CN115447127B

CN115447127B - Full-automatic integrated card making machine

Info

Publication number: CN115447127B
Application number: CN202211085100.XA
Authority: CN
Inventors: 迟建; 杨磊; 孔祥建; 孔峰; 杨列芹
Original assignee: Qufute Neon Electronics Technology Co ltd
Current assignee: Qufute Neon Electronics Technology Co ltd
Priority date: 2022-09-06
Filing date: 2022-09-06
Publication date: 2024-06-04
Anticipated expiration: 2042-09-06
Also published as: CN115447127A

Abstract

The utility model provides a full-automatic integrative system card machine, including the prepackaging station that arranges in proper order, the quality testing station, lamination station and die-cut station, the base card of preparation card can shift processing on above-mentioned station, the cooperation installation and the hot pressing of positive and negative facial mask material are carried out to the base card to the prepackaging station, the quality testing station can carry out two-sided shooting and quality inspection to the base card that has the membrane material, lamination station can preheat the base card, hot pressing and cooling lamination, die-cut station can carry out the location die-cut to the base card after the lamination, replace the manual work to accomplish the full automated assembly line preparation of card, not only reduce operating personnel's intensity of labour, the cost of labor is reduced, still effectively promoted the preparation efficiency and the preparation quality of card.

Description

Full-automatic integrated card making machine

Technical Field

The invention relates to the technical field of card making machine equipment, in particular to a full-automatic integrated card making machine.

Background

The card making machine is actually similar to a common printer, and can print only by being connected with a computer, but the difference is that images are printed on various certificate cards, and the printing is realized by using a color ribbon as a consumable material and using a thermal sublimation and thermal transfer printing technology.

In the process of manufacturing the certificate card, the procedures of pre-packaging, quality inspection, lamination, cutting and the like are needed, the procedures are more and strict, if the procedures are realized manually, the cost is high, errors are easy to occur, the defective rate is easy to cause, and therefore, a set of certificate card production line equipment is needed to solve the problems.

Disclosure of Invention

The invention aims to provide a full-automatic integrated card making machine, which can replace manual work to finish the manufacture of a certificate card through a pre-packaging station, a quality inspection station, a lamination station and a punching station, and solves the problems in the prior art.

