CN1154886A - Method for improving surface of aluminium pouring belt and device thereof - Google Patents
Method for improving surface of aluminium pouring belt and device thereof Download PDFInfo
- Publication number
- CN1154886A CN1154886A CN 96112000 CN96112000A CN1154886A CN 1154886 A CN1154886 A CN 1154886A CN 96112000 CN96112000 CN 96112000 CN 96112000 A CN96112000 A CN 96112000A CN 1154886 A CN1154886 A CN 1154886A
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- casting
- spalling
- band
- top layer
- water
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Abstract
The method for improving the surface of aluminium strip produced in continuous casting installations. The said strip and rolling machine for rolling its thickness is in one row and at its front, characterised by the fact that after solidification of the strip it is subjected to repetitive bending in both directions. As a result the surface layer of the strip is broken up, so that after removal of this layer the strip surface is smoothed. Also claimed is an appts. for implementation of this method.
Description
The present invention relates to a kind of method and apparatus that is used for improving the aluminum or aluminum alloy belt surface of making at Strip casting equipment, described with best be used for that band is rolled thin milling train and be arranged in a row and be positioned at its front.
Aluminium casting is being made the ingot casting band or watered in the process of casting, the cast article surface texture is a unsolved so far problem.In casting process, because the cohesion of different time interior formed cooling formation from the teeth outwards alloying element, this cohesion is reinforced by the embedding of the residue of covering slag used in die.So the top layer that generates has the deformation characteristic that obviously is different from base-material and does not have elasticity usually basically.This will cause particle detachment occurring when being out of shape for the first time, and these casts will be pressed into and be rolled into the surface of material by the roll of milling train, thereby obviously damage the surface texture of band.
For avoiding this situation, method known and commonly used is with milling machine ingot conditioning surface, until obtaining unified structure and smooth surface before deformation process.Similar method, the surface of promptly removing band with cylindrical milling cutter are also arranged during for cast system band.A kind of like this defective when carrying out surperficial milling, the band that the method for watering is made is arranged especially, promptly compare desire and remove layer this can make production capacity and resultant equipment economic benefit obviously reduce for the loss part that accounted for significant proportion with relative less tape thickness, so cause with production cost increase substantially.
Remove the effort of layer thickness and still do not have the result so far for reducing desire, must remove than for the desired big bed thickness of the reason of technical elements because consider the out-of-flatness of band cross section.In addition, when very thin top layer is arranged, can not form correct smear metal and milling cutter and also always stop up.At last, the guide roller in milling attachment necessity can form the heat loss that the operation of rolling is had adverse effect in band.
Based on the problems referred to above of the prior art and shortcoming, the object of the present invention is to provide a kind of be used to improve make by aluminium and aluminium alloy, the method and apparatus on the surface of the band of producing in strip casting apparatus utilizes this method and apparatus to remove a small amount of top layer under the situation of above-mentioned defective economically overcoming.
The method according to this invention so solves above-mentioned purpose, in order to make band top layer spalling, after the cross section sclerosis of watering casting from its longitudinal axis make its on both direction through repeatedly alternating bending, make the superficial layer spalling thus and the removing of the superficial layer of spalling made smooth surface through following.By utilizing the action direction opposite curvature process of being advised to carry out the crisp top layer spalling that mechanism makes the band both sides on the casting top layer, with the abrasion device it is removed at last watering.
The present invention also provides a kind of device that is used to implement said method, sclerosis water casting (3) after leaving apparatus for pouring through repeatedly turn to round staggering mutually, water the adjustable buckling roller of casting (3) (4) relatively and be directed, be used for mechanically or device (5) that the top layer of spalling is removed on hydraulic machinery ground is arranged at the back of buckling roller (4).If another suggestion according to the present invention is provided with a buckling roller that is heated to the band temperature, just then can not produce temperature loss in band according to process of the present invention.
To be used to remove the device that waters casting spalling top layer and be designed to the brush that corrasion is rotated, the height of its rotating speed and relative belt surface is adjustable.This brush preferably can be along the top layer of rotating and mechanically removing spalling with band side in the opposite direction.
In another kind of modification, will be used to remove the device that waters casting spalling top layer and be designed to charge into hot water or vapours, adjustable drive nozzle, the material removal that utilizes this nozzle can will become flexible from the surface of band economically equally according to of the present invention.Utilization preheats medium can reduce thermal losses in the band.
