CN115490132A - Prefabricated component hoist device - Google Patents
Prefabricated component hoist device Download PDFInfo
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- CN115490132A CN115490132A CN202211284827.0A CN202211284827A CN115490132A CN 115490132 A CN115490132 A CN 115490132A CN 202211284827 A CN202211284827 A CN 202211284827A CN 115490132 A CN115490132 A CN 115490132A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/12—Slings comprising chains, wires, ropes, or bands; Nets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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Abstract
本申请涉及一种预制构件吊具装置,涉及吊装设备技术领域,其包括安装横梁和纠偏横梁,所述安装横梁位于纠偏横梁上方,安装横梁上可拆卸连接有至少两个安装扣,至少两个安装扣对称设置,纠偏横梁与安装横梁之间连接有连接钢索,纠偏横梁的两端分别设置有水平传感器和纠偏件,纠偏件包括调节驱动和配重件,调节驱动与配重件连接,调节驱动用于带动配重件沿纠偏横梁水平滑动,纠偏横梁一侧设有控制器,所述控制器与水平传感器及调节驱动均为电连接。本申请具有便于对预制件进行矫正纠偏的效果。
The application relates to a prefabricated component hanger device, which relates to the technical field of hoisting equipment, which includes a mounting beam and a deviation-correcting beam. The mounting beam is located above the deviation-correcting beam. The installation buckle is symmetrically arranged, and the connecting steel cable is connected between the deviation correction beam and the installation beam. The two ends of the deviation correction beam are respectively equipped with level sensors and deviation correction parts. The deviation correction part includes an adjustment drive and a counterweight. The adjusting drive is used to drive the counterweight to slide horizontally along the deviation correcting beam, and a controller is provided on one side of the deviation correcting beam, and the controller is electrically connected to the level sensor and the adjusting drive. The application has the effect of facilitating correction and deviation correction of prefabricated parts.
Description
技术领域technical field
本申请涉及吊装设备技术领域,尤其是涉及一种预制构件吊具装置。The present application relates to the technical field of hoisting equipment, in particular to a prefabricated component hoisting device.
背景技术Background technique
随着建筑业的迅速发展,预制装配式施工在建筑施工领域得到广泛推广,施工中对大型构件的起重吊装需求也日益增加。With the rapid development of the construction industry, prefabricated construction has been widely promoted in the field of construction, and the demand for lifting and hoisting of large components during construction is also increasing.
相关技术中,起重预制构件时,多采单机起吊或双机起吊,在对预制构件绑扎后,进行垂直起吊,之后,可能需更换吊具或改变吊具的位置,然后使用旋转法、滑行法、递送法等施工方法将预制构件安装到位。In related technologies, when lifting prefabricated components, single-machine or double-machine lifting is often adopted. After the prefabricated components are bound, vertical lifting is carried out. After that, it may be necessary to replace the spreader or change the position of the spreader, and then use the rotation method, slide The prefabricated components are installed in place by construction methods such as method and delivery method.
针对上述中的相关技术,发明人认为在起吊预制件的过程中可能会产生预制件倾斜的问题,预制件倾斜后一般通常采用人工矫正,较为不便。In view of the above-mentioned related technologies, the inventor believes that the prefabricated part may be tilted during the process of lifting the prefabricated part. After the prefabricated part is tilted, it is generally corrected manually, which is inconvenient.
发明内容Contents of the invention
为了便于对预制件进行矫正纠偏,本申请提供一种预制构件吊具装置。In order to facilitate the rectification and deviation correction of prefabricated components, the present application provides a prefabricated component hanger device.
