CN115449064A - Artificial quartz stone unsaturated polyester resin and preparation method thereof - Google Patents

Artificial quartz stone unsaturated polyester resin and preparation method thereof Download PDF

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Publication number
CN115449064A
CN115449064A CN202211402468.4A CN202211402468A CN115449064A CN 115449064 A CN115449064 A CN 115449064A CN 202211402468 A CN202211402468 A CN 202211402468A CN 115449064 A CN115449064 A CN 115449064A
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unsaturated polyester
polyester resin
artificial quartz
parts
terephthalic acid
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CN115449064B (en
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杨庚
杨国庆
吴洪沛
肖超
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Hubei Wanglin New Material Technology Co ltd
Shandong Wanglin New Material Co ltd
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Hubei Wanglin New Material Technology Co ltd
Shandong Wanglin New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/676Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

An artificial quartz unsaturated polyester resin and a preparation method thereof, belonging to the technical field of artificial quartz unsaturated polyester. The quartz stone plate produced by using the existing unsaturated polyester resin as a binder has poor temperature resistance and is easy to deform at high temperature, so that the application of the existing unsaturated polyester resin for artificial quartz stone is limited. The raw materials of the invention comprise terephthalic acid, maleic anhydride, phthalic anhydride, propylene glycol, ethylene glycol, diethylene glycol, polytrimethylene terephthalate (PTT), benzoic acid, styrene, polymerization inhibitor, catalyst and antioxidant. The mechanical property, the heat deformation resistance and the water and stain resistance of the prepared polyester are obviously improved by utilizing the terephthalic acid, the phthalic anhydride, the propanediol and the PTT.

Description

Artificial quartz stone unsaturated polyester resin and preparation method thereof
Technical Field
An artificial quartz unsaturated polyester resin and a preparation method thereof, belonging to the technical field of artificial quartz unsaturated polyester.
Background
The artificial quartz stone is a building decoration material produced by using unsaturated polyester resin as a binder, adding inorganic fillers such as quartz sand, glass and the like, adding color paste and a curing agent, and carrying out molding processes such as mixing, distributing, vibrating and compressing, high-temperature curing and the like. The weight of the unsaturated polyester resin in the artificial quartz stone plate is approximately 8-15%, and the mechanical property and the heat distortion temperature of a resin casting body have direct influence on the quality and the comprehensive performance of the artificial quartz stone plate.
The unsaturated polyester resin for producing artificial quartz stone in the market is generally in a phthalic acid formula, raw materials of the unsaturated polyester resin mainly comprise ethylene glycol, diethylene glycol, propylene glycol, phthalic anhydride, maleic acid and styrene, the production process is generally divided into two steps, the first step is to perform polycondensation reaction on dibasic acid and dihydric alcohol to form unsaturated polyester, and the second step is to dissolve the polyester in the styrene to obtain the unsaturated polyester resin. The heat distortion temperature is low, and the material is easy to deform at high temperature, generally 45 to 55 ℃. The water resistance and stain resistance of the board are poor, and the comprehensive performance of the artificial quartz stone board is influenced.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art, provides the artificial quartz unsaturated polyester resin and the preparation method thereof, and has excellent mechanical property and heat-resistant deformation capability.
The technical scheme adopted by the invention for solving the technical problem is as follows: an artificial quartz unsaturated polyester resin is characterized in that: the raw materials comprise, by weight, 150 to 300 parts of terephthalic acid, 400 to 500 parts of maleic anhydride, 20 to 100 parts of phthalic anhydride, 50 to 100 parts of propylene glycol, 20 to 100 parts of ethylene glycol, 550 to 650 parts of diethylene glycol, 300 to 450 parts of polytrimethylene terephthalate (PTT bottle), 10 to 40 parts of benzoic acid, 740 to 760 parts of styrene, 0.3 to 0.7 part of a polymerization inhibitor, 0.1 to 0.5 part of a catalyst and 0.5 to 2 parts of an antioxidant; carrying out condensation polymerization reaction on the raw materials to obtain artificial quartz unsaturated polyester resin;
the weight ratio of terephthalic acid in the raw materials is 5.3 to 12.5 percent; the weight ratio of the polytrimethylene terephthalate is 11.6 to 15.8 percent.
The polyester resin generated by terephthalic acid and unsaturated alcohol theoretically has better mechanical property and heat deformation resistance, but because the crystallinity of polyester formed by terephthalic acid is strong and the compatibility with styrene is poor, the unsaturated polyester is very easy to be turbid and layered when being prepared, and the unsaturated polyester cannot have good crosslinking effect with styrene, so the terephthalic acid is not adopted in the field of artificial quartz unsaturated polyester resin generally.
In the acid component, phthalic anhydride and benzoic acid are adopted, the phthalic anhydride can improve the compatibility of styrene, the benzoic acid is used for blocking a polyester chain, the polarity of a polyester group is changed, the lipophilicity of the polyester chain is enhanced, the compatibility of the polyester and the styrene can also be improved, a PTT polyester long chain is added, the PTT polyester long chain can be alcoholyzed into small molecules in a catalyst environment and grafted to the polyester long chain, the excellent mechanical property of the PTT can be provided, the problem of poor compatibility with the styrene caused by the introduction of terephthalic acid into the polyester resin can be further solved, and the turbid layering phenomenon of the unsaturated polyester resin is avoided; in the alcohol raw materials, the propylene glycol with the dosage can improve the compatibility of a polyester chain and styrene, improve the wetting dispersibility of the resin to a filler, is more suitable for the combination of inorganic fillers, and can also improve the stain resistance of an artificial quartz stone product, and the finally prepared polyester resin overcomes the problem of poor compatibility of terephthalic acid, so that the mechanical property, the heat deformation resistance and the water and stain resistance of the terephthalic acid to polyester are improved.
Preferably, the weight ratio of the terephthalic acid in the raw materials is 9.7%, and the weight ratio of the polytrimethylene terephthalate in the raw materials is 11.6%.
Under the preferable proportional relation, the compatibility improvement capability of the PTT to the polyester can be ensured, and the turbid layering phenomenon is avoided.
Preferably, the catalyst is zinc acetate.
The zinc acetate has little influence on the color of the polyester synthesis and is not easy to yellow, so that the finally prepared unsaturated polyester resin has good transparency and more uniform molecular chain distribution.
Preferably, the antioxidant is triphenyl phosphite.
Preferably, the polymerization inhibitor is methyl hydroquinone.
Preferably, the paint also comprises 0.05 to 0.2 part of paraffin.
The preparation method of the artificial quartz unsaturated polyester resin is characterized by comprising the following steps: the method comprises the following steps:
1) Mixing diethylene glycol, a catalyst, two fifths to one half of antioxidant, terephthalic acid and polytrimethylene terephthalate, heating to 180 to 190 ℃, keeping the temperature for 0.2 to 0.8h, heating to 210 to 220 ℃, and keeping the temperature until the acid value of the material is less than 5 mgKOH/g;
2) Cooling the material to be below 150 ℃, adding ethylene glycol, propylene glycol, two-fifths to one-half of polymerization inhibitor, residual antioxidant, maleic anhydride, phthalic anhydride and benzoic acid, heating to 205-210 ℃, carrying out heat preservation reaction, monitoring the acid value to be reduced to 50-60mgKOH/g, starting vacuumizing, monitoring the acid value to be reduced to 15-25mgKOH/g, and stopping heating;
3) Cooling to 180 ℃ or below, adding the residual polymerization inhibitor and paraffin, stirring uniformly, cooling to 120 ℃ or below, adding styrene, and stirring uniformly to obtain the artificial quartz unsaturated polyester resin.
The first step is to carry out alcoholysis of saturated dibasic acid and PTT to form small molecules, and the second step is to add polymerization reaction of maleic anhydride (unsaturated dibasic acid). When the dihydric alcohol reacts with the dibasic acid, the maleic anhydride reacts with the dihydric alcohol preferentially due to high reactivity, molecular chain distribution is uneven, and mechanical properties and curing capacity are influenced.
The preparation method is beneficial to ensuring the molecular weight of a polyester molecular chain, avoiding the reduction of the molecular weight due to early acid-alcohol reaction, and simultaneously being beneficial to the uniform distribution of saturated acid and unsaturated acid.
Compared with the prior art, the invention has the beneficial effects that: in the acid component, phthalic anhydride and benzoic acid are adopted, the phthalic anhydride can improve the compatibility of styrene, the benzoic acid is used for blocking a polyester chain, the polarity of the polyester group is changed, the lipophilicity of the polyester chain is enhanced, and the compatibility of the polyester and the styrene can also be improved, and a PTT polyester long chain is selected to be added, can be subjected to alcoholysis to form a small molecule in a catalyst environment, and can provide the excellent mechanical property of PTT after being grafted to the polyester long chain, the problem of poor compatibility with the styrene caused by the introduction of terephthalic acid into the polyester resin can be further solved, and the turbid layering phenomenon of the unsaturated polyester resin is avoided; in the alcohol raw materials, the propylene glycol with the dosage can improve the compatibility of a polyester chain and styrene, improve the wetting dispersibility of the resin to a filler, is more suitable for the combination of inorganic fillers, and can also improve the stain resistance of an artificial quartz stone product, and the finally prepared polyester resin overcomes the problem of poor compatibility of terephthalic acid, so that the mechanical property, the heat deformation resistance and the water and stain resistance of the terephthalic acid to polyester are improved.
Detailed Description
The present invention is further illustrated by the following examples, example 3 being the best mode of carrying out the invention.
In the following examples and comparative examples, the following preparation method was used for the synthetic quartz unsaturated polyester resin:
1) Putting diethylene glycol, a catalyst zinc acetate, one half of antioxidant triphenyl phosphite, terephthalic acid and PTT bottle flakes into a reaction kettle under the protection of nitrogen, starting stirring, heating to 185 ℃ under the protection of nitrogen, keeping the temperature for 0.5 hour, then heating and keeping the temperature at 210 to 220 ℃, reacting until the acid value of a detected material is less than 5mgKOH/g, and the material is clear and transparent;
2) Cooling the obtained material to 150 ℃, adding ethylene glycol, propylene glycol, one-half weight of polymerization inhibitor methyl hydroquinone, the rest antioxidant triphenyl phosphite, maleic anhydride, phthalic anhydride and benzoic acid into a reaction kettle, heating at a constant speed after the feeding is finished, keeping the temperature at 205 to 210 ℃, keeping the temperature, decompressing and vacuumizing when the acid value of the material is reduced to 50 to 60mgKOH/g, stopping heating when the acid value is detected to be reduced to 15 to 25mgKOH/g, and starting cooling equipment for cooling;
