CN115476944A - Production line tool switching indicating system and method - Google Patents
Production line tool switching indicating system and method Download PDFInfo
- Publication number
- CN115476944A CN115476944A CN202211165564.1A CN202211165564A CN115476944A CN 115476944 A CN115476944 A CN 115476944A CN 202211165564 A CN202211165564 A CN 202211165564A CN 115476944 A CN115476944 A CN 115476944A
- Authority
- CN
- China
- Prior art keywords
- information
- tool
- switching
- computer system
- vehicle type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B47/00—Circuit arrangements for operating light sources in general, i.e. where the type of light source is not relevant
- H05B47/10—Controlling the light source
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to the technical field of automobile assembly tools, in particular to a system and a method for indicating tool switching of a production line. The utility model provides an indicating system is switched to production line frock which characterized in that, this system includes: the system comprises a computer system, a tool indicating system, a scanning gun and an industrial personal computer; the scanning gun is used for acquiring vehicle type information and feeding the vehicle type information back to the computer system; the computer system comprises a computer system database, and the computer system database stores tool information corresponding to different vehicle types; the computer system receives the vehicle type information, searches a database based on the vehicle type information, matches vehicle type tool support and positioning block information before and after switching, analyzes and determines a supporting block and positioning block switching scheme, and issues a tray supporting block and positioning block switching instruction; the tool indicator lamp system is used for making a lamp-on indication based on the switching instruction; and the industrial personal computer sends out an operation instruction, executes the operation instruction and feeds back the operation information to the computer system.
Description
Technical Field
The invention relates to the technical field of automobile assembly tools, in particular to a system and a method for indicating tool switching of a production line.
Background
The tool is widely applied to the field of automobile production, such as an engine, a battery, a rear axle and other parts are combined and positioned to support the tool, as the types of automobile products are more and more, the whole automobile factory is required to meet mixed flow production of multiple platforms and multiple vehicle types, the structures and the sizes of the parts of the engine, the battery, the rear axle and the like of different vehicle types are different, and matched tools are required to meet positioning and supporting requirements.
Disclosure of Invention
When using the frock in order to solve the vehicle workshop, especially when multiple motorcycle type mixed flow is produced, easily lead to the artifical frock in-process that switches to miss to switch or the wrong risk of switching, influence car normal production. The invention provides a system and a method for indicating tooling switching of a production line.
The utility model provides a production line frock switches indicating system, this system includes: the system comprises a computer system, a tool indicating system, a scanning gun and an industrial personal computer;
the scanning gun is used for acquiring vehicle type information and feeding the vehicle type information back to the computer system;
the computer system comprises a computer system database, and the computer system database stores tool information corresponding to different vehicle types; the computer system receives the vehicle type information, searches a database based on the vehicle type information, matches vehicle type tool support and positioning block information before and after switching, analyzes and determines a supporting block and positioning block switching scheme, and issues a tray supporting block and positioning block switching instruction;
the tool indicator light system receives the switching instruction and makes the switching instruction based on the switching instruction
The lighting indication is used for indicating the replacement and disassembly operation of the tool support and the positioning block, and an operator can perform the replacement and disassembly operation of the tool support and the positioning block based on the lighting indication;
the industrial personal computer executes the operation instruction based on the operation instruction sent by the operator after the replacement and disassembly operation
Feeding back the operation information to a computer system, judging whether the operation information is release information, if so, interacting the release information with the system, and transmitting the release information to the computer system;
the computer system receives the release information and sends the release information to the tool indicator light system, and the tool indicator light system enables the indicator light to be turned off and reset after the release information is received;
further, the tooling information comprises vehicle type information, positioning block information and supporting block information.
Further, the operation command of the industrial personal computer comprises a release command and a stop command.
Furthermore, the indicating lamp of the tool indicating lamp system corresponds to each supporting block and each positioning block respectively, and the indicating lamp is used
Indicating the use of the respective support and positioning blocks.
Further, the switching instruction comprises lighting information of the positioning block and the supporting block.
Furthermore, the supporting block and the positioning block are all switchable, and the indicating lamp, the supporting block and the positioning block can be made of
And (5) expanding.