本申请提供的一种预制构件吊具装置采用如下的技术方案:A prefabricated component hanger device provided by this application adopts the following technical scheme:
一种预制构件吊具装置,包括安装横梁和纠偏横梁,所述安装横梁位于纠偏横梁上方,安装横梁上可拆卸连接有至少两个安装扣,至少两个安装扣对称设置,纠偏横梁与安装横梁之间连接有连接钢索,纠偏横梁的两端分别设置有水平传感器和纠偏件,水平传感器用于测量安装横梁的水平度,纠偏件包括调节驱动和配重件,调节驱动与配重件连接,调节驱动用于带动配重件沿纠偏横梁水平滑动,纠偏横梁一侧设有控制器,所述控制器与水平传感器及调节驱动均为电连接。A prefabricated component hanger device, comprising a mounting beam and a deviation correcting beam, the installation beam is located above the deviation correcting beam, at least two installation buckles are detachably connected to the installation beam, and the at least two installation buckles are arranged symmetrically, the deviation correcting beam and the installation beam A connecting cable is connected between them, and the two ends of the correction beam are respectively provided with level sensors and correction parts. The level sensor is used to measure the levelness of the installation beam. The adjusting drive is used to drive the counterweight to slide horizontally along the deviation correcting beam, and a controller is provided on one side of the deviation correcting beam, and the controller is electrically connected to the level sensor and the adjusting drive.
通过采用上述技术方案,起吊机与安装扣连接,对安装横梁进行起吊,起吊预制件时将预制件固定在纠偏横梁下方,当预制件产生倾斜时,水平传感器将信号发送至控制件内,控制件控制调节驱动带动配重件沿纠偏横梁滑动,使配重件靠近或远离预制件,直至纠偏横梁为水平状态,便于对预制件进行矫正纠偏。By adopting the above technical scheme, the hoist is connected with the installation buckle to lift the installation beam. When lifting the prefabricated part, the prefabricated part is fixed under the deviation correction beam. When the prefabricated part tilts, the level sensor sends a signal to the control part to control The part control and adjustment drive drives the counterweight to slide along the deviation correcting beam, so that the counterweight is close to or away from the prefabricated part until the deviation correcting beam is in a horizontal state, which is convenient for correcting the deviation of the prefabricated part.
可选的,所述安装横梁上设有多个限位环,每两个所述限位环为一组,形成安装槽,安装扣能够置于任一安装槽内。Optionally, a plurality of limit rings are provided on the installation beam, and every two limit rings form a set of installation grooves, and the installation buckle can be placed in any installation groove.
通过采用上述技术方案,对预制件进行吊装时,能够根据预制件的大小选择对应的安装槽固定安装扣,预制件较大时,两个安装扣之间的距离较大,以此提高预制件的稳定性。By adopting the above technical solution, when hoisting the prefabricated part, the corresponding installation groove can be selected according to the size of the prefabricated part to fix the installation buckle. stability.
可选的,每个所述安装扣均沿其水平方向对称设置有两个吊耳。Optionally, each of the mounting buckles is symmetrically provided with two lifting lugs along its horizontal direction.
通过采用上述技术方案,位于水平方向上方的吊耳用于与起吊机上的绳索进行连接,位于水平方向下方的吊耳用于与连接钢索连接。By adopting the above technical solution, the lifting lugs located above the horizontal direction are used to connect with the ropes on the hoist, and the lifting lugs located below the horizontal direction are used to connect with the connecting steel cables.
可选的,所述调节驱动包括驱动轮、驱动电机和连接杆;驱动轮与纠偏横梁远离安装横梁的一端转动连接;驱动电机与驱动轮连接,用于带动驱动轮转动;驱动轮的偏心处设有滑柱,连接杆靠近驱动轮的一端开设有滑动槽,滑柱位于滑动槽内且能够沿滑动槽的垂直方向滑动,连接杆远离滑动槽的一端与纠偏横梁滑动连接。Optionally, the adjustment drive includes a driving wheel, a driving motor and a connecting rod; the driving wheel is rotationally connected with the end of the deviation correcting beam away from the installation beam; the driving motor is connected with the driving wheel to drive the driving wheel to rotate; the eccentric part of the driving wheel A sliding column is provided, and a sliding groove is provided at one end of the connecting rod close to the driving wheel. The sliding column is located in the sliding groove and can slide along the vertical direction of the sliding groove.
