CN115472424A - Simple semi-automatic magnetic ring winding machine - Google Patents
Simple semi-automatic magnetic ring winding machine Download PDFInfo
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- CN115472424A CN115472424A CN202211325832.1A CN202211325832A CN115472424A CN 115472424 A CN115472424 A CN 115472424A CN 202211325832 A CN202211325832 A CN 202211325832A CN 115472424 A CN115472424 A CN 115472424A
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- magnetic ring
- plate
- wheel
- toothed plate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The invention discloses a simple semi-automatic magnetic ring winding machine, wherein a transmission device, a winding device, a magnetic ring clamping device and a moving device are arranged above a machine case, a toothed plate is arranged on a first mounting plate of the winding device in a rotating mode, a rotating mechanism for driving the toothed plate to rotate is arranged on the first mounting plate, the rotating mechanism is connected with the transmission device, and a counting structure for recording the number of rotating turns of the toothed plate is arranged on the rotating mechanism; the toothed plate is provided with a wire storage ring, and the toothed plate is provided with a tensioning structure for tensioning the enameled wire. The toothed plate repeatedly penetrates through the center of the magnetic ring under the action of the rotating mechanism, so that winding on the magnetic ring is realized; the magnetic ring clamping device drives the magnetic ring to horizontally rotate at the notch of the toothed plate to perform wiring on the magnetic ring. The simple semi-automatic magnetic ring winding machine can solve the problems that the existing equipment is not suitable for winding of a small magnetic ring, the manual winding efficiency is low, the cost is high, and the quality is difficult to guarantee; has the advantages of simple structure, convenient use and low equipment cost.
Description
Technical Field
The invention relates to the technical field of magnetic ring winding machines, in particular to a simple semi-automatic magnetic ring winding machine.
Background
At present, in the industries of electronics, telecommunication and electric appliances and the like, a magnetic ring inductance coil is widely applied, the magnetic ring winding equipment with a larger diameter is mature, and manual winding is generally adopted for a small magnetic ring. The magnetic ring winding machine equipment suitable for the magnetic ring with a larger diameter is not suitable for a small magnetic ring, and is particularly difficult to realize multi-layer dense-flat winding; and the automatic magnetic ring winding equipment suitable for the magnetic ring with larger diameter has more complex structure and higher equipment cost, which undoubtedly increases the production cost of the winding of the small magnetic ring. When the winding is carried out by pure manual operation, the winding efficiency is low, the cost is high, the winding quality is more difficult to ensure, and the stability and the service life of the electronic product are influenced when the winding is applied to the electronic product.
Disclosure of Invention
The invention aims to provide a simple semi-automatic magnetic ring winding machine, which solves the problems that the existing equipment is not suitable for winding of a small magnetic ring, the manual winding efficiency is low, the cost is high and the quality is difficult to ensure.
In order to achieve the purpose, the invention provides a simple semi-automatic magnetic ring winding machine which comprises a machine case, wherein a transmission device, a winding device, a magnetic ring clamping device and a moving device are arranged above the machine case, the winding device is arranged on the transmission device, the magnetic ring clamping device is arranged on one side of the winding device, and a control platform is connected with the machine case through the moving device;
the winding device comprises a first mounting plate, a toothed plate is arranged on the first mounting plate in a rotating mode, a rotating mechanism for driving the toothed plate to rotate is arranged on the first mounting plate, the rotating mechanism is connected with the transmission device, and a counting structure for recording the rotating turns of the toothed plate is arranged on the rotating mechanism; the toothed plate is provided with a wire storage ring, and a tensioning structure for tensioning an enameled wire on the wire storage ring is arranged on the toothed plate;
the magnetic ring is positioned at the notch of the toothed plate, and the toothed plate repeatedly passes through the center of the magnetic ring under the action of the rotating mechanism to realize winding on the magnetic ring; the magnetic ring clamping device drives the magnetic ring to horizontally rotate at the notch of the toothed plate, and wiring on the magnetic ring is carried out.
Preferably, an arc-shaped mounting plate II is arranged on the mounting plate I, an arc-shaped groove for mounting the toothed plate is formed in the mounting plate II, the toothed plate is in sliding connection with the mounting plate II, a pressing plate with a limiting effect on the toothed plate is arranged on the mounting plate II, and the pressing plate is rotatably connected with the toothed plate.