3) Adding the residual polymerization inhibitor and paraffin when the temperature of the reaction kettle material is reduced to 180 ℃, uniformly stirring, pressing the material to a dilution kettle, and adding styrene once for dilution when the temperature is reduced to 120 ℃; and stirring uniformly to obtain the unsaturated polyester resin.
Examples
The raw material composition of the artificial quartz unsaturated polyester resin of each example is shown in the following table 1.
Table 1 examples raw material table
Figure DEST_PATH_IMAGE001
Comparative example
The raw materials of the artificial quartz unsaturated polyester resin with various proportions are shown in the following table 2. Wherein, comparative example 1 is the case of adding no propylene glycol on the basis of example 1, and comparative example 2 is the case of excessively low contents of terephthalic acid and polytrimethylene terephthalate; comparative example 3 is the case of a conventional ortho-benzene type unsaturated polyester resin; comparative examples 4 to 6 are the case of absence of phthalic anhydride, absence of benzoic acid, and excessively low polytrimethylene terephthalate, respectively.
Table 2 comparative examples raw material table
Figure DEST_PATH_IMAGE002
The preparation method of comparative example 3 adopts the following processes:
1) Adding prepared diethylene glycol, ethylene glycol, propylene glycol, maleic anhydride, phthalic anhydride and tribasic phosphite (antioxidant) into a reaction kettle, starting stirring, heating under the protection of nitrogen, keeping the temperature at 205-210 ℃, reducing pressure and vacuumizing when the acid value of the material is reduced to 58mgKOH/g, stopping heating when the acid value of the material is reduced to 23mgKOH/g, and starting cooling equipment to cool.
2) Adding methyl hydroquinone (polymerization inhibitor) and paraffin when the temperature of the materials in the reaction kettle is reduced to 180 ℃, uniformly stirring, pressing the materials to a dilution kettle, and adding styrene once for dilution when the temperature is reduced to 120 ℃; and sampling and detecting indexes after stirring uniformly, and obtaining the unsaturated polyester resin after the indexes are qualified.
In addition, in comparative examples 2 and 6, severe resin turbidity delamination phenomenon occurs in the preparation process, and the finally obtained resin has poor light transmission effect.
Performance testing
The unsaturated polyester resins of synthetic quartzite prepared in the above examples and comparative examples were subjected to the performance test, and the results of the performance test of the examples are shown in Table 3 below.
Table 3 results of performance testing of examples
Figure DEST_PATH_IMAGE003
Comparative examples the results of the performance tests are given in table 4 below.
Table 4 comparative example performance test results
Figure DEST_PATH_IMAGE004
And (3) comparing and analyzing performance test results:
(1) as described above, comparative example 4 and comparative example 5 exhibited severe resin haze delamination during the preparation process. The comparison with the examples shows that the polyester synthesized by adopting benzoic acid and phthalic anhydride has good compatibility with styrene, and the obtained unsaturated polyester resin has better transparency.
(2) Comparative example 3 compared to example 3, without the use of terephthalic acid and PTT bottle chips, the heat distortion temperature and mechanical properties were significantly lower than those of the examples.
(3) Comparative example 1 used 120 parts by weight of ethylene glycol, and example 1 used 40 parts by weight of ethylene glycol and 90 parts by weight of propylene glycol, and it is seen from the performance test data that the tensile properties and bending properties of the resin-molded body were remarkably improved by using a specific amount of propylene glycol.
(4) Comparison of comparative example 2 with comparative example 3, example 2 found that the use of terephthalic acid and PTT bottle chips in place of a portion of phthalic acid significantly increases the heat distortion temperature of the resin-cast body, i.e., increases the heat resistance of the unsaturated polyester resin article.
(5) Comparing the comparative examples 1,2,3 and 6 with the comparative example 5, it can be seen that the resin after demixing and clouding will seriously affect the mechanical properties of the resin casting body, and the performance test data is greatly reduced.
According to the performance test results of the above examples and comparative examples, terephthalic acid can indeed play a good role in modifying the mechanical properties and heat resistance of the synthetic quartz unsaturated polyester resin, while the use of a proper amount of PTT, phthalic anhydride, benzoic acid and propylene glycol can effectively avoid the problem of turbid delamination caused by the introduction of terephthalic acid.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention will still fall within the protection scope of the technical solution of the present invention.