The invention also provides a production line tool switching indicating system method based on the production line tool switching indicating system, which comprises the following steps:
s1, reading a vehicle type bar code by using a scanning gun and feeding vehicle type information back to a computer system;
s2, receiving the vehicle type information by the computer system, matching the vehicle type tool supporting and positioning block information before and after switching, analyzing and determining a supporting block and positioning block switching scheme, and issuing a tray supporting block and positioning block switching instruction;
s3, the tool indicator lamp system receives the switching instruction, makes a light-on instruction, and performs replacement and disassembly operations of the tool supporting block and the positioning block according to the light-on instruction;
s4, the industrial personal computer presses the release button to execute the release command and feeds back execution information to the computer system;
and S5, the system sends the release information to a tool indicator light system, and the tool indicator light system turns off the light to reset after receiving the information.
Further, the computer system receives the vehicle model information, and when matching is carried out, if the new vehicle model cannot be matched with the tool information, prompt information is given out, and tool information corresponding to the new vehicle model needs to be input is prompted.
Further, the computer system receives the vehicle type information, when the vehicle type information is matched, data are verified, if the data are verified, a supporting block and positioning block switching scheme is analyzed and determined, and a tray supporting block and positioning block switching instruction is issued; if the vehicle type bar code is not checked, a prompt message is sent to prompt that the vehicle type bar code is read again.
Further, the S3 tool indicator lamp system receives the switching instruction, indicator lamp detection is carried out before the lamp-on indication is made, and the lamp-on indication is made if no fault exists; if the fault occurs, the fault prompt information is given out and uploaded to the computer system.
Advantageous effects
1. The system can realize the bright lamp demonstration on the support location tray of frock, confirms the support and the locating piece that must switch through the bright lamp position, and the operator can be directly according to bright lamp display information, adjusts corresponding support and locating piece, need not artifical memory motorcycle type frock scheme, need not artifical discernment motorcycle type switch frock difference, and convenience and accuracy are extremely strong.
2. The support and the positioning block of the production line tool switching indication system are switchable, and meanwhile, the indicator lamp, the support block and the positioning block can be expanded to adapt to more vehicle types, so that the resource utilization rate is improved, and the convenience is also improved for assembly;
3. when the computer system issues the switching instruction to the tool indicator light system, the indicator light system checks and responds to the data, and error data can be filtered out while the indicator light system is ensured to receive the switching instruction issued by the computer system, so that the stability and the accuracy of the system are improved.
Drawings
FIG. 1 is a diagram illustrating an exemplary operation of a system;
FIG. 2 is a drawing illustrating the tool;
in the figure: 1. a first positioning block; 2. a second positioning block; 3. a third positioning block; 4. a positioning block IV; 5. a fifth positioning block; 6. a sixth positioning block; 7. a first supporting block; 8. a second supporting block; 9. a third supporting block; 10. and a fourth supporting block.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention provides a production line tool switching indicating system, which comprises: the system comprises a computer system, a tool indicating system, a scanning gun and an industrial personal computer;
the scanning gun is used for acquiring vehicle type information and feeding the vehicle type information back to the computer system; the vehicle information can be directly acquired without manual memorization, and errors caused by manual error recording are reduced.
The computer system comprises a computer system database, and the computer system database stores tool information corresponding to different vehicle types; the computer system receives the vehicle type information, searches a database based on the vehicle type information, matches the vehicle type tool support and positioning block information before and after switching, analyzes and determines a supporting block and positioning block switching scheme, and issues a tray supporting block and positioning block switching instruction; the automatic matching and switching scheme is achieved through the computer system, and particularly when the number of supporting and positioning blocks is large and the vehicle type needs to be switched from the last vehicle type to the current vehicle type, compared with manual switching, the automatic matching and switching method greatly improves the accuracy of operation.
The tool indicator light system receives the switching instruction and makes the switching instruction based on the switching instruction
The lighting indication is used for indicating the replacement and disassembly operations of the tool support and the positioning block, and an operator can perform the replacement and disassembly operations of the tool support and the positioning block based on the lighting indication; here, the operator only needs to operate according to the indicator light without memorizing the relevant contents such as the vehicle information, and the convenience of operation is greatly improved.
