CN115488055B - Sorting machine for high-low voltage electric appliance elements and sorting method thereof - Google Patents
Sorting machine for high-low voltage electric appliance elements and sorting method thereof Download PDFInfo
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- CN115488055B CN115488055B CN202211071382.8A CN202211071382A CN115488055B CN 115488055 B CN115488055 B CN 115488055B CN 202211071382 A CN202211071382 A CN 202211071382A CN 115488055 B CN115488055 B CN 115488055B
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- 238000000034 method Methods 0.000 title claims abstract description 8
- 230000000149 penetrating effect Effects 0.000 claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 8
- 241001330002 Bambuseae Species 0.000 claims abstract description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 8
- 239000011425 bamboo Substances 0.000 claims abstract description 8
- 230000035939 shock Effects 0.000 claims abstract description 5
- 230000000903 blocking effect Effects 0.000 claims description 49
- 238000005452 bending Methods 0.000 claims description 15
- 230000003139 buffering effect Effects 0.000 claims description 7
- 230000035515 penetration Effects 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 8
- 230000003116 impacting effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/28—Sorting according to weight using electrical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/16—Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
- B65G27/24—Electromagnetic devices
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Testing Relating To Insulation (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention discloses a sorting machine for high-low voltage electrical components and a sorting method thereof, and belongs to the technical field of electrical component processing. The current that gets into penetrating a section of thick bamboo inner chamber touches and produces vibrations when touching the penetrating ring that sets up, because the adjacent penetrating ring magnetic force is mutually imitative, the magnetic force vibrations direction that penetrating ring produced is opposite, the magnetic force vibrations that multiunit penetrating ring produced are with power to one side through crooked section of thick bamboo transmission and connecting tube, the contact ball carries out the syntropy vibrations, the baffle plate of striking below one side, baffle plate resonance under the orderly impact of contact ball, baffle plate passes through the whole that vibration frequency transmitted sorting mechanism through resonance, the staff real-time supervision high-low voltage electrical component of transmission, judge it and be the high-low voltage electrical component that weight is up to standard, select the high-low voltage electrical component that wherein highly is the lowest, check its inner chamber precision member takes place under the circumstances that bounces vibrations, detect the shock resistance and whether reach the preset standard.
Description
Technical Field
The invention relates to the technical field of electrical component processing, in particular to a sorting machine for high-voltage and low-voltage electrical components and a sorting method thereof.
Background
The electronic component is a component part of an electronic element and a small machine or instrument, is often composed of a plurality of parts, and can be commonly used in similar products; some parts of the industry such as electric appliances, radios, meters and the like are commonly referred to as electronic devices such as capacitors, transistors, hairsprings, springs and the like. Diodes and the like are common.
Patent number CN202020565127.9 discloses a conveyer belt material sorting device, including the workstation, be provided with the conveyer belt on the workstation, input one end at the conveyer belt is provided with storage silo and unloading mechanism, the storage silo is used for splendid attire material piece, unloading mechanism is used for in ejecting the storage silo with the material piece in the storage silo, a side along conveyer belt direction of delivery is provided with material sorting mechanism, material sorting mechanism includes a plurality of spouts, the spout slope sets up in conveyer belt one side, just opposite side edge on the conveyer belt of spout import, correspond and be provided with photoelectric switch, photoelectric switch is used for detecting whether the material piece is in place, and send material piece signal to material sorting mechanism in place.
The patent only solves the problems that the manufacturing cost is high, the occupied area is large, it is difficult to ensure that each practical training student can master the learned knowledge through actual operation, the opportunity of the student to practice is small, and the practical training effect cannot be ensured; but can not judge whether the precise component in the inner cavity of the electronic element is installed or not through the weight of the electronic element, and meanwhile, whether the precise component in the inner cavity of the electronic element falls off under bouncing vibration or not is checked, and the shock resistance of the precise component is detected.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide a sorting machine for high-voltage and low-voltage electrical components and a sorting method thereof, which are used for solving the problems in the prior art.
