CN115445964B - Intelligent monitoring system for filling production and conveying and detection method - Google Patents
Intelligent monitoring system for filling production and conveying and detection method Download PDFInfo
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- CN115445964B CN115445964B CN202211408570.5A CN202211408570A CN115445964B CN 115445964 B CN115445964 B CN 115445964B CN 202211408570 A CN202211408570 A CN 202211408570A CN 115445964 B CN115445964 B CN 115445964B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
- B07C5/3408—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level for bottles, jars or other glassware
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The invention relates to the technical field of detection and conveying, in particular to an intelligent monitoring system and a detection method for filling production and conveying. The invention provides an intelligent monitoring system for filling production conveying, which is suitable for conveying workpieces to a screening and collecting part in a horizontal moving mode during feeding conveying; the detection part is fixed at the discharging end of the feeding conveying, and the movable end of the detection part is suitable for rotating in the circumferential direction and detecting whether the workpiece is qualified or not; the blanking conveying is fixed on the other side of the screening and collecting part and is suitable for conveying the workpieces in the screening and collecting part to the next process; when the workpiece moves to the detection part along the feeding conveying to abut against the detection part, the movable end of the detection part is suitable for moving downwards and is sleeved on the outer wall of the workpiece in an annular mode so as to isolate the next workpiece; the movable end of the detection part continues to move downwards to detect whether the workpiece is qualified or not; when the detection is unqualified, the movable end of the detection part rotates in the circumferential direction and is linked with the screening and collecting part, so that the unqualified workpieces are conveyed into the screening and collecting part.
Description
Technical Field
The invention relates to the technical field of detection and conveying, in particular to an intelligent monitoring system and a detection method for filling production and conveying.
Background
The production line is a continuous conveying goods handling machine, also called a conveying line or a conveyor, on a certain line. Products can be broadly classified according to the delivery series: the production line comprises seven types of production lines, namely a belt production line, a plate chain line, a multiple chain line, a plug-in line, a mesh belt line, a suspension line and a roller production line. Generally comprising traction elements, load-bearing members, drive means, tensioning means, direction-changing means, support elements, etc. The assembly line has large conveying capacity and long conveying distance, and can complete a plurality of process operations simultaneously in the conveying process, so the application is very wide.
After the bottled workpiece is filled, the bottled workpiece moves to a blanking station on an assembly line, and whether carbonated drinks are filled in the bottled workpiece is detected through detection equipment; and classifying products which are detected to be unqualified. The existing detection equipment needs intermittent suspension of a conveying line so as to conveniently detect whether soda water beverage is filled in a bottled workpiece. This results in inefficient production. And adopt the incessant bottled work piece of carrying of transfer chain, can lead to bottled work piece to pile up in check out test set one side, current detection setting is when encircleing bottled work piece circumferential direction and detecting, and check out test set scrapes the advertisement poster of colored bottled work piece outer wall easily. Therefore, it is necessary to develop an intelligent monitoring system for filling production transportation.
Disclosure of Invention
The invention aims to provide an intelligent monitoring system for filling production and conveying.
In order to solve the technical problem, the invention provides an intelligent monitoring system for filling production and conveying, which comprises:
the device comprises a feeding conveying part, a discharging conveying part, a detecting part and a screening and collecting part, wherein the feeding conveying part is fixed on one side of the screening and collecting part and is suitable for conveying workpieces to horizontally move towards the screening and collecting part;
the detection part is fixed at the discharging end of the feeding and conveying part, and the movable end of the detection part is suitable for rotating in the circumferential direction and detecting whether the workpiece is qualified or not;
the blanking conveying is fixed on the other side of the screening and collecting part and is suitable for conveying the workpieces in the screening and collecting part to the next process; wherein
When the workpieces move to the detection part along the feeding conveying direction to abut against each other, the movable end of the detection part is suitable for moving downwards and is sleeved on the outer wall of the workpiece in an annular mode so as to isolate the next workpiece;
the movable end of the detection part continuously moves downwards to detect whether the workpiece is qualified or not;
when the workpiece is unqualified in detection, the movable end of the detection part rotates in the circumferential direction and is linked with the screening and collecting part, so that unqualified workpieces are conveyed into the screening and collecting part.
Preferably, the detection unit includes: the device comprises a support frame, a driving motor, a lifting cylinder, a limiting sleeve, an isolating sleeve and a detection assembly, wherein the support frame is vertically fixed on the feeding conveying;
the driving motor is vertically fixed on the supporting frame;
the limiting sleeve is in a hollow columnar shape, the limiting sleeve is fixed at the end part of a driving shaft of the driving motor, an accommodating opening is formed in the side wall of the limiting sleeve, and the width of a groove of the accommodating opening is larger than the diameter of a workpiece;
the lifting cylinder is vertically fixed at the upper end of the limiting sleeve;
the isolating sleeve is sleeved at the upper end of the limiting sleeve in a lifting manner, and is linked with the lifting cylinder;
the detection assembly is rotatably arranged on the side wall of the isolation sleeve; wherein
After the workpiece horizontally moves into the accommodating port, the lifting cylinder drives the isolating sleeve to vertically move downwards so as to isolate the next workpiece;
the isolating sleeve continuously slides downwards to enable the end part of the detection assembly to be abutted against the outer wall of the workpiece so as to detect whether the workpiece is qualified or not;
the spacing sleeve drives the isolating sleeve to rotate circumferentially so as to convey qualified workpieces to the screening and collecting part;
after the workpieces are unqualified, when the isolating sleeve rotates circumferentially, the other end of the detection assembly abuts against one side of the screening and collecting portion, and the unqualified workpieces can slide into the screening and collecting portion.