Preferably, the rotating mechanism comprises a third driving wheel meshed with the toothed plate, the third driving wheel is provided with two, the two third driving wheels are meshed with a second driving wheel, the second driving wheel is meshed with a first driving wheel on the second transmission shaft, one end of the second transmission shaft is fixedly connected with the transmission device, the other end of the second transmission shaft is provided with a second hand wheel, the second driving wheel and the third driving wheel are rotatably connected with a mounting plate, and the second transmission shaft is rotatably connected with the mounting plate.
Preferably, the counting structure comprises a driving wheel four and a driving wheel five which are meshed with each other, the driving wheel four and the driving wheel two are coaxially arranged and fixed on a rotating shaft of the driving wheel two, a shaft sleeve two is arranged between the rotating shaft and the mounting plate one, the driving wheel five is fixedly arranged on a connecting plate fixedly arranged on the mounting plate one in a rotating mode, a coaxial original point block is fixedly arranged on the rotating shaft of the driving wheel five, and a counting sensor for recording the number of rotating turns of the original point block is arranged on the connecting plate.
Preferably, the tensioning structure comprises a tension column, a wire passing wheel, a wire fixing wheel and a tension wheel which are arranged on the toothed plate, the tension wheel is arranged on the sliding groove, a sliding block matched with the sliding groove is fixedly arranged on the toothed plate, the sliding groove is positioned on the sliding block and is in sliding connection with the sliding block, and one end of the sliding groove is connected with the fixed column arranged on the toothed plate through a tension spring; one end of the enameled wire on the wire storage ring sequentially winds around the tension column, the wire passing wheel, the wire fixing wheel and the tension wheel and then is fixed on the magnetic ring through the wire fixing wheel.
Preferably, the transmission device comprises a transmission mechanism and a driving mechanism, the transmission mechanism comprises two vertical plates fixed on the case, the vertical plates are fixedly connected through a connecting rod, a first transmission shaft is rotatably arranged between the two vertical plates through a bearing seat, a first hand wheel is arranged at one end of the first transmission shaft, the other end of the first transmission shaft is fixedly connected with a second transmission shaft of the rotating mechanism, and a first shaft sleeve arranged on the second transmission shaft is embedded in the bearing seat arranged on the vertical plate to ensure that the first transmission shaft and the second transmission shaft are coaxial; the driving mechanism comprises a first motor, the first motor is fixed inside the case through a first fixing plate, a first belt wheel is fixedly arranged on an output shaft of the first motor, and the first belt wheel is in transmission connection with a first belt wheel arranged on the first transmission shaft through a first synchronous belt.
Preferably, be provided with the adjustment structure of adjustment hold-in range one on the fixed plate one, the adjustment structure includes regulating block and regulating wheel, is provided with the regulation hole of rectangular shape on the regulating block, and the regulating block is connected with a fixed plate locking through the screw that passes the regulation hole, and the regulating wheel rotates the end that sets up at the regulating block and carries out the tensioning to hold-in range one.
Preferably, the magnetic ring clamping device comprises a second fixing plate fixed on the case, a rotating cover is rotatably arranged on the second fixing plate, the rotating cover is fixedly connected with an output shaft of a speed reducer arranged below the second fixing plate, a belt wheel on an input shaft of the speed reducer is in transmission connection with a belt wheel on an output shaft of a second motor through a second synchronous belt, and the second motor and the speed reducer are both arranged inside the case; a base is fixedly arranged on the rotary cover, one end of the base is connected with the mounting seat through a supporting rod, a clamp for clamping the magnetic ring is arranged on the mounting seat, and the axis of the magnetic ring on the clamp passes through the rotation center of the base; an angle sensor for controlling the rotation angle of the base is arranged on the base.
Preferably, the second motor is fixedly arranged on the third mounting plate, the third mounting plate is connected with a tensioning plate fixed on the case through a screw, and the position of the third mounting plate is adjusted through the screw so as to tension the second synchronous belt.
Preferably, the moving device comprises a fixed seat fixed on the case, a cantilever is arranged above the fixed seat, one end of the cantilever is rotatably connected with the fixed seat, and a first handle for locking the cantilever is arranged on the fixed seat; the other end of the cantilever is rotatably provided with a support plate, and the cantilever is provided with a second handle for locking the support plate; be provided with the support that the platform was controlled in the installation in the backup pad, be provided with the handle three with support locking in the backup pad.