The technical scheme adopted for solving the technical problems is as follows: the invention relates to a full-automatic integrated card making machine, which comprises a pre-packaging station, a quality inspection station, a laminating station and a punching station which are sequentially arranged, wherein the pre-packaging station can carry out the matching installation and hot pressing of front and back surface materials on a base card, the base card after the film material is installed can be transferred to the quality inspection station from the pre-packaging station, the quality inspection station can carry out double-sided photographing and quality inspection on the base card with the film material, the base card after the quality inspection can be transferred to the laminating station from the quality inspection station, the laminating station can carry out the preheating, hot pressing and cooling lamination on the base card, the base card after the lamination can be transferred to the punching station from the laminating station, the punching station can position, punch and cut a base card after lamination, wherein the pre-packaging station comprises a first vertical frame, one end of the first vertical frame is provided with a base card storage box, the first vertical frame is provided with a first cross arm manipulator and a second cross arm manipulator which are arranged along the length direction, suction cups are arranged on the first cross arm manipulator and the second cross arm manipulator, the first vertical frame is further provided with a first film material box, a second film material box, a correction platform, a defective product recovery station and a hot-pressing assembly station which are sequentially arranged, the first cross arm manipulator can move among the base card storage box, the first film material box, the second film material box and the correction platform, and the second cross arm manipulator can move among the correction platform, The defective product recovery station and the hot pressing assembly station move; the process for manufacturing the certificate card by the full-automatic integrated card manufacturing machine comprises the following steps: ① The first cross arm manipulator takes out the positive film material from the first film material box and transfers the positive film material to the correction platform for correction; ② If the film material in the step ① fails to be corrected, the second cross arm manipulator transfers the film material to a defective product recovery station for recovery, then a piece of film material is grabbed again for correction, and if the film material in the step ① is successfully corrected, the first cross arm manipulator takes out the base card from the base card storage box and transfers the base card to the front film material of the correction platform for correction; ③ If the correction of the base card in the step ② fails, the second cross arm manipulator transfers the base card to a defective product recovery station for recovery, then a base card is grabbed again for correction, and if the correction of the base card in the step ② is successful, the first cross arm manipulator takes out the reverse mask material from the second mask material box and transfers the reverse mask material to the base card of the correction platform for correction; ④ If the film material in step ③ fails to be corrected, the second cross arm manipulator transfers the film material to the station for recovering defective products, then a piece of film material is grabbed again for correction, and if the film material in step ③ is successfully corrected, the second cross arm manipulator transfers the base card and the film materials on both sides to the station of the hot pressing assembly, performs one-time hot pressing welding, and completes the pre-packaging procedure to form the card; ⑤ After the pre-packaging process in the step ④ is completed, transferring the certificate card to a quality inspection station for double-sided photographing and quality inspection; ⑥ If the quality inspection in the step is not qualified, the certificate card is transferred and recovered, and if the quality inspection in the step is qualified, the certificate card is transferred to a laminating station for preheating, hot pressing and cooling lamination; ⑦ After the lamination process in step ⑥ is completed, the card is transferred to a punching station for positioning, punching and cutting to obtain the card with the required size. The membrane material jacking mechanism is arranged in the first membrane material box and the second membrane material box, and comprises a jacking installation seat fixed at the bottom of the first vertical frame, a jacking motor is arranged on the jacking installation seat, a jacking screw is connected to an output shaft of the jacking motor through a conveyor belt, a jacking screw rod is arranged in the jacking screw rod in a matched manner, the upper end of the jacking screw rod penetrates out of the membrane material box and is provided with a jacking plate, a jacking sliding rail is arranged at the bottom of the jacking plate, a jacking sliding block matched with the jacking sliding rail is arranged on the jacking installation seat, a membrane material supporting plate is further arranged on the upper side of the jacking plate, and the membrane material supporting plate is positioned in the membrane material box. The correction platform comprises a correction bottom plate fixed on a first vertical frame, a correction longitudinal movement plate, a correction rotation plate and a correction transverse movement plate are sequentially arranged on the correction bottom plate, a correction longitudinal movement sliding rail and a correction longitudinal movement screw rod are arranged on the correction bottom plate, a correction longitudinal movement sliding block matched with the correction longitudinal movement sliding rail and a correction longitudinal movement screw nut matched with the correction longitudinal movement screw rod are arranged at the bottom of the correction longitudinal movement plate, a correction longitudinal movement motor is arranged at the bottom of the correction bottom plate, an output shaft of the correction longitudinal movement motor is connected with the correction longitudinal movement screw rod, a correction rotation shaft is arranged between the correction longitudinal movement plate and the correction rotation plate, a correction rotation sliding rail and a correction rotation screw rod are arranged on the correction longitudinal movement plate far away from one end of the correction rotation shaft, the correction rotating slide rail is provided with a correction rotating slide block in a matched manner, the correction rotating screw rod is provided with a correction rotating screw nut in a matched manner, the correction rotating slide block and the correction rotating screw nut are provided with a correction connecting plate, a rotating connecting block is hinged between the correction connecting plate and the correction rotating plate, the correction longitudinal moving plate is provided with a correction rotating motor, an output shaft of the correction rotating motor is connected with the correction rotating screw rod, the upper side of the correction rotating plate is provided with a correction transverse sliding rail and a correction transverse sliding screw rod, the bottom of the correction transverse sliding plate is provided with a correction transverse sliding slide block matched with the correction transverse sliding rail and a correction transverse sliding screw nut matched with the correction transverse sliding screw rod, the bottom of the correction rotating plate is provided with a correction transverse sliding motor, an output shaft of the correction traversing motor is connected with the correction traversing screw rod. The detection camera is installed on the second cross arm manipulator, the hot pressing assembly station comprises a hot pressing platform plate, double-head cylinders are arranged on two sides of the hot pressing platform plate, corresponding hot pressing blocks are installed on piston rods of the double-head cylinders, a hot pressing conveying belt and a hot pressing motor are further installed on the hot pressing platform plate between the two double-head cylinders, an output shaft of the hot pressing motor is connected with a rotating shaft of the hot pressing conveying belt, and hot pressing conveying protrusions are further arranged on the hot pressing conveying belt. The quality inspection station comprises a second vertical frame, a cross sliding table is arranged on the second vertical frame, a material conveying manipulator is arranged on a sliding plate of the cross sliding table, a reworking station and an inspection product conveying station which are arranged side by side are arranged at the top of the second vertical frame, two vertical rods which are vertically arranged are further arranged at one side of the second vertical frame, a quality inspection photographing fixing frame is arranged between the two vertical rods, an upper glass plate is arranged at the top of the quality inspection photographing fixing frame, a quality inspection photographing movable frame capable of vertically lifting is further arranged in the quality inspection photographing fixing frame, a lower glass plate is arranged at the top of the quality inspection photographing movable frame, the lower glass plate can be lifted to the bottom of the upper glass plate, the bottom of the quality inspection photographing fixing frame is provided with a back side photographing camera, the quality inspection photographing fixing frames at the two sides of the back side photographing camera are respectively provided with a down photographing light homogenizing lamp, the top of the upright rod is provided with a front side photographing camera, the upright posts on two sides of the front-side shooting camera are respectively provided with an upward-shooting light homogenizing lamp, the second upright frame is also provided with a quality inspection display screen, and the back-side shooting camera and the front-side shooting camera are connected with the quality inspection display screen through control circuits. The over-inspection product conveying station comprises a conveying table, a hanging plate is arranged on a second vertical frame, an over-inspection product conveying sliding rail which is horizontally arranged is arranged on the hanging plate, an over-inspection product conveying motor is arranged at one end of the hanging plate, a first driving wheel is arranged on an output shaft of the over-inspection product conveying motor, a second driving wheel is arranged at the other end of the hanging plate, a first driving belt is arranged between the first driving wheel and the second driving wheel in a matched mode, a vertical plate is arranged on the first driving belt, an over-inspection product conveying sliding block which is matched with the over-inspection product conveying sliding rail is arranged on the inner side of the vertical plate, an over-inspection product pushing rod is arranged at the upper end of the vertical plate, and a first avoiding groove which is matched with the over-inspection product pushing rod is formed in the conveying table. The bottom of the quality inspection photographing fixing frame is provided with a quality inspection photographing motor, one side of the quality inspection photographing fixing frame far away from the reworking station is provided with a vertically arranged quality inspection photographing screw rod, both sides of the quality inspection photographing screw rod are provided with quality inspection photographing sliding rails, an output shaft of the quality inspection photographing motor is connected with the quality inspection photographing screw rod through a second transmission belt, a quality inspection photographing screw is cooperatively arranged on the quality inspection photographing screw rod, a lifting plate is arranged on the quality inspection photographing screw rod, the inner side surface of the lifting plate is provided with a quality inspection photographing sliding block matched with the quality inspection photographing sliding rails, both sides of the lifting plate are also provided with quality inspection photographing connecting plates, a second avoidance groove matched with the quality inspection photographing connecting plates is formed on the quality inspection photographing fixing frame, the quality inspection photographing connecting plate penetrates through the second avoidance groove and is connected with the quality inspection photographing movable frame, and the quality inspection photographing motor is started to drive the quality inspection photographing movable frame to vertically ascend and descend in the quality inspection photographing fixing frame. The quality control is shot the mount top all install the cell board in both sides, go up the glass board and install between two cell boards, be equipped with the boss on the mount is shot in the quality control corresponding to the both ends position of cell board, the screw rod is all installed at cell board both ends, has seted up the through-hole that lets the screw rod pass in the boss, and first nut is installed outside Zhou Peige of the screw rod of boss upper end, and second nut is installed outside Zhou Peige of the screw rod of boss lower extreme. The groove frame plate is provided with an upright post, the upper glass plate is provided with a through hole matched with the upright post, the top end of the upright post is provided with a limiting plate, the periphery of the upright post between the limiting plate and the upper glass plate is sleeved with a spring, and the spring always has a trend of pushing the upper glass plate to be pressed on the groove frame plate. The laminating station comprises a third stand, one end of the third stand, which is close to the quality inspection station, is provided with a card storage seat, a laminating top plate which is horizontally arranged is also arranged on the third stand, one end of the laminating top plate, which is close to the quality inspection station, is provided with a laminating material taking manipulator which can vertically lift, a laminating material discharging manipulator which can vertically lift and horizontally move is arranged at one end of the laminating top plate, which is close to the punching station, a preheating press mold, a hot press mold and a cooling press mold are sequentially arranged at the bottom of the laminating top plate, the preheating press mold, the hot press mold and the cooling press mold are sequentially arranged from near to far from the card storage seat, a pressurizing cylinder is arranged on the third stand corresponding to the positions of each press mold, a bottom mold corresponding to the press mold is arranged on a piston rod of the pressurizing cylinder, the two sides of the bottom of the laminated top plate are also provided with material conveying frames capable of synchronously and horizontally moving, the material conveying frames are provided with corresponding first lamination row clamps, second lamination row clamps, third lamination row clamps and fourth lamination row clamps, the lamination row clamps are positioned at two sides between the pressing die and the bottom die, wherein the first lamination row clamps can move between the lamination material taking mechanical arm and the preheating pressing die, the second lamination row clamps can move between the preheating pressing die and the hot pressing die, the third lamination row clamps can move between the hot pressing die and the cooling pressing die, and the fourth lamination row clamps can move between the cooling pressing die and the lamination material discharging mechanical arm. The utility model discloses a laminating roof, a blanking station, a blanking translation slide rail, a blanking translation slide motor, a blanking translation rack, a blanking translation gear, a blanking vertical plate, a blanking vertical moving motor and a blanking vertical moving slide rail are arranged at one end of the laminating roof, which is close to the blanking station, the blanking translation slide rail is matched with the blanking translation slide rail, the blanking translation slide rail is arranged on the blanking translation slide rail, the blanking translation motor is arranged on the inner side of the blanking translation slide rail, the blanking translation gear meshed with the blanking translation rack is arranged on the output shaft of the blanking translation motor, the blanking vertical moving motor and the blanking vertical moving slide rail are arranged at the front end of the blanking translation slide rail, the blanking vertical moving conveyor belt is arranged on the output shaft of the blanking vertical moving motor, the discharging vertical moving conveyor belt is connected with one side of the laminating discharging manipulator. The material conveying rack is characterized in that material conveying sliding rails are arranged on two sides of the bottom of the laminated top plate, material conveying sliding blocks matched with the material conveying sliding rails are arranged on the material conveying rack, a material conveying motor and two rotating shafts are arranged on the laminated top plate, the two rotating shafts are connected through a material conveying synchronous belt, an output shaft of the material conveying motor is connected with one rotating shaft, material conveying gears are arranged at the bottoms of the two rotating shafts, and material conveying racks meshed with the material conveying gears are further arranged on the material conveying rack. The laminating row clamp comprises a row clamp support plate, a clamp plate capable of rotating is hinged in the row clamp support plate, a clamp head is arranged at one end of the clamp plate, a hinge seat sleeve is arranged at the other end of the clamp plate, a clamping cylinder is arranged on the material conveying frame corresponding to the position of the hinge seat sleeve, the end part of a piston rod of the clamping cylinder is connected with the hinge seat sleeve, and the piston rod of the clamping cylinder can vertically rise to drive the clamp head to rotate to be close to the material conveying frame. The punching station comprises a fourth vertical frame, a punching feeding seat is arranged on the fourth vertical frame, a punching die is arranged at one end of the punching feeding seat, a punching conveying belt is arranged at the bottom of the punching die, a card collector is arranged on the fourth vertical frame at one end of the punching conveying belt, a punching temporary storage seat is arranged at one side of the punching feeding seat close to the laminating station, traversing limiting seats which are arranged side by side are arranged at the other side of the punching feeding seat, a detection bracket is arranged at the upper side of the punching feeding seat, a punching positioning photoelectric switch is arranged on the detection bracket, a punching bottom plate is also arranged at the middle position in the punching feeding seat, movable punching feeding clamps are arranged at two sides of the punching bottom plate, the blanking feed clips can be moved closer to the blanking die. The automatic punching machine is characterized in that a transverse movement limiting sliding block is arranged at the bottom of the transverse movement limiting seat, a transverse movement limiting sliding rail matched with the transverse movement limiting sliding block and a transverse movement limiting screw rod are arranged on the punching feeding seat, a transverse movement limiting nut matched with the transverse movement limiting screw rod is arranged on the transverse movement limiting seat, a transverse movement limiting motor is further arranged on the punching feeding seat, an output shaft of the transverse movement limiting motor is connected with the transverse movement limiting screw rod, and the transverse movement limiting motor is connected with the punching positioning photoelectric switch through a control circuit. The die-cut feeding seat is internally provided with a die-cut feeding screw rod, the die-cut feeding screw rod is matched with a die-cut feeding screw nut, the die-cut feeding screw nut is provided with die-cut feeding clamps which are arranged side by side, the die-cut feeding seat is also provided with a die-cut feeding motor, and an output shaft of the die-cut feeding motor is connected with the die-cut feeding screw rod. The die-cut die comprises a die-cut stand, a die-cut die block is installed at the bottom of the die-cut stand, a die-cut upper die is installed on the upper side of the die-cut die block, a die-cut buffer spring and a die-cut guide rod are installed between the die-cut upper die and the die-cut die block, the die-cut buffer spring always has a trend of enabling the die-cut upper die to be far away from the die-cut die block, a die-cut motor is further installed on the die-cut stand, a die-cut cam is installed on an output shaft of the die-cut motor, the die-cut cam is located on the upper side of the die-cut upper die, and the die-cut upper die can be pushed to move downwards to be in contact with the die-cut die block when the die-cut cam rotates. The card pulling mechanism is further arranged on one side of the punching die, the card pulling mechanism comprises a card pulling seat, a card pulling roller is arranged in the card pulling seat, a pressing rotating seat is hinged to the card pulling seat, a card pressing roller corresponding to the card pulling roller is arranged on the pressing rotating seat, a card pulling motor and a pressing cylinder are further arranged on the card pulling seat, an output shaft of the card pulling motor is connected with a rotating shaft of the card pulling roller, and a piston rod of the pressing cylinder is connected with the pressing rotating seat.

