CN115446136A - High-strength tungsten alloy extremely-fine wire drawing device - Google Patents

High-strength tungsten alloy extremely-fine wire drawing device Download PDF

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Publication number
CN115446136A
CN115446136A CN202211244218.2A CN202211244218A CN115446136A CN 115446136 A CN115446136 A CN 115446136A CN 202211244218 A CN202211244218 A CN 202211244218A CN 115446136 A CN115446136 A CN 115446136A
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China
Prior art keywords
electromagnetic coil
guide rail
linear guide
clamp
clamping jaw
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Pending
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CN202211244218.2A
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Chinese (zh)
Inventor
张涛
张瑜
宫晓博
李淼
李晋宇
石锦
柳潜力
蔡豪
张鹏
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Harbin Institute of Technology Weihai
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Harbin Institute of Technology Weihai
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Priority to CN202211244218.2A priority Critical patent/CN115446136A/en
Publication of CN115446136A publication Critical patent/CN115446136A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/27Carriages; Drives
    • B21C1/28Carriages; Connections of grippers thereto; Grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/27Carriages; Drives
    • B21C1/30Drives, e.g. carriage-traversing mechanisms; Driving elements, e.g. drawing chains; Controlling the drive

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)

Abstract

The invention relates to a high-strength tungsten alloy polar filament drawing device which comprises a traction structure and a drawing structure, wherein the traction structure comprises an inner winding piston, an outer electromagnetic coil, a linear guide rail and a clamp; the drawing structure comprises a clamping jaw, an electromagnetic valve and an eye die; the inner winding piston and the outer electromagnetic coil are sleeved on the linear guide rail, the outer electromagnetic coil is sleeved outside the inner winding piston, the outer electromagnetic coil is fixed on the linear guide rail through a clamp, and an inner electromagnetic coil is arranged in the inner winding piston; the invention aims to provide a high-strength tungsten alloy ultra-fine wire drawing device, aiming at the prior art of online heating tower wheel type slip drawing and solving the defect caused by sliding friction between a tower wheel and a metal fine wire in tower wheel type slip drawing.