The simple semi-automatic magnetic ring winding machine has the advantages and positive effects that:
1. according to the invention, the magnetic ring is clamped and fixed by the magnetic ring clamping device, and the magnetic ring is driven to rotate in the horizontal plane by the motor II, the rotating disc, the base, the supporting rod and the clamp, so that the enameled wire on the magnetic ring can be wired. The wiring structure of the magnetic ring is simple, and the operation is convenient.
2. The invention drives the toothed plate to rotate through the transmission device and the rotating mechanism, and drives the enameled wire to gradually wind on the magnetic ring for a circle through the toothed plate, so that the structure is simple. And the enameled wire is tensioned by a sliding block, a sliding chute, a wire fixing wheel and a tension wheel which are arranged on the toothed plate, so that the winding operation is facilitated.
3. The magnetic ring winding machine provided by the invention has high adaptability to magnetic rings with different sizes, can realize high-precision flat winding of the magnetic rings, has high yield of wound inductance coils, and improves the stability of product quality.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
Fig. 1 is a schematic perspective view of a simple semi-automatic magnetic ring winding machine according to an embodiment of the present invention;
fig. 2 is a schematic front view of a simple semi-automatic magnetic ring winding machine according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a transmission mechanism of an embodiment of a simple semi-automatic magnetic ring winding machine according to the present invention;
fig. 4 is a schematic structural view of a driving mechanism of a simple and easy semi-automatic magnetic ring winding machine according to an embodiment of the present invention;
FIG. 5 is a first structural diagram of a winding device according to an embodiment of the present invention;
fig. 6 is a second schematic structural diagram of a winding device according to an embodiment of the simple semi-automatic magnetic ring winding machine of the present invention;
fig. 7 is a schematic structural view of a magnetic ring clamping device according to an embodiment of a simple semi-automatic magnetic ring winding machine of the present invention;
fig. 8 is a schematic structural diagram of a moving device according to an embodiment of the present invention.
Reference numerals
1. A chassis; 2. a winding device; 3. a magnetic ring clamping device; 4. a mobile device; 5. a transmission device; 6. a console; 7. a vertical plate; 8. a connecting rod; 9. a first transmission shaft; 10. a first synchronous belt; 11. a first hand wheel; 12. a first motor; 13. a first fixing plate; 14. a first belt wheel; 15. a regulating block; 16. an adjustment wheel; 17. a first mounting plate; 18. a first transmission wheel; 19. a second driving wheel; 20. a third driving wheel; 21. a toothed plate; 22. a wire storage ring; 23. a tension column; 24. a wire passing wheel; 25. a wire fixing wheel; 26. a slider; 27. a chute; 28. a tension pulley; 29. pressing a plate; 30. a tension spring; 31. fixing a column; 32. a connecting plate; 33. a fourth driving wheel; 34. a fifth driving wheel; 35. an origin block; 36. a second transmission shaft; 37. a second hand wheel; 38. a first shaft sleeve; 39. a second shaft sleeve; 40. a second mounting plate; 41. a second motor; 42. mounting a plate III; 43. a tension plate; 44. a synchronous belt II; 45. a speed reducer; 46. a second fixing plate; 47. a rotating cover; 48. a base; 49. a support bar; 50. a mounting base; 51. a clamp; 52. a fixed seat; 53. a cantilever; 54. a first handle; 55. a support plate; 56. a second handle; 57. a support; 58. and a third handle.
Detailed Description
The technical solution of the present invention is further illustrated by the accompanying drawings and examples.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
Examples
Fig. 1 is a schematic perspective view of a simple and easy semi-automatic magnetic ring winding machine according to an embodiment of the present invention, and fig. 2 is a schematic front view of the simple and easy semi-automatic magnetic ring winding machine according to the embodiment of the present invention. As shown in the figure, a simple and easy semi-automatic magnetic ring coiling machine, includes quick-witted case 1, and quick-witted case 1 is the triangle appearance, and quick-witted case 1 is formed by shaped steel welding and cooperation sheet metal component parcel, and 1 rear end of machine case is provided with the slip door plant, the maintenance of the quick-witted case 1 inside of being convenient for. The exterior of the cabinet 1 is entirely baked with paint. And an inclined plate is fixed above the case 1 and is used for installing each function device.