Preferably, an accommodating groove is formed in the side wall of the isolation sleeve along the axial direction, the length of the accommodating groove is larger than that of the detection assembly, and the detection assembly is rotatably arranged in the accommodating groove.
Preferably, the detection assembly comprises: the detection plate, the rotating shaft and the torsion spring are arranged in the middle of the detection plate in the length direction, and two ends of the rotating shaft are rotatably arranged on the side wall of the accommodating groove respectively;
the torsion spring is sleeved on the outer wall of the rotating shaft, and two ends of the torsion spring are respectively fixed on the detection plate and the side wall of the accommodating groove; wherein
The isolation sleeve vertically moves downwards until the inner end of the detection plate abuts against the outer wall of the workpiece, the isolation sleeve continuously moves downwards, and the workpiece extrudes the inner end of the detection plate so that the outer end of the detection plate is inclined downwards;
when the workpiece is unqualified, the isolation sleeve vertically moves downwards until the inner end of the detection plate abuts against the outer wall of the workpiece, the isolation sleeve continues to move downwards, and the torsion spring pushes the inner end of the detection plate to extrude the workpiece to enable the workpiece to be sunken and deformed, so that the outer end of the detection plate is tilted upwards;
and the limiting sleeve rotates circumferentially to enable the outer end part of the detection plate to be abutted against one side of the screening and collecting part, and unqualified workpieces can slide into the screening and collecting part.
Preferably, the sieving collection part includes: the conveying belt comprises a fixing frame, a containing disc, a conveying belt, an inner limiting ring, an outer limiting ring, a feeding hole and a linkage plate, wherein the containing disc is fixed at the upper end of the fixing frame, and the conveying belt is provided with the containing disc in the circumferential direction;
the outer limiting ring and the inner limiting ring are circumferentially arranged on the accommodating disc, and the inner limiting ring and the outer limiting ring are respectively arranged on two sides of the conveying belt;
the feeding hole is formed in one side, close to the feeding conveying, of the containing disc;
the linkage plate is arranged in the feed port, and the end part of the linkage plate is hinged with the inner limiting ring; wherein
In an initial state, the linkage plate is parallel to two side walls of the feed port;
when the workpieces are qualified, the workpieces slide to the conveying belt from the limiting sleeve, and the conveying belt drives the workpieces to move to the blanking conveying belt;
when the workpiece is unqualified, the limiting sleeve rotates circumferentially to enable the outer end of the detection plate to abut against the end of the linkage plate, so that the linkage plate rotates anticlockwise, and the workpiece slides into the accommodating disc.
Preferably, a protruding block is fixed on the side wall of the end part of the linkage plate; wherein
When the workpiece is qualified, the isolating sleeve drives the detection plate to rotate circumferentially, and the outer end of the detection plate moves from the lower end of the raised block;
when the workpiece is unqualified, the isolation sleeve drives the detection plate to rotate in the circumferential direction, the outer end of the detection plate abuts against the protruding block, and the linkage plate is pushed to rotate anticlockwise.
Preferably, a horizontal motor is fixed at the lower end of the accommodating disc, and the end part of a rotating shaft of the horizontal motor protrudes out of the accommodating disc;
a push plate is fixed on the containing disc, one end of the push plate is fixed at the end part of the rotating shaft, and the other end of the push plate is abutted against the inner limiting ring.
Preferably, an adjusting assembly is slidably disposed on the accommodating tray, and the adjusting assembly includes: the fixing plate is vertically fixed on the outer limiting ring;
the sliding plate is slidably arranged on the accommodating disc and is opposite to the fixed plate;
two ends of the adjusting screw thread are linked with the fixed plate and the sliding plate respectively; wherein
And circumferentially rotating the adjusting bolt to enable the sliding plate to approach or separate from the fixed plate so as to adjust the distance between the inner limiting ring and the outer limiting ring.
Preferably, the screening and collecting part further comprises a blanking guide plate, and two limiting plates are vertically fixed on two sides of the blanking guide plate;
the blanking guide plate is arranged from one side of the containing disc to one side of the blanking conveying plate in an inclined and downward mode.
