CN115436066A - A device for measuring dynamic total pressure of intake air distortion flow field - Google Patents
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Abstract
Description
技术领域technical field
本发明属于动态总压参数测试技术领域,具体涉及一种用于测量进气畸变流场动态总压的装置。The invention belongs to the technical field of dynamic total pressure parameter testing, and in particular relates to a device for measuring the dynamic total pressure of an intake air distortion flow field.
背景技术Background technique
总压畸变是一种总压周向或者径向分布不均匀现象,会带来发动机的工作性能损失并造成稳定性问题,严重的总压畸变会导致风扇/压气机失速或喘振,发动机进入不稳定工作状态,甚至导致发动机空中停车,造成飞机的恶性事故;同时,总压畸变还会带来发动机结构性损伤及故障;总压畸变会诱发风扇/压气机叶片、轮盘的同步振动响应,造成燃烧室燃烧温度场不均匀,带来涡轮叶片热应力过大导致提前损坏等问题;Total pressure distortion is a phenomenon of uneven distribution of total pressure in the circumferential or radial direction, which will cause loss of engine performance and cause stability problems. Severe total pressure distortion will cause fan/compressor stall or surge, and the engine will enter Unstable working conditions may even cause the engine to stop in the air, resulting in a serious accident of the aircraft; at the same time, the total pressure distortion will also cause structural damage and failure of the engine; the total pressure distortion will induce the synchronous vibration response of the fan/compressor blade and the wheel , causing the combustion temperature field in the combustion chamber to be uneven, causing problems such as excessive thermal stress on the turbine blades and premature damage;
最初的压力畸变研究中仅考虑稳态总压畸变,后来逐步发现,仅考虑稳态总压畸变是不充分的,动态的总压畸变有着和稳态总压畸变不一样的影响;由于压力波动的存在,会造成发动机进口流量的波动从而带来性能上的损失;另一方面,由于压力波动的存在,实际的动态峰值总压畸变值会大于稳态总压畸变值,从而带来对稳定性的影响;In the initial study of pressure distortion, only the steady-state total pressure distortion was considered, but it was gradually found that only considering the steady-state total pressure distortion was not sufficient, and the dynamic total pressure distortion had a different impact from the steady-state total pressure distortion; due to the pressure fluctuation The existence of the engine inlet flow will cause fluctuations in performance loss; on the other hand, due to the existence of pressure fluctuations, the actual dynamic peak total pressure distortion value will be greater than the steady-state total pressure distortion value, thus bringing about stability sexual influence;
进气畸变流场区域大,若要对其进行动态总压的测量,一般采用多点动态总压探针梳,通常要求在周向等角度成“水”字布置6支探针梳或成“米”字布置8支探针梳;传统的测量方法存在以下问题:(1)探针梳数量多,对流场堵塞大;(2)探针梳探头结构对气流方向不敏感角较小,频响低,使得测量误差较大;(3)传感器采用镶嵌式的连接方式,安装后无法拆除,若一个传感器损坏,会导致整个探针梳报废,利用效率低。The air intake distorted flow field has a large area. If the dynamic total pressure is to be measured, a multi-point dynamic total pressure probe comb is generally used. Usually, it is required to arrange 6 probe combs in the word "water" at equal angles in the circumferential direction or form a Eight probe combs are arranged in the word "米"; the traditional measurement method has the following problems: (1) The number of probe combs is large, and the blockage of the flow field is large; (2) The probe structure of the probe comb is not sensitive to the direction of the airflow. , the frequency response is low, which makes the measurement error larger; (3) The sensor adopts a mosaic connection method, which cannot be removed after installation. If one sensor is damaged, the entire probe comb will be scrapped, and the utilization efficiency is low.
发明内容Contents of the invention
本发明要解决的技术问题是:获取进气畸变流场动态总压参数;为此,本发明具体涉及一种用于测量进气畸变流场动态总压的装置,以解决传统测试方法存在的不足。The technical problem to be solved by the present invention is to obtain the dynamic total pressure parameter of the intake distortion flow field; for this reason, the present invention specifically relates to a device for measuring the dynamic total pressure of the intake distortion flow field to solve the problems existing in the traditional testing method insufficient.
本发明的设计方案是:Design scheme of the present invention is:
1、一种用于测量进气畸变流场动态总压的装置由探针梳支杆(1)、单孔动态总压探头(2)、安装座(3)、旋转机构(4)组成,压力传感器(8)通过胶装方式固定在单孔动态总压探头(2)上,单孔动态总压探头(2)通过螺纹(7)安装在探针梳支杆(1)上,探针梳通过安装座(3)安装在旋转机构(4)上;1. A device for measuring the dynamic total pressure of the intake air distortion flow field consists of a probe comb support rod (1), a single-hole dynamic total pressure probe (2), a mounting base (3), and a rotating mechanism (4), The pressure sensor (8) is fixed on the single-hole dynamic total pressure probe (2) by glue, and the single-hole dynamic total pressure probe (2) is installed on the probe comb support rod (1) through the thread (7). The comb is installed on the rotating mechanism (4) through the mounting seat (3);
2、进一步,单孔动态总压探头(2)为球窝形(9),其截面型线为1/4圆周;探头上开有小圆孔(5),用专用卡具可以拆装;探头尾部设计有退刀槽(6),以及退刀槽后面的螺纹(7)。;2. Furthermore, the single-hole dynamic total pressure probe (2) is a ball-and-socket shape (9), and its section line is 1/4 circle; the probe has a small round hole (5), which can be disassembled with a special fixture; The tail of the probe is designed with an undercut (6) and a thread (7) behind the undercut. ;
3、进一步,探针梳支杆(1)后部开槽(12),以便布置压力传感器线缆;前部开有螺纹孔(13),以便安装单孔动态总压探头(2);探头布置方式可以按等环面,也可以按照切比雪夫积分法和对数线性法布置;安装好单孔动态总压探头(2)后,填充材料,封好后部开的槽(12),实现对压力传感器线缆的固定,以及保证气流不会从探针梳支杆后部开的槽进入,避免影响测量,同时增强探针梳支杆的强度。3. Furthermore, the probe comb support rod (1) is slotted (12) at the rear for the arrangement of the pressure sensor cable; the threaded hole (13) is opened at the front for the installation of the single-hole dynamic total pressure probe (2); the probe The layout can be arranged according to the iso-annular surface, or can be arranged according to the Chebyshev integral method and the logarithmic linear method; after installing the single-hole dynamic total pressure probe (2), fill the material, seal the slot (12) opened at the rear, Realize the fixation of the pressure sensor cable, and ensure that the airflow will not enter from the slot at the rear of the probe comb support rod, so as to avoid affecting the measurement, and at the same time enhance the strength of the probe comb support rod.