A transmission device 5, a winding device 2, a magnetic ring clamping device 3 and a moving device 4 are arranged above the inclined plane plate of the case 1, the winding device 2 is arranged on the transmission device 5, and the transmission device 5 drives the winding device 2 to wind a magnetic ring. The magnetic ring clamping device 3 is arranged on one side of the winding device 2, and the magnetic ring clamping device 3 is used for clamping and fixing a magnetic ring and driving the magnetic ring to rotate in a horizontal plane, so that the magnetic ring can be wound and distributed at the same time. The console 6 is connected with the chassis 1 through the mobile device 4, and the mobile device 4 can adjust the position of the console 6 as required, so that the operation of an operator is facilitated. The console 6 may be provided with various buttons for starting, stopping, forward rotation, reverse rotation, and the like as necessary.
Fig. 3 is a schematic structural diagram of a transmission mechanism of an embodiment of a simple semi-automatic magnetic ring winding machine according to the present invention. As shown, the transmission 5 includes a transmission mechanism and a drive mechanism. The transmission mechanism comprises two vertical plates 7 fixed on the case 1, and the vertical plates 7 are fixedly connected through a connecting rod 8, so that the supporting stability of the vertical plates 7 is improved. A first transmission shaft 9 is rotatably arranged between the two vertical plates 7 through a bearing seat, and a first hand wheel 11 is fixedly arranged at one end of the first transmission shaft 9, so that manual operation on the first transmission shaft 9 through the first hand wheel 11 is facilitated. The other end of the first transmission shaft 9 is fixedly connected with a second transmission shaft 36 of the rotating mechanism, so that the second transmission shaft 36 is driven to rotate synchronously. And a first shaft sleeve 38 arranged on the second transmission shaft 36 is embedded in a bearing seat arranged on the vertical plate 7, so that the coaxiality of the first transmission shaft 9 and the second transmission shaft 36 is ensured.
Fig. 4 is a schematic structural diagram of a driving mechanism of a simple and easy embodiment of a semiautomatic magnetic ring winding machine according to the present invention. As shown, the driving mechanism includes a first motor 12, and the first motor 12 is fixed inside the cabinet 1 through a first fixing plate 13. A first belt wheel 14 is fixedly arranged on an output shaft of the first motor 12, and the first belt wheel 14 is in transmission connection with a first belt wheel arranged on a first transmission shaft 9 through a first synchronous belt 10. The chassis 1 is provided with a through hole for the first synchronous belt 10 to pass through. Be provided with the adjustment structure of adjustment hold-in range 10 rate of tension on fixed plate 13, the adjustment structure includes regulating block 15 and regulating wheel 16, is provided with the regulation hole of rectangular shape on the regulating block 15, and regulating block 15 is through the screw and the 13 locking connection of fixed plate that pass the regulation hole. The adjusting wheel 16 is rotatably arranged at the end of the adjusting block 15. The first synchronous belt 10 passes by the adjusting wheel 16, and the adjusting wheel 16 tensions the first synchronous belt 10. The screw is loosened, the height of the adjusting block 15 can be adjusted through the adjusting hole, and therefore the tightness of the first synchronous belt 10 is adjusted through the adjusting wheel 16.
Fig. 5 is a first structural diagram of a winding device according to an embodiment of the simple and easy semi-automatic magnetic ring winding machine of the present invention, and fig. 6 is a second structural diagram of a winding device according to an embodiment of the simple and easy semi-automatic magnetic ring winding machine of the present invention. As shown in the figure, the winding device 2 comprises a first mounting plate 17, and the first mounting plate 17 is fixedly connected with the vertical plate 7 through bolts. An arc-shaped mounting plate II 40 is arranged on the mounting plate I17, and an arc-shaped groove for mounting the toothed plate 21 is formed in the mounting plate II 40. Toothed plate 21 is a T-shaped structure, and the bottom of toothed plate 21 is mounted in and slidably connected with the groove. The second mounting plate 40 is provided with a pressing plate 29 having a limiting effect on the toothed plate 21, the pressing plate 29 is fixedly connected with the second mounting plate 40 through screws, and the pressing plate 29 has a supporting and limiting effect on the toothed plate 21, so that the toothed plate 21 is prevented from sliding off the second mounting plate 40. The pressure plate 29 is kept sliding relative to the toothed plate 21. The toothed plate 21 slides stably under the action of the second mounting plate 40 and the pressure plate 29.
