Pretightening force detection device of threaded fastener
Technical Field
The invention relates to the technical field of threaded fastener detection, in particular to a pretightening force detection device for a threaded fastener.
Background
In the scene of threaded connection, the pretightening force of a threaded fastener is an important assembly index, is directly related to the performances of sealing, electric conduction, heat conduction and the like of a product, and also determines the capabilities of looseness prevention, fatigue resistance and the like of the fastener, so that how to ensure that the pretightening force in bolt connection meets the requirement is very necessary.
In the prior art, theoretical calculation is mostly carried out according to parameters and materials of parts when the pretightening force of the threaded fastener is measured and calculated, only a wide number can be obtained, the actual use requirement is difficult to meet, and the accurate measurement and calculation generally can be realized by adopting special equipment in a laboratory, so that certain adverse effects are caused to actual construction and operation.
Although some detection devices capable of being applied to actual operation scenes appear on the market at the present stage, most of the detection devices are complex in structure and heavy in equipment, one detection device can only correspond to a threaded fastener of one specification, the application range is small, meanwhile, when the existing detection equipment is used, the threaded fastener is directly scraped in the rotation of the top end of the detector, the top end of the detector is scratched, the abrasion is aggravated, and the service life is short.
Based on the device, the device for detecting the pretightening force of the threaded fastener, which is small in damage and long in service life, has a wide application prospect.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the pretightening force detection device of the threaded fastener, which has the advantages of convenience in detection, abrasion resistance and suitability for threaded fasteners of different specifications.
(II) technical scheme
In order to realize the purposes of convenient detection, abrasion resistance and suitability for threaded fasteners of different specifications, the invention provides the following technical scheme:
the device for detecting the pretightening force of the threaded fastener is characterized by comprising an annular base, an annular strain gauge, a fixed ring and a rotating ring; wherein the content of the first and second substances,
a fixing ring is connected above the annular base, and the annular strain gauge is clamped between the annular base and the fixing ring;
the rotating ring is arranged above the fixed ring and is rotatably connected with the fixed ring; the top of the fixed ring is also uniformly provided with a plurality of balls, and the bottom surface of the rotary ring is in contact with the balls.
As a preferred technical scheme of the invention, a plurality of first buckles are uniformly arranged at the bottom of the fixing ring, a plurality of first clamping grooves which are correspondingly coupled with the first buckles one by one are uniformly formed on the inner wall of the annular base, and the annular base and the fixing ring are detachably connected through the buckling of the first buckles and the first clamping grooves.
As a preferable technical solution of the present invention, a plurality of second buckles are uniformly arranged at the bottom of the rotating ring, an annular second clamping groove coupled with the second buckles is formed in an inner wall of the fixing ring, and the rotating ring and the fixing ring are rotatably and detachably connected by buckling the second buckles with the second clamping grooves.
As a preferable technical solution of the present invention, the rotating ring is provided with a plurality of slots penetrating in the radial direction, each slot is inserted with an access board, the access board can move in and out in the radial direction of the rotating ring, and a tail board is fixedly installed at the tail end of the access board. As a preferable aspect of the present invention, the insertion groove is located at an upper middle portion of the rotating ring.
As a preferred technical scheme of the present invention, a controller and a display screen are further fixedly mounted on the surface of the annular base, an output end of the annular strain gauge is electrically connected with an input end of the controller, and an output end of the controller is electrically connected with an input end of the display screen.
As a preferable technical scheme of the invention, a rubber pad is fixedly arranged at the top of the rotating ring.
(III) advantageous effects
Compared with the prior art, the invention provides a pretightening force detection device of a threaded fastener, which has the following beneficial effects:
1. this threaded fastener's pretightning force detection device, during the use, insert the detector with the bolt from the detector top, the nut of bolt is taken at rotatory ring, the bolt passes the work piece that detector and needs to be connected and tightly overlaps with the nut, the bolt of screwing gradually, the foil gage can experience pressure promptly, the foil gage warp because of pressure production, resistance changes, and then the electric current in the circuit changes, processing module calculates the pressure size and demonstrates on the display screen according to the electric current size, it is convenient to detect, it is high-efficient convenient.
2. This threaded fastener's pretightning force detection device, rotatory ring is rotatory at solid fixed ring's top to make rotatory more stable, smooth through the ball, avoided direct rotatory scraping to solid fixed ring and foil gage, showing and reducing the equipment loss, improved foil gage and overall device's life greatly.
3. This threaded fastener's pretightning force detection device, the activity is inserted on rotatory ring and is equipped with a plurality of strap, detects the threaded fastener of small dimension time measuring, can push the strap in the rotatory ring, reduces rotatory ring's internal diameter to can detect the threaded fastener of small dimension promptly, application scope is wider.
4. This threaded fastener's pretightning force detection device can dismantle through first buckle and first draw-in groove between base and the solid fixed ring and be connected, can dismantle through second buckle and annular second draw-in groove between solid fixed ring and the rotatory ring and be connected, detachable design between each subassembly, and single part can be changed alone after damaging, has further improved the life of equipment.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is an exploded view of the overall structure of the present invention;
fig. 3 is a cross-sectional view of the overall structure of the present invention.
In the figure: 1. an annular base; 2. a display screen; 3. a controller; 4. an annular strain gage; 5. a fixing ring; 6. a first buckle; 7. a card slot; 8. a ball bearing; 9. a rotating ring; 10. a second buckle; 11. an annular groove; 12. a rubber pad; 13. a butt strap; 14. a tail plate.
