Excess treatment mechanism for waste residue detection of biogas digester
Technical Field
The invention relates to the technical field of biofuel preparation devices, in particular to a waste residue detection excess treatment mechanism of a biogas digester.
Background
The biogas digester is a facility for preparing biofuel-biogas, which is characterized in that organic matters are decomposed by biogas bacteria and then biogas is generated, so that the cost is low, and the biogas digester can collect excrement generated by domestic animals such as pigs in rural families for supplying energy, and waste liquid and waste residues of the biogas digester can be used as fertilizer after the biogas is produced, so that the biogas digester is popular with the rural families.
When the biogas digester is filled, in order to ensure sufficient biogas energy supply, the filling and water in the biogas digester are required to be mixed according to a certain proportion, excessive water and too little water can influence the biogas output in the biogas digester, but the existing biogas digester is difficult to observe the water quantity in the biogas digester after the filling is completed, the water quantity can be determined according to the biogas productivity after waiting for a certain time, the biogas utilization can be influenced for a long time, and along with the continuous addition of organic matters such as excrement and the like into the biogas digester, the material storage and the liquid in the biogas digester can be influenced, but the waste in the biogas digester can be replaced only after a certain time interval, so that the biogas digester is easy to have various biogas shortage problems and the sustainable biogas energy supply can be influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a methane tank waste residue detection excessive processing mechanism, which solves the problems mentioned in the background.
The invention provides the following technical scheme: an excess processing mechanism for waste residue detection of a biogas digester, comprising: the waste material pipe and the waste liquid pipe all set up the surface at the cell body, the discharge gate has been seted up to the below of waste material pipe inner wall, the cell body surface is close to one side of waste material pipe and has been seted up the blown down tank, the cell body surface is kept away from one side of waste material pipe and is seted up the recess, the bottom fixed mounting of recess inner wall has servo motor, servo motor's output shaft fixed mounting has the bull stick, the one end that servo motor was kept away from to the bull stick runs through the cell body and passes the inner wall swivelling joint of blown down tank and waste material pipe, the through groove has been seted up to the bottom of cell body inner wall, just the inside of cell body is linked together through the inside of through groove and blown down tank, the inner wall of through groove is provided with the axle pipe support, the inner wall swivelling joint of axle pipe support has the rotating frame, the bottom of rotating frame is provided with the driving plate, the surface of bull stick is provided with first vortex leaf and second vortex leaf respectively, the one end of keeping away from first vortex leaf is provided with the driving plate, just driving plate is fixed to cup joint at the surface of servo motor, the cell body is equipped with the inside seal cover and passes the fixed mounting bracket and passes through the fixed mounting bracket and the drain hole, the top is close to the top fixed mounting cup has the drain collar, the drain collar has the drain hole.
Preferably, the bottom of the inner wall of the tank body is in a funnel shape, and the through groove is positioned at the center of the funnel-shaped bottom of the inner wall of the tank body.
Preferably, a pad shell is arranged on the inner wall of the rotating rod, the pad shell is located right below the through groove, and the length of the pad shell corresponds to the linear length of the second vortex blade.
Preferably, the bottom that the driving disc is close to the outer edge is provided with the dogtooth piece, the draw-in groove has been seted up to the outer edge of driving disc, the driving disc passes through the dogtooth piece and meshes with the draw-in groove inner wall of driving disc.
Preferably, the outer edge of the rotating frame, which is close to the top, is provided with a support, one end of the support, which is far away from the rotating frame, is fixedly provided with stirring rods, the number of the supports is three, and the support rods of the three supports are connected with a support ring in series.
Preferably, the surface of the rotating rod is sheathed with a sealing gasket in a sliding manner, a spring is fixedly arranged on the side surface of the sealing gasket, and one end of the spring, which is far away from the sealing gasket, is fixedly arranged on the inner wall of the waste material pipe.