On the other hand, the invention also provides a detection method of the intelligent monitoring system for filling production conveying, wherein the bottled workpieces after being filled horizontally move to the detection part along the feeding conveying, and when the side wall of the workpiece is abutted against the side wall of the limiting sleeve, the lifting cylinder drives the isolating sleeve to move downwards so that the side wall of the isolating sleeve is abutted against the next workpiece and pushes the next workpiece to move in the direction away from the limiting sleeve; the isolation sleeve moves downwards until the inner end of the detection plate abuts against the side wall of the workpiece; the isolating sleeve continues to move downwards, and when the workpiece is qualified, the workpiece extrudes the inner end of the detecting plate to overcome the elasticity of the torsion spring so that the outer end of the detecting plate inclines downwards; when the workpiece is unqualified, the torsion spring pushes the inner end part of the detection plate to extrude the workpiece to cause the workpiece to be sunken and deformed, so that the outer end of the detection plate is tilted upwards; the driving motor is suitable for driving the limiting sleeve to rotate circumferentially, and the limiting sleeve drives the isolating sleeve to rotate circumferentially synchronously; after the detection is finished, the limiting sleeve drives the workpiece to rotate circumferentially so that the workpiece moves to the next station; when the workpiece is qualified, the isolating sleeve drives the detection plate to rotate circumferentially, and the outer end of the detection plate moves from the lower end of the raised block; so that the workpiece can slide into the conveying belt from the feeding hole, and the conveying belt drives the workpiece to move towards the blanking conveying direction; when the workpieces are unqualified, the isolating sleeve drives the detection plate to rotate circumferentially, the outer end of the detection plate abuts against the protruding block and pushes the linkage plate to rotate anticlockwise, the workpieces slide into the accommodating disc at the moment, and the horizontal motor drives the push plate to rotate circumferentially to prevent the workpieces from being accumulated on the accommodating disc close to the feeding port; when the workpiece is separated from the limiting sleeve, the lifting cylinder drives the isolation sleeve to vertically move upwards, so that the detection plate moves towards the upper part of the limiting sleeve from the accommodating opening of the limiting groove.
The intelligent monitoring system for filling production and conveying has the beneficial effects that whether carbonated drinks are filled in bottled workpieces or not is detected through the cooperation of the detection part, the feeding conveying part and the screening and collecting part, and qualified workpieces and unqualified workpieces are screened; meanwhile, when whether the workpiece is qualified or not is detected, the next workpiece can be pushed to the direction away from the limiting sleeve by the circumferential rotation of the isolating sleeve, and the advertisement poster on the outer wall of the workpiece is prevented from being scratched when the limiting sleeve rotates circumferentially; meanwhile, the effect of distinguishing and conveying qualified workpieces and unqualified workpieces is achieved through the matching of the detection assembly and the linkage plate, and the working efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a perspective view of a preferred embodiment of an intelligent monitoring system for filling production transport of the present invention;
FIG. 2 is a perspective view of a detection section of the present invention;
FIG. 3 is a perspective view of a detection assembly and linkage plate of the present invention;
FIG. 4 is a perspective view of the stop collar of the present invention;
FIG. 5 is a perspective view of the spacer of the present invention;
FIG. 6 is a schematic view of the workpiece of the present invention in an abutting state with a stop collar;
FIG. 7 is a schematic view of the inspection assembly of the present invention in detecting a condition of a workpiece;
figure 8 is a perspective view of the screen collection portion of the present invention;
fig. 9 is a state schematic diagram of the detection plate and the linkage plate of the invention.
In the figure:
1. feeding and conveying; 2. blanking and conveying;
3. a detection unit; 31. a support frame; 32. a drive motor; 33. a lifting cylinder; 34. a limiting sleeve; 340. an accommodating port; 35. an isolation sleeve; 350. accommodating a tank; 36. a detection component; 361. detecting a plate; 362. a rotating shaft;
4. a screening and collecting part; 41. a fixed mount; 42. an accommodating tray; 43. a conveyor belt; 44. an inner limiting ring; 45. an outer limit ring; 46. a feed inlet; 47. a linkage plate; 48. a convex block; 49. pushing the plate; 50. a fixing plate; 51. a sliding plate; 53. adjusting the bolt; 54. and a blanking guide plate.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams each illustrating the basic structure of the present invention only in a schematic manner, and thus show only the constitution related to the present invention.
Example one
As shown in fig. 1 to 9, the present invention provides an intelligent monitoring system for filling production transportation, including: the device comprises a feeding conveying part 1, a discharging conveying part 2, a detecting part 3 and a screening and collecting part 4, wherein the feeding conveying part 1 is fixed on one side of the screening and collecting part 4, and the feeding conveying part 1 is suitable for conveying workpieces to horizontally move towards the screening and collecting part 4; the feeding and conveying device is provided with the feeding and conveying device 1, so that filled workpieces can be conveniently horizontally moved to the detection part 3, and the detection part 3 detects whether the workpieces are qualified or not and moves the workpieces to the screening and collecting part 4. The detection part 3 is fixed at the discharging end of the feeding conveying part 1, and the movable end of the detection part 3 is suitable for circumferential rotation and detects whether the workpiece is qualified; when the movable end of the detection part 3 rotates in the circumferential direction, the next workpiece can be pushed outwards, so that the advertisement poster on the outer wall of the next workpiece is prevented from being scratched in the circumferential rotation. The blanking conveyer 2 is fixed on the other side of the screening and collecting part 4, and the blanking conveyer 2 is suitable for conveying the workpieces of the screening and collecting part 4 to the next process; when the workpiece moves to the detection part 3 along the feeding conveying part 1 to abut against the workpiece, the movable end of the detection part 3 is suitable for moving downwards and is sleeved on the outer wall of the workpiece in an annular manner so as to isolate the next workpiece; the movable end of the detection part 3 continues to move downwards to detect whether the workpiece is qualified; the qualified workpieces are separated from the detection part 3 and move to the screening and collecting part 4; when the workpiece is unqualified in detection, the movable end of the detection part 3 rotates in the circumferential direction and is linked with the screening and collecting part 4, so that unqualified workpieces are conveyed into the screening and collecting part 4. Compared with the traditional detection device, the invention has simple structure, and needs the intermittent stop of the feeding and conveying 1 so as to detect whether the workpiece is qualified or not; the matching of the detection part 3 and the feeding conveying part 1 of the invention does not need the intermittent stop of the feeding conveying part 1, and can avoid scraping the advertisement poster on the outer wall of the next workpiece when the movable end of the detection part 3 rotates circumferentially, thereby improving the working efficiency.
In order to detect whether or not a workpiece is acceptable, the detection section 3 includes: the device comprises a support frame 31, a driving motor 32, a lifting cylinder 33, a limiting sleeve 34, an isolation sleeve 35 and a detection assembly 36, wherein the support frame 31 is vertically fixed on the feeding conveying 1; the driving motor 32 is vertically fixed on the supporting frame 31; the limiting sleeve 34 is in a hollow column shape, the limiting sleeve 34 is fixed at the end part of a driving shaft of the driving motor 32, an accommodating opening 340 is formed in the side wall of the limiting sleeve 34, and the groove width of the accommodating opening 340 is larger than the diameter of a workpiece; the height of the limiting sleeve 34 is greater than that of the workpiece; the workpiece can enter the limiting sleeve 34 when moving horizontally along the feeding conveying 1, and the limiting sleeve 34 has the effect of limiting the workpiece.
The lifting cylinder 33 is vertically fixed at the upper end of the limit sleeve 34; the isolation sleeve 35 is columnar, and the inner diameter of the isolation sleeve 35 is larger than the outer diameter of the limiting sleeve 34; the isolating sleeve 35 is sleeved on the upper end of the limiting sleeve 34 in a lifting manner, and the isolating sleeve 35 is linked with the lifting cylinder 33; the detection assembly 36 is rotatably arranged on the side wall of the isolation sleeve 35; after the workpiece horizontally moves into the accommodating opening 340, the lifting cylinder 33 drives the isolation sleeve 35 to vertically move downwards, so that the isolation sleeve 35 is sleeved at the upper end of the outer wall of the workpiece, and the outer wall of the isolation sleeve 35 pushes the next workpiece to move in the direction away from the limiting sleeve 34; the isolation sleeve 35 continues to slide downwards so that the end of the detection component 36 abuts against the outer wall of the workpiece to detect whether the workpiece is qualified.
When the workpiece is qualified, the workpiece presses the detection assembly 36, so that the outer end of the detection assembly 36 is inclined downwards; the spacing sleeve 34 drives the isolating sleeve 35 to rotate circumferentially, so that qualified workpieces are conveyed to the screening and collecting part 4.
After the workpieces are detected to be unqualified, when the isolating sleeve 35 rotates circumferentially, the other end of the detection component 36 abuts against one side of the screening and collecting part 4, and the unqualified workpieces can slide into the screening and collecting part 4. The qualified workpieces and the unqualified workpieces are distinguished through the linkage of the isolation sleeve 35 and the linkage plate 47, and the unqualified workpieces are moved to the containing disc 42 to be recycled. The unqualified workpiece in the invention refers to a bottle-shaped workpiece which is not filled with carbonated drink.
Preferably, an accommodating groove 350 is axially formed in the side wall of the isolation sleeve 35, the length of the accommodating groove 350 is greater than the length of the detection assembly 36, and the detection assembly 36 is rotatably disposed in the accommodating groove 350. The arrangement of accommodation groove 350 is convenient for detect subassembly 36 circumferential direction.
In order to achieve the detection of whether the workpiece is qualified, the detection component 36 includes: the detection plate 361, the rotating shaft 362 and the torsion spring, the rotating shaft 362 is fixed at the center of the length direction of the detection plate 361, and two ends of the rotating shaft 362 are respectively rotatably arranged on the side wall of the accommodating groove 350; the torsion spring is sleeved on the outer wall of the rotating shaft 362, and two ends of the torsion spring are respectively fixed on the side walls of the detection plate 361 and the accommodating groove 350; in an initial state, the detection plate 361 is arranged above the limiting sleeve 34, and the torsion spring pushes the detection plate 361 to be in a horizontal state; after the workpieces move into the accommodating opening 340 and are limited by the limiting sleeve 34, when the isolating sleeve 35 vertically moves downwards, the detecting plate 361 is pushed by the torsion spring, the inner end of the detecting plate abuts against the outer wall of the workpiece, and at the moment, the isolating sleeve 35 moves downwards to push the other workpiece to move towards the direction far away from the limiting sleeve 34, so that when the limiting sleeve 34 rotates in the circumferential direction, the advertisement poster on the outer wall of the next workpiece is scraped. The isolation sleeve 35 continues to move downwards, and qualified workpieces press the inner end part of the detection plate 361, so that the inner end part of the detection plate 361 is tilted upwards by taking the rotating shaft 362 as an axial direction, and the outer end of the detection plate 361 inclines downwards. At this time, the driving motor 32 drives the limiting sleeve 34 and the isolating sleeve 35 to synchronously rotate 180 degrees in the circumferential direction, so that the accommodating port 340 faces the feeding port 46, and the workpiece moves towards the conveying belt 43 under the driving of the feeding conveying 1.
When the workpiece is unqualified, the isolation sleeve 35 vertically moves downwards until the inner end of the detection plate 361 abuts against the outer wall of the workpiece, the isolation sleeve 35 continuously moves downwards, and the torsion spring pushes the inner end of the detection plate 361 to extrude the workpiece to be sunken and deformed, so that the outer end of the detection plate 361 is tilted upwards; the limiting sleeve 34 rotates circumferentially to enable the outer end of the detection plate 361 to abut against one side of the screening and collecting part 4, and unqualified workpieces can slide into the screening and collecting part 4. Thereby completing the collection and treatment of unqualified workpieces.
In order to facilitate the screening of the qualified and unqualified workpieces, the screening and collecting part 4 comprises: the device comprises a fixing frame 41, a containing disc 42, a conveying belt 43, an inner limiting ring 44, an outer limiting ring 45, a feeding hole 46 and a linkage plate 47, wherein the containing disc 42 is fixed at the upper end of the fixing frame 41, and the conveying belt 43 is arranged around the containing disc 42 in the circumferential direction; the outer limiting ring 45 and the inner limiting ring 44 are circumferentially arranged around the containing disc 42, and the inner limiting ring 44 and the outer limiting ring 45 are respectively arranged at two sides of the conveying belt 43; the outer limiting ring 45 and the inner limiting ring 44 play a limiting role, and when the conveying belt 43 can be placed to drive a workpiece to move, the workpiece falls off from the conveying belt 43. The feeding hole 46 is arranged on one side of the containing disc 42 close to the feeding conveying 1; the linkage plate 47 is arranged in the feed port 46, and the end part of the linkage plate 47 is hinged with the inner limiting ring 44; in an initial state, the linkage plate 47 is parallel to two side walls of the feed port 46; to facilitate the sliding of the work piece towards said conveyor belt 43. When the workpiece is qualified, the workpiece slides from the limiting sleeve 34 to the conveying belt 43, and the conveying belt 43 drives the workpiece to move to the blanking conveying device 2; when the workpiece is unqualified, the limiting sleeve 34 rotates circumferentially to enable the outer end of the detection plate 361 to abut against the end of the linkage plate 47, and the detection plate 361 pushes the linkage plate 47 to rotate anticlockwise to enable the workpiece to slide into the accommodating disc 42. Thereby completing the centralized collection of unqualified workpieces.
In order to realize the linkage of the linkage plate 47 and the detection plate 361, a convex block 48 is fixed on the side wall of the end part of the linkage plate 47, and the horizontal height of the convex block 48 is not more than that of the rotating shaft 362.
When the workpiece is qualified, the isolating sleeve 35 drives the detection plate 361 to rotate circumferentially, and the outer end of the detection plate 361 moves from the lower end of the convex block 48; at this time, the outer end of the detecting plate 361 is not in contact with the convex block 48, so that the linkage plate 47 is not pushed to rotate anticlockwise, and the workpiece slides onto the conveying belt 43.
When the workpiece is unqualified, the isolation sleeve 35 drives the detection plate 361 to rotate circumferentially, the outer end of the detection plate 361 abuts against the convex block 48, and in the process that the detection plate 361 rotates circumferentially synchronously along with the isolation sleeve 35, the detection plate 361 pushes the linkage plate 47 to rotate anticlockwise. So that the linkage plate 47 blocks the entrance of the workpiece sliding to the conveyor belt 43 and opens the entrance of the workpiece sliding to the receiving tray 42 to slide the workpiece into the receiving tray 42.
In order to avoid the accumulation of the workpieces on the feeding section of the accommodating disc 42, a horizontal motor is fixed at the lower end of the accommodating disc 42, and the end part of a rotating shaft of the horizontal motor protrudes out of the accommodating disc 42; a push plate 49 is fixed on the accommodating disc 42, one end of the push plate 49 is fixed at the end of the rotating shaft, and the other end of the push plate 49 abuts against the inner limiting ring 44. The push plate 49 is flexible material, just the push plate 49 is circular-arc, along with adjusting interior spacing ring 44 and the interval between the outer spacing ring 45, the push plate 49 can adaptability be deformed. When the horizontal motor drives the push plate 49 to rotate circumferentially, the workpiece sliding into the outer side of the accommodating disc 42 can be slid to the central position of the accommodating disc 42.
To accommodate workpieces of different diameters, an adjustment assembly is slidably disposed on the containment tray 42, the adjustment assembly comprising: the fixing plate 50 is vertically fixed on the outer limiting ring 45; the sliding plate 51 is slidably disposed on the accommodating tray 42, and the sliding plate 51 is disposed opposite to the fixed plate 50; both ends of the adjusting screw thread are respectively linked with the fixed plate 50 and the sliding plate 51; wherein the adjusting bolt 53 is circumferentially rotated to move the slide plate 51 closer to or away from the fixed plate 50 to adjust the interval between the inner retainer ring 44 and the outer retainer ring 45. The barrel rotates the adjusting bolt 53 to adjust the distance between the inner limiting ring 44 and the outer limiting ring 45, so that bottled workpieces with different diameters can be adapted, and the adaptability of the device is improved.