Technical proposal
The sorting machine for the high-low voltage electric appliance elements comprises a sorting slideway and a sorting mechanism, wherein the sorting mechanism is arranged on the upper end face of the sorting slideway, the sorting slideway comprises a buffering concave channel, an inner clamping channel, an inner concave channel and a blocking channel, the inner clamping channel is arranged on two sides of the buffering concave channel, the inner concave channel is arranged on two sides of the inner clamping channel, the blocking channel is arranged on the outer side edge of the inner concave channel, the steps are repeated for three times, so that the high-low voltage electric appliance element with higher bouncing height is taken out, the high-low voltage electric appliance element with the weight reaching the standard is judged, the high-low voltage electric appliance element with the lowest height is selected, whether an inner cavity precision component of the high-low voltage electric appliance element falls off under bouncing vibration or not is checked, the sorted high-low voltage electric appliance elements are placed in the inner clamping channel and the inner concave channel in a sorting mode, and workers recover all the high-low voltage electric appliance elements after sorting is completed;
The sorting mechanism comprises a transmission channel, an adjusting mechanism, a receiving plate and a driving mechanism, wherein the adjusting mechanism is arranged at the upper end and the lower end of the transmission channel, the receiving plate is arranged at the two ends of the transmission channel in parallel, and the driving mechanism is arranged in an inner cavity of the transmission channel in a penetrating mode.
Preferably, the transmission channel comprises a sliding channel, an inner opening groove and a through cavity, wherein the inner opening groove is longitudinally formed in the middle of the upper end face of the sliding channel, and two groups of through cavities are formed in the bottom of the inner cavity of the inner opening groove.
Preferably, the adjustment mechanism comprises an elastic belt, a blocking sheet plate and a supporting column, the blocking sheet plate is installed on the lower end face of the elastic belt, the supporting column is arranged on two sides of the side end face of the blocking sheet plate in a penetrating mode, the supporting column comprises a plate body and penetrating holes, penetrating holes are formed in two corners of the two end faces of the plate body, the high-low-voltage electric devices needing sorting are placed into the upper end face of a sliding channel, the blocking sheet plate rotates 90 degrees by taking the elastic belt as a supporting point, the outer end face of the supporting column is inserted into an inner cavity of the penetrating holes, two groups of blocking sheet plates are placed in parallel with the plate body, vibration frequency of the blocking sheet plate is transmitted to the whole of the sorting mechanism, the high-low-voltage electric devices transmitting on the upper end face of the sliding channel are monitored in real time by workers, if the detected groups of high-low-voltage electric devices are inconsistent in the bouncing height, current is suspended, the high-low-voltage electric devices with the bouncing height are marked, and current is input again after marking is completed.
Preferably, the bottom end surface of the support column is inserted into the inner cavity of the penetration hole, so that the adjusting mechanism and the bearing plate are integrated.
Preferably, the driving mechanism comprises a mounting longitudinal cylinder, a through hole, a connecting cylinder and an elastic mechanism, wherein the through hole is formed in the inner cavity of the mounting longitudinal cylinder in a penetrating manner, the connecting cylinders are arranged on two sides of the lower end face of the mounting longitudinal cylinder, and the elastic mechanism is arranged at the other end of the connecting cylinder.
Preferably, the connecting cylinder penetrates through the inner cavity of the through cavity, so that the transmission channel and the driving mechanism are integrated.
Preferably, the elastic mechanism comprises a through cylinder, a bending cylinder, a connecting cylinder and a contact ball, wherein the bending cylinder is arranged on the side end face of the through cylinder, the connecting cylinder is inserted into the inner cavity of the other end of the bending cylinder, and the contact ball is arranged on the other side of the connecting cylinder. Penetrating section of thick bamboo is including equipment ring, barrel and penetrating ring, two sets of install the barrel between the equipment ring, the inner chamber arrangement of barrel is provided with penetrating ring, inserts resistance to the one end of through hole, inserts the inner chamber of installation vertical section of thick bamboo with electric current from the other end of through hole, and electric current downwardly passes through the inner chamber of connecting tube entering penetrating section of thick bamboo, and when the electric current of entering penetrating section of thick bamboo inner chamber touched the penetrating ring of setting, made it produce vibrations, because adjacent penetrating ring magnetic force is the same each other, the magnetic force vibrations opposite direction that penetrating ring produced, the magnetic force vibrations that multiunit penetrating ring produced are with power to one side through crooked section of thick bamboo transmission and connecting tube, the transmission is to the contact ball, the contact ball carries out the syntropy vibrations, the orderly piece board that blocks of striking below one side, it resonates under the orderly striking of contact ball to block the piece board.