The invention has the positive effects that: the invention relates to a full-automatic integrated card making machine, which comprises a pre-packaging station, a quality inspection station, a laminating station and a punching station which are sequentially arranged, wherein a base card for making a card can be transferred and processed on the stations, the pre-packaging station can carry out matched installation and hot pressing of positive and negative film materials on the base card, the quality inspection station can carry out double-sided photographing and quality inspection on the base card with the film materials, the laminating station can carry out preheating, hot pressing and cooling lamination on the base card, and the punching station can carry out positioning punching cutting on the base card after lamination to replace manual full-automatic assembly line making of the card, thereby not only reducing the labor intensity of operators and labor cost, but also effectively improving the manufacturing efficiency and the manufacturing quality of the card.

Drawings

FIG. 1 is a schematic diagram of the structure of the present invention; FIG. 2 is a schematic three-dimensional structure of a pre-encapsulation station; FIG. 3 is a schematic structural view of a membrane material lifting mechanism; FIG. 4 is a schematic diagram of the structure of the calibration platform; FIG. 5 is a schematic view of the structure of the hot press assembly station; FIG. 6 is a schematic three-dimensional view of a quality inspection station; FIG. 7 is a front view of a quality inspection station; FIG. 8 is a top view of FIG. 7; FIG. 9 is a right side view of FIG. 7; FIG. 10 is a cross-sectional view taken along line A-A of FIG. 7; FIG. 11 is an enlarged view of the B-B cross-sectional view of FIG. 7; FIG. 12 is an enlarged view of the cross-sectional view taken along line C-C of FIG. 7; FIG. 13 is an enlarged view of the D-D cross-sectional view of FIG. 9; FIG. 14 is an enlarged view of the cross-sectional E-E view of FIG. 7; FIG. 15 is a schematic three-dimensional structure of a lamination station; FIG. 16 is a front view of a lamination station; FIG. 17 is a cross-sectional view taken in the direction F-F of FIG. 16; FIG. 18 is a schematic structural view of a laminate discharging robot; FIG. 19 is an enlarged view of the G-G cross-sectional view of FIG. 16; FIG. 20 is a schematic view of the structure of a laminated row clip; FIG. 21 is a schematic three-dimensional view of a die-cutting station; FIG. 22 is a top view of the die cutting station; FIG. 23 is a schematic view of the structure of the traverse limiting seat; FIG. 24 is an enlarged view of the H-H cross-sectional view of FIG. 22; FIG. 25 is a schematic view of the structure of a punching die; FIG. 26 is a schematic view of the card pull mechanism; fig. 27 is a schematic view of the structure of the other side face of the card pulling mechanism.

Detailed Description

The invention discloses a full-automatic integrated card making machine, which is shown in figure 1 and comprises a pre-packaging station 1, a quality inspection station 2, a laminating station 3 and a punching station 4 which are sequentially arranged, wherein the pre-packaging station 1 can carry out matched installation and hot pressing on front and back face materials of a base card, the base card after the film material is installed can be transferred from the pre-packaging station 1 to the quality inspection station 2, the quality inspection station 2 can carry out double-sided photographing and quality inspection on the base card with the film material, the base card after the quality inspection can be transferred from the quality inspection station 2 to the laminating station 3, the laminating station 3 can carry out preheating, hot pressing and cooling lamination on the base card, the base card after lamination can be transferred from the laminating station 3 to the punching station 4, and the punching station 4 can carry out positioning cutting on the base card after lamination.

As shown in fig. 2, the pre-packaging station 1 comprises a first stand 11, wherein the first stand 11 is used as a mounting machine supporting base, a base card storage box 12 is mounted at one end of the first stand 11, and a base card to be processed is placed in the base card storage box 12. The first vertical frame 11 is provided with a first cross arm manipulator 13 and a second cross arm manipulator 14 which are arranged along the length direction, suction cups 15 are arranged on the first cross arm manipulator 13 and the second cross arm manipulator 14, and the transfer processing of the base card on each station is realized through the movement of the manipulators.

The first vertical frame 11 is further provided with a first film material box 16, a second film material box 17, a correction platform 18, a defective product recovery station 19 and a hot pressing assembly station 10 which are sequentially arranged, film materials on the front side and the back side of the base card are placed in the first film material box 16 and the second film material box 17, the correction platform 18 is used for placing the film materials and the base card, and correction is performed once after each material is placed, so that the accurate matching degree of the base card and the film materials is ensured. If the materials with unqualified correction are transferred to the defective product recovery station 19 for recovery and reuse, the manufactured certificate card with qualified correction is transferred to the hot pressing assembly station 10 for preliminary pre-packaging.

The first cross arm manipulator 13 can move among the base card storage box 12, the first film material box 16, the second film material box 17 and the correction platform 18, and is used for sequentially transferring positive and negative film materials and base cards to the correction platform 18 for correction matching. The second manipulator 14 can move among the correction platform 18, the defective product recovery station 19 and the hot pressing assembly station 10, and is used for transferring the material with defective correction to the defective product recovery station 19 or transferring the certificate card formed after the defective correction to the hot pressing assembly station 10 for pre-packaging.

The process for manufacturing the certificate card by the full-automatic integrated card manufacturing machine comprises the following steps: ① The first cross arm manipulator 13 takes out the positive film material from the first film material box 16 and transfers the positive film material to the correction platform 18 for correction; ② If the film material in step ① fails to be corrected, the second cross arm manipulator 14 transfers the film material to the defective product recovery station 19 for recovery, then a piece of film material is grabbed again for correction, and if the film material in step ① is successfully corrected, the first cross arm manipulator 13 takes out the base card from the base card storage box 12 and transfers the base card to the front film material of the correction platform 18 for correction; ③ If the correction of the base card in step ② fails, the second cross arm manipulator 14 transfers the base card to the defective product recovery station 19 for recovery, then a base card is grabbed again for correction, and if the correction of the base card in step ② is successful, the first cross arm manipulator 13 takes out the reverse mask material from the second mask material box 17 and transfers the reverse mask material to the base card of the correction platform 18 for correction; ④ If the film material in step ③ fails to be corrected, the second arm manipulator 14 transfers the film material to the defective product recovery station 19 for recovery, then a piece of film material is grabbed again for correction, and if the film material in step ③ is successfully corrected, the second arm manipulator 14 transfers the base card and the film materials on both sides to the hot-press assembly station 10, performs hot-press welding once, and completes the pre-packaging process to form the card; ⑤ After the pre-packaging process in the step ④ is completed, transferring the certificate card to a quality inspection station 2 for double-sided photographing and quality inspection; ⑥ If the quality inspection in the step 5 is not qualified, the certificate card is transferred and recovered, and if the quality inspection in the step 5 is qualified, the certificate card is transferred to the laminating station 3 for preheating, hot pressing and cooling lamination; ⑦ After the lamination process in step ⑥ is completed, the card is transferred to the punching station 4 for positioning, punching and cutting to obtain the card with the required size.

Further, in order to continuously grasp the membrane materials, the membrane materials in the membrane material box can rise for a certain distance, the first cross arm manipulator 13 can be used for realizing adsorption grasping of the membrane materials on the premise of moving downwards for the same distance, membrane material jacking mechanisms are arranged in the first membrane material box 16 and the second membrane material box 17, and after the membrane materials are grasped for a certain amount, the membrane material jacking mechanisms can jack up the residual membrane materials in the membrane material box upwards. As shown in fig. 3, the film material jacking mechanism comprises a jacking installation seat 110 fixed at the bottom of the first vertical frame 11, a jacking motor 111 is installed on the jacking installation seat 110, an output shaft of the jacking motor 111 is connected with a jacking screw 112 through a conveyor belt, a jacking screw 113 is installed in the jacking screw 112 in a matched manner, the upper end of the jacking screw 113 penetrates out of the film material box and is provided with a jacking plate 114, and the jacking plate 114 can be driven to vertically lift when the jacking motor 111 is started.

In order to guide the vertical movement of the lifting plate 114, a lifting slide rail 115 is installed at the bottom of the lifting plate 114, and a lifting slide block 116 matched with the lifting slide rail 115 is installed on the lifting installation seat 110. The upper side of the jacking plate 114 is also provided with a film material supporting plate 117, the film material supporting plate 117 is positioned in the film material box, the film material is positioned on the film material supporting plate 117, the jacking plate 114 can drive the film material supporting plate 117 to vertically lift, namely, drive the film material to synchronously lift, and the film material supporting plate 117 is matched with the space inside the film material box to play a necessary guiding role.

In order to realize the adjustment of the respective positions of the membrane material and the base card after moving in place, the base card and the membrane materials on both sides can be combined and stacked together, as shown in fig. 4, the correction platform 18 includes a correction bottom plate 118 fixed on the first vertical frame 11, and the correction bottom plate 118 is sequentially provided with a correction longitudinal moving plate 119, a correction rotating plate 120 and a correction transverse moving plate 121, and under the combined movement action of the correction longitudinal moving plate 119, the correction rotating plate 120 and the correction transverse moving plate 121, the materials placed on the correction platform 18 can be horizontally moved, longitudinally moved and rotated, so that the membrane material and the base card can be combined and placed.