In a kind of favourable structure of the present invention, be provided with one and be used to adjust the self-checking device that desire is removed skin depth, in this device, make cast carrying material constant, cast tape thickness and tape running speed be for providing parameter, and in wherein passing to corresponding driving device or valve again according to the signal of the rotating speed high-pressure medium pressure of the insert depth of measured surface quality formation buckling roller and/or brush and with it.
At last, in the favourable modification of another kind of the present invention, the device that buckling roller and being used for is removed the top layer is arranged on the housing of a sealing, and removed skin-material is received in this housing and can be used further to water in the melting process of casting.
Compared with prior art has a series of advantage according to apparatus and method of the present invention.At first given prominence to the economy of method, this is because the material of removing from belt surface seldom and with the actual bed thickness that will remove adapts.This will obviously reduce in the prior art owing to remove the material consumption that thick layer of material produced, thereby make this efficiency of equipment be able to obvious raising.Next is the cooling that the device being used for removing the top layer having avoided being bound in the prior art run into waters casting, and in addition, the quality of belt surface is corresponding with desired quality in the operation of rolling.Whole device simple in structure and very effectively and by making the economy of this equipment further improve again to the utilizing again of surfacing of being removed.
The adjusting device that is used in suggestion also can make this equipment be able to automation, carries out the optimization of processing procedure therefrom according to used adjusting device.
Represented among the figure that embodiments of the invention also will be described below.Wherein:
Fig. 1 represents to have abrasion and cleans the diagrammatic side view according to device of the present invention of washing quiet surface with water;
Fig. 2 is a kind of modification that has high pressure nozzle.
Be used to produce the casting groove (Gie β bad) of the apparatus for pouring of pouring into a mould aluminium strip among Fig. 1 with 1 expression roughly, this casting groove is made by aluminum or aluminum alloy, and the cast aluminium strip is then made in die 2.After cast aluminium strip sclerosis, make it between buckling roller 4, stand repeatedly alternating bending in order to make the belt surface spalling, such insert depth of regulating these buckling rollers that can be shown in double-head arrow.And then to make band pass rotating speed adjustable and and take away between counter-rotational brush 6 such these brushes 6 height of band relatively of regulating that also can be shown in double-head arrow for buckling roller 4.Make owing to buckle the bending of between buckling roller 4 alternation the crisp top layer spalling of watering casting 3 and come off, just it can be swept the top layer that device 5 removes spalling thereby brush 6 like this.Like this, watering casting 3 just enters milling train 8 and is rolled thin at this with clean even curface.
With spalling and be collected in the housing 7 of closed container by the spalling top layer of cleaning auto levelizer 5 and import in the case 9, these materials are delivered in the melt process process of watering casting gone thus.
In a adjusting device, the alloy b of tape thickness a band and the speed of service c of band are adjusted to sizing with 12 expressions.Surface quality g according to device 5 exits that record, in adjusting device 12, set up and be used to adjust buckling roller 4, brush 6 and the words that are necessary also comprise signal d, e, the f of the speed of brush, and these signals are admitted in the corresponding device thereof in order to regulate buckling roller 4, brush 6 and the driving to brushing.This adjusting device 12 makes this equipment be able to automation, thereby, can obtain good at place, the end of the device be located at housing 7 according to the present invention in and water the surface quality of casting 3 uniformly.
A device 5 has been represented on conversion ground among Fig. 2, and this device has the high pressure nozzle 10 of spray vapours and sloughs superficial layer, and these nozzles are adjusted pressure by corresponding pipeline by 11 and tilted to point to belt surface, work to remove the top layer of spalling.
Claims (8)
1. be used for improving the aluminium of producing at cast belting Lu that presents oneself before (a monarch) and close the method on the surface of gold ribbon, described band with band is rolled thin milling train and is arranged in a row and is positioned at its front, it is characterized in that, in order to make band top layer spalling, after the cross section sclerosis of watering casting from its longitudinal axis make its on both direction through repeatedly alternating bending, make the superficial layer spalling thus and the removing of the superficial layer of spalling made smooth surface through following.
