples 1 to 2
In the preparation process, two template agents of tetrapropylammonium bromide and ammonium fluoride are adopted, so that the molecular sieve can be restrained from growing along the b-axis direction, and is induced to generate a lamellar structure, and then a cross floss ball flower shape is formed; in comparative example 2, only one template agent tetrapropylammonium bromide was used, and the formed structure did not show a cross-pompon pattern; the short b-axis HZSM-5 molecular sieve and Zr-Zn metal oxide are ground and mixed to be applied to the preparation of aromatic hydrocarbon from synthetic gas, so that the mass transfer of reactants and products is facilitated, the further aromatization of the light aromatic hydrocarbon of the products is inhibited, the catalyst has better catalytic performance, the aromatic hydrocarbon selectivity is higher than 80%, and the light aromatic hydrocarbon accounts for more than 70%.

Claims (8)

1. A short b-axis HZSM-5 zeolite molecular sieve, characterized by: the short b-axis HZSM-5 zeolite molecular sieve is in a floss ball flower shape, the thickness of the b-axis is 80-400 nm, and the relative thickness ratio of the b-axis to the c-axis is 0.03-0.1;
the preparation method of the short b-axis HZSM-5 zeolite molecular sieve comprises the following steps:
1) Preparation of Silicalite-1 seed suspension: tetraethyl orthosilicate, tetrapropylammonium hydroxide and pure water are mixed and stirred, and then placed in a high-pressure reaction kettle for constant-temperature aging;
2) Preparing a precursor liquid: weighing a metered amount of alkali and aluminum source in a container, then adding a template agent, pure water and Silicalite-1 seed crystal suspension, finally adding a silicon source aqueous solution, and stirring and mixing to obtain a precursor solution; wherein the molar ratio of the alkali to the template agent to the aluminum source to the pure water is (0.13-0.65): (0.5-1): (0.0033-0.02): (15-50); in the silicon source water solution, the molar ratio of the silicon source to the pure water is 1 (15-50); the mass ratio of the silicon source to the Silicalite-1 seed crystal suspension is 5-wt wt% -50 wt%; the template agent is a dual-template agent, wherein one of the template agent is ammonium fluoride, hydrofluoric acid or sodium fluoride, the other template agent is tetrapropylammonium bromide, and the ratio of the template agent to the tetrapropylammonium bromide is (0.5-1) 1;
3) Preparation of xerogel: heating and stirring the precursor liquid obtained in the step 2), and then carrying out filter pressing through a membrane filter press to obtain a xerogel product;
4) And (3) hydrothermal crystallization: placing the xerogel obtained in the step 3) into a high-pressure reaction kettle containing a small amount of pure water for standing and crystallization;
5) Preparation of Na-type ZSM-5: filtering the crystallized product of the step 4) to be neutral, drying and roasting to obtain Na-type ZSM-5;
6) Preparing H-type ZSM-5: and placing the Na-type ZSM-5 in an ammonium chloride solution, stirring under water bath to perform ammonium exchange, and then performing suction filtration, washing and roasting to obtain the H-type ZSM-5.
2. A short b-axis HZSM-5 zeolite molecular sieve as set forth in claim 1, further characterized in that: in the step 1), the mol ratio of tetraethyl orthosilicate, tetrapropylammonium hydroxide and pure water is 1 (0.3-0.5) to 8-50; the constant temperature aging condition is 50-100 ℃, 6-96 h.
3. A short b-axis HZSM-5 zeolite molecular sieve as set forth in claim 1, further characterized in that: in the step 2), the silicon source is at least one of silica sol, sodium silicate and tetraethyl orthosilicate; the aluminum source is at least one of sodium aluminate, aluminum isopropoxide, aluminum sulfate and aluminum nitrate; the alkali is at least one of sodium hydroxide, sodium bicarbonate and sodium carbonate.
4. A short b-axis HZSM-5 zeolite molecular sieve as set forth in claim 1, characterized in that in step 3), the conditions of heating and stirring are: firstly stirring for 1-2 hours at 20-45 ℃, then heating to 70-90 ℃ and continuing stirring for 1-2 hours; in the step 4), the conditions of standing and crystallization are as follows: and standing and crystallizing for 6-60 h in a homogeneous reactor at the temperature of 100-180 ℃.
5. A short b-axis HZSM-5 zeolite molecular sieve as set forth in claim 1, further characterized in that: in the step 5) and the step 6), the roasting temperature is 400-600 ℃ and the time is 4-8 hours; in the step 6), the water bath temperature is 80-90 ℃.
6. The use of a short b-axis HZSM-5 zeolite molecular sieve as claimed in any one of claims 1-5, characterized in that: is used for preparing aromatic hydrocarbon by a one-step method of synthesis gas.
7. The use according to claim 6, wherein: grinding and mixing Zr-Zn metal oxide and short b-axis HZSM-5 zeolite molecular sieve, granulating and forming, and then placing in a fixed bed reactor for reaction of preparing aromatic hydrocarbon from synthetic gas.
8. The use according to claim 7, wherein: the weight ratio of Zr-Zn metal oxide to short b axis HZSM-5 zeolite molecular sieve is 1:2; the reaction conditions for preparing aromatic hydrocarbon from the synthesis gas are as follows: the pressure is 20-60 bar, the temperature is 350-450 ℃, and H 2 The volume ratio of the catalyst to CO is (0.5-3) 1, and the space velocity of the reaction gas is 1000-50000 mL h -1 g -1
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