The mounting plate I17 is provided with a rotating mechanism which drives the toothed plate 21 to rotate. The rotating mechanism comprises a third driving wheel 20 meshed with the toothed plate 21, and two driving wheels 20 are arranged. The two driving wheels III 20 are both meshed with the driving wheel II 19, and the driving wheel II 19 is positioned between the two driving wheels III 20. The second transmission wheel 19 is meshed with the first transmission wheel 18 on the second transmission shaft 36, and the first transmission wheel 18 is fixed on the second transmission shaft 36. The second driving wheel 19 and the third driving wheel 20 are rotatably connected with the first mounting plate 17 through bearings, and the second transmission shaft 36 is rotatably connected with the first mounting plate 17 through bearings. One end of the second transmission shaft 36 is fixedly connected with the first transmission shaft 9, and the first transmission shaft 9 drives the rotating mechanism to rotate. The other end of the second transmission shaft 36 is fixedly provided with a second hand wheel 37, so that the second transmission shaft 36 can be manually operated through the second hand wheel 37.
The rotating mechanism is provided with a counting structure for recording the number of rotating turns of the toothed plate 21. The counting structure comprises a transmission wheel four 33 and a transmission wheel five 34 which are meshed with each other. The fourth transmission wheel 33 and the second transmission wheel 19 are coaxially arranged and fixed on a rotating shaft of the second transmission wheel 19, so that the fourth transmission wheel 33 and the second transmission wheel 19 synchronously rotate. A second shaft sleeve 39 is arranged between the rotating shaft of the second driving wheel 19 and the first mounting plate 17, so that the driving stability of the second driving wheel 19 and the fourth driving wheel 33 is ensured. A connecting plate 32 fixedly arranged on the mounting plate I17 is rotatably provided with a driving wheel V34 through a bearing, a rotating shaft of the driving wheel V34 is fixedly provided with a coaxial origin block 35, and the origin block 35 and the driving wheel V34 rotate synchronously. The connecting plate 32 is provided with a counting sensor for recording the number of rotation turns of the origin block 35, and the counting sensor is electrically connected with a controller on the console 6 by adopting the prior art. Two 19 drive wheel drives the synchronous rotation of four 33 of drive wheel, and four 33 of drive wheel mesh with five 34 of drive wheel to the original point piece 35 on the five 34 drive wheel of drive drives rotates, through the number of turns of rotation of count sensor record original point piece 35, then reachs the number of turns of rotation of pinion rack 21 according to the number of teeth proportion between the gear, thereby records the winding coil number of turns on the magnetic ring.
The toothed plate 21 is provided with a wire storage ring 22, and the wire storage ring 22 is used for storing enameled wires. The wire storage ring 22 is in an I-shaped shape, passes through a bolt in the middle for positioning, and is fixed on the toothed plate 21 through magnet adsorption. The toothed plate 21 is provided with a tensioning structure for tensioning the enameled wire on the wire storage ring 22. The tensioning structure comprises a tension column 23, a wire passing wheel 24, a line setting wheel 25 and a tension wheel 28 which are rotatably arranged on the toothed plate 21, wherein the line setting wheel 25 is provided with two wheels, so that the enameled wire can be wound twice. The tension pulley 28 is arranged on the sliding groove 27 in a transmission manner, the toothed plate 21 is fixedly provided with a sliding block 26 matched with the sliding groove 27, and the sliding groove 27 is positioned on the sliding block 26 and is connected with the sliding block 26 in a sliding manner. The slide block 26 may be a dovetail block and the slide groove 27 may be a dovetail groove. The two ends of the sliding block 26 are provided with screws having a limiting effect on the sliding groove 27, so that the sliding groove 27 is prevented from sliding off the sliding block 26. One end of the sliding chute 27 is connected with a fixed column 31 fixedly arranged on the toothed plate 21 through a tension spring 30. Pinion rack 21 is rotating the in-process, because the distance between fixed line wheel 25 and the magnetic ring changes, the enameled wire can take place to become flexible, and spout 27 carries out the tensioning to the enameled wire in the effect of extension spring 30, the wire winding of the enameled wire of being convenient for. One end of the enameled wire on the wire storage ring 22 sequentially passes through the tension column 23, the wire passing wheel 24, the wire determining wheel 25 and the tension wheel 28, and then is fixed on the magnetic ring through the wire determining wheel 25.