Description

High-strength tungsten alloy extremely-fine wire drawing device
Technical Field
The invention relates to the technical field of tungsten alloy extremely-fine wire preparation, in particular to a high-strength tungsten alloy extremely-fine wire drawing device.
Background
The high-strength metal wire is mainly applied to the fields of mechanical wire ropes, cutting wires, reinforced wires and the like, the high-strength metal wire mainly comprises high-carbon steel wires, tungsten wires and the like, but the tensile strength of the conventional high-strength metal wire is still low (for example, the tensile strength of the high-strength metal wire with the diameter of 0.035mm is generally below 4800 MPa), the strength cannot meet the requirements of the fields of micro wire ropes, diamond cutting, industrial bending-resistant wire bundles and the like, and the application of the high-strength metal wire in the related fields brings bottlenecks.
The high-strength tungsten alloy extremely-thin wire is widely applied to the industries of manufacturing anti-cutting fabrics, monocrystalline silicon cutting wires, exposure filaments, precise silk-screen printing and the like, the mechanical property of a wire saw can be obviously improved by the high-strength tungsten alloy extremely-thin wire, the wire-cutting probability of the wire saw can be increased by the high-strength tungsten alloy extremely-thin wire, and the wire saw product for cutting silicon wafers with excellent comprehensive properties can be obtained.
The traditional method for preparing the tungsten alloy ultra-fine wire at present is on-line heating tower wheel type slip drawing, the method has extremely high requirements on the surface hardness, roughness and roundness of a coaxial tower wheel, and even if the requirements are extremely high, the tower wheel surface abrasion is still easy to occur when high-hardness tungsten alloy is drawn, so that the surface defect of the tungsten alloy ultra-fine wire is caused, the tensile strength of the tungsten alloy ultra-fine wire is difficult to reach more than 4300MPa, and the application range of the material is greatly limited. In addition, frequent wire breakage is easy to occur in the tower wheel type drawing due to sliding friction, and the yield is greatly limited.
Disclosure of Invention
The invention aims to provide a high-strength tungsten alloy extremely-fine wire drawing device, which aims at the prior art of online heating tower wheel type slip drawing and solves the defect caused by sliding friction between a tower wheel and a metal fine wire in the tower wheel type slip drawing.
The high-strength tungsten alloy extremely-fine wire drawing device comprises a traction structure and a drawing structure,
the traction structure comprises an inner winding piston, an outer electromagnetic coil, a linear guide rail and a clamp;
the drawing structure comprises a clamping jaw, an electromagnetic valve and an eye die;
the inner winding piston and the outer electromagnetic coil are sleeved on the linear guide rail, the outer electromagnetic coil is sleeved outside the inner winding piston, the outer electromagnetic coil is fixed on the linear guide rail through a clamp, and an inner electromagnetic coil is arranged in the inner winding piston;
the eye mould is arranged on one side of the linear guide rail, the clamping jaw is fixedly arranged on the inner winding piston, the clamping jaw is connected with the electromagnetic valve, the tungsten filament penetrates through the eye mould and is fixedly clamped by the clamping jaw, and the opening and closing of the clamping jaw are controlled by the electromagnetic valve;
the inner electromagnetic coil and the outer electromagnetic coil are electrified to generate a magnetic field, the inner winding piston moves in the direction of the linear guide rail, after the inner winding piston reaches the limit of the linear guide rail, the positive electrode and the negative electrode of the current of the outer winding coil are reversely connected, so that opposite magnetic fields are generated, and the electromagnetic valve returns to the original position in the opposite direction.
Further, the fixture is a cylindrical shell, the linear guide rail axially penetrates through the fixture, two ends of the linear guide rail extend to the outside of the fixture, the fixture is fixedly connected with the linear guide rail, and the inner winding piston and the outer electromagnetic coil are sleeved in the fixture;
the upper end of the clamp is provided with a strip-shaped sliding groove along the axial direction, and the clamping jaw penetrates through the sliding groove and moves horizontally in the sliding groove.
Furthermore, the clamping jaw is a pneumatic clamping jaw, the pneumatic clamping jaw is fixedly mounted on the inner winding piston through a connecting column, the connecting column penetrates through a sliding groove of the clamp, and the pneumatic clamping jaw is arranged outside the clamp.
Furthermore, the outer electromagnetic wire is provided with N circles, the outer electromagnetic wire with the N circles is distributed to the other end inside the clamp from one end inside the clamp, and the end heads of the two ends of the outer electromagnetic wire penetrate through the clamp and extend to the outside of the clamp.
Furthermore, two ends of the linear guide rail are respectively and fixedly connected with a limiting ring.
Furthermore, the inner electromagnetic coil is provided with n circles, the n circles of inner electromagnetic coils are wound on the inner winding piston, and the end heads of the two ends of each electromagnetic coil penetrate through the inner winding piston and the sliding groove and extend to the outside of the clamp.
Furthermore, the pneumatic clamping jaw comprises a chuck and two chucks, the chuck is in a half-frame shape, the two chucks are installed in the chuck, the two chucks form a clamping space, and the two chucks clamp the tungsten alloy wire.
