CN115487889A - Multifunctional experiment table integrating antifouling, corrosion prevention and cavitation erosion resistance - Google Patents
Multifunctional experiment table integrating antifouling, corrosion prevention and cavitation erosion resistance Download PDFInfo
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- CN115487889A CN115487889A CN202211131724.0A CN202211131724A CN115487889A CN 115487889 A CN115487889 A CN 115487889A CN 202211131724 A CN202211131724 A CN 202211131724A CN 115487889 A CN115487889 A CN 115487889A
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- 230000003373 anti-fouling effect Effects 0.000 title claims abstract description 26
- 238000002474 experimental method Methods 0.000 title claims abstract description 25
- 230000003628 erosive effect Effects 0.000 title claims description 20
- 238000005536 corrosion prevention Methods 0.000 title claims description 3
- 239000011521 glass Substances 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 238000000576 coating method Methods 0.000 claims abstract description 19
- 239000011248 coating agent Substances 0.000 claims abstract description 16
- 238000012360 testing method Methods 0.000 claims abstract description 15
- 230000007797 corrosion Effects 0.000 claims abstract description 9
- 238000005260 corrosion Methods 0.000 claims abstract description 9
- 239000000523 sample Substances 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 15
- 241000894006 Bacteria Species 0.000 claims description 4
- 241000195493 Cryptophyta Species 0.000 claims description 4
- 230000001580 bacterial effect Effects 0.000 claims description 4
- 239000012460 protein solution Substances 0.000 claims description 4
- 239000006193 liquid solution Substances 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000010998 test method Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims 1
- 230000008878 coupling Effects 0.000 abstract description 5
- 238000010168 coupling process Methods 0.000 abstract description 5
- 238000005859 coupling reaction Methods 0.000 abstract description 5
- 238000004154 testing of material Methods 0.000 abstract description 2
- 238000011160 research Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000006056 electrooxidation reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000010065 bacterial adhesion Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005518 electrochemistry Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L9/00—Supporting devices; Holding devices
- B01L9/02—Laboratory benches or tables; Fittings therefor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Environmental Sciences (AREA)
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- Environmental & Geological Engineering (AREA)
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- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
Abstract
The invention provides a multifunctional experiment table integrating antifouling, corrosion resistance and cavitation corrosion resistance, and belongs to the technical field of material testing. The antifouling, anticorrosive and cavitation corrosion resistant capabilities have comprehensive influence on the service life of the coating, but at present, only equipment for unilateral test exists, and multiple coupling tests cannot be completed. The experiment table mainly comprises: the device comprises a vibration host, an ultrasonic driving power supply, a supporting lifting frame, a glass container, a constant-temperature water tank, an electrochemical workstation and a main power supply, can simultaneously complete antifouling, anticorrosion and cavitation-resistant coupling experiments, obtains more accurate experiment parameters, and can also complete one or two coupling tests. The invention has simple structure, can realize timing test and is convenient to use.
Description
Technical Field
The invention belongs to the technical field of material testing.
Background
Cavitation, also known as cavitation, is a major form of damage to flow components of hydraulic machinery such as propellers. The surface of the propeller blade is peeled off in a large area under the action of various factors such as cavitation, corrosion, rust and the like to form a honeycomb surface with bulges and holes, so that the service life of the propeller is greatly shortened, the operation efficiency is reduced, the vibration is intensified, and the safe and reliable operation of the propeller is threatened. In addition, after the ship enters water, marine organisms begin to adhere to the surfaces of parts of the ship, such as a pump, a marine propeller, a turbine blade and the like, and grow, so that the roughness of the surface of the ship is increased, and the working efficiency of power parts, such as the propeller and the like, is reduced. In addition, the propeller is eroded in the sea water, forming electrochemical corrosion, so that the propeller surface is worn. The organic coating is coated on the surface of the flow passage component, so that the surface engineering technology for effectively improving the cavitation erosion resistance, corrosion resistance and antifouling effect of the material is provided, the organic coating has the advantages of low cost, simple construction, convenient coating repair, good cavitation erosion resistance effect, capability of effectively reducing the possibility of electrochemical corrosion of a base material in a cavitation erosion process and the like, and meanwhile, some organic coatings can also reduce bacterial adhesion.