Sorting method for a sorting machine for high and low voltage electrical components, comprising the steps of:
S1: placing high-low voltage electric appliance elements to be sorted into the upper end face of a sliding channel, and rotating the blocking sheet plates by taking the elastic belt as a fulcrum to enable the outer end faces of the support columns to be inserted into the inner cavities of the penetrating holes, so that two groups of blocking sheet plates are placed in parallel with the plate body;
S2: a resistor is plugged into one end of the through hole, current is plugged into the inner cavity of the mounting longitudinal cylinder from the other end of the through hole, the current downwards passes through the connecting cylinder and enters the inner cavity of the penetrating cylinder, when the current entering the inner cavity of the penetrating cylinder touches the arranged penetrating ring, the penetrating ring generates vibration, because the magnetic forces of the adjacent penetrating rings are similar to each other, the magnetic vibration directions generated by the penetrating rings are opposite, the magnetic vibration generated by a plurality of groups of penetrating rings transmits power to one side through the connecting cylinder through the bending cylinder and transmits the power to the contact ball, the contact ball vibrates in the same direction, the blocking sheet plate on one side below the contact ball is impacted orderly, and the blocking sheet plate resonates under the orderly impact of the contact ball;
S3: the blocking sheet transmits vibration frequency to the whole sorting mechanism through resonance, high-low voltage electric devices are transmitted on the upper end face of the sliding channel, workers monitor the transmitted high-low voltage electric devices in real time, the high-low voltage electric devices are sprung through vibration, if the detected multiple groups of high-low voltage electric devices are inconsistent in spring heights, current input is suspended, the high-low voltage electric devices with lower spring heights are marked, and current is input again after marking is completed;
S4: repeating the steps for three times, thereby taking out the high-low voltage electric appliance element with higher bouncing height, judging the high-low voltage electric appliance element as a high-low voltage electric appliance element with the weight reaching the standard, selecting the high-low voltage electric appliance element with the lowest height, checking whether the inner cavity precision component of the high-low voltage electric appliance element falls off under bouncing vibration, and detecting whether the shock resistance of the high-low voltage electric appliance element reaches a preset standard;
S5: sorting the high-low voltage electric appliance elements, placing the sorted high-low voltage electric appliance elements in the inner clamping channel and the inner concave channel, and recycling all the high-low voltage electric appliance elements after sorting by staff.
Advantageous effects
Compared with the prior art, the invention has the advantages that:
1. Placing high-low voltage electric appliance elements to be sorted into the upper end face of a sliding channel, rotating a blocking sheet plate by 90 degrees by taking an elastic belt as a fulcrum, enabling the outer end face of a supporting column to be inserted into an inner cavity of an insertion hole, enabling two groups of blocking sheet plates to be placed in parallel with a plate body, inserting resistance into one end of a through hole, connecting current into the inner cavity of an installation longitudinal cylinder from the other end of the through hole, enabling current to downwards enter the inner cavity of a through cylinder through a connecting cylinder, enabling the current entering the inner cavity of the through cylinder to vibrate when touching a penetrating ring arranged in the through cylinder, enabling magnetic forces of adjacent penetrating rings to be similar, enabling magnetic forces generated by the penetrating rings to vibrate in opposite directions, enabling magnetic forces generated by a plurality of groups of penetrating rings to transmit power to one side through the bending cylinder and the connecting cylinder, enabling the power to be transmitted to a contact ball, enabling the contact ball to vibrate in the same direction, orderly impacting the blocking sheet plate on one side below the resonance, and enabling the blocking sheet plates to vibrate in an orderly impacting mode of the contact ball;
2. The blocking sheet transmits vibration frequency to the whole sorting mechanism through resonance, high-low voltage electric devices are transmitted on the upper end face of the sliding channel, workers monitor the transmitted high-low voltage electric devices in real time, the high-low voltage electric devices are sprung through vibration, if the detected multiple groups of high-low voltage electric devices are inconsistent in spring heights, current input is suspended, the high-low voltage electric devices with lower spring heights are marked, and current is input again after marking is completed;
3. the elastic sorting is repeated for three times, so that the high-low voltage electric appliance element with higher bouncing height is taken out, the high-low voltage electric appliance element with the weight reaching the standard is judged, the high-low voltage electric appliance element with the lowest height is selected, whether the precise component in the inner cavity of the high-low voltage electric appliance element falls off under bouncing vibration or not is checked, the sorted high-low voltage electric appliance element is classified and placed in an inner channel and an inner concave channel, and after sorting is completed, workers recover all the high-low voltage electric appliance elements.