通过采用上述技术方案,纠偏时,启动驱动电机,驱动电机带动驱动轮转动,驱动轮转动时带动滑柱转动,滑柱转动时沿连接杆的垂直方向滑动,滑柱滑动时带动连接杆往复运动,从而对配重件与预制板之间的距离进行调整。By adopting the above technical solution, when correcting the deviation, start the driving motor, the driving motor drives the driving wheel to rotate, the driving wheel rotates to drive the sliding column to rotate, the sliding column slides along the vertical direction of the connecting rod when rotating, and the sliding column drives the connecting rod to reciprocate , so as to adjust the distance between the counterweight and the prefabricated slab.
可选的,所述纠偏横梁靠近连接杆的位置设有承接板,承接板的顶部开设有承接槽,连接杆位于承接槽内且能够沿承接槽滑动。Optionally, a receiving plate is provided near the connecting rod of the deviation-correcting beam, and a receiving groove is opened on the top of the receiving plate, and the connecting rod is located in the receiving groove and can slide along the receiving groove.
通过采用上述技术方案,承接板对连接杆进行支撑和限位,当滑柱带动连接杆进行往复运动时,连接杆在承接槽内进行滑动。By adopting the above technical solution, the receiving plate supports and limits the connecting rod, and when the sliding column drives the connecting rod to reciprocate, the connecting rod slides in the receiving groove.
可选的,所述配重件与连接杆远离驱动轮的一端可拆卸连接。Optionally, the counterweight is detachably connected to the end of the connecting rod away from the driving wheel.
通过采用上述技术方案,便于更换配重件。By adopting the above technical solution, it is convenient to replace the counterweight.
可选的,所述安装横梁的两端均可拆卸连接有加长吊杆。Optionally, both ends of the installation beam can be detachably connected with extended suspension rods.
通过采用上述技术方案,预制件较大时,在安装横梁两端加装加长吊杆,提高安装横梁的适用性。By adopting the above-mentioned technical scheme, when the prefabricated part is relatively large, lengthening suspenders are installed at both ends of the installation beam to improve the applicability of the installation beam.
可选的,所述安装横梁中空设置,安装横梁内插接有加固杆,加固杆上设有加固螺栓。Optionally, the installation beam is hollow, and a reinforcement rod is inserted into the installation beam, and reinforcement bolts are arranged on the reinforcement rod.
通过采用上述技术方案,加固杆提高加长吊杆与安装横梁之间的稳定性。By adopting the above technical solution, the reinforcing rod improves the stability between the extended suspender and the installation beam.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.通过设置纠偏横梁以及在纠偏横梁上设置水平传感器及纠偏件,水平传感器检测到纠偏横梁倾斜后,将信号传输至控制器内,随后控制器控制纠偏件对纠偏横梁进行调平,从而便于对预制件进行矫正纠偏。1. By setting the deviation-correcting beam and setting the level sensor and the deviation-correcting parts on the deviation-correcting beam, after the level sensor detects the deviation of the deviation-correcting beam, it transmits the signal to the controller, and then the controller controls the deviation-correcting parts to level the deviation-correcting beam, so as to facilitate Correction and deviation correction of prefabricated parts.
2.通过设置控制器将水平传感器与调节驱动电连接,使控制器能够根据水平传感器的信号对调节驱动进行驱动,调节驱动带动配重件对纠偏横梁进行调平,方便快捷。2. The level sensor is electrically connected to the adjustment drive by setting the controller, so that the controller can drive the adjustment drive according to the signal of the level sensor, and the adjustment drive drives the counterweight to level the deviation-correcting beam, which is convenient and quick.
附图说明Description of drawings
图1是本申请实施例的一种预制构件吊具装置的结构示意图。Fig. 1 is a schematic structural view of a prefabricated component hanger device according to an embodiment of the present application.
图2是本申请实施例的一种预制构件吊具装置的局部结构示意图。Fig. 2 is a partial structural schematic diagram of a prefabricated component hanger device according to an embodiment of the present application.