At present, antifouling, anticorrosion and cavitation erosion resistance tests of the organic coating are separately carried out, the cavitation erosion resistance research of the organic coating is only carried out by an ultrasonic cavitation erosion machine, the antifouling performance research of the organic coating is specially carried out by a flat plate coating method and a coating soaking method, and the antifouling performance research of the organic coating is carried out by measurement and research through EIS of an electrochemical workstation.
The surface roughness of the coating becomes larger after cavitation, and the larger roughness provides a larger attachment site for bacteria. The antifouling mechanism of part of organic coatings is that an antifouling release agent is added in the coating, the antifouling release agent is likely to be quickly released under the impact of cavitation bubbles so as to influence the antifouling life, and the pore structure left after the antifouling release agent is released can further influence the anticorrosion capability of the coating, so that the antifouling, anticorrosion and cavitation erosion resistance comprehensively influence the life of the coating, and therefore, a novel multifunctional experiment table integrating antifouling, anticorrosion and cavitation erosion resistance is necessary to be developed, so that the cavitation erosion resistance, the anticorrosion and antifouling performance of the organic coating can be coupled for experiment, and accurate experiment parameters are obtained.
Disclosure of Invention
In order to solve the problems, the invention provides a multifunctional experiment table integrating antifouling, anticorrosion and cavitation corrosion resistance, which mainly comprises: the device comprises a vibration host 1, an ultrasonic driving power supply 2, a supporting lifting frame 3, a glass container 4, a constant-temperature water tank 5, an electrochemical workstation 6 and a main power supply 7;
the vibration host 1 is connected with the ultrasonic drive power supply 2 through a data line, and controls the start-stop and vibration frequency of the vibration host 1; the vibration main machine 1 is fixedly arranged on the support lifting frame 3 and can control the height of the vibration main machine 1;
the upper part and the lower part of the glass container 4 are respectively provided with an opening, the vibration host 1 is inserted from the opening above the glass container 4, so that a probe on the vibration host 1 is arranged in the glass container 4, and the reference electrode and the auxiliary electrode are also inserted into the glass container 4 from the opening above the glass container 4;
a support frame 8 is arranged below the glass container 4, a knob is arranged on the support frame 8, a working electrode 9 is arranged at the end part of the knob and is opposite to an opening below the glass container 4, a sample is placed on the working electrode 9, the working electrode 9 is moved upwards or downwards by rotating the knob, and the sample is tightly attached to the opening below the glass container 4 to prevent water from leaking from the opening; the reference electrode, the auxiliary electrode and the working electrode 9 are respectively connected with the electrochemical workstation 6;
the inside of the glass container 4 is used for containing bacterial liquid for experiments, and the upper part and the lower part of the glass container 4 are respectively provided with a pipe connecting port which is connected with a constant-temperature water tank 5 through a hose and a small water pump to realize circular flow;
the main power supply 7 is used for supplying power to the ultrasonic driving power supply 2, the small water pump, the constant-temperature water tank 5 and the electrochemical workstation 6,
the time relay is installed in the main power supply 7 and is used for controlling the experiment time, when the experiment reaches the appointed time, the liquid inlet pipe and the liquid return pipe of the constant-temperature water tank 5 stop working, the cavitation erosion machine stops working, and the electrochemical workstation 6 stops working.
The invention has the beneficial effects that:
the invention can simultaneously complete antifouling, anticorrosion and anti-cavitation coupling experiments, obtain more accurate experimental parameters and also can complete one or two coupling tests.
The invention has simple structure, can realize timing test and is convenient to use.
Drawings
FIG. 1 is a structural view of a multifunctional experimental bench integrating antifouling, anticorrosion and cavitation erosion resistance.
FIG. 2 is a partial structural view of a glass container.
Detailed Description
The technical solution of the invention is further explained and illustrated in the form of specific embodiments.