In order to realize the lateral movement, longitudinal movement and rotation of the correction platform 18, a correction longitudinal movement sliding rail 122 and a correction longitudinal movement screw rod 123 are installed on the correction bottom plate 118, a correction longitudinal movement sliding block 124 matched with the correction longitudinal movement sliding rail 122 and a correction longitudinal movement screw nut 125 matched with the correction longitudinal movement screw rod 123 are installed at the bottom of the correction longitudinal movement plate 119, a correction longitudinal movement motor 126 is installed at the bottom of the correction bottom plate 118, an output shaft of the correction longitudinal movement motor 126 is connected with the correction longitudinal movement screw rod 123, and the correction longitudinal movement motor 126 is started to drive the correction longitudinal movement plate 119 to longitudinally move.

A correction rotating shaft 127 is installed between the correction longitudinal moving plate 119 and the correction rotating plate 120, a correction rotating sliding rail 128 and a correction rotating screw rod 129 are installed on the correction longitudinal moving plate 119 far away from one end of the correction rotating shaft 127, a correction rotating sliding block 130 is installed on the correction rotating sliding rail 128 in a matched mode, a correction rotating screw nut 131 is installed on the correction rotating screw rod 129 in a matched mode, a correction connecting plate 132 is installed on the correction rotating sliding block 130 and the correction rotating screw nut 131, a rotating connecting block 133 is installed between the correction connecting plate 132 and the correction rotating plate 120 in a hinged mode, a correction rotating motor 134 is installed on the correction longitudinal moving plate 119, an output shaft of the correction rotating motor 134 is connected with the correction rotating screw rod 129, and the correction rotating motor 134 is started to drive the correction rotating plate 120 to rotate.

The upper side of the correction rotating plate 120 is provided with a correction transverse sliding rail 135 and a correction transverse sliding screw 136, the bottom of the correction transverse sliding plate 121 is provided with a correction transverse sliding block 137 matched with the correction transverse sliding rail 135 and a correction transverse sliding screw 138 matched with the correction transverse sliding screw 136, the bottom of the correction rotating plate 120 is provided with a correction transverse sliding motor 139, an output shaft of the correction transverse sliding motor 139 is connected with the correction transverse sliding screw 136, and the correction transverse sliding motor 139 can drive the correction transverse sliding plate 121 to transversely move when started.

In order to detect whether the material on the calibration platform 18 is qualified or not, the second cross arm manipulator 14 is provided with a detection camera 140, if the detection camera 140 detects that the film material is not qualified, the material on the calibration platform 18 is transferred to the defective product recovery station 19 for recovery by the second cross arm manipulator 14, and if the detection camera 140 detects that the film material is qualified, the manufactured card is transferred to the hot pressing assembly station 10 by the second cross arm manipulator 14 for subsequent pre-packaging operation.

As shown in fig. 5, the hot pressing assembly station 10 includes a hot pressing platform plate 143, two sides of the hot pressing platform plate 143 are respectively provided with a double-head air cylinder 141, and a piston rod of each double-head air cylinder 141 is respectively provided with a corresponding hot pressing block 142. A hot-pressing conveyer belt 144 and a hot-pressing motor 145 are also installed on the hot-pressing platform plate 143 between the two double-headed cylinders 141, an output shaft of the hot-pressing motor 145 is connected with a rotating shaft of the hot-pressing conveyer belt 144, and a hot-pressing conveyer protrusion 146 is also arranged on the hot-pressing conveyer belt 144. The twenty-first arm manipulator 14 can transfer the qualified certificate card to the hot-press conveying belt 144, the certificate card can enter the bottom of the hot-press block 142 under the pushing of the hot-press conveying bulge 146, the piston rods at the two ends of the double-head cylinder 141 are close to each other, namely, the hot-press pre-packaging of the certificate card is realized, the hot-press conveying belt 144 continues to rotate, and the hot-press conveying bulge 146 can push the pre-packaged certificate card to the quality inspection station 2 for subsequent quality inspection operation.

As shown in fig. 6-9, the quality inspection station 2 includes a second stand 21, the second stand 21 is used as a mounting base of the quality inspection station 2, a cross sliding table 22 is mounted on the second stand 21, a material conveying manipulator 23 is mounted on a sliding plate of the cross sliding table 22, and the material conveying manipulator 23 can grasp and transfer the card.

Corresponding to the position of the material conveying mechanical arm 23, a reworking station 24 and an inspected article conveying station 25 which are arranged side by side are arranged at the top of the second vertical frame 21, the qualified card after quality inspection is transferred onto the inspected article conveying station 25 by the material conveying mechanical arm 23 and enters the next station, and the unqualified card after quality inspection is transferred to the reworking station 24 by the material conveying mechanical arm 23.

Two vertical poles 26 of vertical setting are still installed to one side at second grudging post 21, install the quality control between two poles 26 and take a photograph mount 27, the upper glass board 28 is installed at the top of quality control and take a photograph mount 27, still install the quality control that can vertical lift in quality control and take a photograph movable frame 29 in the mount 27, lower glass board 210 is installed at the top of quality control and take a photograph movable frame 29, material conveying manipulator 23 can transfer the card to between upper glass board 28 and the lower glass board 210, lower glass board 210 can rise to the bottom of upper glass board 28 and press from both sides the card tightly fixedly, in order to take a photograph on front and back.

As shown in fig. 10, the bottom of the quality inspection photographing fixing frame 27 is provided with a back side photographing camera 211, the quality inspection photographing fixing frames 27 on two sides of the back side photographing camera 211 are respectively provided with a downward photographing dodging light 212, the top of the upright rod 26 is provided with a front side photographing camera 213, the upright rods 26 on two sides of the front side photographing camera 213 are respectively provided with an upward photographing dodging light 214, and the dodging light can provide sufficient light when photographing the card, so that the photographed picture is ensured to be clearer. The second stand 21 is further provided with a quality inspection display screen 215, the back side flip camera 211 and the front side flip camera 213 are connected with the quality inspection display screen 215 through control circuits, and the front and back photos of the certificate card shot by the flip cameras can be amplified and conveyed to the quality inspection display screen 215 so that quality inspection personnel can observe whether the certificate card is qualified through the display screen.

When the quality inspection station 2 is used, firstly, the card is transferred onto the lower glass plate 210, after the photographing platform detects the card body, the quality inspection photographing movable frame 29 moves upwards to drive the lower glass plate 210 to be close to the upper glass plate 28, when the lower glass plate 210 moves to the lower side of the upper glass plate 28, the card is extruded and flattened by the glass plates on the upper side and the lower side, the upper side photographs the front surface of the card by the upward-turning light homogenizing lamp 214 in cooperation with the front-turning camera 213, the lower side photographs the back surface of the card by the downward-turning light homogenizing lamp 212 in cooperation with the back-turning camera 211, the photographed image is transmitted to the quality inspection display screen 215, at this time, the photographing operation of the image is completed, the staff inspects the front surface and the back surface of the card body through the picture displayed on the display, and then decides to pass or retract operation.

If the image detection is free from problems, the staff chooses to pass through, the quality inspection photographing movable frame 29 where the card is located descends, the card is sucked by the material conveying manipulator 23 and is transferred to the inspected product conveying station 25, the next lamination process is carried out, and if the operator finds that the card body is problematic in the image detection process, the card is transferred to the reworking station 24 by the material conveying manipulator 23, and bad card recovery operation is carried out.

In order to smoothly push the card on the over-inspection product conveying station 25 to the next process, the over-inspection product conveying station 25 comprises a conveying table 216, and the conveying table 216 is used for containing the qualified card for quality inspection. The second stand 21 is provided with a hanging plate 217, as shown in fig. 11 and 12, a horizontal over-inspection product conveying sliding rail 218 is mounted on the hanging plate 217, an over-inspection product conveying motor 243 is mounted at one end of the hanging plate 217, a first driving wheel 219 is mounted on an output shaft of the over-inspection product conveying motor 243, a second driving wheel 220 is mounted at the other end of the hanging plate 217, and a first driving belt 221 is mounted between the first driving wheel 219 and the second driving wheel 220 in a matched manner.

Install riser 222 on first drive belt 221, riser 222 inboard is equipped with and passes and examine article transport slider 223 that carries slide rail 218 matched with, and pass and examine article push rod 224 is installed to riser 222 upper end, has seted up on the delivery platform 216 and has dodged groove 225 with passing and examining article push rod 224 matched with first, and wherein passes and examine article push rod 224 stretches out delivery platform 216, when passing and examine article transport motor 243 and start, can drive riser 222 and pass and examine article push rod 224 through the transmission of first drive belt 221 and remove to realize passing and examine article push rod 224 and remove in delivery platform 216, accomplish the propelling movement to the card.

For realizing the relative vertical lift removal between quality testing movable rack 29 and the quality testing mount of taking a picture 27, quality testing motor 226 of taking a picture is installed to the bottom of quality testing mount 27, and quality testing lead screw 227 of taking a picture is installed to the quality testing mount 27 one side of keeping away from the station of doing over 24, and quality testing slide rail 228 of taking a picture is all installed to quality testing lead screw 227 both sides, and the output shaft of quality testing motor 226 is connected with quality testing lead screw 227 through second drive belt 229, and quality testing motor 226 starts and can drive quality testing lead screw 227 and rotate.

