CN115468777A - Automatic recording system and automatic recording method for shift-in and shift-out test data - Google Patents

Automatic recording system and automatic recording method for shift-in and shift-out test data Download PDF

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Publication number
CN115468777A
CN115468777A CN202211094984.5A CN202211094984A CN115468777A CN 115468777 A CN115468777 A CN 115468777A CN 202211094984 A CN202211094984 A CN 202211094984A CN 115468777 A CN115468777 A CN 115468777A
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China
Prior art keywords
test
robot
personal computer
industrial personal
moving
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Pending
Application number
CN202211094984.5A
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Chinese (zh)
Inventor
董振
崔万良
黄玉强
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Changchun Faway Adient Automotive Systems Co Ltd
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Changchun Faway Adient Automotive Systems Co Ltd
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Priority to CN202211094984.5A priority Critical patent/CN115468777A/en
Publication of CN115468777A publication Critical patent/CN115468777A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/001Testing of furniture, e.g. seats or mattresses
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N5/00Details of television systems
    • H04N5/76Television signal recording

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Manipulator (AREA)

Abstract

The invention belongs to the technical field of communication, and particularly relates to an automatic recording system and an automatic recording method for test data in and out. The automatic recording system comprises a camera, an industrial personal computer, a display, input and output equipment and a robot; the robot is connected with input and output equipment; the input and output equipment is connected with an industrial personal computer; the industrial personal computer is connected with the camera and the display. The invention can be applied to the shift-in and shift-out test, can automatically shoot according to the setting of the test personnel, does not need personnel to participate in the test process, not only lightens the workload of the test personnel, but also can ensure the shooting consistency of the test photos, simultaneously meets the requirements of video recording, shooting and data storage, can simultaneously take the photos and the videos, effectively reduces the shooting work of the test personnel, and has wide application range in the test.

Description

Automatic recording system and automatic recording method for shift-in and shift-out test data
Technical Field
The invention belongs to the technical field of communication, and particularly relates to an automatic recording system and an automatic recording method for in-out test data.
Background
The test is used for simulating the abrasion condition of the seat in the process that various real persons enter and exit the automobile in the fixed life cycle of the automobile, and the test has very comprehensive investigation on the seat and comprises the appearance of the seat and the abrasion condition of a skin foam framework. Currently, the transfer-in and transfer-out test has the following problems:
1. the test personnel is required to specify the cycle times in the moving-in and moving-out test standard, the seat sample is photographed to record the state of the sample, and meanwhile, a numerical data curve is kept, so that the operation of the test personnel for one time needs about 1 hour, and the operation of the single test needs 8 times;
2. the robot stopping time is random due to unfixed data acquisition period, and continuous operation cannot be guaranteed at night;
3. purchasing non-standard finished equipment, maintenance, and product upgrades all contribute to increased costs.
Disclosure of Invention
The invention provides an automatic recording system and an automatic recording method for shift-in and shift-out test data, which can be applied to a shift-in and shift-out test, so that personnel is not required to participate in the shift-in and shift-out test, the whole process is automatically operated, and the problems of the existing shift-in and shift-out test are solved.
The technical scheme of the invention is explained by combining the drawings as follows:
in a first aspect, the present invention provides an automatic recording system for move-in and move-out test data, comprising:
the camera 1 is used for shooting videos and force values of the whole process of the robot 5 moving in and out of the test;
the industrial personal computer 2 is used for controlling the camera 5 to shoot and storing the video and the force value collected by the camera 1;
the display 3 is used for realizing the force value stored by the industrial personal computer 2;
the input and output equipment 4 is used for counting and analyzing the actions of the robot 5 and feeding back control instructions of specified times to the industrial personal computer 2;
a robot 5 for performing a transfer-in/out test;
the robot 5 is connected with the input and output equipment 4; the input and output equipment 4 is connected with the industrial personal computer 2; the industrial personal computer 2 is connected with the camera 1 and the display 3.
Further, there are two cameras 1; one of which is arranged on the tool end of the robot 5 for taking force values; and the other is arranged on the robot 5 and is used for shooting videos of the whole process of moving in and out of the test.
Further, a force sensor is arranged on the tool end of the robot 5; the ends of the force sensors are connected to the prosthetic hips on the surface of the seat.
Further, the robot employs a FUNAC host.
In a second aspect, the invention provides a method for automatically recording test data in and out, which is implemented by an automatic recording system for test data in and out, and comprises the following steps:
step one, a robot 5 carries out a moving-in and moving-out test;
secondly, the input and output equipment 4 counts and analyzes the actions of the robot 5, and sends instructions to the industrial personal computer 2 when the specified times are reached;
thirdly, the industrial personal computer 2 sends a photographing instruction to the camera 1;
step four, after receiving the photographing instruction, the camera 1 photographs the whole process of the shift-in and shift-out test of the appointed times, and photographs the force values of the shift-in and shift-out test of the appointed times;
and step five, the camera 1 transmits the acquired information to the industrial personal computer 2, the industrial personal computer 2 stores the data acquired by the camera 1, a subsequent designer analyzes the transferring-in and transferring-out test, and the data are displayed through the display 3.
Further, the number of the transfer-in and transfer-out tests was 22000 times.
Further, the specified number of times is 1 time, 500 times, 1000 times, 2500 times, 5000 times, 10000 times, 16000 times, and 22000 times.
The invention has the beneficial effects that:
1) The automatic photographing device can automatically photograph according to the setting of the tester, does not need personnel to participate in the experiment process, not only lightens the workload of the tester, but also can ensure the photographing consistency of the test photos;
2) The invention can record and retain test data according to test requirements, and the data recorded in each cycle can be independently stored, for example, only individual test frequency data needs to be recorded, and only simple setting is needed;
3) The invention simultaneously satisfies the requirements of video recording, photographing and data storage, and the photographing and the video can be simultaneously carried out, thereby effectively reducing the photographing work of testers and having wide application range in the test.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings to be used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings may be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
FIG. 1 is a schematic diagram of an automatic test data transfer and transfer recording system according to the present invention;
fig. 2 is a schematic flow chart of a method for automatically recording shift-in and shift-out test data according to the present invention.
In the figure:
1. a camera; 2. an industrial personal computer; 3. a display; 4. an input-output device; 5. a robot.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings, not all of them.
In the present invention, unless expressly stated or limited otherwise, the recitation of a first feature "on" or "under" a second feature may include the recitation of the first and second features being in direct contact, and may also include the recitation that the first and second features are not in direct contact, but are in contact via another feature between them. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used based on the orientations and positional relationships shown in the drawings, and are only for convenience of description and simplicity of operation, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to be limiting.
Example one
Referring to fig. 1, an embodiment of the present invention provides an automatic recording system for move-in and move-out test data, including:
and the camera 1 is used for shooting videos and force values of the whole process of the robot 5 moving in and out of the test.
The number of the cameras 1 is two; one of which is arranged on the tool end of the robot 5 for taking force values; and the other is arranged on the robot 5 for taking a video of the whole process of the transfer-in and transfer-out test.
In various fatigue tests, the test sample state needs to be photographed for many times, in the prior art, if a tester takes a picture, the test needs to be paused firstly, then the picture is taken, and the picture taking angle cannot be ensured.
The industrial personal computer 2 is used for controlling the camera 5 to shoot and storing the video and the force value acquired by the camera 1;