In order to facilitate the sliding of the workpiece to convey the workpiece to the feeding part 2, the screening and collecting part 4 further comprises a feeding guide plate 54, and two limiting plates are vertically fixed on two sides of the feeding guide plate 54; the discharge guide plate 54 is provided obliquely downward from the side of the receiving tray 42 toward the side of the discharge conveyor 2. After the workpiece moves to the blanking end of the conveyor belt 43 along the conveyor belt 43, the workpiece self-guiding plate slides to the blanking conveyor 2 under the action of the gravity of the workpiece self.
Example two
The embodiment further provides a detection method of the intelligent monitoring system for filling production conveying on the basis of the first embodiment, which includes the steps of providing the intelligent monitoring system for filling production conveying according to the first embodiment, wherein the specific structure of the intelligent monitoring system is the same as that of the first embodiment, and the detailed description is omitted here; specifically, the detection method of the intelligent monitoring system for filling production and conveying comprises the following steps:
the bottled workpiece after being filled horizontally moves towards the detection part 3 along the feeding conveying part 1, and when the side wall of the workpiece is abutted against the side wall of the limiting sleeve 34, the lifting cylinder 33 drives the isolating sleeve 35 to move downwards, so that the side wall of the isolating sleeve 35 is abutted against the next workpiece, and the next workpiece is pushed to move outwards in the direction away from the limiting sleeve 34; the isolation sleeve 35 moves downwards until the inner end of the detection plate 361 abuts against the side wall of the workpiece; the isolating sleeve 35 continues to move downwards, and when the workpiece is qualified, the workpiece extrudes the inner end of the detecting plate 361 to overcome the elasticity of the torsion spring so as to enable the outer end of the detecting plate 361 to incline downwards; when the workpiece is unqualified, the torsion spring pushes the inner end part of the detection plate 361 to extrude the workpiece to cause the workpiece to be sunken and deformed, so that the outer end of the detection plate 361 is tilted upwards; the driving motor 32 is suitable for driving the limiting sleeve 34 to rotate circumferentially, and the limiting sleeve 34 drives the isolation sleeve 35 to rotate circumferentially synchronously; after the detection is finished, the limiting sleeve 34 drives the workpiece to rotate circumferentially, so that the workpiece moves to a next station; when the workpiece is qualified, the isolating sleeve 35 drives the detection plate 361 to rotate circumferentially, and the outer end of the detection plate 361 moves from the lower end of the convex block 48; so that the workpiece can slide into the conveying belt 43 from the feeding hole 46, and the conveying belt 43 drives the workpiece to move towards the blanking conveying direction 2; when the workpieces are unqualified, the isolation sleeve 35 drives the detection plate 361 to rotate circumferentially, the outer end of the detection plate 361 abuts against the convex block 48 and pushes the linkage plate 47 to rotate anticlockwise, at the moment, the workpieces slide into the accommodating disc 42, and the horizontal motor drives the push plate 49 to rotate circumferentially to prevent the workpieces from being accumulated at the position, close to the feed inlet 46, of the accommodating disc 42; when the workpiece is separated from the stop collar 34, the lifting cylinder 33 drives the isolation collar 35 to move vertically upward, so that the detection plate 361 moves from the receiving opening 340 of the stop groove to the upper side of the stop collar 34.
In light of the foregoing description of the preferred embodiment of the present invention, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (6)
1. The utility model provides a filling production is carried and is used intelligent monitoring system which characterized in that includes:
the workpiece feeding device comprises a feeding conveying part (1), a discharging conveying part (2), a detecting part (3) and a screening and collecting part (4), wherein the feeding conveying part (1) is fixed on one side of the screening and collecting part (4), and the feeding conveying part (1) is suitable for conveying workpieces to horizontally move towards the screening and collecting part (4);
the detection part (3) is fixed at the discharging end of the feeding conveying part (1), and the movable end of the detection part (3) is suitable for rotating in the circumferential direction and detecting whether a workpiece is qualified or not;
the blanking conveyor (2) is fixed on the other side of the screening and collecting part (4), and the blanking conveyor (2) is suitable for conveying the workpieces of the screening and collecting part (4) to the next process; wherein
When the workpiece moves to the detection part (3) along the feeding conveying part (1) to abut against the workpiece, the movable end of the detection part (3) is suitable for moving downwards and is sleeved on the outer wall of the workpiece in an annular manner so as to isolate the next workpiece;
the movable end of the detection part (3) continues to move downwards so as to detect whether the workpiece is qualified or not;
when unqualified workpieces are detected, the movable end of the detection part (3) rotates in the circumferential direction and is linked with the screening and collecting part (4) so as to convey the unqualified workpieces into the screening and collecting part (4);
the detection unit (3) includes: the device comprises a support frame (31), a driving motor (32), a lifting cylinder (33), a limiting sleeve (34), an isolating sleeve (35) and a detection assembly (36), wherein the support frame (31) is vertically fixed on the feeding conveying (1);