Detailed Description
Example (b):
referring to fig. 1-3, a pretightening force detection device for a threaded fastener includes an annular base 1, a fixing ring 5 is detachably mounted above the annular base 1, an annular strain gauge 4 is clamped between the annular base 1 and the fixing ring 5, as shown in fig. 2, a plurality of first buckles 6 are uniformly arranged at the bottom of the fixing ring 5, a plurality of first clamping grooves 7 correspondingly coupled with the first buckles 6 one by one are uniformly arranged on the inner wall of the annular base 1, the annular base 1 and the fixing ring 5 can be fastened and connected by the first buckles 6 being clamped in the first clamping grooves 7, and the relative rotation of the annular base 1 and the fixing ring 5 can be prevented;
as shown in fig. 3, a rotating ring 9 is rotatably arranged above the fixed ring 5, balls 8 are uniformly arranged on the top of the fixed ring 5, when the detector is used, a bolt is inserted into the detector from the top end of the detector, a nut of the bolt is lapped on the rotating ring 9, the bolt penetrates through the detector and a workpiece to be connected and is tightly sleeved with a nut, the bolt is gradually screwed, the strain gauge 4 can sense pressure, the rotating ring 9 rotates on the top of the fixed ring 5, the rotation can be more stable and smooth through the balls 8, the nut is prevented from directly scraping the rotating of the fixed ring 5 and the strain gauge 4, the equipment loss is obviously reduced, and the service life of the strain gauge 4 and the whole device is greatly prolonged;
in this embodiment, the bottom of the first locking groove 7 is deeper, so that the first buckle 6 can continuously move downwards in the first locking groove 7 after being locked, and further the pressure of the fixing ring 5 on the strain gage 4 is self-adaptive;
as shown in fig. 3, a plurality of second buckles 10 are uniformly arranged at the bottom of the rotating ring 9, an annular second clamping groove 11 coupled with the second buckles 10 is formed in the inner wall of the fixed ring 5, the fixed ring 5 and the rotating ring 9 can be connected by clamping the second buckles 10 in the annular second clamping groove 11, and meanwhile, the rotating ring 9 can also rotate on the fixed ring 5 because the groove for limiting the second buckles 10 is an annular clamping groove;
in the embodiment, the annular base 1 and the fixed ring 5 are detachably connected through the first buckle 6, the fixed ring 5 and the rotating ring 9 are detachably connected through the second buckle 10, all components are detachably designed, and a single part can be independently replaced after being damaged, so that the service life of the equipment is further prolonged;
a plurality of (for example, 3 to 5) slots which are through in the radial direction are formed in the rotating ring 9, each slot is uniformly and movably inserted with a matching attachment strap 13, the slots and the attachment straps are in interference fit, tail plates 14 are fixedly installed at the tail ends of the plurality of attachment straps 13, when a small-sized threaded fastener is detected, the attachment straps 13 can be conveniently pushed into the rotating ring 9 through the tail plates 14, the inner diameter of the rotating ring 9 is reduced, the small-sized threaded fastener can be detected, the application range is wider, in order to avoid the nut from excessively extending into the rotating ring 9, in the embodiment, the attachment straps 13 are inserted at positions which are closer to the rotating ring 9;
in this embodiment, rubber pads 12 are fixedly disposed on the top of the rotating ring 9 and the top of the strap 13, so as to play a role of buffering, further reduce abrasion and prolong service life;
annular base 1's surface still fixed mounting has controller 3 and display screen 2, the output of foil gage 4 and controller 3's input electric connection, controller 3's output and display screen 2's input electric connection, be provided with the battery in the controller 3, circuit board and processing module, in using, insert the detector with the bolt from the top, the nut of bolt is taken on rotatory ring 9, the work piece that the bottom needs to be connected is run through and is tightened with the nut cover, the bolt of screwing gradually, foil gage 4 can experience pressure promptly, foil gage 4 is out of shape because of pressure production, resistance changes, and then the electric current in the circuit changes, processing module calculates the pressure size and demonstrates on display screen 2 according to the electric current size, and is convenient to detect, and is high-efficient convenient.
The working principle and the using process of the invention are as follows:
when the device is used, a bolt is inserted into the detector from the top end, a nut of the bolt is lapped on the rotating ring 9, the bolt penetrates through the detector and a workpiece to be connected and is tightly sleeved with the nut, the bolt is gradually screwed, the strain gauge 4 can sense pressure, the strain gauge 4 deforms due to the pressure, the resistance changes, and further the current in the circuit changes, the processing module calculates the pressure according to the current and displays the pressure on the display screen 2, and the device is convenient to detect, efficient and convenient;
the rotating ring 9 rotates at the top of the fixing ring 5, and the rotation is more stable and smooth through the balls 8, so that the direct rotating scraping of the fixing ring 5 and the strain gauge 4 is avoided, the equipment loss is obviously reduced, and the service life of the strain gauge 4 and the whole device is greatly prolonged;
a plurality of butt straps 13 are movably inserted on the rotating ring 9, when the small-specification threaded fastener is detected, the butt straps 13 can be pushed into the rotating ring 9, and the inner diameter of the rotating ring 9 is reduced, so that the small-specification threaded fastener can be detected, and the application range is wider;
can dismantle through first buckle 6 between annular base 1 and the solid fixed ring 5 and be connected, can dismantle through second buckle 10 between solid fixed ring 5 and the rotatory ring 9 and be connected, detachable design between each subassembly, single part can be changed alone after damaging, has further improved the life of equipment.
While the invention has been described with reference to specific preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.