Drawings
FIG. 1 is a schematic view of the overall structure of a sorter for high and low voltage electrical components according to the present invention;
fig. 2 is a schematic view of a sorting chute of a sorting machine for high and low voltage electrical components according to the present invention;
FIG. 3 is a schematic view of a sorting mechanism of a sorting machine for high and low voltage electrical components according to the present invention;
FIG. 4 is a schematic diagram showing the cooperation of a conveyor and an adjustment mechanism of a sorter for high and low voltage electrical components according to the present invention;
FIG. 5 is a schematic view of a driving mechanism of a sorter for high and low voltage electrical components according to the present invention;
FIG. 6 is a schematic view of the spring mechanism of the sorter for high and low voltage electrical components of the present invention;
fig. 7 is a schematic view showing a through-tube structure of a sorter for high-low voltage electric devices according to the present invention.
The reference numerals in the figures illustrate: 1. sorting a slideway; 11. buffering the concave channel; 12. an inner nip; 13. a concave channel; 14. a barrier; 2. a sorting mechanism; 21. a transport path; 211. a sliding channel; 212. a groove is formed in the inner part; 213. a through cavity; 22. an adjusting mechanism; 221. an elastic belt; 222. a blocking sheet; 223. a support column; 23. a receiving plate; 231. a plate body; 232. penetrating through the hole; 24. a driving mechanism; 241. installing a longitudinal cylinder; 242. a through hole; 243. a connecting cylinder; 244. an elastic mechanism; 2441. a through cylinder; 24411. assembling a ring; 24412. a cylinder; 24413. a penetration ring; 2442. a bending cylinder; 2443. a connecting cylinder; 2444. contact balls.
Detailed Description
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention;
in the description of the present invention, the meaning of "plurality" means two or more, unless specifically defined otherwise;
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-7, the present invention provides a technical solution:
example 1
The sorting machine for the high-low voltage electrical appliance elements comprises a sorting slide way 1 and a sorting mechanism 2, wherein the sorting mechanism 2 is arranged on the upper end face of the sorting slide way 1, the sorting slide way 1 comprises a buffering concave channel 11, an inner clamping channel 12, an inner concave channel 13 and a blocking channel 14, the inner clamping channel 12 is arranged on two sides of the buffering concave channel 11, the inner concave channel 13 is arranged on two sides of the inner clamping channel 12, the blocking channel 14 is arranged on the outer side edge of the inner concave channel 13, the sorting mechanism 2 comprises a transmission channel 21, an adjusting mechanism 22, a bearing plate 23 and a driving mechanism 24, the adjusting mechanisms 22 are arranged on the upper end and the lower end of the transmission channel 21, bearing plates 23 are arranged at the two ends of the transmission channel 21 in parallel, the driving mechanism 24 is arranged in a penetrating manner in an inner cavity of the transmission channel 21, the transmission channel 21 comprises a sliding channel 211, an inner opening groove 212 and a through cavity 213, two groups of through cavities 213 are longitudinally formed in the middle of the upper end face of the sliding channel 211;
repeating the step of bouncing and sorting for three times, thereby taking out the high-low voltage electric appliance element with higher bouncing height, judging the high-low voltage electric appliance element as a high-low voltage electric appliance element with the weight reaching the standard, selecting the high-low voltage electric appliance element with the lowest height, checking whether the precise component in the inner cavity of the high-low voltage electric appliance element drops off under bouncing vibration, sorting the sorted high-low voltage electric appliance element into the inner channel 12 and the inner concave channel 13, and recycling all the high-low voltage electric appliance elements after sorting is finished by staff;