The industrial personal computer executes the operating instruction based on the operating instruction sent by the operator after the replacement and disassembly operation
The operation information is fed back to a computer system, whether the operation information is release information or not is judged, if the operation information is the release information, the release information is interacted with the system, and the release information is transmitted to the computer system;
the computer system receives the release information and sends the release information to the tool indicator light system, and the tool indicator light system enables the indicator light to be turned off and reset after the release information is received; after the replacement and disassembly operations are completed by an operator, the release button of the industrial personal computer executes a release command, the stop button executes a stop command and feeds execution information back to the computer system, if the release button is pressed, the release button interacts with the system, the release information can be transmitted to the system, the system sends the release information to the tool indicator lamp system, the indicator lamp system is extinguished and reset after receiving the information, and the tool enters the next station.
Further, the tooling information comprises vehicle type information, positioning block information and supporting block information.
Further, the operation command of the industrial personal computer comprises a release command and a stop command.
Furthermore, the indicating lamp of the tool indicating lamp system corresponds to each supporting block and each positioning block respectively, and the indicating lamp is used
Indicating the use of the respective support and positioning blocks. As shown in table 1.
Further, the switching instruction comprises lighting information of the positioning block and the supporting block.
Furthermore, the supporting block and the positioning block are all switchable, wherein the indicator light, the supporting block and the positioning block can be expanded. Can the adaptation more motorcycle types, the motorcycle type of difference does not need continuous change frock, has improved the utilization ratio of resource, has also improved the convenience for the assembly, has still improved work efficiency simultaneously greatly.
The invention also provides a production line tool switching indicating system method based on the production line tool switching indicating system, as shown in figure 1, the tool in place is in an initial state,
s1, reading a vehicle type bar code by using a scanning gun and feeding vehicle type information back to a computer system;
s2, receiving the vehicle type information by the computer system, matching the vehicle type tool supporting and positioning block information before and after switching, analyzing and determining a supporting block and positioning block switching scheme, and issuing a tray supporting block and positioning block switching instruction;
s3, the tool indicator lamp system receives the switching instruction, makes a light-on instruction, and performs replacement and disassembly operations of the tool supporting block and the positioning block according to the light-on instruction;
s4, the industrial personal computer presses the release button to execute the release command and feeds back execution information to the computer system;
and S5, the system sends the release information to a tool indicator light system, and the tool indicator light system turns off the light to reset after receiving the information.
Further, the computer system receives the vehicle model information, and when the vehicle model information is matched, if the new vehicle model cannot be matched with the tool information, prompt information is given, and tool information corresponding to the new vehicle model needs to be input is prompted. For a new vehicle type appearing on the production line for the first time, the computer system does not have tool information of the vehicle type, prompt information needs to be given at the moment, and an operator inputs the tool information of the corresponding vehicle type according to the prompt information.
Further, the computer system receives the vehicle type information, when the vehicle type information is matched, the data are verified, if the data are verified, a supporting block and positioning block switching scheme is determined through analysis, and a tray supporting block and positioning block switching instruction is issued; if the vehicle type bar code is not checked, a prompt message is sent to prompt that the vehicle type bar code is read again. The information matched with the screen is further confirmed through verification, so that the information matching error is prevented, and further, the switching instruction error is caused, and the production accident is caused.
Further, the S3 tool indicator light system receives the switching instruction, indicator light detection is carried out before a light-on instruction is made, and if no fault exists, the light-on instruction is made; if the fault occurs, the fault prompt information is given and uploaded to the computer system. The inventor considers that if the indicator lamp fails, the indicator lamp should be turned on, and the indicator lamp goes out due to the failure, so that an operator can be misled to make wrong operation, the indicator lamp detection is carried out before the indicator lamp gives a light-on indication, errors caused by the failure of the indicator lamp are eliminated, and the accuracy of the system is improved.
Specifically, for example, the tool is provided with 4 supporting blocks (a first supporting block 7, a second supporting block 8, a third supporting block 9 and a fourth supporting block 10) and 6 positioning blocks (a first positioning block 1, a second positioning block 2, a third positioning block 3, a fourth positioning block 4, a fifth positioning block 5 and a sixth positioning block 6), and the supporting blocks and the positioning blocks are all switchable. 10 indicator lamps, the code number is 001-010, and the indicator lamps, the supporting blocks and the positioning blocks can be expanded.