Compared with the prior art, the device is mainly divided into two parts, and is a device for drawing the tungsten alloy filament without slip through direct drive of electromagnetism. The inner electromagnetic coil and the outer electromagnetic coil are supplied to generate a magnetic field, the inner winding piston moves in the direction of the linear guide rail, and after the inner winding piston reaches a limit position, the positive and negative poles of the current of the outer winding coil are reversely connected, so that opposite magnetic fields are generated, and the electromagnetic valve returns to the original position in the opposite direction. The pneumatic clamping jaws fixed on the inner winding piston are driven to linearly reciprocate by using the magnetic force of the electromagnetic coil and by using a method of reversely connecting the positive electrode and the negative electrode, the tungsten filament penetrates through the eye die and is fixedly clamped by using the pneumatic clamping jaws, and the opening and closing of the pneumatic clamping jaws are controlled by the electromagnetic valve.
The pneumatic clamping jaw is fixed on the inner winding piston, when the inner winding piston moves forwards under the action of the magnetic force of the inner electromagnetic ring and the outer electromagnetic ring, the pneumatic clamping jaw is in a state of clamping the tungsten alloy filaments under the action of the electromagnetic valve, the tungsten alloy filaments are dragged outwards along with the traction of the traction device, and the drawing of the tungsten alloy filaments is realized through the die. When the limit is reached, the pneumatic clamping jaw is released and returns to the original starting point in the reverse direction.
The drawing of the metal tungsten alloy filament after passing through the die is realized through the opening and closing of the pneumatic clamping jaw and the reciprocating motion of the pneumatic clamping jaw in the chute, so that the high-strength tungsten alloy filament is obtained. The method of electromagnetic drive drawing avoids sliding friction, reduces the surface defects of the filament, and can dynamically control the drawing force through the wire diameter, thereby reducing the probability of filament breakage.
Drawings
FIG. 1 is a schematic structural diagram of a high-strength tungsten alloy polar filament drawing device provided by the invention;
FIG. 2 is a schematic diagram of the internal structure of the high-strength tungsten alloy polar filament drawing device provided by the invention;
FIG. 3 is a cross-sectional view of a high-strength tungsten alloy polar filament drawing apparatus provided by the present invention.
Reference numbers referred to in the above figures:
the device comprises a clamp 1, a sliding groove 101, a linear guide rail 2, a limiting ring 3, an eye die 4, a connecting column 5, a pneumatic clamping jaw 6, a clamping chuck 601, a clamping head 602, an electromagnetic valve 7, an outer electromagnetic coil 8, an inner winding movable piston 9 and an inner electromagnetic coil 10.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The following describes the implementation of the present invention in detail with reference to specific embodiments.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms may be understood by those skilled in the art according to specific circumstances.
Referring to fig. 1-3, preferred embodiments of the present invention are shown.
The traditional method for preparing tungsten alloy ultra-fine wires is on-line heating tower wheel type slip drawing, the larger the slip between a tower wheel and a copper clad steel wire is, the more severe the surface wear of the tower wheel is, the uneven slip can shorten the service life of the tower wheel, therefore, an accumulative slip effect is considered, the accumulative slip effect is transmitted and accumulated in a continuous power mode from a finished product die to the wire inlet direction, the more advanced the pass is, the more severe the wear is, meanwhile, the more advanced the pass is, the thicker the wire diameter is, the larger the drawing load is, the larger the power loss is, the more severe the damage between the wire and the tower wheel is, the tower wheel is ground out of a groove, or the wire is thrown up to drive the die to shake during drawing, and the wire is stressed unevenly, and is slub-shaped or disconnected.
The disadvantage of this technique is mainly the sliding friction between the cone pulley and the metal filament in the cone pulley type slip drawing, which mainly brings about three disadvantages:
(1) The cost is improved: in order to reduce the sliding friction between the cone pulley and the metal filament, the requirements on the surface hardness, roughness and roundness of the coaxial cone pulley are increased, so that the operation difficulty and cost are improved;
(2) And (3) reducing the tensile strength: the surface of the cone pulley is abraded, so that the tungsten alloy ultra-thin wire is easy to have surface defects, the tensile strength of the tungsten alloy ultra-thin wire is reduced, 4300MPa is difficult to achieve, and the application range of the material is greatly limited;
(3) And (4) reducing the yield: frequent wire breakage is easy to occur in cone pulley drawing due to sliding friction, and the rate of finished products is greatly limited.
Compared with the existing cone pulley drawing, the method has the following main advantages that: the device adopts electromagnetic direct drive as power, so that relative sliding between a tungsten wire and a traction device is avoided, and friction damage to the surface of the wire material is avoided; the drawing force for traction can be dynamically set according to the wire diameter of the wire, so that the wire breakage probability is greatly reduced. Referring to fig. 1-3, the preferred embodiment of the present invention is shown.
The high-strength tungsten alloy pole fine wire drawing device comprises a traction structure and a drawing structure, wherein the traction structure comprises an inner winding piston 9, an outer electromagnetic coil 8, a linear guide rail 2 and a clamp 1; the inner winding piston 9 and the outer electromagnetic coil 8 are sleeved on the linear guide rail 2, the outer electromagnetic coil 8 is sleeved outside the inner winding piston 9, the outer electromagnetic coil 8 is fixed on the linear guide rail 2 through the clamp 1, and the inner electromagnetic coil 10 is arranged in the inner winding piston 9;