The magnetic ring is located at the gap of the toothed plate 21, and the toothed plate 21 repeatedly passes through the center of the magnetic ring under the action of the rotating mechanism, so that winding on the magnetic ring is realized. The magnetic ring clamping device 3 drives the magnetic ring to horizontally rotate at the notch of the toothed plate 21, so as to perform wiring on the magnetic ring.
Fig. 7 is a schematic structural view of a magnetic ring clamping device according to an embodiment of the simple semi-automatic magnetic ring winding machine of the present invention. As shown in the figure, the magnetic ring clamping device 3 includes a second fixing plate 46 fixed on the case 1, a rotating cover 47 is rotatably disposed on the second fixing plate 46 through a bearing, and the rotating cover 47 is fixedly connected with an output shaft of the speed reducer 45 disposed below the second fixing plate 46. The belt wheel on the input shaft of the speed reducer 45 is in transmission connection with the belt wheel on the output shaft of the motor II 41 through a synchronous belt II 44. The second motor 41 and the speed reducer 45 are both arranged inside the case 1. A base 48 is fixedly arranged on the rotary cover 47 through screws, and one end of the base 48 is connected with a mounting seat 50 through a support rod 49. The mounting seat 50 is fixedly provided with a clamp 51 for clamping a magnetic ring, and the clamp 51 can adopt the structure of the existing quick clamp 51 according to the requirement. The base 48, the support rod 49 and the mounting seat 50 are arranged to facilitate the magnetic ring to avoid the toothed plate 21 in the rotation process. The axis of the magnetic ring on the clamp 51 passes through the rotation center of the base 48, so that the magnetic ring rotates around the axis in the horizontal plane to perform wiring of the enameled wire on the magnetic ring. The base 48 is provided with an angle sensor for controlling the rotation angle of the base 48, and the angle sensor is of an existing structure and is connected with the controller in an existing connection mode.
The second motor 41 is fixedly arranged on the third mounting plate 42, and the third mounting plate 42 is connected with the tensioning plate 43 fixed on the case 1 through a screw rod. The position of the mounting plate III 42 is adjusted through a screw rod, so that the synchronous belt II 44 is tensioned.
Fig. 8 is a schematic structural diagram of a moving device according to an embodiment of the present invention. As shown in the figure, the mobile device 4 includes a fixed seat 52 fixed on the chassis 1, a cantilever 53 is disposed above the fixed seat 52, and one end of the cantilever 53 is rotatably connected with the fixed seat 52. The fixed seat 52 is provided with a first handle 54 for locking the cantilever 53, and the first handle 54 can be loosened to rotate the cantilever 53 to adjust the position of the cantilever 53. The other end of the cantilever 53 is rotatably provided with a supporting plate 55, a second handle 56 for locking the supporting plate 55 is arranged on the cantilever 53, and the supporting plate 55 can be rotated by loosening the second handle 56 to adjust the position of the supporting plate 55. A support 57 for mounting the console 6 is provided on the support plate 55, and the console 6 is fixed to the support 57. The supporting plate 55 is provided with a third handle 58 for locking the support 57, and the support 57 can be rotated by loosening the third handle 58, so that the position of the support 57 can be adjusted. The position of the wiping console can be adjusted as required through the first handle 54, the second handle 56 and the third handle 58, and operation of workers is facilitated.