TABLE 1 corresponding relationship between indicator lights and supporting and positioning blocks
| Serial number | Code of indicating lamp | Lighting lamp | Support for supporting | Positioning |
| 1 | 001 | Indicator lamp 1 | Supporting block I7 | / |
| 2 | 002 | |
|
/ |
| 3 | 003 | Indicator light III | Supporting shoe III 9 | / |
| 4 | 004 | Fourth indicator light | Supporting block four 10 | / |
| 5 | 005 | Five indicator lamps | / | |
| 6 | 006 | Six indicator lamps | / | |
| 7 | 007 | Seven indicator light | / | Location block III 3 |
| 8 | 008 | Eight indicator lamps | / | Positioning block four 4 |
| 9 | 009 | Nine indicator lamps | / | Positioning block five 5 |
| 10 | 010 | Ten indicating lamps | / | Six positioning blocks |
The scanning gun scans and indicates the single-get-on type code, the scanning gun feeds the code information back to the computer system, the computer system database stores tool supporting and positioning information corresponding to different vehicle types, the tool supporting and positioning information comprises vehicle type information, positioning block information, supporting block information and the like, as shown in table 2, the computer system searches the database, matches vehicle type codes and supporting and positioning information in the system database, calls a switching scheme command number, and sends the command number to a tool indicator lamp system, wherein the command number comprises positioning block and supporting block lighting information. Frock pilot lamp system contains 10 and lights a lamp point, and frock pilot lamp system is lighting corresponding pilot lamp according to the instruction of lighting a lamp, can realize the bright lamp instruction that the frock of different motorcycle types switches.
TABLE 2 instruction description Table
The technical features of the above embodiments can be arbitrarily combined, and for the sake of simplicity of description, all possible combinations of the technical features in the above embodiments are not described, however, as long as there is no contradiction between the combinations of the technical features, the technical features should be considered as the scope of description in the present specification.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent should be subject to the appended claims.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides an indicating system is switched to production line frock which characterized in that, this system includes: the system comprises a computer system, a tool indicating system, a scanning gun and an industrial personal computer;
the scanning gun is used for acquiring vehicle type information and feeding the vehicle type information back to the computer system;
the computer system comprises a computer system database, and the computer system database stores tool information corresponding to different vehicle types; the computer system receives the vehicle type information, searches a database based on the vehicle type information, matches vehicle type tool support and positioning block information before and after switching, analyzes and determines a supporting block and positioning block switching scheme, and issues a tray supporting block and positioning block switching instruction;
the tool indicator light system receives the switching instruction and makes a switching instruction based on the switching instruction
The lighting indication is used for indicating the replacement and disassembly operation of the tool support and the positioning block, and an operator can perform the replacement and disassembly operation of the tool support and the positioning block based on the lighting indication;
the industrial personal computer executes the operation instruction based on the operation instruction sent by the operator after the replacement and disassembly operation
Feeding back the operation information to a computer system, judging whether the operation information is release information, if so, interacting the release information with the system, and transmitting the release information to the computer system;
the computer system receives the release information and sends the release information to the tool indicator light system, and the tool indicator light system enables the indicator light to be turned off and reset after the release information is received.
2. The system for indicating the switching of the production line tools according to claim 1, wherein the tool information comprises vehicle type information, positioning block information and supporting block information.
3. The system for indicating the switching of the production line tools according to claim 1, wherein the operation command of the industrial personal computer comprises a release command and a stop command.
4. The system for indicating the switching of the production line tools as claimed in claim 1, wherein indicator lights of the tool indicator light system correspond to each supporting block and each positioning block respectively, and the states of the indicator lights are used for indicating the use conditions of the supporting blocks and the positioning blocks respectively.
5. The system of claim 1, wherein the switching command comprises lighting information of a positioning block and a supporting block.
6. The system for indicating switching of production line tools as claimed in claim 1, wherein the supporting block and the positioning block are all switchable, and the indicating lamp, the supporting block and the positioning block are all expandable.