The adjusting mechanism 22 comprises an elastic belt 221, a blocking sheet 222 and a supporting column 223, the blocking sheet 222 is arranged on the lower end face of the elastic belt 221, the supporting column 223 is penetrated and arranged on two sides of the side end face of the blocking sheet 222, the supporting column 23 comprises a plate body 231 and penetrating holes 232, penetrating holes 232 are arranged at two corners of the two end faces of the plate body 231, the high-low voltage electric elements to be sorted are placed into the upper end face of the sliding channel 211, the blocking sheet 222 rotates 90 degrees by taking the elastic belt 221 as a fulcrum, the outer end faces of the supporting column 223 are inserted into the inner cavity of the penetrating holes 232, two groups of blocking sheet 222 are placed in parallel with the plate body 231, the bottom end faces of the supporting column 223 penetrate into the inner cavity of the penetrating holes 232, the adjusting mechanism 22 and the supporting column 23 are integrated, the blocking sheet 222 transmits vibration frequency to the whole of the sorting mechanism 2 through resonance, staff monitors the high-low electric elements to be sorted, and the high-low electric elements to be sorted are sprung up through the real-time monitoring of the high-low electric elements, if the detected groups of high-low electric elements are not consistent in the spring heights, and the high-low electric elements are input with high-spring current, and the high-low electric current is marked after the high-spring current is stopped, and the high-low electric elements are marked again;
the driving mechanism 24 comprises a mounting vertical cylinder 241, a through hole 242, a connecting cylinder 243 and an elastic mechanism 244, wherein the through hole 242 is formed in the inner cavity of the mounting vertical cylinder 241 in a penetrating manner, the connecting cylinder 243 is arranged on two sides of the lower end face of the mounting vertical cylinder 241, the elastic mechanism 244 is arranged at the other end of the connecting cylinder 243, the connecting cylinder 243 penetrates through the inner cavity of the through cavity 213, the transmission channel 21 and the driving mechanism 24 are integrated, the elastic mechanism 244 comprises a through cylinder 2441, a bending cylinder 2442, a connecting cylinder 2443 and a contact ball 2444, the bending cylinder 2442 is arranged on the side end face of the through cylinder 2441, the connecting cylinder 2443 is arranged in the inner cavity of the other end of the bending cylinder 2442 in a penetrating manner, and the contact ball 2444 is arranged on the other side of the connecting cylinder 2443. The penetrating cylinder 2441 comprises an assembling ring 24411, a cylinder 24412 and a penetrating ring 24413, a cylinder 24412 is arranged between the two groups of assembling rings 24411, the penetrating ring 24413 is arranged in the inner cavity of the cylinder 24412, a resistor is plugged into one end of the penetrating hole 242, current is connected into the inner cavity of the mounting longitudinal cylinder 241 from the other end of the penetrating hole 242, the current downwards enters the inner cavity of the penetrating cylinder 2441 through the connecting cylinder 243, when the current entering the inner cavity of the penetrating cylinder 2441 contacts the penetrating ring 24413, vibration is generated, the magnetic force of adjacent penetrating rings 24413 is similar, the magnetic force vibration generated by the penetrating rings 24413 is opposite in direction, the magnetic force vibration generated by the multiple groups of penetrating rings 24413 transmits power to one side through the connecting cylinder 2443, the power is transmitted to the contact ball 2444, the contact ball 2444 vibrates in the same direction, the blocking plate 222 sequentially impacts one side below, and the blocking plate 222 resonates under the sequential impact of the contact ball 2444.