When the winding device is used, the magnetic ring is fixed on the clamp 51 and is driven to rotate to a position to be wound through the second motor 41; installing a wire storage ring 22 with stored wires on a toothed plate 21, wherein one end of each enameled wire sequentially passes through a tension column 23, a wire passing wheel 24, a wire determining wheel 25 and a tension wheel 28, then returns to the wire determining wheel 25, passes through a magnetic ring and is fixed on a fixture 51; the first motor 12 drives the first transmission shaft 9 to rotate through the first synchronous belt 10, the first transmission shaft 9 drives the second transmission shaft 36 to rotate, the first transmission wheel 18 on the second transmission shaft 36 drives the third transmission wheel 20 to rotate through the second transmission wheel 19, so that the toothed plate 21 is driven to rotate, the end of the toothed plate 21 passes by from the middle of the magnetic ring, and the enameled wire on the toothed plate 21 is driven to be gradually wound on the magnetic ring; meanwhile, the second motor 41 drives the rotary cover 47 to rotate through the second synchronous belt 44, the rotary cover 47 drives the clamp 51 to synchronously rotate through the base 48, the supporting rod 49 and the mounting seat 50, the clamp 51 drives the magnetic ring to horizontally rotate around the longitudinal axis of the magnetic ring, and the enameled wire is wired while winding wires, so that the winding process on the magnetic ring is completed.
Therefore, the simple semi-automatic magnetic ring winding machine can solve the problems that the existing equipment is not suitable for winding of a small magnetic ring, the manual winding efficiency is low, the cost is high, and the quality is difficult to guarantee; has the advantages of simple structure, convenient use and low equipment cost.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the invention without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a simple and easy semi-automatic magnetic ring coiling machine which characterized in that: the magnetic ring clamping device is arranged on one side of the winding device, and the control platform is connected with the case through the moving device;
the winding device comprises a first mounting plate, a toothed plate is arranged on the first mounting plate in a rotating mode, a rotating mechanism for driving the toothed plate to rotate is arranged on the first mounting plate, the rotating mechanism is connected with the transmission device, and a counting structure for recording the rotating turns of the toothed plate is arranged on the rotating mechanism; the toothed plate is provided with a wire storage ring, and a tensioning structure for tensioning an enameled wire on the wire storage ring is arranged on the toothed plate;
the magnetic ring is positioned at the notch of the toothed plate, and the toothed plate repeatedly passes through the center of the magnetic ring under the action of the rotating mechanism, so that the winding on the magnetic ring is realized; the magnetic ring clamping device drives the magnetic ring to horizontally rotate at the notch of the toothed plate, and wiring on the magnetic ring is carried out.
2. The simple semi-automatic magnetic ring winding machine as claimed in claim 1, wherein: the mounting plate I is provided with a second arc-shaped mounting plate, the second mounting plate is provided with an arc-shaped groove for mounting the toothed plate, the toothed plate is in sliding connection with the second mounting plate, the second mounting plate is provided with a pressing plate with a limiting effect on the toothed plate, and the pressing plate is rotatably connected with the toothed plate.
3. The simple semi-automatic magnetic ring winding machine as claimed in claim 1, wherein: the rotating mechanism comprises a third driving wheel meshed with the toothed plate, the number of the third driving wheels is two, the three driving wheels are both meshed with a second driving wheel, the second driving wheel is meshed with a first driving wheel on a second transmission shaft, one end of the second transmission shaft is fixedly connected with a transmission device, the other end of the second transmission shaft is provided with a second hand wheel, the second driving wheel and the third driving wheel are both rotatably connected with a first mounting plate, and the second transmission shaft is rotatably connected with a second mounting plate.
4. The simple semi-automatic magnetic ring winding machine as claimed in claim 3, wherein: the counting structure comprises a driving wheel four and a driving wheel five which are meshed with each other, the driving wheel four and the driving wheel two are coaxially arranged and fixed on a rotating shaft of the driving wheel two, a shaft sleeve two is arranged between the rotating shaft and the mounting plate one, the driving wheel five is fixedly arranged on a connecting plate fixedly arranged on the mounting plate one in a rotating mode, a coaxial original point block is fixedly arranged on the rotating shaft of the driving wheel five, and a counting sensor for recording the number of rotating turns of the original point block is arranged on the connecting plate.
5. The simple semi-automatic magnetic ring winding machine as claimed in claim 1, characterized in that: the tensioning structure comprises a tension column, a wire passing wheel, a wire fixing wheel and a tension wheel which are arranged on the toothed plate, the tension wheel is arranged on the sliding groove, a sliding block matched with the sliding groove is fixedly arranged on the toothed plate, the sliding groove is positioned on the sliding block and is in sliding connection with the sliding block, and one end of the sliding groove is connected with the fixing column arranged on the toothed plate through a tension spring; one end of the enameled wire on the wire storage ring sequentially winds around the tension column, the wire passing wheel, the wire fixing wheel and the tension wheel and then is fixed on the magnetic ring through the wire fixing wheel.