As shown in fig. 13, a quality inspection photographing screw 230 is cooperatively installed on a quality inspection photographing screw 227, a lifting plate 231 is installed on the quality inspection photographing screw 230, a quality inspection photographing sliding block 232 matched with a quality inspection photographing sliding rail 228 is installed on the inner side surface of the lifting plate 231, quality inspection photographing connecting plates 233 are further arranged at two side positions of the lifting plate 231, a second avoidance groove 234 matched with the quality inspection photographing connecting plates 233 is formed in a quality inspection photographing fixing frame 27, the quality inspection photographing connecting plates 233 penetrate through the second avoidance groove 234 and are connected with a quality inspection photographing movable frame 29, and a quality inspection photographing motor 226 is started to drive the quality inspection photographing movable frame 29 to vertically lift in the quality inspection photographing fixing frame 27. The second avoiding groove 234 and the quality inspection photographing connecting plate 233, the quality inspection photographing sliding rail 228 and the quality inspection photographing sliding block 232 all form a necessary guiding function, so that the quality inspection photographing movable frame 29 can stably and vertically lift in the quality inspection photographing fixing frame 27.

In order to realize the detachable installation of the upper glass plate 28 on the quality testing photographing fixing frame 27, the two sides of the top of the quality testing photographing fixing frame 27 are respectively provided with a groove frame plate 235, the upper glass plate 28 is arranged between the two groove frame plates 235, as shown in fig. 14, the quality testing photographing fixing frame 27 is provided with a boss 236 corresponding to the two ends of the groove frame plates 235, the two ends of the groove frame plates 235 are respectively provided with a screw 237, a through hole for the screw 237 to pass through is formed in the boss 236, a first nut 238 is arranged outside Zhou Peige of the screw 237 at the upper end of the boss 236, a second nut 239 is arranged outside Zhou Peige of the screw 237 at the lower end of the boss 236, and the height position of the upper glass plate 28 on the quality testing photographing fixing frame 27 can be adjusted as required by adjusting the positions of the first nut 238 and the second nut 239 on the screw 237.

When the lower glass plate 210 drives the card to move upwards to approach the upper glass plate 28, the upper glass plate 28 and the lower glass plate 210 squeeze and flatten the card in the lower glass plate 210, in order to play a necessary buffering role in contact in the moving process, the stand column 240 is installed on the stand column 235, a through hole matched with the stand column 240 is formed in the upper glass plate 28, a limiting plate 241 is arranged at the top end of the stand column 240, a spring 242 is sleeved on the periphery of the stand column 240 between the limiting plate 241 and the upper glass plate 28, the spring 242 always has a trend of pushing the upper glass plate 28 to be tightly pressed on the stand column 235, when the card on which the lower glass plate 210 moves upwards contacts with the upper glass plate 28, the upper glass plate 28 can move upwards by a certain distance against the elasticity of the spring 242, and when the lower glass plate 210 does not move upwards any more, the upper glass plate 28 can be tightly pressed on the card under the elasticity of the spring 242.

As shown in fig. 15 and 16, the lamination station 3 includes a third stand 31, and an card storage seat 32 is disposed at one end of the third stand 31 near the quality inspection station 2, and the card after being inspected by the quality inspection station 2 is transferred to the card storage seat 32 for temporary storage, and waiting for subsequent lamination operation.

The third stand 31 is further provided with a laminated top plate 33 which is horizontally arranged, one end, close to the quality inspection station 2, of the laminated top plate 33 is provided with a laminated material taking manipulator 34 which can vertically lift, and one end, close to the punching station 4, of the laminated top plate 33 is provided with a laminated material discharging manipulator 35 which can vertically lift and horizontally move.

The bottom of the laminated top plate 33 is provided with a preheating pressing die 36, a hot pressing die 37 and a cooling pressing die 38 in sequence, the preheating pressing die 36, the hot pressing die 37 and the cooling pressing die 38 are arranged from near to far from the card storage seat 32 in sequence, a pressurizing cylinder 39 is arranged on the third vertical frame 31 corresponding to the positions of the pressing dies, and a bottom die 310 corresponding to the pressing dies is arranged on the piston rod of the pressurizing cylinder 39. The piston rod of the pressurizing cylinder 39 can be lifted to drive the bottom die 310 to approach the pressing die, so that the preheating, hot pressing and cooling extrusion processes of the card are realized. The lamination material taking manipulator 34 can grasp and lift the card in the card storage seat 32, send the card into the pressing die for lamination operation, and the lamination material discharging manipulator 35 can take out and transfer the card to the punching station 4 after the card is processed by each lamination process.

In order to realize the movement of the card between the laminating and material taking manipulator 34, the laminating and material discharging manipulator 35 and each pressing mold, as shown in fig. 17, a material conveying frame 311 capable of synchronously and horizontally moving is further arranged at two sides of the bottom of the laminating top plate 33, and a first laminating row clamp 312, a second laminating row clamp 313, a third laminating row clamp 314 and a fourth laminating row clamp 315 are correspondingly arranged on the material conveying frame 311, and the laminating row clamps are all positioned at two sides between the pressing mold and the bottom mold 310. Each lamination row clamp can clamp the card and transfer the card between the dies under the drive of the material conveying frame 311.

Wherein the first lamination row gripper 312 is movable between the lamination pick-up robot 34 and the pre-heat die 36 to pick up and transfer the card from the position of the lamination pick-up robot 34 to the pre-heat processing station, the second lamination row gripper 313 is movable between the pre-heat die 36 and the hot press die 37 to pick up and transfer the card from the pre-heat processing station to the heating station, the third lamination row gripper 314 is movable between the hot press die 37 and the cooling die 38 to pick up and transfer the card from the heating station to the cooling processing station, and the fourth lamination row gripper 315 is movable between the cooling die 38 and the lamination discharge robot 35 to pick up the card after lamination processing to the punching station 4 for subsequent processing.

When the lamination station 3 performs lamination operation on the card, the lamination material taking manipulator 34 picks up the card in the card storage seat 32, for the card, the material conveying frame 311 moves to the position of the first lamination material arranging clamp 312 at the position of the lamination material taking manipulator 34, the first lamination material arranging clamp 312 acts to clamp the card, then the material conveying frame 311 drives the first lamination material arranging clamp 312 to move to the position of the preheating pressing die 36, and a piston rod of the pressurizing cylinder 39 extends out to enable the bottom die 310 to move upwards to perform primary preheating lamination process on the card. After the preheating is finished, the first lamination row clamp 312 releases the card, the material conveying frame 311 moves to reset, the second lamination row clamp 313 acts to clamp the card, the material conveying frame 311 drives the second lamination row clamp 313 to move to the position of the hot pressing die 37, and the piston rod of the pressurizing cylinder 39 extends out to enable the bottom die 310 to move upwards to perform a primary heating lamination process on the card. The heated second lamination row clamp 313 releases the card, the material conveying frame 311 moves and resets, the third lamination row clamp 314 acts to clamp the card, the material conveying frame 311 drives the third lamination row clamp 314 to move to the position of the cooling press die 38, and the piston rod of the pressurizing cylinder 39 extends out to enable the bottom die 310 to move upwards to perform a primary cooling lamination process on the card. The third laminated discharging clamp 314 after cooling is completed releases the card, the material conveying frame 311 moves to reset, the fourth laminated discharging clamp 315 acts to clamp the card, the material conveying frame 311 drives the fourth laminated discharging clamp 315 to move to the position of the laminated discharging mechanical arm 35, and the laminated discharging mechanical arm 35 transfers the card to the punching station 4.

Further, in order to accurately transfer the certificate card to the punching station 4 by the lamination and discharging mechanical arm 35 after the lamination process is completed, as shown in fig. 18, one end of the lamination top plate 33, which is close to the punching station 4, is provided with a discharging translation sliding rail 316, a discharging translation sliding block 317 is mounted on the discharging translation sliding rail 316 in a matched manner, a discharging translation sliding plate 318 is mounted on the discharging translation sliding block 317, a discharging translation motor 319 is mounted on the discharging translation sliding plate 318, a discharging translation rack 320 is arranged on the inner side of the discharging translation sliding rail 316, a discharging translation gear 321 meshed with the discharging translation rack 320 is mounted on an output shaft of the discharging translation motor 319, and the discharging translation motor 319 is started to drive the discharging translation sliding plate 318 to horizontally move, that is, the lamination and discharging mechanical arm 35 is controlled to be close to or far away from the punching station 4.

A vertical discharging plate 322 is installed at the front end of the horizontal discharging sliding plate 318, a vertical discharging motor 323 and a vertical discharging sliding rail 324 are installed on the vertical discharging plate 322, a vertical discharging sliding block 325 matched with the vertical discharging sliding rail 324 is installed on the horizontal discharging mechanical arm 35, a vertical discharging conveying belt 326 is installed on the output shaft of the vertical discharging motor 323, the vertical discharging conveying belt 326 is connected with one side of the horizontal discharging mechanical arm 35, the vertical discharging motor 323 is started to drive the vertical discharging mechanical arm 35 to vertically lift and move, and the horizontal and vertical position adjustment of the horizontal discharging mechanical arm 35 can be realized by matching the horizontal discharging sliding plate 318.