Sorting method for a sorting machine for high and low voltage electrical components, comprising the steps of:
S1: placing high-low voltage electric appliance elements to be sorted into the upper end surface of the sliding channel 211, rotating the blocking sheet plates 222 by 90 degrees by taking the elastic belt 221 as a fulcrum, inserting the outer end surfaces of the support columns 223 into the inner cavity of the penetration holes 232, and placing two groups of blocking sheet plates 222 and the plate body 231 in parallel;
S2: one end of the through hole 242 is plugged with a resistor, current is connected into the inner cavity of the mounting longitudinal cylinder 241 from the other end of the through hole 242, the current downwards passes through the connecting cylinder 243 and enters the inner cavity of the through cylinder 2441, when the current entering the inner cavity of the through cylinder 2441 contacts the arranged penetrating ring 24413, vibration is generated, the magnetic force of adjacent penetrating rings 24413 is similar to each other, the magnetic force vibration directions generated by the penetrating rings 24413 are opposite, the magnetic force vibration generated by the plurality of groups of penetrating rings 24413 transmits power to one side through the bending cylinder 2442 and the connecting cylinder 2443 to the contact ball 2444, the contact ball 2444 vibrates in the same direction, the blocking sheet 222 on one side below is impacted orderly, and the blocking sheet 222 resonates under the orderly impact of the contact ball 2444;
S3: the blocking sheet 222 transmits vibration frequency to the whole sorting mechanism 2 through resonance, high-low voltage electric devices are transmitted on the upper end face of the sliding channel 211, a worker monitors the transmitted high-low voltage electric devices in real time, the high-low voltage electric devices are sprung through vibration, if the detected multiple groups of high-low voltage electric devices are inconsistent in spring heights, current input is suspended, the high-low voltage electric devices with lower spring heights are marked, and current is input again after marking is completed;
S4: repeating the steps for three times, thereby taking out the high-low voltage electric appliance element with higher bouncing height, judging the high-low voltage electric appliance element as a high-low voltage electric appliance element with the weight reaching the standard, selecting the high-low voltage electric appliance element with the lowest height, checking whether the inner cavity precision component of the high-low voltage electric appliance element falls off under bouncing vibration, and detecting whether the shock resistance of the high-low voltage electric appliance element reaches a preset standard;
S5: sorting the high-low voltage electric devices is carried out in the inner clamping channel 12 and the inner concave channel 13, and the staff recovers all the high-low voltage electric devices after sorting is completed.
To sum up: placing high-low voltage electric appliance elements to be sorted into the upper end face of the sliding channel 211, rotating the blocking sheet 222 by 90 degrees by taking the elastic belt 221 as a fulcrum, enabling the outer end face of the supporting column 223 to be inserted into the inner cavity of the penetrating hole 232, enabling the two groups of blocking sheet 222 to be placed in parallel with the plate body 231, inserting resistance into one end of the penetrating hole 242, connecting current into the inner cavity of the mounting vertical cylinder 241 from the other end of the penetrating hole 242, enabling current to enter the inner cavity of the penetrating cylinder 2441 downwards through the connecting cylinder 243, enabling the current to vibrate when the current entering the inner cavity of the penetrating cylinder 2441 contacts the penetrating ring 24413, enabling magnetic force vibration generated by the penetrating rings 24413 to be opposite in direction due to the fact that magnetic force of adjacent penetrating rings 24413 is similar, enabling magnetic force vibration generated by the penetrating rings 24413 to transmit power to one side through the bending cylinder 2443 to be transmitted to the contact ball 2444, enabling the contact ball 2444 to vibrate in the same direction, orderly impacting the blocking sheet 222 on one side below the contact ball 2444, and enabling the blocking sheet 222 to resonate under orderly impacting of the contact ball 2444;
