CN115437289A - Novel control box for energy consumption and state of production equipment - Google Patents
Novel control box for energy consumption and state of production equipment Download PDFInfo
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- CN115437289A CN115437289A CN202211123424.8A CN202211123424A CN115437289A CN 115437289 A CN115437289 A CN 115437289A CN 202211123424 A CN202211123424 A CN 202211123424A CN 115437289 A CN115437289 A CN 115437289A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- Automation & Control Theory (AREA)
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Abstract
The invention discloses a novel control box for energy consumption and state of production equipment, which comprises an equipment energy monitoring module and an equipment state monitoring module, wherein the equipment energy monitoring module comprises a lithium battery, a non-contact power supply receiving module and a non-contact power supply acquisition module, and the equipment state monitoring module comprises a data terminal, a 4G data exchange module, a local operation program, a data normal acquisition module, a local temporary storage module, signal acquisition equipment, a non-contact voltage sensor, a non-contact current sensor and an NILM data algorithm module. The novel control box for the energy consumption and the state of the production equipment is integrated in a single control box, the efficiency and the maintainability are greatly improved, the equipment adopts a completely non-contact type, the equipment is not required to be additionally powered, the equipment can be quickly installed without stopping, the equipment state and the real energy consumption of the equipment are directly calculated by adopting an NILM algorithm, the voltage can be measured in a non-contact manner, and the equipment is not required to be additionally powered.
Description
Technical Field
The invention relates to the field of chip design and application, in particular to a novel control box for energy consumption and state of production equipment.
Background
The control box of the energy consumption and the state of the production equipment is an integrated electronic product, mainly aims at the production equipment data acquisition (equipment energy and equipment state) and is an innovative product, a non-contact acquisition controller is adopted, a DG-EN001-V non-contact current/voltage acquisition controller is an intelligent acquisition control module based on mobile network remote data acquisition, and along with the continuous development of science and technology, the manufacturing process requirements of people on the control box of the energy consumption and the state of the production equipment are higher and higher.
The existing control box for energy consumption and state of production equipment has certain disadvantages when in use, the prior art adopts intrusive installation, the production equipment to be tested can be installed after being shut down, in addition, the monitoring of the energy consumption (voltage, current, power) and state (on/off/standby/in work) of the production equipment can be achieved after a plurality of modules are installed, the previous installation needs intrusive shutdown installation, the previous technology has safety, the yield is reduced, the multi-module is integrated in the previous technology, the overall efficiency and the maintainability are poor, and certain adverse effects are brought to the use process of people.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a novel control box for energy consumption and state of production equipment, which is integrated in a single control box, so that the efficiency and the maintainability are greatly improved, the equipment adopts a complete non-contact mode, the equipment is not required to be additionally powered, the equipment can be quickly installed without stopping, the state of the equipment and the real energy consumption of the equipment are directly calculated by adopting an NILM algorithm, and the problems in the background art can be effectively solved.
(II) technical scheme
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a novel control box of production facility energy consumption and state, includes equipment energy monitoring module and equipment state monitoring module, equipment energy monitoring module includes lithium cell, non-contact power receiving module and non-contact power collection module, equipment state monitoring module includes data terminal, 4G data exchange module, local operation procedure, the normal collection module of data, the module of keeping in locally, signal acquisition equipment, non-contact voltage sensor, non-contact current sensor and NILM data algorithm module.
As an optimal technical scheme, the lithium battery is connected with the position of the non-contact power supply receiving module, the non-contact power supply receiving module is connected with the position of the non-contact power supply collecting module, and the non-contact power supply receiving module is connected with a 24V power supply.
As an optimal technical scheme of this application, data terminal connects 4G data exchange module's position, 4G data exchange module connects the position of local operation procedure, the position of the normal collection module of local operation procedure connection data, the position of the normal collection module of data connection local module of keeping in and signal acquisition equipment, signal acquisition equipment connects non-contact voltage sensor and non-contact current sensor's position, the position that NILM data algorithm module is all connected to non-contact voltage sensor and non-contact current sensor.