Preferably, the sealing sleeve comprises a flexible rubber sleeve, a buoyancy ring is arranged at the top of the flexible rubber sleeve, and an air bag ring is fixedly sleeved on the outer edge of the buoyancy ring.
Preferably, the gravity of the gravity ring is F Heavy weight The buoyancy of the buoyancy ring is F Floating device And the gravity ring and the buoyancy ring meet F Floating device <F Heavy weight ≤2F Floating device 。
Preferably, the surface of the liquid discharge pipe is provided with a liquid discharge groove, and the height of the inner wall of the liquid discharge groove is half of the height of the liquid discharge pipe.
Preferably, the inner side of the liquid passing ring is provided with a water pipe, the outer edge of the liquid passing ring is provided with a filtrate port, the position of the filtrate port corresponds to the water pipe, and the inner wall of the filtrate port is fixedly provided with a filter plate.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the waste residue detection excess treatment mechanism of the biogas digester, as the biogas digester is used, the liquid and material mixing density is high, so that the buoyancy is high, the sealing sleeve can be lifted by utilizing the buoyancy, the liquid passing ring exceeds the liquid level, when the liquid and material mixing degree is insufficient or the liquid is high, the gravity block drives the liquid passing ring to press down, the excess liquid can be filtered out of the biogas digester, the effect of automatically detecting and cleaning excess liquid is achieved, the mixing ratio of the object and the liquid in the biogas digester is optimal, and the stability of biogas productivity is ensured.
2. This excessive processing mechanism of methane-generating pit waste residue detection through setting up useless material pipe, blown down tank, servo motor, bull stick and rotating turret, when adding the material for the methane-generating pit, utilize servo motor rotation can be intermittent to handle the accumulational waste material in the methane-generating pit bottom, avoid the waste material to pile up in the methane-generating pit, reach the effect of continuous reloading, can make the methane-generating pit continuously produce marsh gas simultaneously, avoid the methane-generating pit to stagnate because of the reloading, the sustainability of methane-generating pit energy has been increased, and, utilize servo motor to drive the rotating turret, can also reach the effect to the stirring of material in the methane-generating pit, avoid the inside crust of methane-generating pit and influence the output of marsh gas.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic side sectional view of the present invention;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2A according to the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 2B according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 2 at C according to the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 2D according to the present invention;
FIG. 7 is a schematic view of a turret according to the present invention;
FIG. 8 is a schematic view of a mattress shell structure of the present invention;
FIG. 9 is a schematic view of a drain structure according to the present invention;
FIG. 10 is a schematic view of a drain pipe according to the present invention;
figure 11 is a schematic development of the seal cartridge structure of the present invention;
FIG. 12 is an expanded view of the liquid passing ring structure of the present invention.
In the figure: 1. a cell body; 2. a waste material pipe; 3. a waste liquid pipe; 4. a groove; 5. a discharge chute; 6. a servo motor; 7. a rotating rod; 8. a first scroll blade; 9. a second scroll blade; 10. a pad shell; 11. a through groove; 12. a shaft tube rack; 13. a rotating frame; 131. a bracket; 132. a support ring; 133. a stirring rod; 14. a drive plate; 141. a tooth block; 15. a driving disk; 151. a clamping groove; 16. a spring; 17. a sealing gasket; 18. a discharge port; 19. a liquid outlet hole; 20. a liquid discharge pipe; 201. a liquid discharge tank; 21. sealing sleeve; 211. a soft rubber sleeve; 212. a buoyancy ring; 213. an air bag ring; 22. a liquid passing ring; 221. a filtrate port; 222. a filter plate; 23. a gravitational ring; 24. and (5) mounting a frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, a biogas digester waste residue detection excess processing mechanism includes: cell body 1, waste pipe 2 and waste liquid pipe 3 all set up the surface at cell body 1, discharge gate 18 has been seted up to the below of waste pipe 2 inner wall, the discharge gate 5 has been seted up to one side that cell body 1 