the driving motor (32) is vertically fixed on the support frame (31);
the limiting sleeve (34) is in a hollow column shape, the limiting sleeve (34) is fixed at the end part of a driving shaft of the driving motor (32), an accommodating opening (340) is formed in the side wall of the limiting sleeve (34), and the groove width of the accommodating opening (340) is larger than the diameter of a workpiece;
the lifting cylinder (33) is vertically fixed at the upper end of the limiting sleeve (34);
the isolating sleeve (35) is sleeved at the upper end of the limiting sleeve (34) in a lifting manner, and the isolating sleeve (35) is linked with the lifting cylinder (33);
the detection assembly (36) is rotatably arranged on the side wall of the isolation sleeve (35); wherein
After the workpiece horizontally moves into the accommodating port (340), the lifting cylinder (33) drives the isolation sleeve (35) to vertically move downwards so as to isolate the next workpiece;
the isolating sleeve (35) continuously slides downwards to enable the end part of the detection assembly (36) to be abutted against the outer wall of the workpiece so as to detect whether the workpiece is qualified or not;
the limiting sleeve (34) drives the isolation sleeve (35) to rotate circumferentially so as to convey qualified workpieces to the screening and collecting part (4);
after the workpieces are unqualified, when the isolation sleeve (35) rotates in the circumferential direction, the other end of the detection assembly (36) is abutted against one side of the screening and collecting part (4), and the unqualified workpieces can slide into the screening and collecting part (4);
a containing groove (350) is axially formed in the side wall of the isolation sleeve (35), the length of the containing groove (350) is larger than that of the detection assembly (36), and the detection assembly (36) is rotatably arranged in the containing groove (350);
the detection assembly (36) comprises: the detection device comprises a detection plate (361), a rotating shaft (362) and a torsion spring, wherein the rotating shaft (362) is fixed at the center of the detection plate (361) in the length direction, and two ends of the rotating shaft (362) are respectively rotatably arranged on the side wall of the accommodating groove (350);
the torsion spring is sleeved on the outer wall of the rotating shaft (362), and two ends of the torsion spring are respectively fixed on the side walls of the detection plate (361) and the accommodating groove (350); wherein
The isolation sleeve (35) vertically moves downwards until the inner end of the detection plate (361) abuts against the outer wall of a workpiece, the isolation sleeve (35) continuously moves downwards, and the workpiece presses the inner end of the detection plate (361) so that the outer end of the detection plate (361) is inclined downwards;
when the workpiece is unqualified, the isolation sleeve (35) vertically moves downwards until the inner end of the detection plate (361) abuts against the outer wall of the workpiece, the isolation sleeve (35) continuously moves downwards, and the torsion spring pushes the inner end of the detection plate (361) to extrude the workpiece to be sunken and deformed, so that the outer end of the detection plate (361) tilts upwards;
the limiting sleeve (34) rotates in the circumferential direction, so that the outer end of the detection plate (361) is abutted against one side of the screening and collecting part (4), and unqualified workpieces can slide into the screening and collecting part (4);
the sieve collection portion (4) includes: the device comprises a fixing frame (41), an accommodating disc (42), a conveying belt (43), an inner limiting ring (44), an outer limiting ring (45), a feeding hole (46) and a linkage plate (47), wherein the accommodating disc (42) is fixed at the upper end of the fixing frame (41), and the conveying belt (43) is arranged around the accommodating disc (42) in the circumferential direction;
the outer limiting ring (45) and the inner limiting ring (44) are arranged circumferentially around the containing disc (42), and the inner limiting ring (44) and the outer limiting ring (45) are respectively arranged on two sides of the conveying belt (43);
the feeding hole (46) is formed in one side, close to the feeding conveying part (1), of the containing disc (42);
the linkage plate (47) is arranged in the feeding hole (46), and the end part of the linkage plate (47) is hinged with the inner limiting ring (44); wherein
In an initial state, the linkage plate (47) is parallel to two side walls of the feed port (46);
when the workpieces are qualified, the workpieces slide to the conveying belt (43) from the inside of the limiting sleeve (34), and the conveying belt (43) drives the workpieces to move to the blanking conveying device (2);
when the workpiece is unqualified, the limiting sleeve (34) rotates in the circumferential direction, so that the outer end of the detection plate (361) is abutted against the end of the linkage plate (47), the linkage plate (47) rotates anticlockwise, and the workpiece slides into the accommodating disc (42).
2. The intelligent monitoring system for filling production and conveying as claimed in claim 1,
a convex block (48) is fixed on the side wall of the end part of the linkage plate (47), wherein
When the workpiece is qualified, the isolating sleeve (35) drives the detection plate (361) to rotate circumferentially, and the outer end of the detection plate (361) moves from the lower end of the raised block (48);
when the workpiece is unqualified, the isolation sleeve (35) drives the detection plate (361) to rotate in the circumferential direction, the outer end of the detection plate (361) abuts against the convex block (48), and the linkage plate (47) is pushed to rotate anticlockwise.