the drawing structure comprises a clamping jaw, an electromagnetic valve 7 and an eye die 4; the eye die 4 is arranged on one side of the linear guide rail 2, the clamping jaw is fixedly arranged on the inner winding piston 9 and is connected with the electromagnetic valve 7, the tungsten filament penetrates through the eye die 4 and is fixedly clamped by the clamping jaw, and the electromagnetic valve 7 controls the clamping jaw to open and close;
the inner electromagnetic coil 10 and the outer electromagnetic coil 8 are electrified to generate a magnetic field, the inner winding piston 9 moves in the direction of the linear guide rail 2, after the limit of the linear guide rail 2 is reached, the positive and negative poles of the current of the outer winding coil are reversely connected, so that an opposite magnetic field is generated, and the electromagnetic valve 7 returns to the original position in the opposite direction.
The device is mainly divided into two parts and is a device for drawing tungsten alloy filaments without slip through electromagnetic direct drive, the main body of the traction device is an electromagnetic coil, the electromagnetic coil comprises an inner winding piston 9 and an outer winding coil, the inner winding piston 9 is sleeved on a linear guide rail 2, and the outer winding coil is fixed through a clamp 1. The method is characterized in that the pneumatic clamping jaws 6 fixed on the inner winding piston 9 are driven to linearly reciprocate by using the magnetic force of the electromagnetic coil and the method of reversely connecting the positive electrode and the negative electrode, the tungsten filament penetrates through the eye die 4 and then is fixedly clamped by using the pneumatic clamping jaws 6, and the opening and closing of the pneumatic clamping jaws 6 are controlled by the electromagnetic valve 7.
The fixture 1 is a cylindrical shell, the linear guide rail 2 axially penetrates through the fixture 1, two ends of the linear guide rail 2 extend to the outside of the fixture 1, the fixture 1 is fixedly connected with the linear guide rail 2, and the inner winding piston 9 and the outer electromagnetic coil 8 are sleeved in the fixture 1;
the upper end of the clamp 1 is provided with a long strip-shaped sliding groove 101 along the axial direction, the clamping jaw passes through the sliding groove 101 and moves horizontally in the sliding groove 101, and the length of the sliding groove 101 is the movable range of the inner winding piston 9.
The clamping jaw is a pneumatic clamping jaw 6, the pneumatic clamping jaw 6 is fixedly arranged on an inner winding piston 9 through a connecting column 5, the connecting column 5 penetrates through a sliding groove 101 of the clamp 1, and the pneumatic clamping jaw 6 is arranged outside the clamp 1.
The outer electromagnetic wire is provided with N circles, the N circles of outer electromagnetic wires are distributed from one end inside the clamp 1 to the other end inside the clamp 1, and the end heads of the two ends of the outer electromagnetic wires penetrate through the clamp 1 and extend to the outside of the clamp 1.
Two ends of the linear guide rail 2 are respectively fixedly connected with a limiting ring 3.
The inner electromagnetic coil 10 is provided with n circles, the n circles of inner electromagnetic coils 10 are wound on the inner winding piston 9, and the end heads of the two ends of each electromagnetic coil penetrate through the inner winding piston 9 and the sliding groove 101 to extend to the outside of the clamp 1.
The pneumatic clamping jaw 6 comprises a clamping chuck 601 and two clamping heads 602, wherein the clamping chuck 601 is in a half-frame shape, the two clamping heads 602 are arranged in the clamping chuck 601, the two clamping heads 602 form a clamping space, and the two clamping heads 602 clamp the tungsten alloy wire.
The drawing of the metal tungsten alloy filament after passing through the die is realized by opening and closing the pneumatic clamping jaw 6 and reciprocating the pneumatic clamping jaw 6 in the chute 101, so that the high-strength tungsten alloy filament is obtained. The method of electromagnetic drive drawing avoids sliding friction, reduces the surface defects of the filament, and can dynamically control the drawing force through the wire diameter, thereby reducing the probability of filament breakage.
The device is mainly divided into two parts and is a device for drawing tungsten alloy filament wires without slip through direct drive of electromagnetism, the main body of the traction device is an electromagnetic coil, the electromagnetic coil comprises an inner winding piston 9 and an outer winding coil, the inner winding piston 9 is sleeved on the linear guide rail 2, and the outer winding coil is fixed through a clamp 1. The inner electromagnetic coil 10 and the outer electromagnetic coil 8 are supplied to generate a magnetic field, the inner winding piston 9 moves in the direction of the linear guide rail 2, and after the position is limited, the positive and negative poles of the current of the outer winding coil are reversely connected, so that an opposite magnetic field is generated, and the electromagnetic valve 7 returns to the original position in the opposite direction. The pneumatic clamping jaws 6 fixed on the inner winding piston 9 are made to linearly reciprocate by using a method of magnetic driving of the electromagnetic coil and reverse connection of the positive electrode and the negative electrode, the tungsten filament penetrates through the eye die 4 and then is fixedly clamped by using the pneumatic clamping jaws 6, and the opening and closing of the pneumatic clamping jaws 6 are controlled by the electromagnetic valve 7.
The pneumatic clamping jaw 6 is fixed on the inner winding piston 9, when the inner winding piston 9 moves forwards under the action of the magnetic force of the inner electromagnetic ring and the outer electromagnetic ring, the pneumatic clamping jaw 6 is in a state of clamping the tungsten alloy filaments under the action of the electromagnetic valve 7, the tungsten alloy filaments are pulled outwards along with the traction of the traction device, and the drawing of the tungsten alloy filaments is realized through the die. When the limit is reached, the pneumatic clamping jaw 6 is released and returns to the original starting point in the reverse direction.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (7)