2. be used for implementing according to the method for claim 1 and be used to improve the device on the surface of the aluminum or aluminum alloy band of producing at the cast belting, described band with it is rolled thin milling train and is arranged in a row and is positioned at its front, it is characterized in that, apparatus for pouring (1 is being left in the casting (3) of watering of sclerosis, 2) afterwards through repeatedly turn to round stagger mutually, water the adjustable buckling roller of casting (3) (4) relatively and be directed, be used for mechanically or after device (5) that the top layer of spalling is removed on hydraulic machinery ground is arranged at bending roll.
3. device as claimed in claim 2 is characterized in that, buckling roller (4) can be heated to the temperature of band.
4. device as claimed in claim 3 is characterized in that, induction or gas combustion apparatus is set in order to buckling roller (4) is heated.
5. as the described device of claim 1 to 4, it is characterized in that the device (5) that will be used for removing the top layer of spalling water casting (3) is arranged to the brush (6) that corrasion is rotated, the rotating speed of brush and/or relatively belt surface highly be adjustable.
6. as the described device of claim 1 to 4, it is characterized in that, be used for removing water casting (3) the device on spalling top layer (5) have the adjustable high pressure nozzle (10) that is filled with hot water or vapours.
7. as the described device of claim 1 to 6, it is characterized in that, one is used to adjust the automatic regulating apparatus (12) that desire is removed skin depth, in this adjusting device, measure the cast tape thickness, water the material constant of casting (3) and tape running speed for providing capacity, and be formed for the pressure of the signal of rotating speed of buckling roller (4) insert depth and/or brush or high-pressure medium according to measured surface quality and it is sent in corresponding driving device or the valve again.
8. as the described device of claim 1 to 7, it is characterized in that, buckling roller (4) and the device (5) that is used for removing the top layer are located at the housing (7) of sealing, and the skin-material of spalling is received (9) in this housing and can be used further to water the melt process of casting (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 96112000 CN1154886A (en) | 1995-09-20 | 1996-09-17 | Method for improving surface of aluminium pouring belt and device thereof |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19536820.7 | 1995-09-20 | ||
CN 96112000 CN1154886A (en) | 1995-09-20 | 1996-09-17 | Method for improving surface of aluminium pouring belt and device thereof |
Publications (1)
Publication Number | Publication Date |
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CN1154886A true CN1154886A (en) | 1997-07-23 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 96112000 Pending CN1154886A (en) | 1995-09-20 | 1996-09-17 | Method for improving surface of aluminium pouring belt and device thereof |
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CN (1) | CN1154886A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7792475B2 (en) | 2007-03-06 | 2010-09-07 | Samsung Electronics Co., Ltd | Image forming apparatus and heating unit thereof |
CN102151705A (en) * | 2010-12-30 | 2011-08-17 | 天津市润杰创新环保科技有限公司 | Device and method for removing oxide skins of steel belt without scouring |
CN102355959A (en) * | 2009-03-19 | 2012-02-15 | Sms西马格股份公司 | Method and device for cleaning a metal strip |
CN102648060A (en) * | 2009-07-29 | 2012-08-22 | Sms西马格股份公司 | Method and device for descaling or cleaning metal surfaces including, inter alia, running strips or slabs |
CN106513387A (en) * | 2016-10-18 | 2017-03-22 | 湖北京山轻工机械股份有限公司 | Dense roller type waste removing system |
-
1996
- 1996-09-17 CN CN 96112000 patent/CN1154886A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7792475B2 (en) | 2007-03-06 | 2010-09-07 | Samsung Electronics Co., Ltd | Image forming apparatus and heating unit thereof |
CN102355959A (en) * | 2009-03-19 | 2012-02-15 | Sms西马格股份公司 | Method and device for cleaning a metal strip |
CN102648060A (en) * | 2009-07-29 | 2012-08-22 | Sms西马格股份公司 | Method and device for descaling or cleaning metal surfaces including, inter alia, running strips or slabs |
CN102151705A (en) * | 2010-12-30 | 2011-08-17 | 天津市润杰创新环保科技有限公司 | Device and method for removing oxide skins of steel belt without scouring |
CN102151705B (en) * | 2010-12-30 | 2013-03-20 | 天津市润杰创新环保科技有限公司 | Device and method for removing oxide skins of steel belt without scouring |
CN106513387A (en) * | 2016-10-18 | 2017-03-22 | 湖北京山轻工机械股份有限公司 | Dense roller type waste removing system |
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