3. The intelligent monitoring system for filling production and conveying according to claim 2,
a horizontal motor is fixed at the lower end of the accommodating disc (42), and the end part of a rotating shaft of the horizontal motor protrudes out of the accommodating disc (42);
a push plate (49) is fixed on the containing disc (42), one end of the push plate (49) is fixed at the end part of the rotating shaft, and the other end of the push plate (49) is abutted against the inner limiting ring (44).
4. The intelligent monitoring system for filling production and conveying according to claim 3,
an adjustment assembly is slidably disposed on the containment tray (42), the adjustment assembly comprising: the fixing plate (50), the sliding plate (51) and the adjusting bolt (53), wherein the fixing plate (50) is vertically fixed on the outer limiting ring (45);
the sliding plate (51) is slidably arranged on the accommodating disc (42), and the sliding plate (51) is arranged opposite to the fixed plate (50);
two ends of the adjusting bolt (53) are respectively linked with the fixed plate (50) and the sliding plate (51); wherein
The adjusting bolt (53) is rotated circumferentially to move the sliding plate (51) closer to or away from the fixed plate (50) to adjust the spacing between the inner stop collar (44) and the outer stop collar (45).
5. The intelligent monitoring system for filling production and conveying as claimed in claim 4,
the screening and collecting part (4) further comprises a blanking guide plate (54), and two limiting plates are vertically fixed on two sides of the blanking guide plate (54);
the blanking guide plate (54) is arranged from one side of the containing disc (42) to one side of the blanking conveying plate (2) in an inclined and downward mode.
6. A detection method of the intelligent monitoring system for filling production and transportation is characterized by comprising the intelligent monitoring system for filling production and transportation as claimed in claim 5,
the bottled workpieces after being filled horizontally move towards the detection part (3) along the feeding conveying part (1), and when the side wall of each workpiece abuts against the side wall of the limiting sleeve (34), the lifting cylinder (33) drives the isolating sleeve (35) to move downwards, so that the side wall of the isolating sleeve (35) abuts against the next workpiece, and the next workpiece is pushed to move outwards in the direction away from the limiting sleeve (34); the isolation sleeve (35) moves downwards until the inner end of the detection plate (361) abuts against the side wall of the workpiece; the isolation sleeve (35) continues to move downwards, and when the workpiece is qualified, the workpiece extrudes the inner end of the detection plate (361) to overcome the elasticity of the torsion spring so that the outer end of the detection plate (361) inclines downwards; when the workpiece is unqualified, the torsion spring pushes the inner end part of the detection plate (361) to extrude the workpiece to cause the workpiece to be sunken and deformed, so that the outer end of the detection plate (361) is tilted upwards; the driving motor (32) is suitable for driving the limiting sleeve (34) to rotate circumferentially, and the limiting sleeve (34) drives the isolating sleeve (35) to rotate circumferentially synchronously; after the detection is finished, the limiting sleeve (34) drives the workpiece to rotate in the circumferential direction, so that the workpiece moves to the next station; when the workpiece is qualified, the isolating sleeve (35) drives the detection plate (361) to rotate circumferentially, and the outer end of the detection plate (361) moves from the lower end of the convex block (48); so that the workpiece can slide into the conveying belt (43) from the feeding hole (46), and the conveying belt (43) drives the workpiece to move towards the blanking conveying direction (2); when the workpieces are unqualified, the isolating sleeve (35) drives the detecting plate (361) to rotate circumferentially, the outer end of the detecting plate (361) abuts against the convex block (48) and pushes the linkage plate (47) to rotate anticlockwise, the workpieces slide into the accommodating disc (42) at the moment, and the horizontal motor drives the push plate (49) to rotate circumferentially to prevent the workpieces from being accumulated on the position, close to the feed port (46), of the accommodating disc (42); when the workpiece is separated from the limiting sleeve (34), the lifting cylinder (33) drives the isolating sleeve (35) to vertically move upwards, so that the detection plate (361) moves towards the upper part of the limiting sleeve (34) from the accommodating opening (340) of the limiting sleeve (34).
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| CN202211408570.5A CN115445964B (en) | 2022-11-10 | 2022-11-10 | Intelligent monitoring system for filling production and conveying and detection method |
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| CN104209273B (en) * | 2014-09-02 | 2017-04-19 | 天津步捷慧通科技有限公司 | A defect detecting device for a bottle cap |
| CN205253587U (en) * | 2015-12-17 | 2016-05-25 | 广西农喜作物科学有限公司 | Bottled product on -line measuring removing devices |
| CN211568441U (en) * | 2019-12-24 | 2020-09-25 | 江苏尚纯自动化技术有限公司 | Lifting transmission device |
| CN211520519U (en) * | 2019-12-24 | 2020-09-18 | 江苏尚纯自动化技术有限公司 | Canned lifting device |
| CN112452801A (en) * | 2020-09-28 | 2021-03-09 | 江苏孚日玻璃科技有限公司 | High-efficiency online detection device for defects of glass bottles and working method thereof |
| CN214289459U (en) * | 2021-01-25 | 2021-09-28 | 鑫兰食品武汉有限公司 | A product weight automated inspection sieving mechanism for liquid filling machine |
| CN113680680A (en) * | 2021-09-01 | 2021-11-23 | 湖南雪峰食品发展有限公司 | Canned fruit sieving mechanism |
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