Further, in order to ensure that the material transporting frames 311 on two sides can move horizontally synchronously, the cards are driven to move between the pressing dies, as shown in fig. 19, the material transporting slide rails 327 are arranged on two sides of the bottom of the laminated top plate 33, the material transporting slide blocks 328 matched with the material transporting slide rails 327 are mounted on the material transporting frame 311, the material transporting motor 329 and two rotating shafts are mounted on the laminated top plate 33, the two rotating shafts are connected through the material transporting synchronous belt 330, the output shaft of the material transporting motor 329 is connected with one rotating shaft, the bottom of the two rotating shafts is provided with the material transporting gear 331, the material transporting rack 332 meshed with the material transporting gear 331 is further arranged on the material transporting frame 311, and the material transporting slide rails 327 on two sides of the bottom of the laminated top plate 33 can be driven to move synchronously when the material transporting motor 329 is started.

Further, as shown in fig. 20, the laminated row clip includes a row clip support plate 333, a rotatable clamping plate 334 is hinged in the row clip support plate 333, a clip head 335 is installed at one end of the clamping plate 334, a hinge seat sleeve 336 is installed at the other end of the clamping plate 334, a clamping cylinder 337 is installed on the material conveying frame 311 corresponding to the position of the hinge seat sleeve 336, the end of a piston rod of the clamping cylinder 337 is connected with the hinge seat sleeve 336, and the piston rod of the clamping cylinder 337 can vertically rise to drive the clip head 335 to rotate to be close to the material conveying frame 311, so that the clamping operation on the card is realized, and when the piston rod of the clamping cylinder 337 vertically moves downwards, the clip head 335 can rotate away from the material conveying frame 311, so that the releasing operation on the card is realized.

As shown in fig. 21 and 22, the punching station 4 includes a fourth stand 41, the fourth stand 41 is used as a supporting and mounting base of the punching station 4, a punching feeding seat 42 is mounted on the fourth stand 41, a punching die 43 is mounted at one end of the punching feeding seat 42, a punching conveyor belt 44 is mounted at the bottom of the punching die 43, and a card collector 45 is mounted on the fourth stand 41 at one end of the punching conveyor belt 44. The card transferred from the laminating station 3 is transferred to the punching feeding seat 42 and pushed into the punching die 43 for punching and cutting, and the cut card falls onto the punching conveying belt 44 and finally enters the card collector 45 for collection and storage.

A die-cut temporary storage seat 46 is arranged on one side of the die-cut feeding seat 42, which is close to the laminating station 3, and the card transferred by the laminating station 3 can be placed in the die-cut temporary storage seat 46 first and then taken according to the operation efficiency of the die-cut station 4. In order to realize the transverse limit of the card on the punching feeding seat 42 and ensure the accuracy of the position of the card when the subsequent punching is performed, the transverse limit seat 47 arranged side by side is arranged on the other side of the punching feeding seat 42.

In order to detect the position of the card placed on the punching feeding seat 42 in real time so as to adjust the position of the transverse movement limiting seat 47 as required, a detection bracket 48 is arranged on the upper side of the punching feeding seat 42, a punching positioning photoelectric switch 49 is arranged on the detection bracket 48, and the punching positioning photoelectric switch 49 can detect the card at the bottom of the punching positioning photoelectric switch. The middle position in the punching feeding seat 42 is also provided with a punching bottom plate 410, the punching bottom plate 410 bears the card to be punched, two sides of the punching bottom plate 410 are provided with movable punching feeding clamps 411, and the punching feeding clamps 411 can move towards the punching die 43, namely, the card on the punching bottom plate 410 is pushed towards the punching die 43, so that the card is punched.

Further, in order to adjust the position of the traverse limiting seat 47, as shown in fig. 23, a traverse limiting slide block 412 is disposed at the bottom of the traverse limiting seat 47, a traverse limiting slide rail 413 and a traverse limiting screw rod 414, which are matched with the traverse limiting slide block 412, are disposed on the punching feeding seat 42, a traverse limiting nut 415, which is matched with the traverse limiting screw rod 414, is mounted on the traverse limiting seat 47, a traverse limiting motor 416 is further mounted on the punching feeding seat 42, an output shaft of the traverse limiting motor 416 is connected with the traverse limiting screw rod 414, and the traverse limiting motor 416 is started to adjust the relative position of the traverse limiting seat 47 on the punching feeding seat 42. The traverse limiting motor 416 is connected with the punching positioning photoelectric switch 49 through a control circuit, and the position of the traverse limiting seat 47 can be adjusted through real-time detection feedback of the punching positioning photoelectric switch 49, so that the card can enter the punching die 43 on the punching feeding seat 42 according to the set position to be punched and cut.

In order to ensure stable pushing of the die-cut feeding clamp 411 to the card, and further ensure subsequent die-cut quality, as shown in fig. 24, a die-cut feeding screw 417 is installed in the die-cut feeding seat 42, a die-cut feeding screw 432 is installed on the die-cut feeding screw 417 in a matched manner, the die-cut feeding clamp 411 arranged side by side is installed on the die-cut feeding screw 432, a die-cut feeding motor 433 is also installed on the die-cut feeding seat 42, an output shaft of the die-cut feeding motor 433 is connected with the die-cut feeding screw 417, and the die-cut feeding motor 433 is started to drive the die-cut feeding clamp 411 to move through transmission of the screw, so that the card is pushed to the position of the die-cut die 43 to implement subsequent die-cut procedures.

As shown in fig. 25, the punching die 43 includes a punching stand 418, a punching die 419 is mounted at the bottom of the punching stand 418, a punching slot 420 is formed in the punching die 419, and the punching conveyor 44 is located at the bottom of the punching slot 420. The upper side of the punching bottom die 419 is provided with a punching upper die 421, a punching buffer spring 422 and a punching guide rod 423 are arranged between the punching upper die 421 and the punching bottom die 419, and the punching buffer spring 422 always has a trend of keeping the punching upper die 421 away from the punching bottom die 419.

And a punching motor 424 is also arranged on the punching stand 418, a punching cam 425 is arranged on an output shaft of the punching motor 424, the punching cam 425 is positioned on the upper side of the punching upper die 421, and the punching cam 425 can push the punching upper die 421 to move downwards to be in contact with the punching bottom die 419 when rotating, so that the punching cutting of the card between the punching upper die 421 and the punching bottom die 419 is realized.

Further, in order to withdraw the edge material of the card after punching and cutting out from the punching die 43, a card pulling mechanism is further installed on one side of the punching die 43, as shown in fig. 26 and 27, the card pulling mechanism includes a card pulling seat 426, the card pulling seat 426 is installed on the punching stand 418, a card pulling roller 427 is installed in the card pulling seat 426, a pressing rotating seat 428 is hinged on the card pulling seat 426, and a card pressing roller 429 corresponding to the card pulling roller 427 is installed on the pressing rotating seat 428. The card pulling-out seat 426 is also provided with a card pulling-out motor 430 and a compression cylinder 431, an output shaft of the card pulling-out motor 430 is connected with a rotating shaft of the card pulling-out roller 427, and a piston rod of the compression cylinder 431 is connected with a compression rotating seat 428. The piston rod of the compression cylinder 431 can drive the card compression roller 429 to rotate towards the card pulling roller 427 when contracting, thereby realizing clamping of card edge materials, the card pulling motor 430 can drive the card pulling roller 427 to rotate when started, the punched card can be pulled out from the punching die 43 through friction force, necessary punching space is reserved between the punching upper die 421 and the punching bottom die 419 after the card edge materials are pulled out, and the subsequent card to be punched can enter the punching space to complete continuous punching operation.

The technical scheme of the invention is not limited to the scope of the embodiments of the invention. The technical content that is not described in detail in the invention is known in the prior art.