7. A production line tool switching indication system method based on a production line tool switching indication system is characterized by comprising the following steps:
s1, reading a vehicle type bar code by using a scanning gun and feeding vehicle type information back to a computer system;
s2, receiving the vehicle type information by the computer system, matching the vehicle type tool supporting and positioning block information before and after switching, analyzing and determining a supporting block and positioning block switching scheme, and issuing a tray supporting block and positioning block switching instruction;
s3, the tool indicator lamp system receives the switching instruction, makes a light-up instruction, and performs replacement and disassembly operations of the tool support block and the positioning block according to the light-up instruction;
s4, the industrial personal computer presses the release button to execute the release command and feeds back execution information to the computer system;
and S5, the system sends the release information to a tool indicator light system, and the tool indicator light system turns off the light and resets after receiving the information.
8. The method as claimed in claim 7, wherein the computer system receives the vehicle model information, and when matching, if the new vehicle model cannot be matched with the tool information, a prompt message is given to prompt that the tool information corresponding to the new vehicle model needs to be entered.
9. The method for indicating system switching of production line tools according to claim 7, wherein the computer system receives vehicle type information, checks data when the vehicle type information is matched, analyzes and determines a supporting block and positioning block switching scheme if the data passes the check, and issues a tray supporting block and positioning block switching instruction; if the vehicle type bar code is not checked, a prompt message is sent to prompt that the vehicle type bar code is read again.
10. The method for indicating system switching of the production line tooling as recited in claim 7, wherein the S3 tooling indicator light system receives the switching instruction, performs indicator light detection before performing light-on indication, and performs light-on indication if no fault exists; if the fault occurs, the fault prompt information is given out and uploaded to the computer system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211165564.1A CN115476944A (en) | 2022-09-23 | 2022-09-23 | Production line tool switching indicating system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211165564.1A CN115476944A (en) | 2022-09-23 | 2022-09-23 | Production line tool switching indicating system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115476944A true CN115476944A (en) | 2022-12-16 |
Family
ID=84394584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211165564.1A Pending CN115476944A (en) | 2022-09-23 | 2022-09-23 | Production line tool switching indicating system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115476944A (en) |
-
2022
- 2022-09-23 CN CN202211165564.1A patent/CN115476944A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2019109915A1 (en) | Vehicle trouble diagnosis method, vehicle trouble diagnosis apparatus and electronic device | |
| CN103197567B (en) | Nut runner system and mistake proofing control method | |
| CN111586205B (en) | Method for automatically allocating slave machine address in battery management system | |
| US11893838B2 (en) | Vehicle electronic repair and diagnostic system and method | |
| US11682245B2 (en) | Method and system for providing scanner jobs on diagnostic tool | |
| US11450154B2 (en) | Method and system for providing scanner jobs on diagnostic tool | |
| CN102314172A (en) | Can expand and make the assembling verification system | |
| CN112130539B (en) | Method and device for judging and tracking vehicle type of production line | |
| CN114241964A (en) | Simulated lighting method, device and system of special-shaped LED display screen | |
| CN104732313A (en) | Vehicle vin code generating system | |
| CN115476944A (en) | Production line tool switching indicating system and method | |
| CN115277629A (en) | Multi-machine communication non-inductive addressing method for battery pack of communication base station | |
| US20220004952A1 (en) | Method for supporting the configuration changeover of an operating area of a machine for packaging products in general | |
| CN112378908A (en) | Capacitor polarity installation detection device and detection method | |
| CN113560368A (en) | Data acquisition method and system for automobile plate stamping process | |
| CN114280964B (en) | Error protection device control device, method, apparatus, and computer-readable storage medium | |
| JP4057323B2 (en) | System for handling specific information in vehicle inspection | |
| CN105320053A (en) | High-efficiency ordering method based on tyre ordering | |
| CN114721887B (en) | Automatic testing method for vehicle-mounted machine production line | |
| CN111391516A (en) | Bar code printing system | |
| CN116560698B (en) | Online automatic brushing method for flexible intelligent production line of motorcycle | |
| CN220200304U (en) | Article position indicating system and warehouse system | |
| CN112579443B (en) | Automatic testing method and platform of intelligent testing robot | |
| JP7283817B1 (en) | Exchange support system, method for exchange support, and computer program for exchange support | |
| CN110941941B (en) | Inspection system and inspection method for circuit design |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |