CN115475819A - Double-cutter head type garbage crushing cutter - Google Patents
Double-cutter head type garbage crushing cutter Download PDFInfo
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- CN115475819A CN115475819A CN202211232480.5A CN202211232480A CN115475819A CN 115475819 A CN115475819 A CN 115475819A CN 202211232480 A CN202211232480 A CN 202211232480A CN 115475819 A CN115475819 A CN 115475819A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
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Abstract
Description
技术领域technical field
本发明涉及垃圾处理技术领域,特别涉及一种双刀头式垃圾破碎刀。The invention relates to the technical field of garbage disposal, in particular to a double-blade garbage shredding knife.
背景技术Background technique
生活中部分垃圾的体积较大,如果直接把大件垃圾填场的话,运输成本以及填埋成本较高,因此,在垃圾处理工艺中通常需要将垃圾破碎,然后进行下一步处理工艺,垃圾破碎后,通常体积能减少30%至50%,利于后续的垃圾工艺处理;Some of the garbage in daily life is relatively large. If you directly fill the large garbage, the transportation cost and landfill cost will be high. After that, usually the volume can be reduced by 30% to 50%, which is beneficial to the subsequent garbage processing;
现有的垃圾破碎机的刀头通常为单刀式结构,该类刀头只适用于易切割的垃圾材质,一旦垃圾韧性较强时,该类刀头容易缠绕卡死;The cutter head of the existing garbage crusher is usually a single-knife structure. This kind of cutter head is only suitable for easy-cut garbage materials. Once the toughness of the garbage is strong, this type of cutter head is easy to wind and get stuck;
发明内容Contents of the invention
有鉴于此,本发明提供一种双刀头式垃圾破碎刀,该破碎刀由双刀头构成,双刀头之间形成了研磨腔以及破碎腔,首先经过研磨腔将垃圾研磨形成多处薄弱环节,然后通过破碎腔使得垃圾破碎,并使得垃圾从其薄弱处破裂分割成小块状结构,利于提高破碎效率,并改善刀头卡死或者被缠绕的现象。In view of this, the present invention provides a double-cutter-head rubbish crushing knife. The crushing knife is composed of double-cutter heads. A grinding chamber and a crushing chamber are formed between the double-cutter heads. First, the rubbish is ground through the grinding chamber to form multiple weak link, and then through the crushing cavity, the garbage is broken, and the garbage is broken into small pieces from its weak point, which is conducive to improving the crushing efficiency and improving the phenomenon that the cutter head is stuck or entangled.
本发明的双刀头式垃圾破碎刀,包括内刀盘和外套于内刀盘外的外刀环,所述内刀盘外圆沿周向开设有截面呈三角状的切割槽,所述外刀环内圆呈与切割槽适配的三角状切割凸起,所述切割槽的上斜面与切割凸起的上斜面之间合围成研磨腔,所述切割槽的下斜面与切割凸起的下斜面之间合围成切割腔,所述研磨腔与切割腔贯通,所述研磨腔的上下壁上设置有相互配合使用用于对垃圾研磨的研磨块组件,所述切割腔的上下壁上设置有用于对垃圾切割的切割刀组件。The double-cutter-head rubbish crushing knife of the present invention comprises an inner cutter head and an outer cutter ring outside the inner cutter head; The inner circle of the knife ring is a triangular cutting protrusion adapted to the cutting groove, the upper slope of the cutting groove and the upper slope of the cutting protrusion are enclosed to form a grinding cavity, the lower slope of the cutting groove and the cutting protrusion A cutting cavity is enclosed between the lower slopes, and the grinding cavity is connected with the cutting cavity. The upper and lower walls of the grinding cavity are provided with grinding block assemblies that cooperate with each other for grinding garbage, and the upper and lower walls of the cutting cavity are provided with There is a cutter assembly for cutting garbage.
进一步,所述研磨块组件包括设置于切割槽上斜面的上研磨块以及设置于切割凸起上斜面的下研磨块,所述上研磨块与下研磨块在研磨腔走向方向交错设置,所述上研磨块和下研磨块上设有细研磨斜面,两细研磨斜面相对平行设置并合围成斜向下的研磨通道。Further, the grinding block assembly includes an upper grinding block arranged on the upper slope of the cutting groove and a lower grinding block arranged on the upper slope of the cutting protrusion, the upper grinding blocks and the lower grinding blocks are arranged alternately in the direction of the grinding chamber, the The upper grinding block and the lower grinding block are provided with fine grinding slopes, and the two fine grinding slopes are relatively parallel and enclose to form an obliquely downward grinding channel.