Claims

1. A full-automatic integrated card making machine is characterized in that: the packaging machine comprises a pre-packaging station (1), a quality inspection station (2), a laminating station (3) and a punching station (4) which are sequentially arranged, wherein the pre-packaging station (1) can be used for carrying out matching installation and hot pressing on positive and negative mask materials on a base card, the base card after the film materials are installed can be transferred from the pre-packaging station (1) to the quality inspection station (2), the quality inspection station (2) can be used for carrying out double-sided photographing and quality inspection on the base card with the film materials, the base card after the quality inspection can be transferred from the quality inspection station (2) to the laminating station (3), the laminating station (3) can be used for carrying out preheating, hot pressing and cooling lamination on the base card, the base card after lamination can be transferred from the laminating station (3) to the punching station (4), the base card after lamination can be positioned and cut by the punching station (4), the pre-packaging station (1) comprises a first vertical frame (11), one end of the first vertical frame (11) is provided with a base card storage box (12), a first cross arm (13) and a second cross arm (13) which are arranged along the length direction, a second mechanical arm (14) and a second mechanical arm (14) are arranged on the first vertical frame (11), a second mechanical arm (16) and a second mechanical arm (17) are arranged on the first mechanical arm (14) and a second mechanical arm (13) in sequence, and a second mechanical arm (17) are arranged on the mechanical arm (17) in sequence, and a second mechanical arm (17) is arranged on the mechanical arm The device comprises a defective product recovery station (19) and a hot pressing assembly station (10), wherein a first cross arm manipulator (13) can move among a base card storage box (12), a first film material box (16), a second film material box (17) and a correction platform (18), and a second cross arm manipulator (14) can move among the correction platform (18), the defective product recovery station (19) and the hot pressing assembly station (10);

The process for manufacturing the certificate card by the full-automatic integrated card manufacturing machine comprises the following steps:

① The first cross arm mechanical arm (13) takes out the positive film material from the first film material box (16) and transfers the positive film material to the correction platform (18) for correction;

② If the film material in the step ① fails to be corrected, the second cross arm manipulator (14) transfers the film material to the defective product recovery station (19) for recovery, then a piece of film material is grabbed again for correction, and if the film material in the step ① is successfully corrected, the first cross arm manipulator (13) takes out the base card from the base card storage box (12) and transfers the base card to the front film material of the correction platform (18) for correction;

③ If the correction of the base card in the step ② fails, the second cross arm manipulator (14) transfers the base card to the defective product recovery station (19) for recovery, then a base card is grabbed again for correction, and if the correction of the base card in the step ② is successful, the first cross arm manipulator (13) takes out the reverse film material from the second film material box (17) and transfers the reverse film material to the base card of the correction platform (18) for correction;

④ If the film material in step ③ fails to be corrected, the second cross arm mechanical arm (14) transfers the film material to the defective product recovery station (19) for recovery, then a piece of film material is grabbed again for correction, and if the film material in step ③ is successfully corrected, the second cross arm mechanical arm (14) transfers the base card and the film materials on both sides to the hot pressing assembly station (10), performs hot pressing welding once, and completes the pre-packaging process to form the card;

⑤ After the pre-packaging process in the step ④ is completed, transferring the certificate card to a quality inspection station (2) for double-sided photographing and quality inspection;

⑥ If the quality inspection in the step 5 is not qualified, the certificate card is transferred and recovered, and if the quality inspection in the step 5 is qualified, the certificate card is transferred to a laminating station (3) for preheating, hot pressing and cooling lamination;

⑦ After the lamination process in the step ⑥ is completed, the card is transferred to a punching station (4) for positioning, punching and cutting to obtain the card with the required size;

The quality inspection station (2) comprises a second vertical frame (21), a cross sliding table (22) is arranged on the second vertical frame (21), a material conveying manipulator (23) is arranged on a sliding plate of the cross sliding table (22), a reworking station (24) and a quality inspection product conveying station (25) which are arranged side by side are arranged at the top of the second vertical frame (21), two vertical rods (26) are further arranged on one side of the second vertical frame (21), a quality inspection photographing fixing frame (27) is arranged between the two vertical rods (26), an upper glass plate (28) is arranged at the top of the quality inspection photographing fixing frame (27), a vertically lifting quality inspection photographing movable frame (29) is further arranged in the quality inspection photographing fixing frame (27), a lower glass plate (210) is arranged at the top of the quality inspection photographing movable frame (29), the bottom of the lower glass plate (210) can be lifted to the bottom of the upper glass plate (28), a camera (211) is arranged at the bottom of the second vertical rod (26), a light-homogenizing camera (213) is arranged at the top of the two sides of the light-homogenizing camera (213) on the two sides of the light-homogenizing camera (26), a quality inspection display screen (215) is also arranged on the second stand (21), and the back side flip camera (211) and the front side flip camera (213) are connected with the quality inspection display screen (215) through control lines;

The lamination station (3) comprises a third vertical frame (31), one end of the third vertical frame (31) close to the quality inspection station (2) is provided with a card storage seat (32), a lamination top plate (33) horizontally arranged is further arranged on the third vertical frame (31), one end of the lamination top plate (33) close to the quality inspection station (2) is provided with a lamination material taking manipulator (34) capable of vertically lifting, a lamination material discharging manipulator (35) capable of vertically lifting and horizontally moving is arranged at one end of the lamination top plate (33) close to the punching station (4), the bottom of the lamination top plate (33) is sequentially provided with a preheating press die (36), a hot press die (37) and a cooling press die (38), the preheating press die (36), the hot press die (37) and the cooling press die (38) are sequentially arranged from near to far from the card storage seat (32), a pressurizing cylinder (39) is respectively arranged on the third vertical frame (31), a piston rod of the pressurizing cylinder (39) is provided with a bottom die (310) corresponding to the pressing die, two sides of the bottom of the lamination top plate (33) are further provided with a lamination material conveying frame (311), a third lamination material discharging clamp (313) capable of synchronously moving, a fourth lamination material conveying clamp (313) and a third lamination clamp (313) are correspondingly arranged, the lamination row clamps are positioned at two sides between the pressing die and the bottom die (310), wherein a first lamination row clamp (312) can move between the lamination material taking mechanical arm (34) and the preheating pressing die (36), a second lamination row clamp (313) can move between the preheating pressing die (36) and the hot pressing die (37), a third lamination row clamp (314) can move between the hot pressing die (37) and the cooling pressing die (38), and a fourth lamination row clamp (315) can move between the cooling pressing die (38) and the lamination material discharging mechanical arm (35).

2. A fully automatic integrated card making machine according to claim 1, wherein: the membrane material jacking mechanism is arranged in the first membrane material box (16) and the second membrane material box (17), the membrane material jacking mechanism comprises a jacking installation seat (110) fixed at the bottom of the first vertical frame (11), a jacking motor (111) is arranged on the jacking installation seat (110), a jacking screw (112) is connected to an output shaft of the jacking motor (111) through a conveying belt, a jacking screw rod (113) is arranged in the jacking screw (112) in a matched manner, the upper end of the jacking screw rod (113) penetrates out of the membrane material box and is provided with a jacking plate (114), a jacking sliding rail (115) is arranged at the bottom of the jacking plate (114), a jacking sliding block (116) matched with the jacking sliding rail (115) is arranged on the jacking installation seat (110), a membrane material supporting plate (117) is further arranged on the upper side of the jacking plate (114), and the membrane material supporting plate (117) is positioned in the membrane material box.

3. A fully automatic integrated card making machine according to claim 1, wherein: the correction platform (18) comprises a correction bottom plate (118) fixed on a first vertical frame (11), a correction longitudinal moving plate (119), a correction rotating plate (120) and a correction transverse moving plate (121) are sequentially arranged on the correction bottom plate (118), a correction longitudinal moving sliding rail (122) and a correction longitudinal moving screw rod (123) are arranged on the correction bottom plate (118), a correction longitudinal moving sliding block (124) matched with the correction longitudinal moving sliding rail (122) and a correction longitudinal moving screw nut (125) matched with the correction longitudinal moving screw rod (123) are arranged at the bottom of the correction bottom plate (118), an output shaft of the correction longitudinal moving motor (126) is connected with the correction longitudinal moving screw rod (123), a correction rotating shaft (127) is arranged between the correction longitudinal moving plate (119) and the correction rotating plate (120), a correction rotating guide rail (128) and a correction rotating screw rod (129) are arranged on the correction longitudinal moving plate (119) far away from one end of the correction rotating shaft (127), a correction rotating sliding block (130) is arranged on the correction rotating sliding rail (128), a correction rotating guide plate (130) is arranged on the correction rotating guide rail (130) in a matched mode, and a correction rotating guide plate (130) is arranged on the correction rotating guide plate (130), the correction connecting plate (132) and the correction rotating plate (120) are hinged to each other, a rotation connecting block (133) is hinged to the correction rotating plate (119), a correction rotating motor (134) is mounted on the correction longitudinally-moving plate (119), an output shaft of the correction rotating motor (134) is connected with a correction rotating screw rod (129), a correction transverse sliding rail (135) and a correction transverse sliding screw rod (136) are mounted on the upper side of the correction rotating plate (120), a correction transverse sliding block (137) matched with the correction transverse sliding rail (135) and a correction transverse sliding screw (138) matched with the correction transverse sliding screw rod (136) are mounted on the bottom of the correction rotating plate (120), and an output shaft of the correction transverse moving motor (139) is connected with the correction transverse sliding screw rod (136).

4. A fully automatic integrated card making machine according to claim 1, wherein: install on second cross arm manipulator (14) and detect camera (140), hot pressing subassembly station (10) are including hot pressing platform board (143), double-end cylinder (141) have all been arranged to the both sides of hot pressing platform board (143), all install corresponding hot pressing piece (142) on the piston rod of each double-end cylinder (141), still install hot pressing conveyer belt (144) and hot pressing motor (145) on hot pressing platform board (143) between two double-end cylinders (141), the output shaft of hot pressing motor (145) is connected with the pivot of hot pressing conveyer belt (144), still be equipped with hot pressing conveyer bulge (146) on hot pressing conveyer belt (144).