Claims (7)

1. An artificial quartz unsaturated polyester resin is characterized in that: the raw materials comprise, by weight, 150 to 300 parts of terephthalic acid, 400 to 500 parts of maleic anhydride, 20 to 100 parts of phthalic anhydride, 50 to 100 parts of propylene glycol, 20 to 100 parts of ethylene glycol, 550 to 650 parts of diethylene glycol, 300 to 450 parts of polytrimethylene terephthalate, 10 to 40 parts of benzoic acid, 740 to 760 parts of styrene, 0.3 to 0.7 part of polymerization inhibitor, 0.1 to 0.5 part of catalyst and 0.5 to 2 parts of antioxidant; the raw materials are subjected to condensation reaction to prepare the artificial quartz unsaturated polyester resin;
in the raw materials, the weight ratio of terephthalic acid is 5.3 to 12.5 percent; the weight ratio of the polytrimethylene terephthalate is 11.6 to 15.8 percent.
2. The synthetic quartz unsaturated polyester resin according to claim 1, wherein: the weight ratio of terephthalic acid in the raw materials is 9.7%, and the weight ratio of polytrimethylene terephthalate is 11.6%.
3. The artificial quartz unsaturated polyester resin according to claim 1, characterized in that: the catalyst is zinc acetate.
4. The artificial quartz unsaturated polyester resin according to claim 1, characterized in that: the antioxidant is triphenyl phosphite.
5. The artificial quartz unsaturated polyester resin according to claim 1, characterized in that: the polymerization inhibitor is methyl hydroquinone.
6. The artificial quartz unsaturated polyester resin according to claim 1, characterized in that: and 0.05 to 0.2 portion of paraffin.
7. A method for preparing the artificial quartz unsaturated polyester resin according to any one of claims 1 to 6, which is characterized by comprising the following steps: the method comprises the following steps:
1) Mixing diethylene glycol, a catalyst, two fifths to one half of antioxidant, terephthalic acid and polytrimethylene terephthalate, heating to 180 to 190 ℃, keeping the temperature for 0.2 to 0.8h, heating to 210 to 220 ℃, and keeping the temperature until the acid value of the material is less than 5 mgKOH/g;
2) Step 1), cooling the material to below 150 ℃, adding ethylene glycol, propylene glycol, polymerization inhibitor with two-fifths to one-half weight, residual antioxidant, maleic anhydride, phthalic anhydride and benzoic acid, heating to 205-210 ℃, carrying out heat preservation reaction, monitoring the acid value to be reduced to 50-60mgKOH/g, starting vacuumizing, monitoring the acid value to be reduced to 15-25mgKOH/g, and stopping heating;
3) Cooling to 180 ℃ or below, adding the residual polymerization inhibitor and paraffin, stirring uniformly, cooling to 120 ℃ or below, adding styrene, and stirring uniformly to obtain the artificial quartz unsaturated polyester resin.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4152511A (en) * 1975-10-25 1979-05-01 Dynamit Nobel Aktiengesellschaft Linear or unsaturated polyesters prepared from bis-carbalkoxy compounds
FR2458563A1 (en) * 1979-06-05 1981-01-02 Owens Corning Fiberglass Corp Unsatd. polyester prodn. from glycol (terephthalate oligomers) - formed as waste prods. in polyethylene terephthalate prodn.
CN112358577A (en) * 2021-01-06 2021-02-12 湖北旺林新材料科技有限公司 Modified quartz stone resin and preparation method and application thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4152511A (en) * 1975-10-25 1979-05-01 Dynamit Nobel Aktiengesellschaft Linear or unsaturated polyesters prepared from bis-carbalkoxy compounds
FR2458563A1 (en) * 1979-06-05 1981-01-02 Owens Corning Fiberglass Corp Unsatd. polyester prodn. from glycol (terephthalate oligomers) - formed as waste prods. in polyethylene terephthalate prodn.
CN112358577A (en) * 2021-01-06 2021-02-12 湖北旺林新材料科技有限公司 Modified quartz stone resin and preparation method and application thereof

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Denomination of invention: An artificial quartz stone unsaturated polyester resin and its preparation method

Effective date of registration: 20231026

Granted publication date: 20230324

Pledgee: Industrial and Commercial Bank of China Limited Jingmen Duodao Branch

Pledgor: Hubei Wanglin New Material Technology Co.,Ltd.

Registration number: Y2023980062557