the industrial personal computer 2 can record and retain test data according to test requirements, and the cycle record data can be stored independently every time, if only individual test frequency data needs to be recorded, only simple setting is needed.
Through 1 record test process of camera, according to experimental requirement, carry out video recording to the standard video cycle number of reserving that requires, video recording can carry out the record according to the experimenter needs simultaneously, satisfies the customer to the demand of experimental video recording.
And the display 3 is used for displaying the force value stored by the industrial personal computer 2.
And the input and output device 4 is used for counting and analyzing the actions of the robot 5 and feeding back control commands of a designated number of times to the industrial personal computer 2.
A robot 5 for performing a transfer-in/out test;
the robot 5 may employ a FUNAC host.
A force sensor is arranged on the tool end of the robot 5; the ends of the force sensors are connected to the prosthetic hips on the surface of the seat.
The robot 5 is connected with the input and output equipment 4; the input and output equipment 4 is connected with the industrial personal computer 2; the industrial personal computer 2 is connected with the camera 1 and the display 3.
Example two
Referring to fig. 2, the present invention provides an automatic recording method for moving-in and moving-out test data, which is implemented by an automatic recording system for moving-in and moving-out test data, and comprises the following steps:
step one, a robot 5 carries out a moving-in and moving-out test;
secondly, the input and output equipment 4 counts and analyzes the actions of the robot 5, and sends instructions to the industrial personal computer 2 when the specified times are reached;
thirdly, the industrial personal computer 2 sends a photographing instruction to the camera 1;
step four, after receiving the photographing instruction, the camera 1 photographs the whole process of the shift-in and shift-out test of the appointed times, and photographs the force values of the shift-in and shift-out test of the appointed times;
and fifthly, the camera 1 transmits the acquired information to the industrial personal computer 2, the industrial personal computer 2 stores the data acquired by the camera 1, a subsequent designer analyzes the shift-in and shift-out test, and the data are displayed through the display 3.
Wherein, the times of the moving-in and moving-out test is 22000 times. The specified times are 1 time, 500 times, 1000 times, 2500 times, 5000 times, 10000 times, 16000 times and 22000 times.
In conclusion, the automatic photographing device can automatically photograph according to the setting of the tester, does not need personnel to participate in the experiment process, not only lightens the workload of the tester, but also can ensure the photographing consistency of the test photos, simultaneously meets the requirements of video recording, photographing and data storage, can photograph and video simultaneously, effectively reduces the photographing work of the tester, and has wide application range in the experiment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. An automatic recording system for shift-in and shift-out test data, comprising:
the camera (1) is used for shooting videos and force values of the whole process of the robot (5) moving in and out of the test;
the industrial personal computer (2) is used for controlling the camera (5) to shoot and storing the video and the force value acquired by the camera (1);
the display (3) is used for displaying the force value stored by the industrial personal computer (2);
the input and output equipment (4) is used for counting and analyzing the actions of the robot (5) and feeding back control instructions of specified times to the industrial personal computer (2);
a robot (5) for performing a transfer-in/out test;
the robot (5) is connected with the input and output equipment (4); the input and output equipment (4) is connected with the industrial personal computer (2); the industrial personal computer (2) is connected with the camera (1) and the display (3).
2. The automatic test data moving-in and moving-out recording system according to claim 1, wherein there are two cameras (1); one of which is arranged on the tool end of the robot (5) and is used for shooting force values; and the other is arranged on the robot (5) and is used for shooting videos of the whole process of moving in and out of the test.
3. A system for automatically recording test data of moving in and out according to claim 2, characterized in that a force sensor is arranged on the tool end of the robot (5); the ends of the force sensors are connected to the prosthetic hips on the surface of the seat.
4. The system of claim 1, wherein the robot uses a FUNAC host computer.
5. A method for automatically recording test data in and out is realized by an automatic recording system for test data in and out, and is characterized by comprising the following steps:
step one, a robot (5) performs a moving-in and moving-out test;
secondly, counting and analyzing the actions of the robot (5) by the input and output equipment (4), and sending instructions to the industrial personal computer (2) when the specified times are reached;
thirdly, the industrial personal computer (2) sends the photographing instruction to the camera (1);
step four, the camera (1) receives the photographing instruction, photographs the whole process of the specified times of the moving-in and moving-out test, and photographs the force values of the specified times of the moving-in and moving-out test;
and fifthly, the camera (1) transmits the acquired information to the industrial personal computer (2), the industrial personal computer (2) stores the data acquired by the camera (1), a subsequent designer analyzes the transfer-in and transfer-out test, and the data are displayed through the display (3).
6. The method for automatically recording the data of the in-and-out test according to claim 5, wherein the number of the in-and-out tests is 22000 times.
7. The method for automatically recording transfer-in and transfer-out test data according to claim 5, wherein the designated number of times is 1, 500, 1000, 2500, 5000, 10000, 16000, and 22000 times.
CN202211094984.5A 2022-09-05 2022-09-05 Automatic recording system and automatic recording method for shift-in and shift-out test data Pending CN115468777A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202947881U (en) * 2012-11-27 2013-05-22 华南理工大学 Automatic detection system for durability testing platform of car seat sliding track
CN205981713U (en) * 2016-08-15 2017-02-22 武汉信测标准技术服务有限公司 Robot gets into business turn over test device
CN110672334A (en) * 2019-09-10 2020-01-10 上海工程技术大学 Full-automatic automobile seat in-out durability test system
CN111323236A (en) * 2018-12-13 2020-06-23 上海机动车检测认证技术研究中心有限公司 Automatic photographing method and device for robot

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202947881U (en) * 2012-11-27 2013-05-22 华南理工大学 Automatic detection system for durability testing platform of car seat sliding track
CN205981713U (en) * 2016-08-15 2017-02-22 武汉信测标准技术服务有限公司 Robot gets into business turn over test device
CN111323236A (en) * 2018-12-13 2020-06-23 上海机动车检测认证技术研究中心有限公司 Automatic photographing method and device for robot
CN110672334A (en) * 2019-09-10 2020-01-10 上海工程技术大学 Full-automatic automobile seat in-out durability test system

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