1. The high-strength tungsten alloy extremely-fine wire drawing device is characterized by comprising a traction structure and a drawing structure,
the traction structure comprises an inner winding piston, an outer electromagnetic coil, a linear guide rail and a clamp;
the drawing structure comprises a clamping jaw, an electromagnetic valve and an eye die;
the inner winding piston and the outer electromagnetic coil are sleeved on the linear guide rail, the outer electromagnetic coil is sleeved outside the inner winding piston, the outer electromagnetic coil is fixed on the linear guide rail through a clamp, and an inner electromagnetic coil is arranged in the inner winding piston;
the eye die is arranged on one side of the linear guide rail, the clamping jaw is fixedly arranged on the inner winding piston, the clamping jaw is connected with the electromagnetic valve, the tungsten filament penetrates through the eye die and then is fixedly clamped through the clamping jaw, and the opening and closing of the clamping jaw are controlled through the electromagnetic valve;
the inner electromagnetic coil and the outer electromagnetic coil are electrified to generate a magnetic field, the inner winding piston moves in the direction of the linear guide rail, after the inner winding piston reaches the limit of the linear guide rail, the positive electrode and the negative electrode of the current of the outer winding coil are reversely connected, so that opposite magnetic fields are generated, and the electromagnetic valve returns to the original position in the opposite direction.
2. The high-strength tungsten alloy polar filament drawing device according to claim 1, wherein the clamp is a cylindrical shell, the linear guide rail axially penetrates through the clamp, two ends of the linear guide rail extend to the outside of the clamp, the clamp is fixedly connected with the linear guide rail, and the inner winding piston and the outer electromagnetic coil are sleeved in the clamp;
the upper end of the clamp is provided with a strip-shaped sliding groove along the axial direction, and the clamping jaw penetrates through the sliding groove and moves horizontally in the sliding groove.
3. The high strength tungsten alloy pole filament drawing apparatus of claim 2 wherein the clamping jaw is a pneumatic clamping jaw and the pneumatic clamping jaw is fixedly mounted to the inner winding piston by a connecting post which passes through a sliding slot of the fixture and the pneumatic clamping jaw is disposed outside the fixture.
4. The high strength tungsten alloy polar filament drawing apparatus of claim 3, wherein the outer electromagnetic wire has N turns, and the N turns of the outer electromagnetic wire are distributed from one end inside the fixture to the other end inside the fixture, and both ends of the outer electromagnetic wire extend through the fixture to the outside of the fixture.
5. The high-strength tungsten alloy polar fine wire drawing device according to claim 4, wherein two ends of the linear guide rail are respectively fixedly connected with a limiting ring.
6. The high-strength tungsten alloy pole fine wire drawing device according to claim 5, wherein the inner electromagnetic coil is provided with n turns, the n turns of the inner electromagnetic coil are wound on the inner winding piston, and both end heads of the electromagnetic coil extend to the outside of the clamp through the inner winding piston and the sliding groove.
7. The high-strength tungsten alloy polar filament drawing device according to claim 6, wherein the pneumatic clamping jaw comprises a chuck and two chucks, the chuck is in a half-frame shape, the two chucks are installed in the chuck, the two chucks form a clamping space, and the two chucks clamp the tungsten alloy filament.
CN202211244218.2A 2022-10-11 2022-10-11 High-strength tungsten alloy extremely-fine wire drawing device Pending CN115446136A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116351904A (en) * 2023-03-31 2023-06-30 浙江高川新材料有限公司 Tungsten wire damage treatment method
CN117960814A (en) * 2024-03-28 2024-05-03 赣州市光华有色金属有限公司 Drawing process for cutting bus fine tungsten wire

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116351904A (en) * 2023-03-31 2023-06-30 浙江高川新材料有限公司 Tungsten wire damage treatment method
CN116351904B (en) * 2023-03-31 2023-09-08 浙江高川新材料有限公司 Tungsten wire damage treatment method
CN117960814A (en) * 2024-03-28 2024-05-03 赣州市光华有色金属有限公司 Drawing process for cutting bus fine tungsten wire
CN117960814B (en) * 2024-03-28 2024-06-11 赣州市光华有色金属有限公司 Drawing process for cutting bus fine tungsten wire

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