In this embodiment, a multi-functional laboratory bench of collection antifouling, anticorrosive and anti cavitation erosion mainly includes: the device comprises a vibration host 1, an ultrasonic driving power supply 2, a supporting lifting frame 3, a glass container 4, a constant-temperature water tank 5, an electrochemical workstation 6 and a main power supply 7;
the vibration host 1 is connected with the ultrasonic drive power supply 2 through a data line, and the start-stop and vibration frequency of the vibration host 1 are controlled; the vibration main machine 1 is fixedly arranged on the support lifting frame 3 and can control the height of the vibration main machine 1;
the upper part and the lower part of the glass container 4 are respectively provided with an opening, the vibration host 1 is inserted from the opening above the glass container 4, so that a probe on the vibration host 1 is arranged in the glass container 4, and the reference electrode and the auxiliary electrode are also inserted into the glass container 4 from the opening above the glass container 4;
a support frame 8 is arranged below the glass container 4, a knob is arranged on the support frame 8, a working electrode 9 is arranged at the end part of the knob and is opposite to an opening below the glass container 4, a sample is placed on the working electrode 9, the working electrode 9 is moved upwards or downwards by rotating the knob, and the sample is tightly attached to the opening below the glass container 4; the reference electrode, the auxiliary electrode and the working electrode 9 are respectively connected with the electrochemical workstation 6;
the glass container 4 is used for containing bacteria liquid, algae liquid or protein solution for experiments, the upper part and the lower part of the glass container 4 are respectively provided with a connecting pipe orifice which is connected with a constant temperature water tank 5 through a hose and a small water pump to realize circular flow;
the main power supply 7 is used for supplying power to the ultrasonic driving power supply 2, the small water pump, the constant temperature water tank 5 and the electrochemical workstation 6,
install time relay in the total power 7 for control experiment time, when the experiment reached appointed time, 5 feed liquor pipes of constant temperature water tank and liquid return pipe stop work, cavitation erosion machine stop work, electrochemistry workstation 6 stop work.
The test method and the working principle are as follows:
1) Placing the sample containing the coating on the working electrode 9, rotating the knob to move the working electrode 9 upwards, so that the sample is tightly attached to the opening below the glass container 4, and water leakage from the opening is prevented;
2) Placing a probe of the vibration main machine 1 in a beaker through an upper opening of the beaker, and adjusting the support lifting frame 3 to ensure that the probe of the vibration main machine 1 has a proper distance with a sample for cavitation erosion resistance test;
3) Connecting a constant-temperature water tank 5 filled with bacterial liquid, algae liquid or protein solution for an antifouling experiment with a connecting pipe opening on a glass container 4 through a hose, feeding liquid from the upper connecting pipe opening, and discharging liquid from the lower connecting pipe opening;
4) Inserting an auxiliary electrode and a reference electrode into the glass container 4, respectively; connecting the electrochemical workstation 6 with an auxiliary electrode, a reference electrode and a working electrode 9 to form an electrochemical loop for corrosion prevention test;
5) After the main power supply 7 is turned on, the constant-temperature water tank 5, the small water pump, the ultrasonic driving power supply 2 and the electrochemical workstation 6 are sequentially turned on.
6) After the test is finished, the ultrasonic driving power supply 2 and the electrochemical workstation 6 are firstly closed, then the constant temperature water tank 5 is closed, after the liquid in the beaker automatically flows into the constant temperature water tank 5, the working electrode 9 is downwards moved by rotating the knob, the sample is taken out, and all tests are finished.
Claims (4)
1. The utility model provides a collection antifouling, anticorrosive and anti cavitation erosion's multi-functional laboratory bench which characterized in that, this laboratory bench mainly includes: the device comprises a vibration host (1), an ultrasonic driving power supply (2), a supporting lifting frame (3), a glass container (4), a constant-temperature water tank (5), an electrochemical workstation (6) and a main power supply (7);
the vibration main machine (1) is connected with the ultrasonic drive power supply (2) through a data line, and the start-stop and vibration frequency of the vibration main machine (1) are controlled; the vibration main machine (1) is fixedly arranged on the support lifting frame (3) and can control the height of the vibration main machine (1); the upper part and the lower part of the glass container (4) are respectively provided with an opening, the vibration host (1) is inserted from the opening above the glass container (4), a probe on the vibration host (1) is arranged in the glass container (4), and the reference electrode and the auxiliary electrode are also inserted into the glass container (4) from the opening above the glass container (4);
a support frame (8) is arranged below the glass container (4), a knob is arranged on the support frame (8), a working electrode (9) is arranged at the end part of the knob and is opposite to an opening below the glass container (4), a sample is placed on the working electrode (9), the working electrode (9) is rotated to move upwards or downwards through the knob, and the sample is tightly attached to the opening below the glass container (4) to prevent water leakage from the opening; the reference electrode, the auxiliary electrode and the working electrode (9) are respectively connected with the electrochemical workstation (6);
the glass container (4) is used for containing bacterial liquid for experiments, and the upper part and the lower part of the glass container (4) are respectively provided with a connecting pipe opening which is connected with a constant-temperature water tank (5) through a hose and a small water pump to realize circular flow; the main power supply (7) is used for supplying power to the ultrasonic driving power supply (2), the small water pump, the constant-temperature water tank (5) and the electrochemical workstation (6).