As an optimal technical scheme, the lithium battery is electrically connected with the non-contact power supply receiving module, the non-contact power supply receiving module is electrically connected with the non-contact power supply collecting module, and a 24V power supply is input into the input end of the non-contact power supply receiving module.
As an optimal technical scheme of this application, wireless transmission is connected between data terminal and the 4G data exchange module, wireless transmission between 4G data exchange module and the local operation procedure, carry out data transmission between local operation procedure and the normal collection module of data, the normal collection module of data and local module and the mutual electric connection of signal acquisition equipment of keeping in.
As a preferred technical solution of the present application, the signal acquisition device is electrically connected to a non-contact voltage sensor and a non-contact current sensor, and the non-contact voltage sensor and the non-contact current sensor are both electrically connected to the NILM data algorithm module.
The monitoring system comprises a platform software, a 4G module, an alarm module, a clamp type power supply, a clamp type voltage sensor, a clamp type current sensor and monitoring object equipment, wherein a power distribution cable is connected among the clamp type power supply, the clamp type voltage sensor, the clamp type current sensor and the monitoring object equipment.
As a preferred technical solution of the present application, the platform software, the 4G module, and the alarm module are electrically connected to each other, the alarm module is electrically connected to the clamp-type power supply, the clamp-type voltage sensor, and the clamp-type current sensor, and the clamp-type power supply, the clamp-type voltage sensor, the clamp-type current sensor, and the monitoring object device are electrically connected to each other through the power distribution cable.
(III) advantageous effects
Compared with the prior art, the invention provides a novel control box for energy consumption and state of production equipment, which has the following beneficial effects: the utility model provides a novel control box of production facility energy consumption and state, integrated in single control box, efficiency and maintainability promote greatly, equipment adopts complete non-contact, need not supply power to equipment in addition, can install equipment fast without shutting down, adopt direct calculation equipment state of NILM algorithm and the real energy consumption of equipment, can non-contact measuring voltage, equipment does not need extra power supply, adopt non-contact to get the electricity, equipment can cut off the power supply and continue the data passback, DG-EN001-V non-contact current/voltage acquisition controller is based on the intelligent acquisition control module of mobile network remote data acquisition, this data acquisition controller can be connected to equipment distribution cable department through current transformer and voltage sensor convenient non-contact, detect the equipment consumption condition of electric quantity (voltage/current) often, in order to make use the platform to carry out corresponding big data analysis, and see through the warning light both the user equipment power consumption condition of time notice, also can be via removing the 4G net, the platform can realize TCP/IP connection two-way control access, wherein equipment power supply also adopts the non-contact power supply, easily connects monitoring object distribution equipment power consumption and the state, the whole energy consumption control box of monitoring, the convenient energy consumption control structure is better for traditional operation, the operation mode of using, the simple structure.
Drawings
Fig. 1 is a schematic overall structure diagram of a novel control box for energy consumption and state of production equipment according to the invention.
Fig. 2 is a schematic structural diagram of a non-contact current/voltage acquisition controller in a control box for controlling energy consumption and state of a novel production device according to the present invention.
FIG. 3 is a schematic diagram of the structure of the power supply part circuit in the control box for controlling the energy consumption and the state of the novel production equipment.
Fig. 4 is a schematic structural diagram of a singlechip operation circuit in a novel control box for controlling energy consumption and state of production equipment.
Fig. 5 is a schematic structural diagram of a 4G module transceiver circuit in a control box for controlling energy consumption and state of a novel production device according to the present invention.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are a part of the embodiments of the present invention, rather than all of the embodiments, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are conventional products which are not indicated by manufacturers and are commercially available.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
as shown in fig. 1-5, a novel control box for energy consumption and state of production equipment comprises an equipment energy monitoring module and an equipment state monitoring module, wherein the equipment energy monitoring module comprises a lithium battery, a non-contact power supply receiving module and a non-contact power supply collecting module, and the equipment state monitoring module comprises a data terminal, a 4G data exchange module, a local running program, a data normal collecting module, a local temporary storage module, a signal collecting device, a non-contact voltage sensor, a non-contact current sensor and an NILM data algorithm module.