surface is close to waste pipe 2, recess 4 has been seted up to one side that cell body 1 surface kept away from waste pipe 2, servo motor 6 is fixedly installed to the bottom of recess 4 inner wall, servo motor 6's output shaft fixed mounting has bull stick 7, servo motor 6's one end is kept away from to bull stick 7 runs through cell body 1 and passes discharge gate 5 and rotates with waste pipe 2's inner wall to be connected, logical groove 11 has been seted up to the bottom of cell body 1 inner wall, and the inside of cell body 1 is linked together through logical groove 11 and the inside of discharge gate 5, logical groove 11's inner wall is provided with the spool support 12 through branch, the inner wall rotation of central siphon frame 12 is connected with rotating frame 13, the bottom of rotating frame 13 is provided with driving disk 14, the surface of bull stick 7 is provided with first whirlpool leaf 8 and second whirlpool leaf 9 respectively, the one end that keeps away from first whirlpool leaf 8 of second whirlpool leaf 9 is provided with initiative dish 15, and initiative dish 15 is fixed to be cup jointed on the surface of bull stick 7, liquid outlet 19 has been seted up to the inside of cell body 1, the bottom of liquid outlet 19 corresponds with the position of waste liquid pipe 3, the top fixed mounting of liquid outlet 19 has fluid-discharge tube 20, seal cover 21 has been cup jointed along the activity of the outer edge of fluid-discharge tube 20, the top fixed mounting of seal cover 21 has a liquid ring 22, the top fixed mounting of liquid ring 22 has gravity ring 23, the outer edge fixed cup joint of fluid-discharge tube 20 near the top has mounting bracket 24, mounting bracket 24 fixed mounting is at the inner wall of cell body 1.
Wherein; the bottom of cell body 1 inner wall sets up to the funnel form, and leads to the center department that groove 11 is located the funnel form bottom of cell body 1 inner wall, along with servo motor 6 starts, and the accumulational waste material of cell body 1 bottom can fall into blown down tank 5 voluntarily under the influence of gravity, has increased the convenience of cell body 1 row material.
Wherein; the inner wall of bull stick 7 is provided with pad shell 10, and pad shell 10 is located logical groove 11 under, and pad shell 10's length is corresponding with the straight line length of second whirlpool leaf 9, through setting up pad shell 10, makes the waste material that second whirlpool leaf 9 can be abundant will fall into wherein get rid of, reduces the piling up of the waste material of blown down tank 5 inner wall corner department.
Wherein; the driving disc 14 is provided with the dogtooth piece 141 near the bottom of outer edge, and draw-in groove 151 has been seted up to the outer edge of driving disc 15, and driving disc 14 passes through the dogtooth piece 141 and the draw-in groove 151 inner wall meshing of driving disc 15, through setting up driving disc 15, makes servo motor 6 can utilize the meshing of driving disc 15 and driving disc 14 to drive rotating frame 13 operation, has improved waste material exhaust efficiency, avoids the waste material to pile up simultaneously and solidifies.
Wherein; the outer edge that the rotating frame 13 is close to the top is provided with the support 131, and the one end fixed mounting that the support 131 kept away from the rotating frame 13 has stirring pole 133, and the quantity of support 131 has three, and the branch department of three support 131 connects in series has support ring 132, utilizes servo motor 6 counter rotation, can utilize rotating frame 13 to stir the inside of cell body 1 when not discharging the waste material, avoids avoiding the inside material crust of methane-generating pit.
Wherein; the sealing gasket 17 is sleeved on the surface of the rotating rod 7 in a sliding manner, the spring 16 is fixedly arranged on the side face of the sealing gasket 17, one end, away from the sealing gasket 17, of the spring 16 is fixedly arranged on the inner wall of the waste pipe 2, along with the starting of the servo motor 6, when waste in the tank body 1 begins to be discharged, the servo motor 6 is utilized to rotate forwards to drive the first vortex blade 8 and the second vortex blade 9, so that the waste can be discharged through the discharge port 18 by pushing the sealing gasket 17 to compress the spring 16, after the waste is discharged to a certain extent, the servo motor 6 is rotated reversely, the material for extruding the sealing gasket 17 can be retracted, and then the sealing gasket 17 is enabled to be blocked by the pressure of the spring 16, so that the sealing property inside the tank body 1 is ensured.