2. The multifunctional experiment table integrating antifouling, anticorrosion and cavitation erosion resistance according to claim 1, wherein bacteria liquid for experiment comprises: bacterial solution, algae solution and protein solution.
3. The multifunctional experiment table integrating pollution prevention, corrosion prevention and cavitation erosion resistance according to claim 1, is characterized in that a time relay is installed in a main power supply (7) and used for controlling experiment time, and when an experiment reaches a specified time, the small water pump, the constant temperature water tank (5), the vibration main machine (1) and the electrochemical workstation (6) are disconnected from the power supply to stop working.
4. The test method of the multifunctional experimental bench integrating antifouling, anticorrosion and cavitation erosion resistance according to claim 1 comprises the following specific steps: 1) Placing the sample containing the coating on the working electrode (9), rotating the knob to move the working electrode (9) upwards, so that the sample is tightly attached to the opening below the glass container (4) to prevent water from leaking from the opening;
2) Placing a probe of the vibration host (1) in the beaker through an opening above the beaker, and adjusting the support lifting frame (3) to ensure that the probe of the vibration host (1) has a proper distance with the sample for cavitation erosion resistance test;
3) Connecting a constant-temperature water tank (5) filled with bacteria liquid, algae liquid or protein solution for an antifouling experiment with a connecting pipe opening on a glass container (4) through a hose, feeding liquid from the upper connecting pipe opening, and discharging liquid from the lower connecting pipe opening;
4) Inserting an auxiliary electrode and a reference electrode into the glass container (4) respectively; connecting an electrochemical workstation (6) with an auxiliary electrode, a reference electrode and a working electrode (9) to form an electrochemical loop for corrosion resistance test;
5) After the main power supply (7) is turned on, the constant-temperature water tank (5), the small water pump, the ultrasonic driving power supply (2) and the electrochemical workstation (6) are sequentially turned on.
6) After the test is finished, the ultrasonic driving power supply (2) and the electrochemical workstation (6) are turned off, then the constant temperature water tank (5) is turned off, liquid in the beaker automatically flows into the constant temperature water tank (5), the rotary knob moves the working electrode (9) downwards, the sample is taken out, and all tests are finished.
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CN201497694U (en) * | 2009-07-23 | 2010-06-02 | 江苏中矿大正表面工程技术有限公司 | Abrasion measuring device |
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CN206740565U (en) * | 2017-05-16 | 2017-12-12 | 西安石油大学 | A kind of adjustable laboratory corrosion abrasion electrochemistry synchronous testing device of the angle of shock |
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CN109828086A (en) * | 2019-03-22 | 2019-05-31 | 哈动国家水力发电设备工程技术研究中心有限公司 | Simulated seawater pumped storage operating condition nonpolluting coating device for evaluating performance and method |
CN210626259U (en) * | 2019-05-28 | 2020-05-26 | 武汉材料保护研究所有限公司 | Auxiliary fixing device for flat plate sample for vibration cavitation test |
US20210033509A1 (en) * | 2019-08-02 | 2021-02-04 | Xi'an Jiaotong University | Experimental device for cavitation corrosion of liquid metal |
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2022
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CN201497694U (en) * | 2009-07-23 | 2010-06-02 | 江苏中矿大正表面工程技术有限公司 | Abrasion measuring device |
CN202057564U (en) * | 2011-05-13 | 2011-11-30 | 重庆理工大学 | Washout and cavitation joint action testing machine under corrosion environment and multiphase flow action |
EP2857694A1 (en) * | 2012-06-01 | 2015-04-08 | Ebara Corporation | Erosion prediction method, erosion prediction system, erosion characteristics database used in this prediction, and method for constructing same |
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