进一步,所述切割刀组件包括一对水平切割刀以及一对竖向切割刀,所述水平切割刀与竖向切割刀在切割腔走向方向排列设置,该对水平切割刀分别水平连接于切割槽的下斜面以及切割凸起的下斜面上,该对水平切割刀在水平方向间隔设置并在切割腔走向方向投影部分重合,该对竖向切割刀分别竖向连接于切割槽的下斜面以及切割凸起的下斜面上,该对竖向切割刀在水平方向间隔设置并在切割腔走向方向投影部分重合。Further, the cutting knife assembly includes a pair of horizontal cutting knives and a pair of vertical cutting knives, the horizontal cutting knives and the vertical cutting knives are aligned in the direction of the cutting cavity, and the pair of horizontal cutting knives are respectively horizontally connected to the cutting groove The pair of horizontal cutting knives are arranged at intervals in the horizontal direction and partially overlap in the projection direction of the cutting cavity, and the pair of vertical cutting knives are vertically connected to the lower slope of the cutting groove and the cutting groove respectively. On the lower slope of the protrusion, the pair of vertical cutting knives are arranged at intervals in the horizontal direction and partially coincide with projections in the cutting cavity direction.
进一步,所述上研磨块和下研磨块上设置有粗研磨斜面,两粗研磨斜面相背平行设置。Further, the upper grinding block and the lower grinding block are provided with rough grinding slopes, and the two rough grinding slopes are arranged parallel to each other.
进一步,所述切割槽的上斜面与切割槽的下斜面之间通过切割槽立面连接,所述切割凸起的上斜面与切割凸起的下斜面之间通过切割凸起立面连接,所述切割槽立面与切割凸起立面之间合围成过渡腔,所述切割槽立面上设置有螺旋切刀。Further, the upper slope of the cutting groove is connected with the lower slope of the cutting groove through the vertical surface of the cutting groove, and the upper slope of the cutting protrusion is connected with the lower slope of the cutting protrusion through the vertical surface of the cutting protrusion. A transition cavity is enclosed between the cutting groove facade and the cutting protrusion facade, and a spiral cutter is arranged on the cutting groove facade.
进一步,所述研磨块组件沿研磨腔的走向方向设置有两组,位于前侧的研磨块组件构成的研磨通道其宽度小于位于后侧的研磨组件构成的研磨通道宽度。Further, two groups of grinding block assemblies are arranged along the direction of the grinding chamber, and the grinding channel formed by the grinding block assembly at the front side has a width smaller than that of the grinding channel formed by the grinding assembly at the rear side.
进一步,所述过渡腔内设置有用于对由研磨腔内进入的垃圾进行翻松的搅拌棒,所述搅拌棒位于螺旋切刀上方。Further, a stirring rod for loosening the garbage entering from the grinding chamber is provided in the transition chamber, and the stirring rod is located above the spiral cutter.
进一步,所述研磨腔的外端口处的腔体呈向外逐渐扩大的扩口腔以形成进料口,所述内刀盘上固定连接有螺旋叶片,所述螺旋叶片位于进料口处用于将垃圾由进料口输送至研磨腔内。Further, the cavity at the outer port of the grinding chamber is a flared cavity that gradually expands outwards to form a feed inlet, and a helical blade is fixedly connected to the inner cutter head, and the helical blade is located at the feed inlet for The garbage is transported from the feed port to the grinding chamber.
进一步,所述两组研磨块之间设置有翻搅杆组件,所述翻搅杆组件包括连接于内刀盘的上斜面的上翻搅杆以及连接于外刀环的上斜面的下翻搅杆。Further, a stirring rod assembly is arranged between the two groups of grinding blocks, and the stirring rod assembly includes an upward stirring rod connected to the upper inclined surface of the inner cutter head and a downward stirring rod connected to the upper inclined surface of the outer knife ring pole.
本发明的有益效果:Beneficial effects of the present invention:
本发明的破碎刀利于破碎如塑料袋、橡胶或者其他韧性较大的垃圾件,首先经过研磨腔中的研磨组件将垃圾摩擦破损在局部形成多处薄弱环节,然后通过破碎腔内的破碎刀组件将垃圾切割撕裂破碎,利于垃圾从其薄弱处破裂分割成小块状结构,可有效改善刀头卡死或者被缠绕的现象,利于提高破碎效率。The crushing knife of the present invention is beneficial for crushing such as plastic bags, rubber or other tough garbage pieces. First, the rubbish is rubbed and damaged by the grinding assembly in the grinding chamber to form multiple weak links locally, and then passes through the crushing knife assembly in the crushing chamber. Cutting, tearing and shredding the garbage can help the garbage to be broken into small pieces from its weak points, which can effectively improve the phenomenon that the cutter head is stuck or entangled, and is beneficial to improve the crushing efficiency.
本发明中通过设置水平切割刀以及竖向切割刀,使得垃圾即可以顺利通过各切刀组之间的竖向通道,防止垃圾滞留以及刀具发生卡死的现象,同时也保证垃圾在切割腔内运行时被两个竖向切割刀高效的切割破碎,保证较好的切割效果以及高效的切割效率。In the present invention, by setting horizontal cutting knives and vertical cutting knives, the garbage can smoothly pass through the vertical channels between the cutting knife groups, preventing the garbage from staying and the knives from being stuck, and at the same time ensuring that the garbage is kept in the cutting chamber It is efficiently cut and crushed by two vertical cutting knives during operation, ensuring better cutting effect and high cutting efficiency.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为局部结构示意图1;Fig. 2 is a partial structure schematic diagram 1;
图3为局部结构示意图2;Fig. 3 is a partial structure schematic diagram 2;
图4为图2的局部放大结构示意图;FIG. 4 is a schematic diagram of a partially enlarged structure of FIG. 2;
具体实施方式detailed description
如图所示,本实施例提供了一种双刀头式垃圾破碎刀,包括内刀盘1和外套于内刀盘外的外刀环2,所述内刀盘外圆沿周向开设有截面呈三角状的切割槽,所述外刀环内圆呈与切割槽适配的三角状切割凸起,所述切割槽的上斜面1a与切割凸起的上斜面2a之间合围成研磨腔3,所述切割槽的下斜面1b与切割凸起的下斜面2b之间合围成切割腔4,所述研磨腔与切割腔贯通,所述研磨腔的上下壁上设置有相互配合使用用于对垃圾研磨的研磨块组件,所述切割腔的上下壁上设置有用于对垃圾切割的切割刀组件。As shown in the figure, this embodiment provides a double-cutter-head rubbish crushing knife, which includes an
此处研磨腔的上、下壁指的是切割槽的上斜面1a与切割凸起的上斜面2a,切割腔的上、下壁指的是切割槽的下斜面1b与切割凸起的下斜面2b,本实施例中上下方向与图1中的上下方向对应,因此,上斜面和下斜面的指代对应于图1中无异议;Here, the upper and lower walls of the grinding cavity refer to the
其中内刀盘具有中心孔,内刀盘与驱动轴19传动配合,外刀环固定安装于机壳20上,外刀环可由两半式结构焊接形成,以便于与内刀盘的装配;通过驱动轴驱动内刀盘相对外刀环转动,进而通过研磨块组件对垃圾进行研磨,并通过切割刀组件将研磨后的垃圾进行切割成块;Wherein the inner cutter head has a central hole, the inner cutter head is in transmission cooperation with the
切割槽的上斜面1a与切割凸起的上斜面2a平行,切割槽的下斜面1b与切割凸起的下斜面2b平行,其中研磨腔呈上大下小的锥形环状腔体,切割腔呈上小下大的锥形环状腔体,故研磨腔向内侧斜向下延伸,切割腔向外侧斜向下延伸,利于垃圾自动向下运输依次执行研磨和切割破碎工艺;The
而且研磨腔和切割腔形成弯折的腔体路径,利于研磨组件和切割刀组件的空间布局;Moreover, the grinding cavity and the cutting cavity form a bent cavity path, which is beneficial to the spatial layout of the grinding assembly and the cutting knife assembly;
该结构的破碎刀利于破碎如塑料袋、橡胶或者其他韧性较大的垃圾件,首先经过研磨腔中的研磨组件将垃圾摩擦破损,在局部形成多处薄弱环节,然后通过破碎腔内的破碎刀组件将垃圾切割撕裂破碎,利于垃圾从其薄弱处破裂分割成小块状结构,可有效改善刀头卡死或者被缠绕的现象,利于提高破碎效率。The crushing knife of this structure is good for crushing plastic bags, rubber or other tough garbage pieces. First, the rubbish is broken by the grinding assembly in the grinding chamber, forming multiple weak links locally, and then passes through the crushing knife in the crushing chamber. The components cut, tear and shred the garbage, which is conducive to breaking and dividing the garbage into small pieces from its weak points, which can effectively improve the phenomenon that the cutter head is stuck or entangled, and is beneficial to improve the crushing efficiency.
本实施例中,所述研磨块组件包括设置于切割槽上斜面2a的上研磨块5以及设置于切割凸起上斜面1a的下研磨块6,所述上研磨块与下研磨块在研磨腔走向方向交错设置,所述上研磨块5和下研磨块6上设有细研磨斜面7,两细研磨斜面相对平行设置并合围成斜向下的研磨通道8。In this embodiment, the grinding block assembly includes an
研磨腔3走向方向与切割槽的上斜面1a以及切割凸起的上斜面2a倾斜方向一致;相应的切割腔4走向方向与切割槽的下斜面1b以及切割凸起的下斜面2b倾斜方向一致;两细研磨斜面相对指的是在研磨腔走向方向相对;The direction of
结合图4所示,上研磨块和下研磨块均为环形块,研磨通道为斜向下延伸的通道,该通道的宽度小于研磨腔的宽度,以使得垃圾经过研磨通道时被挤压形成良好的研磨效果,细研磨面的粗糙度可依据实际需要进行调整,通过该结构利于对垃圾形成良好的研磨效果;As shown in Figure 4, the upper grinding block and the lower grinding block are ring-shaped blocks, and the grinding channel is a channel extending obliquely downward. Excellent grinding effect, the roughness of the fine grinding surface can be adjusted according to actual needs, and this structure is beneficial to form a good grinding effect on garbage;
本实施例中,所述切割刀组件包括一对水平切割刀10以及一对竖向切割刀11,所述水平切割刀10与竖向切割刀11在切割腔4走向方向排列设置,该对水平切割刀分别水平连接于切割槽的下斜面1b以及切割凸起的下斜面2b上,该对水平切割刀在水平方向间隔设置并在切割腔走向方向投影部分重合,该对竖向切割刀分别竖向连接于切割槽的下斜面1b以及切割凸起的下斜面2b上,该对竖向切割刀在水平方向间隔设置并在切割腔走向方向投影部分重合。In the present embodiment, the cutting knife assembly includes a pair of
水平切割刀10与竖向切割刀11之间设置有钝切刀21,钝切刀呈环形结构固定于内刀盘的下斜面上,钝切刀呈半圆形截面,通过钝切刀可适当的翻转垃圾,利于全方位的对垃圾形成切割;A
水平切割刀10与竖向切割刀11均为环形结构周向围绕于内刀盘或者外刀环的相应斜面上;Both the
结合图3所示,水平切割刀10水平延伸,且两个水平切割刀上下交错设置,水平切割刀在水平方向间隔设置使得两个水平切割刀与竖线a不交叉,即使得两个水平切割刀之间具有竖向的通道,另外水平切割刀在切割腔走向方向投影部分重合,结合图看,两个水平切割刀与线条b交叉,使得垃圾即可以在两个水平切割刀之间的竖向通道顺利通过,同时也在切割腔走向方向运行时被两个水平切割刀高效的切割破碎;As shown in Figure 3, the
结合图3所示,竖向切割刀11竖向延伸,两个竖向切割刀11在水平方向间隔设置,使得两个竖向切割刀11与线条c不交叉,即使得两个竖向切割刀11之间具有竖向的通道,两个竖向切割刀11在沿切割腔走向方向投影部分重合,结合图看,两个竖向切割刀与线条b交叉,使得垃圾即可以在两个竖向切割刀之间的竖向通道顺利通过,同时也在切割腔走向运行时被两个竖向切割刀高效的切割破碎;As shown in FIG. 3 , the
本实施例中,所述上研磨块5和下研磨块6上设置有粗研磨斜面9,两粗研磨斜面相背平行设置。In this embodiment, the
两粗研磨斜面相背指的是在研磨腔走向方向相背,结合图4所示,在粗研磨面上设置较大的研磨颗粒,垃圾在研磨腔内从上向下运行时,首先经过下磨面块的粗研磨面对垃圾的底部进行研磨,而后经过研磨通道细研磨,最后经过上研磨块的粗研磨面对垃圾的顶部进行研磨,结合粗研磨面以及细研磨面的配合,利于对垃圾形成全方位的研磨,利于在垃圾上形成更多个薄弱环节,便于后续切割时破碎成块,进一步可改善切割刀被缠绕卡死的现象,提高切割效率。The two rough grinding slopes facing each other means that the direction of the grinding chamber is opposite to each other. As shown in Figure 4, larger grinding particles are set on the rough grinding surface. When the garbage moves from top to bottom in the grinding chamber, it first passes through the bottom The coarse grinding surface of the grinding block grinds the bottom of the garbage, and then finely grinds through the grinding channel, and finally grinds the top of the garbage through the coarse grinding surface of the upper grinding block, combined with the cooperation of the coarse grinding surface and the fine grinding surface, it is beneficial to Garbage forms all-round grinding, which is conducive to forming more weak links on the garbage, which is convenient for subsequent cutting, and can further improve the phenomenon that the cutting knife is entangled and stuck, and improve cutting efficiency.
本实施例中,所述切割槽的上斜面1a与切割槽的下斜面1b之间通过切割槽立面1c连接,所述切割凸起的上斜面2a与切割凸起的下斜面2b之间通过切割凸起立面2c连接,所述切割槽立面1c与切割凸起立面2c之间合围成过渡腔12,所述切割槽立面上设置有螺旋切刀13。In this embodiment, the
结合图1所述,由于切割槽和切割凸起均为环形结构,故切割槽立面1c和切割凸起立面2c均为圆环形面,过渡腔室的宽度大于研磨腔室的宽度,使得由研磨腔内进入过渡腔内的垃圾松散化,其中螺旋切刀13周向围绕于切割槽立面1c上,螺旋切刀的外边沿为刀刃,螺旋切刀用于切割过渡腔内的垃圾,并且可对过渡腔内的垃圾向下输送,使得过渡腔内的垃圾被强制输送至切割腔内。As described in conjunction with Fig. 1, since the cutting groove and the cutting protrusion are all annular structures, the cutting
本实施例中,所述研磨块组件沿研磨腔3的走向方向设置有两组,位于前侧的研磨块组件构成的研磨通道其宽度小于位于后侧的研磨组件构成的研磨通道宽度。In this embodiment, two groups of grinding block assemblies are arranged along the direction of the grinding
前侧指的是沿着垃圾行进的方向,对应于图2中研磨腔斜向下的方向,垃圾首先经过宽度较大的研磨通道进行研磨,而后经过宽度减小的研磨通道进行研磨,逐渐增大对垃圾的摩擦压力,提高研磨效果,利于对垃圾的充分研磨。The front side refers to the direction along which the rubbish travels, corresponding to the obliquely downward direction of the grinding chamber in Fig. Large frictional pressure on the garbage improves the grinding effect and is beneficial to the full grinding of the garbage.
本实施例中,所述过渡腔12内设置有用于对由研磨腔内进入的垃圾进行翻松的搅拌棒14,所述搅拌棒位于螺旋切刀上方。In this embodiment, the
结合图4所示,搅拌棒设置有多个并围绕过渡腔内壁周向设置,搅拌棒用于挑动垃圾,将经过研磨腔挤压的垃圾翻松,便于后续的垃圾切割。As shown in FIG. 4 , there are multiple stirring rods arranged circumferentially around the inner wall of the transition chamber. The stirring rods are used to stir up the garbage, loosen the garbage squeezed through the grinding chamber, and facilitate the subsequent cutting of garbage.
本实施例中,所述研磨腔3的外端口处的腔体呈向外逐渐扩大的扩口腔以形成进料口15,所述内刀盘上固定连接有螺旋叶片16,所述螺旋叶片位于进料口处用于将垃圾由进料口输送至研磨腔内。In this embodiment, the cavity at the outer port of the grinding
结合图1和图2所示,螺旋叶片16的外径由下至上逐渐变大,以适配进料口处腔室的变化,通过螺旋叶片便于将垃圾强制输送至研磨腔内,另外在切割腔底部还设置有出料口22,出料口向外扩大的敞口状。As shown in Figure 1 and Figure 2, the outer diameter of the
本实施例中,所述两组研磨块之间设置有翻搅杆组件,所述翻搅杆组件包括连接于内刀盘的上斜面的上翻搅杆17以及连接于外刀环的上斜面的下翻搅杆18。In this embodiment, a stirring rod assembly is arranged between the two groups of grinding blocks, and the stirring rod assembly includes an
结合图2所示,上翻搅杆和下翻搅杆均设置有多个并围绕相应的斜面周向排列设置,上翻搅杆和下翻搅杆可对垃圾进行翻搅,利于对垃圾进行全方位的研磨,提高研磨效果。As shown in Figure 2, there are multiple upturning stirring rods and downturning stirring rods arranged circumferentially around the corresponding inclined surfaces. All-round grinding improves the grinding effect.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
Claims (9)
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| CN208452026U (en) * | 2018-06-29 | 2019-02-01 | 天津市众禾高科技有限公司 | A kind of grinding device for plastic products |
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