The blocking sheet 222 transmits vibration frequency to the whole sorting mechanism 2 through resonance, the high-low voltage electric device elements transmitted on the upper end face of the sliding channel 211 are monitored in real time by a worker, the high-low voltage electric device elements are sprung up through vibration, if the detected groups of high-low voltage electric device elements are inconsistent in spring heights, current input is suspended, the high-low voltage electric device elements with lower spring heights are marked, current is input again after marking is finished, the steps are repeated for three times, and accordingly the high-low voltage electric device elements with higher spring heights are taken out, the high-low voltage electric device elements with the weight reaching standards are judged, the high-low voltage electric device elements with the lowest height are selected, whether the inner cavity precision components of the high-low voltage electric device elements drop under the spring vibration or not is checked, the sorted high-low voltage electric device elements are placed in the inner clamp 12 and the inner concave channel 13 in a classified mode, and the worker recovers all the high-low voltage electric device elements after sorting is finished.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a sorting machine for high-low voltage electrical components, includes letter sorting slide (1) and letter sorting mechanism (2), letter sorting mechanism (2) are installed to the up end of letter sorting slide (1), its characterized in that: the sorting slideway (1) comprises a buffering concave channel (11), an inner clamping channel (12), an inner concave channel (13) and a blocking channel (14), wherein the inner clamping channel (12) is arranged at two sides of the buffering concave channel (11), the inner concave channel (13) is arranged at two sides of the inner clamping channel (12), and the blocking channel (14) is arranged at the outer side edge of the inner concave channel (13);
The sorting mechanism (2) comprises a transmission channel (21), an adjusting mechanism (22), a bearing plate (23) and a driving mechanism (24), wherein the adjusting mechanism (22) is arranged at the upper end and the lower end of the transmission channel (21), the bearing plate (23) is arranged at the two ends of the transmission channel (21) in parallel, and the driving mechanism (24) is arranged in an inner cavity of the transmission channel (21) in a penetrating manner;
The transmission channel (21) comprises a sliding channel (211), an inner opening groove (212) and a through cavity (213), wherein the inner opening groove (212) is longitudinally formed in the middle of the upper end face of the sliding channel (211), and two groups of through cavities (213) are formed in the bottom of the inner cavity of the inner opening groove (212);
The adjusting mechanism (22) comprises an elastic belt (221), a blocking sheet plate (222) and supporting columns (223), wherein the blocking sheet plate (222) is arranged on the lower end face of the elastic belt (221), and the supporting columns (223) are arranged on two sides of the side end face of the blocking sheet plate (222) in a penetrating mode;
The bearing plate (23) comprises a plate body (231) and penetrating holes (232), and penetrating holes (232) are formed in two corners of two end faces of the plate body (231);
The driving mechanism (24) comprises a mounting vertical cylinder (241), a penetrating hole (242), a connecting cylinder (243) and an elastic mechanism (244), wherein the penetrating hole (242) is formed in the inner cavity of the mounting vertical cylinder (241) in a penetrating mode, the connecting cylinders (243) are arranged on two sides of the lower end face of the mounting vertical cylinder (241), and the elastic mechanism (244) is arranged at the other end of the connecting cylinder (243);
The elastic mechanism (244) comprises a through cylinder (2441), a bending cylinder (2442), a connecting cylinder (2443) and a contact ball (2444), the side end surface of the through cylinder (2441) is provided with the bending cylinder (2442), the inner cavity of the other end of the bending cylinder (2442) is provided with the connecting cylinder (2443) in a penetrating way, and the other side of the connecting cylinder (2443) is provided with the contact ball (2444);
Penetrating section of thick bamboo (2441) is including equipment ring (24411), barrel (24412) and penetrating ring (24413), two sets of install barrel (24412) between equipment ring (24411), the inner chamber arrangement of barrel (24412) is provided with penetrating ring (24413).
2. A sorter for high and low voltage electrical components according to claim 1, characterized in that: the bottom end surface of the supporting column (223) is inserted into the inner cavity of the penetration hole (232), so that the adjusting mechanism (22) and the bearing plate (23) are integrated.
3. A sorter for high and low voltage electrical components according to claim 1, characterized in that: the connecting cylinder (243) penetrates through the inner cavity of the through cavity (213) to integrate the transmission channel (21) and the driving mechanism (24).