图3是本申请实施例的一种预制构件吊具装置的部分立体剖视图。Fig. 3 is a partial perspective sectional view of a prefabricated component hanger device according to an embodiment of the present application.
图4是图1中A部分的放大图。Fig. 4 is an enlarged view of part A in Fig. 1 .
附图标记说明:1、安装横梁;11、限位环;12、安装槽;13、安装扣;14、吊耳; 2、纠偏横梁;21、承接板;22、承接槽;3、连接钢索;4、水平传感器;5、纠偏件;51、调节驱动;511、驱动轮;512、滑柱;513、驱动电机;514、连接杆;515、滑动槽;516、放置箱;52、配重件;6、控制器;7、加长吊杆;71、加固杆;72、加固螺栓;73、安装框。Explanation of reference signs: 1. Installation beam; 11. Limiting ring; 12. Installation groove; 13. Installation buckle; 14. Lifting lug; 2. Correction beam; Cable; 4. Level sensor; 5. Correcting parts; 51. Regulating drive; 511. Driving wheel; 512. Sliding column; 513. Driving motor; 514. Connecting rod; Heavy piece; 6. Controller; 7. Extended suspender; 71. Reinforcement rod; 72. Reinforcement bolt; 73. Installation frame.
具体实施方式detailed description
以下结合附图1-4对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-4.
本申请实施例公开一种预制构件吊具装置,参照图1,其包括安装横梁1和纠偏横梁2,安装横梁1位于纠偏横梁2上方,安装横梁1与纠偏横梁2之间连接有连接钢索3,安装横梁1与起吊机连接;安装横梁1上可拆卸连接有至少两个安装扣13,至少两个安装扣13对称设置在安装横梁1的两端,纠偏横梁2的两端分别设置有水平传感器4和纠偏件5,水平传感器4用于测量安装横梁1的水平度,纠偏件5包括调节驱动51和配重件52,调节驱动51与配重件52连接,调节驱动51用于带动配重件52沿纠偏横梁2水平滑动,纠偏横梁2一侧设有控制器6,控制器6为plc控制器6,控制器6与水平传感器4及调节驱动51均为电连接。The embodiment of the present application discloses a prefabricated component hanger device, referring to Figure 1, which includes a mounting beam 1 and a deviation correcting beam 2, the installation beam 1 is located above the deviation correcting beam 2, and a connecting steel cable is connected between the installation beam 1 and the deviation correcting beam 2 3. The installation beam 1 is connected to the hoist; the installation beam 1 is detachably connected with at least two installation buckles 13, at least two installation buckles 13 are symmetrically arranged at both ends of the installation beam 1, and the two ends of the deviation correction beam 2 are respectively provided with The level sensor 4 and the correcting part 5, the level sensor 4 is used to measure the levelness of the installation beam 1, the correcting part 5 includes an