5. A fully automatic integrated card making machine according to claim 1, wherein: the utility model provides a cross article transport station (25) including defeated material platform (216), be provided with on second grudging post (21) and hang board (217), install on the board (217) and cross article transport slide rail (218) of examining of level setting, cross article transport motor (243) are installed to the one end of hanging board (217), cross and examine on the output shaft of article transport motor (243) install first drive wheel (219), second drive wheel (220) are installed to the other end of hanging board (217), cooperation between first drive wheel (219) and second drive wheel (220) is installed first drive belt (221), install riser (222) on first drive belt (221), riser (222) inboard be equipped with cross article transport slider (223) of examining article transport slide rail (218) matched with, cross article push rod (224) are installed to riser (222) upper end, first groove (225) of dodging with cross article push rod (224) are offered on the material platform (216).

6. A fully automatic integrated card making machine according to claim 1, wherein: quality control is shot motor (226) are installed to the bottom of quality control mount (27), quality control is shot one side of fixing frame (27) and is kept away from the station of doing so (24) and install quality control and shoot lead screw (227), quality control is shot lead screw (227) both sides and is all installed quality control and shoot slide rail (228), the output shaft of quality control is shot motor (226) and is connected with quality control is shot lead screw (227) through second drive belt (229), cooperation is installed on quality control is shot lead screw (227) and is shot screw (230), install lifter plate (231) on quality control screw (230), install on the medial surface of lifter plate (231) with quality control is shot slide rail (228) matched with quality control and is shot slider (232), the both sides position of lifter plate (231) still is equipped with quality control and is shot connecting plate (233), quality control is shot and is offered on fixing frame (27) and is shot with quality control and is shot (233) matched with second dodge groove (234), quality control is shot connecting plate (233) and is passed second dodged groove (234) and is shot with quality control motor (29) and is shot, quality control is shot movable frame (29) and is shot on quality control screw (230), install lifter plate (231) and lift (29) can be shot in quality control movable frame (29) and can lift quality control and take a photograph in quality control.

7. A fully automatic integrated card making machine according to claim 1, wherein: the quality inspection is shot both sides at mount (27) top and is all installed slotted frame board (235), go up glass board (28) and install between two slotted frame boards (235), be equipped with boss (236) on quality inspection is shot mount (27) corresponding to the both ends position of slotted frame board (235), screw rod (237) are all installed at slotted frame board (235) both ends, set up the through-hole that lets screw rod (237) pass in boss (236), first nut (238) are installed outside screw rod (237) of boss (236) upper end Zhou Peige, second nut (239) are installed outside screw rod (237) of boss (236) lower extreme Zhou Peige.

8. The fully automatic integrated card making machine according to claim 7, wherein: install stand (240) on carriage plate (235), offered on upper glass plate (28) with stand (240) matched with through-hole, be equipped with limiting plate (241) on the top of stand (240), stand (240) periphery cover between limiting plate (241) and upper glass plate (28) is spring (242), and spring (242) have the trend of promoting upper glass plate (28) to compress tightly on carriage plate (235) all the time.

9. A fully automatic integrated card making machine according to claim 1, wherein: the utility model discloses a laminating roof, including laminating roof (33), blowing translation slide rail (316) are installed to the one end that is close to die-cut station (4), and blowing translation slide rail (317) are installed to the cooperation on blowing translation slide rail (316), install blowing translation slide (318) on blowing translation slide rail (317), install blowing translation motor (319) on blowing translation slide rail (318), the inboard of blowing translation slide rail (316) is equipped with blowing translation rack (320), install on the output shaft of blowing translation motor (319) with blowing translation rack (320) engaged with blowing translation gear (321), install blowing riser (322) at the front end of blowing translation slide rail (318), install blowing vertical movement motor (323) and blowing vertical movement slide rail (324) on blowing riser (322), install on laminating blowing mechanical arm (35) with blowing vertical movement slide rail (324) matched with blowing vertical movement slide (325), install on the output shaft of blowing vertical movement motor (323) and erect and move conveyer belt (326), blowing vertical movement conveyer belt (326) and laminating mechanical arm (35) one side is connected.

10. A fully automatic integrated card making machine according to claim 1, wherein: the material conveying rack is characterized in that material conveying sliding rails (327) are arranged on two sides of the bottom of the laminated top plate (33), material conveying sliding blocks (328) matched with the material conveying sliding rails (327) are arranged on the material conveying rack (311), a material conveying motor (329) and two rotating shafts are arranged on the laminated top plate (33), output shafts of the material conveying motor (329) are connected with one rotating shaft through material conveying synchronous belts (330), material conveying gears (331) are arranged at the bottoms of the two rotating shafts, and material conveying racks (332) meshed with the material conveying gears (331) are further arranged on the material conveying rack (311).

11. A fully automatic integrated card making machine according to claim 1, wherein: the laminating row is pressed from both sides including row clamp extension board (333), arrange and install rotatable splint (334) in pressing from both sides extension board (333), clip head (335) are installed to one end of splint (334), hinge seat cover (336) are installed to the other end of splint (334), install on fortune work or material rest (311) clamp cylinder (337) corresponding to the position of hinge seat cover (336), the piston rod tip of clamp cylinder (337) is connected with hinge seat cover (336), the piston rod vertical lift of clamp cylinder (337) can drive clip head (335) and rotate and be close to fortune work or material rest (311).

12. A fully automatic integrated card making machine according to claim 1, wherein: the utility model provides a die-cut station (4) including fourth grudging post (41), install die-cut feeding seat (42) on fourth grudging post (41), die-cut mould (43) are installed to die-cut feeding seat (42)'s one end, die-cut conveyer belt (44) are installed to die-cut conveyer belt (44)'s one end's fourth grudging post (41) are gone up and are installed collector (45), die-cut feeding seat (42) are close to laminating station (3) one side and install die-cut temporary storage seat (46), die-cut feeding seat (42) opposite side is installed sideslip spacing seat (47) of arranging side by side, set up detection support (48) in die-cut feeding seat (42) the upside, install die-cut location photoelectric switch (49) on detection support (48), die-cut bottom plate (410) are still installed to the intermediate position in die-cut feeding seat (42), die-cut bottom plate (410) both sides all are equipped with feed clamp (411) that can remove, and die-cut feed clamp (411) can be close to die-cut mould (43).

13. The fully automatic integrated card making machine according to claim 12, wherein: the automatic punching and positioning device is characterized in that a transverse movement limiting sliding block (412) is arranged at the bottom of a transverse movement limiting seat (47), a transverse movement limiting sliding rail (413) and a transverse movement limiting screw rod (414) which are matched with the transverse movement limiting sliding block (412) are arranged on a punching feeding seat (42), a transverse movement limiting nut (415) which is matched with the transverse movement limiting screw rod (414) is arranged on the transverse movement limiting seat (47), a transverse movement limiting motor (416) is further arranged on the punching feeding seat (42), an output shaft of the transverse movement limiting motor (416) is connected with the transverse movement limiting screw rod (414), and the transverse movement limiting motor (416) is connected with a punching and positioning photoelectric switch (49) through a control circuit.

14. The fully automatic integrated card making machine according to claim 12, wherein: the die-cut feeding seat (42) is internally provided with a die-cut feeding screw rod (417), the die-cut feeding screw rod (417) is provided with a die-cut feeding screw (432) in a matched mode, the die-cut feeding screw (432) is provided with die-cut feeding clamps (411) which are arranged side by side, the die-cut feeding seat (42) is also provided with a die-cut feeding motor (433), and an output shaft of the die-cut feeding motor (433) is connected with the die-cut feeding screw rod (417).

15. The fully automatic integrated card making machine according to claim 12, wherein: the die-cutting die (43) comprises a die-cutting vertical frame (418), a die-cutting bottom die (419) is arranged at the bottom of the die-cutting vertical frame (418), a die-cutting opening (420) is formed in the die-cutting bottom die (419), a die-cutting upper die (421) is arranged on the upper side of the die-cutting bottom die (419), a die-cutting buffer spring (422) and a die-cutting guide rod (423) are arranged between the die-cutting upper die (421) and the die-cutting bottom die (419), the die-cutting buffer spring (422) always has a trend of keeping the die-cutting upper die (421) away from the die-cutting bottom die (419), a die-cutting motor (424) is further arranged on the die-cutting vertical frame (418), a die-cutting cam (425) is arranged on the output shaft of the die-cutting motor (424), and the die-cutting cam (425) is arranged on the upper side of the die-cutting upper die (421) and can push the die-cutting upper die (421) to move downwards to be in contact with the die-cutting bottom die (419) when the die-cutting cam (425) rotates.

16. The fully automatic integrated card making machine according to claim 12, wherein: the card pulling mechanism is further arranged on one side of the punching die (43), the card pulling mechanism comprises a card pulling seat (426), a card pulling roller (427) is arranged in the card pulling seat (426), a pressing rotating seat (428) is hinged to the card pulling seat (426), a card pressing roller (429) corresponding to the card pulling roller (427) is arranged on the pressing rotating seat (428), a card pulling motor (430) and a pressing cylinder (431) are further arranged on the card pulling seat (426), an output shaft of the card pulling motor (430) is connected with a rotating shaft of the card pulling roller (427), and a piston rod of the pressing cylinder (431) is connected with the pressing rotating seat (428).