4. A sorting method of a sorting machine for high and low voltage electrical components according to any of claims 1-3, characterized by the steps of:
S1: placing high-low voltage electric appliance elements to be sorted into the upper end face of the sliding channel (211), rotating the blocking sheet plates (222) by 90 degrees by taking the elastic belt (221) as a fulcrum, enabling the outer end faces of the supporting columns (223) to be inserted into the inner cavity of the penetrating holes (232), and enabling the two groups of blocking sheet plates (222) to be placed in parallel with the plate body (231);
S2: a resistor is plugged into one end of the through hole (242), current is connected into the inner cavity of the mounting longitudinal cylinder (241) from the other end of the through hole (242), the current downwards enters the inner cavity of the through cylinder (2441) through the connecting cylinder (243), when the current entering the inner cavity of the through cylinder (2441) touches the arranged penetrating ring (24413), vibration is generated, the magnetic force of adjacent penetrating rings (24413) is similar to each other, the magnetic force vibration directions generated by the penetrating rings (24413) are opposite, the magnetic force vibration generated by a plurality of groups of penetrating rings (24413) transmits power to one side through the bending cylinder (2442) and the connecting cylinder (2443), the power is transmitted to the contact ball (2444), the contact ball (2444) vibrates in the same direction, and the blocking plate (222) on one side below is impacted orderly, and the blocking plate (222) resonates under the orderly impact of the contact ball (2444);
S3: the blocking sheet (222) transmits vibration frequency to the whole sorting mechanism (2) through resonance, high-low voltage electric devices are transmitted on the upper end face of the sliding channel (211), workers monitor the transmitted high-low voltage electric devices in real time, the high-low voltage electric devices are sprung through vibration, if the detected groups of high-low voltage electric devices are inconsistent in spring heights, current input is suspended, the high-low voltage electric devices with lower spring heights are marked, and current is input again after marking is completed;
S4: repeating the steps for three times, thereby taking out the high-low voltage electric appliance element with higher bouncing height, judging the high-low voltage electric appliance element as a high-low voltage electric appliance element with the weight reaching the standard, selecting the high-low voltage electric appliance element with the lowest height, checking whether the inner cavity precision component of the high-low voltage electric appliance element falls off under bouncing vibration, and detecting whether the shock resistance of the high-low voltage electric appliance element reaches a preset standard;
S5: sorting the high-low voltage electric appliance elements, placing the sorted high-low voltage electric appliance elements in an inner clamping channel (12) and an inner concave channel (13), and recycling all the high-low voltage electric appliance elements after sorting by staff.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211071382.8A CN115488055B (en) | 2022-09-02 | 2022-09-02 | Sorting machine for high-low voltage electric appliance elements and sorting method thereof |
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| CN202211071382.8A CN115488055B (en) | 2022-09-02 | 2022-09-02 | Sorting machine for high-low voltage electric appliance elements and sorting method thereof |
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| CN115488055B true CN115488055B (en) | 2024-07-19 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111185298A (en) * | 2020-03-02 | 2020-05-22 | 北京首创环境科技有限公司 | Old and decayed garbage bouncing and screening complete equipment |
| CN210730206U (en) * | 2019-09-12 | 2020-06-12 | 深圳市宏晨宇科技有限公司 | Be used for magnetic ring sorting facilities |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE69229997T2 (en) * | 1991-04-18 | 2000-03-09 | Autoline Inc. | DEVICE AND METHOD FOR SORTING ITEMS |
| US9821345B2 (en) * | 2015-11-06 | 2017-11-21 | Glenn STERKEL | Apparatus and method for sorting objects by rebound behavior |
| CN213529682U (en) * | 2020-10-23 | 2021-06-25 | 天津市德奥电控成套技术有限公司 | Simple and easy changeable formula sorting tray for testing machine |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210730206U (en) * | 2019-09-12 | 2020-06-12 | 深圳市宏晨宇科技有限公司 | Be used for magnetic ring sorting facilities |
| CN111185298A (en) * | 2020-03-02 | 2020-05-22 | 北京首创环境科技有限公司 | Old and decayed garbage bouncing and screening complete equipment |
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