其中,参照图2和图3,安装横梁1上间隔焊接有多个限位环11,每两个限位环11为一组,形成安装槽12,安装槽12等间距间隔设于安装横梁1上,安装扣13能够置于任一安装槽12内进行扣合,安装扣13为两个对称设置的“Ω”状扣合件,安装扣13也通过螺栓固定连接在安装横梁1上。每个安装扣13均沿其水平方向对称焊接有两个吊耳14,位于水平方向上方的吊耳14用于与起吊机上的绳索进行连接,位于水平方向下方的吊耳14用于与连接钢索3连接。安装横梁1的两端均可拆卸连接有加长吊杆7,加长吊杆7能够通过螺栓与安装横梁1可拆卸连接,也能够在加长吊杆7靠近安装横梁1的一端设置外螺纹,使用螺纹连接将加长吊杆7安装在安装横梁1上,对安装横梁1进行加上,本实施例中为在安装横梁1的两端焊接安装框73,加长吊杆7一端也焊接安装框73,通过螺栓对加长吊杆7上的安装框73和安装横梁1上的安装框73进行锁紧固定。安装横梁1为中空设置,安装横梁1内插接有加固杆71,加固杆71上设有加固螺栓72,加固螺栓72为外六角螺栓,加固螺栓72贯穿加长吊杆7与加固杆71螺纹连接,安装横梁1两端安装有加长吊杆7后,使用加固杆71对安装横梁1进行加固,提高安装横梁1的强度。Wherein, referring to Fig. 2 and Fig. 3, a plurality of spacer rings 11 are welded at intervals on the installation beam 1, and every two spacer rings 11 form a group to form
上述中的吊具装置在对预制件进行起吊安装时,根据预制件的大小选择对应的安装槽12固定安装扣13,预制件较大时,两个安装扣13之间的距离则较大,反之则相反;起吊机与安装扣13上方的吊耳14进行连接,起吊机对安装横梁1进行起吊,连接钢索3与安装扣13下方的吊耳14进行连接,连接钢索3穿过安装口下方的吊耳14与纠偏横梁2连接,预制件通过钢索固定在纠偏横梁2下方,对预制件进行固定后,起吊预制件,起吊时预制件固定在纠偏横梁2下方,由于起吊过程中会产生摆动,预制件可能会产生倾斜,当预制件产生倾斜时,水平传感器4将信号发送至控制件内,控制件控制调节驱动51带动配重件52沿纠偏横梁2滑动,使配重件52靠近或远离预制件,直至纠偏横梁2为水平状态,便于对预制件进行矫正纠偏。When lifting and installing the prefabricated part, the above-mentioned sling device selects the
进一步地,参照图3和图4,调节驱动51包括驱动轮511、驱动电机513和连接杆514;驱动轮511与纠偏横梁2远离安装横梁1的一端转动连接,驱动轮511通过转轴转动连接在安装横梁1的侧壁上;驱动电机513为伺服电机,驱动电机513的输出端贯穿驱动轮511与驱动轮511键连接,驱动电机513转动时带动驱动轮511转动;驱动轮511的偏心处也通过转轴转动连接有滑柱512,滑柱512为圆柱状,连接杆514靠近驱动轮511的一端沿连接杆514的高度方向开设有滑动槽515,滑柱512位于滑动槽515内且能够沿滑动槽515的垂直方向滑动,连接杆514与纠偏横梁2滑动连接。纠偏横梁2靠近连接杆514的位置焊接有承接板21,承接板21的顶部开设有承接槽22,承接板21整体呈“L”形,连接杆514位于承接槽22内且能够沿承接槽22滑动。配重件52与连接杆514远离滑动槽515的一端可拆卸连接,配重件52可以通过螺栓与连接杆514固定,也可以在连接杆514远离滑动槽515一端焊接有放置箱516,配重件52放置在放置箱516内,本实施例中连接杆514远离滑动槽515的一端焊接有放置箱516,配重件52位于放置箱516内。Further, referring to Fig. 3 and Fig. 4, the adjustment driving 51 includes a
本申请实施例一种预制构件吊具装置的实施原理为:将预制件通过固定在纠偏横梁2下方时,使用起吊机对安装横梁1进行起吊,起吊过程中,水平传感器4对纠偏横梁2的水平度进行检测,检测到纠偏横梁2倾斜时,预制件则产生倾斜,水平传感器4将信号传输至控制器6内,控制器6控制驱动电机513带动驱动轮511进行转动,使驱动轮511上的滑柱512对连接杆514进行拉回或者推动,从而对纠偏横梁2进行纠偏,从而便于对预制件进行矫正纠偏。The implementation principle of a prefabricated member hanger device in the embodiment of the present application is: when the prefabricated part is passed and fixed under the deviation correcting beam 2, the installation beam 1 is lifted by a hoist. The levelness is detected, and when the deviation of the correction beam 2 is detected, the prefabricated part is inclined, and the level sensor 4 transmits the signal to the controller 6, and the controller 6 controls the driving
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the present application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape and principle of the application should be covered by the protection scope of the application. Inside.
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Application publication date: 20221220 |