6. The simple semi-automatic magnetic ring winding machine as claimed in claim 1, wherein: the transmission device comprises a transmission mechanism and a driving mechanism, the transmission mechanism comprises two vertical plates fixed on the case, the vertical plates are fixedly connected through a connecting rod, a first transmission shaft is rotatably arranged between the two vertical plates through a bearing seat, a first hand wheel is arranged at one end of the first transmission shaft, the other end of the first transmission shaft is fixedly connected with a second transmission shaft of the rotating mechanism, and a first shaft sleeve arranged on the second transmission shaft is embedded in the bearing seat arranged on the vertical plate to ensure that the first transmission shaft and the second transmission shaft are coaxial; the driving mechanism comprises a first motor, the first motor is fixed inside the case through a first fixing plate, a first belt wheel is fixedly arranged on an output shaft of the first motor, and the first belt wheel is in transmission connection with a first belt wheel arranged on the first transmission shaft through a first synchronous belt.
7. The simple semi-automatic magnetic ring winding machine as claimed in claim 6, wherein: be provided with the adjustment structure of adjustment hold-in range one tension on the fixed plate one, the adjustment structure includes regulating block and regulating wheel, is provided with the regulation hole of rectangular shape on the regulating block, and the regulating block is connected with a fixed plate lock through the screw that passes the regulation hole, and the regulating wheel rotates the end that sets up at the regulating block and carries out the tensioning to hold-in range one.
8. The simple semi-automatic magnetic ring winding machine as claimed in claim 1, wherein: the magnetic ring clamping device comprises a second fixing plate fixed on the case, a rotating cover is rotatably arranged on the second fixing plate and fixedly connected with an output shaft of a speed reducer arranged below the second fixing plate, a belt wheel on an input shaft of the speed reducer is in transmission connection with a belt wheel on an output shaft of the second motor through a second synchronous belt, and the second motor and the speed reducer are both arranged inside the case; a base is fixedly arranged on the rotary cover, one end of the base is connected with the mounting seat through a support rod, a clamp for clamping the magnetic ring is arranged on the mounting seat, and the axis of the magnetic ring on the clamp passes through the rotary center of the base; an angle sensor for controlling the rotation angle of the base is arranged on the base.
9. The simple semi-automatic magnetic ring winding machine as claimed in claim 8, wherein: the second motor is fixedly arranged on the third mounting plate, the third mounting plate is connected with the tensioning plate fixed on the case through a screw, and the position of the third mounting plate is adjusted through the screw so as to tension the second synchronous belt.
10. The simple semi-automatic magnetic ring winding machine as claimed in claim 1, wherein: the mobile device comprises a fixed seat fixed on the case, a cantilever is arranged above the fixed seat, one end of the cantilever is rotatably connected with the fixed seat, and a first handle for locking the cantilever is arranged on the fixed seat; the other end of the cantilever is rotatably provided with a support plate, and the cantilever is provided with a second handle for locking the support plate; the supporting plate is provided with a support for installing the console, and the supporting plate is provided with a third handle for locking the support.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211325832.1A CN115472424B (en) | 2022-10-27 | 2022-10-27 | Simple semi-automatic magnetic ring winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211325832.1A CN115472424B (en) | 2022-10-27 | 2022-10-27 | Simple semi-automatic magnetic ring winding machine |
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| CN115472424A true CN115472424A (en) | 2022-12-13 |
| CN115472424B CN115472424B (en) | 2023-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211325832.1A Active CN115472424B (en) | 2022-10-27 | 2022-10-27 | Simple semi-automatic magnetic ring winding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115662783A (en) * | 2022-12-26 | 2023-01-31 | 东莞市晶磁科技有限公司 | Automatic winding equipment for inductor |
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| CN217640982U (en) * | 2022-04-06 | 2022-10-21 | 东莞日经电子有限公司 | Multi-section annular automatic winding machine capable of being accurately controlled |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115662783A (en) * | 2022-12-26 | 2023-01-31 | 东莞市晶磁科技有限公司 | Automatic winding equipment for inductor |
| CN115662783B (en) * | 2022-12-26 | 2023-03-10 | 东莞市晶磁科技有限公司 | Automatic winding equipment for inductor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115472424B (en) | 2023-06-27 |
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