Furthermore, the lithium battery is connected with the position of the non-contact power supply receiving module, the non-contact power supply receiving module is connected with the position of the non-contact power supply collecting module, the non-contact power supply receiving module is connected with a 24V power supply, the lithium battery is electrically connected with the non-contact power supply receiving module, the non-contact power supply receiving module is electrically connected with the non-contact power supply collecting module, and the input end of the non-contact power supply receiving module inputs the 24V power supply.
Furthermore, the data terminal is connected with the position of the 4G data exchange module, the 4G data exchange module is connected with the position of the local running program, the local running program is connected with the position of the normal data acquisition module, the normal data acquisition module is connected with the positions of the local temporary storage module and the signal acquisition device, the signal acquisition device is connected with the positions of the non-contact voltage sensor and the non-contact current sensor, the non-contact voltage sensor and the non-contact current sensor are connected with the position of the NILM data algorithm module, the data terminal is connected with the 4G data exchange module in a wireless transmission manner, the 4G data exchange module is connected with the local running program in a wireless transmission manner, the data transmission is carried out between the local running program and the normal data acquisition module, the normal data acquisition module is electrically connected with the local temporary storage module and the signal acquisition device, the signal acquisition device is electrically connected with the non-contact voltage sensor and the non-contact current sensor, and the non-contact voltage sensor and the non-contact current sensor are electrically connected with the NILM data algorithm module.
The monitoring system further comprises platform software, a 4G module, an alarm module, a clamp type power supply, a clamp type voltage sensor, a clamp type current sensor and monitoring object equipment, wherein a distribution cable is connected between the clamp type power supply, the clamp type voltage sensor, the clamp type current sensor and the monitoring object equipment, the platform software, the 4G module and the alarm module are electrically connected, the alarm module is electrically connected with the clamp type power supply, the clamp type voltage sensor and the clamp type current sensor, and the clamp type power supply, the clamp type voltage sensor, the clamp type current sensor and the monitoring object equipment are electrically connected through the distribution cable.
The working principle is as follows: the integrated single control box, efficiency and maintainability promote greatly, the equipment adopts complete non-contact, need not additionally supply power to equipment, but the equipment of quick installation need not shut down, adopt direct calculation equipment state of NILM algorithm and the real energy consumption of equipment, can non-contact measuring voltage, the equipment need not additionally supply power, adopt non-contact to get the electricity, the continuous data passback of outage can be carried out to the equipment, DG-EN001-V non-contact formula current/voltage acquisition controller is based on the intelligent acquisition control module of mobile network remote data acquisition, this data acquisition controller can be conveniently connected to equipment distribution cable department non-contact through current transformer and voltage sensor, detect the consumption condition of the real-time electric quantity of equipment (voltage/current), in order to carry out corresponding big data analysis with the platform, and notice user equipment power consumption condition when not only seeing through the warning light, also can be via the removal 4G net, the platform can realize TCP/IP connection bidirectional control visit, wherein the equipment power supply also adopts the non-contact power, easily connects the monitoring object equipment distribution power to visit and detects the task.
It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising one of 8230; \8230;" 8230; "does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The utility model provides a novel control box of production facility energy consumption and state, includes equipment energy monitoring module and equipment state monitoring module, its characterized in that: the device energy monitoring module comprises a lithium battery, a non-contact power supply receiving module and a non-contact power supply collecting module, and the device state monitoring module comprises a data terminal, a 4G data exchange module, a local running program, a data normal collecting module, a local temporary storage module, a signal collecting device, a non-contact voltage sensor, a non-contact current sensor and an NILM data algorithm module.