Wherein; the sealing sleeve 21 comprises a flexible rubber sleeve 211, a buoyancy ring 212 is arranged at the top of the flexible rubber sleeve 211, an air bag ring 213 is fixedly sleeved on the outer edge of the buoyancy ring 212, and the sealing sleeve 21 has certain contractibility by arranging the flexible rubber sleeve 211, so that the sealing sleeve 21 can conveniently slide on the surface of the liquid discharge pipe 20 along with whether the liquid in the tank body 1 is excessive or not.
Wherein; the gravity of the gravity ring 23 is that the buoyancy of the buoyancy ring 212 is that, and the gravity ring 23 and the buoyancy ring 212 meet each other, when the liquid in the tank body 1 is excessive, the gravity ring 23 can press down the buoyancy ring 212, so that the liquid passing ring 22 contacts the surface of the liquid, and the excessive liquid is discharged, thereby achieving the effects of automatically detecting and cleaning the excessive liquid.
Wherein; the surface of the liquid discharge pipe 20 is provided with the liquid discharge groove 201, the height of the inner wall of the liquid discharge groove 201 is one half of the height of the liquid discharge pipe 20, and along with the continuous repeated increase and decrease of materials and liquid in the tank body 1, the surface of the liquid is ensured to be always in the range of the liquid discharge groove 201, and the excessive liquid is conveniently discharged.
Wherein; the inner side of the liquid passing ring 22 is provided with a water pipe, the outer edge of the liquid passing ring 22 is provided with a filtrate port 221, the position of the filtrate port 221 corresponds to the water pipe, the inner wall of the filtrate port 221 is fixedly provided with a filter plate 222, and the liquid passing ring 22 can block materials in the tank body 1 by arranging the filter plate 222, so that only liquid is ensured to enter the liquid discharge pipe 20, and the liquid discharge pipe 20 is prevented from being blocked by the materials.
The working principle is that the biogas digester is installed, a waste material barrel is arranged at a discharge hole 18 and a waste liquid pipe 3, then the waste material barrel is sealed, after the waste material in the tank body 1 reaches a certain degree, a servo motor 6 is started to rotate positively, a driving disc 15 drives a driving disc 14 to rotate along with the rotation of a rotating rod 7, a rotating frame 13 can flap a stirring rod 133 through a bracket 131 to stir the waste material at the bottom of the tank body 1, the waste material conveniently falls into a discharge groove 5 through a through groove 11, simultaneously, the rotation of the rotating rod 7 can respectively drive a first vortex blade 8 and a second vortex blade 9 to rotate, the waste material in the discharge groove 5 is conveyed into the waste material pipe 2, a sealing gasket 17 is extruded by utilizing the thrust force received by the waste material, a spring 16 is further compressed, and then the waste material can be discharged through the discharge hole 18, after the waste is discharged to a certain extent, the servo motor 6 is reversed, the waste in the waste pipe 2 is conveyed to the tank body 1 again by utilizing the reversal of the first vortex blade 8 and the second vortex blade 9, at the moment, along with the disappearance of the pressure received by the sealing gasket 17, the spring 16 can push the sealing gasket 17 to reseal the interior of the waste pipe 2, then the interior of the tank body 1 is fed, when the water in the interior of the tank body 1 is excessive, the buoyancy in the tank body 1 can be greatly reduced, at the moment, the gravity ring 23 can press the sealing sleeve 21 into the liquid, the liquid passing ring 22 contacts the liquid level, the excessive liquid can enter the liquid discharging pipe 20 through the filter plate 222, and the waste liquid pipe 3 is discharged into the waste pipe to achieve the effect of automatic discharge after the detection of the excessive water.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.