2. The novel control box for energy consumption and state of production equipment according to claim 1, characterized in that: the lithium battery is connected with the position of the non-contact power supply receiving module, the non-contact power supply receiving module is connected with the position of the non-contact power supply collecting module, and the non-contact power supply receiving module is connected with a 24V power supply.
3. The novel control box for energy consumption and state of production equipment according to claim 1, characterized in that: the data terminal is connected with the position of the 4G data exchange module, the 4G data exchange module is connected with the position of the local operation program, the local operation program is connected with the position of the data normal acquisition module, the data normal acquisition module is connected with the positions of the local temporary storage module and the signal acquisition equipment, the signal acquisition equipment is connected with the positions of the non-contact voltage sensor and the non-contact current sensor, and the non-contact voltage sensor and the non-contact current sensor are connected with the position of the NILM data algorithm module.
4. The novel control box for energy consumption and state of production equipment according to claim 2, characterized in that: the lithium battery is electrically connected with the non-contact power supply receiving module, the non-contact power supply receiving module is electrically connected with the non-contact power supply collecting module, and a 24V power supply is input from the input end of the non-contact power supply receiving module.
5. The novel control box for energy consumption and state of production equipment according to claim 3, characterized in that: the data terminal is in wireless transmission connection with the 4G data exchange module, the 4G data exchange module is in wireless transmission with the local running program, the local running program is in data transmission with the normal data acquisition module, and the normal data acquisition module is electrically connected with the local temporary storage module and the signal acquisition equipment.
6. The novel control box for energy consumption and state of production equipment according to claim 3, characterized in that: the signal acquisition equipment is electrically connected with the non-contact voltage sensor and the non-contact current sensor, and the non-contact voltage sensor and the non-contact current sensor are electrically connected with the NILM data algorithm module.
7. The novel control box for energy consumption and state of production equipment according to claim 1, characterized in that: the monitoring system further comprises platform software, a 4G module, an alarm module, a clamp type power supply, a clamp type voltage sensor, a clamp type current sensor and monitoring object equipment, wherein a distribution cable is connected among the clamp type power supply, the clamp type voltage sensor, the clamp type current sensor and the monitoring object equipment.
8. The novel control box for energy consumption and state of production equipment according to claim 7, characterized in that: the platform software, the 4G module and the alarm module are electrically connected, the alarm module is electrically connected with the clamp type power supply, the clamp type voltage sensor and the clamp type current sensor, and the clamp type power supply, the clamp type voltage sensor, the clamp type current sensor and the monitored object equipment are electrically connected through a distribution cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211123424.8A CN115437289A (en) | 2022-09-15 | 2022-09-15 | Novel control box for energy consumption and state of production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211123424.8A CN115437289A (en) | 2022-09-15 | 2022-09-15 | Novel control box for energy consumption and state of production equipment |
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| Publication Number | Publication Date |
|---|---|
| CN115437289A true CN115437289A (en) | 2022-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211123424.8A Withdrawn CN115437289A (en) | 2022-09-15 | 2022-09-15 | Novel control box for energy consumption and state of production equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116540660A (en) * | 2023-07-07 | 2023-08-04 | 岑科科技(深圳)集团有限公司 | Method, device, equipment and storage medium for adjusting production power consumption of chip inductor |
-
2022
- 2022-09-15 CN CN202211123424.8A patent/CN115437289A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116540660A (en) * | 2023-07-07 | 2023-08-04 | 岑科科技(深圳)集团有限公司 | Method, device, equipment and storage medium for adjusting production power consumption of chip inductor |
| CN116540660B (en) * | 2023-07-07 | 2023-09-12 | 岑科科技(深圳)集团有限公司 | Method, device, equipment and storage medium for adjusting production power consumption of chip inductor |
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Application publication date: 20221206 |
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| WW01 | Invention patent application withdrawn after publication |