4、进一步,通过设计的四个圆孔(10),结合螺栓,将探针梳,固定在旋转机构(4);安装座前部设计有一段平直段(11),以便定位;4. Further, through the designed four round holes (10), combine the bolts to fix the probe comb on the rotating mechanism (4); the front part of the mounting seat is designed with a straight section (11) for positioning;
5、进一步,旋转机构(4)主要由齿轮传动机构(14)和电机(15)构成,实现对探针梳绕轴线方向360°旋转;5. Further, the rotating mechanism (4) is mainly composed of a gear transmission mechanism (14) and a motor (15), which realizes 360° rotation of the probe comb around the axial direction;
本发明可以减小压力传感器的数目和探针梳的数目,减弱探针梳支杆对被测流场的干扰,简化了试验操作,降低了试验测试成本,同时增大了探头测量不敏感角,提高了测量频响,实现了360°全方位对待测流场某一平面的测量,提高试验测试精度。The present invention can reduce the number of pressure sensors and the number of probe combs, weaken the interference of the probe comb struts on the measured flow field, simplify the test operation, reduce the test cost, and increase the insensitivity angle of the probe measurement , Improve the measurement frequency response, realize the 360° all-round measurement of a certain plane of the flow field to be measured, and improve the test accuracy.
与传统的测试方案相比,本发明的有益效果是:Compared with the traditional test scheme, the beneficial effects of the present invention are:
有益效果一:提高了总压探头的不敏感角度;传统的探针梳上的单孔总压探头采用45°内倒角,本发明人经数值仿真以及实验对比了多种探头结构形式,发现球窝形探头不敏感角更大,可以达到50°,提高了测量精度;Beneficial effect one: the insensitive angle of the total pressure probe is improved; the single-hole total pressure probe on the traditional probe comb adopts a 45° inner chamfer. The inventor has compared various probe structures through numerical simulation and experiments, and found that The ball-and-socket probe has a larger insensitivity angle, which can reach 50°, which improves the measurement accuracy;
有益效果二:提高了总压探头的频响;传统的探针梳上的单孔总压探头一般采用引压管,或者将压力传感器安装在单孔总压探头后部,这种安装方式导致容腔效应明显,测量频响低;本发明将压力传感器直接安装在单孔总压探头上,传感器与压力感受孔之间的空腔较小,容腔效应不明显,探针的频响高,可以达到100kHz;Beneficial effect 2: The frequency response of the total pressure probe is improved; the single-hole total pressure probe on the traditional probe comb generally uses a pressure introduction tube, or the pressure sensor is installed at the rear of the single-hole total pressure probe. This installation method leads to The cavity effect is obvious, and the measurement frequency response is low; the present invention installs the pressure sensor directly on the single-hole total pressure probe, the cavity between the sensor and the pressure sensing hole is small, the cavity effect is not obvious, and the frequency response of the probe is high , can reach 100kHz;
有益效果三:提高了测量点数;传统的测试方案是在待测截面上成“水”字形等角度布置6支探针梳或者成“米”字形等角度布置8支探针梳,其无法采用本发明的方法,利用旋转机构旋转探针梳,实现多点测量的原因是,传统的探针梳总压探头是稳态的,是通过引压管测量的,或者是将压力传感器设置在探头后部,其测量频响低,而畸变流场是动态的,若将其旋转,传统的探针梳是无法满足其测量频响要求,测量的结果精度很低;本发明利用旋转机构,可以实现360°动态测量,测量点数是传统方案的好几倍甚至几十倍,提高了测量精度;Beneficial effect three: the number of measurement points is increased; the traditional test plan is to arrange 6 probe combs at equal angles in the shape of "water" or 8 probe combs at equal angles in the shape of "m" on the cross-section to be tested, which cannot be used The method of the present invention utilizes the rotation mechanism to rotate the probe comb to realize the multi-point measurement because the traditional probe comb total pressure probe is stable and is measured through the pressure induction tube, or the pressure sensor is arranged on the probe The rear part has a low measurement frequency response, and the distorted flow field is dynamic. If it is rotated, the traditional probe comb cannot meet the measurement frequency response requirements, and the accuracy of the measurement results is very low; the present invention uses a rotating mechanism, which can Realize 360° dynamic measurement, the number of measurement points is several times or even dozens of times that of the traditional solution, which improves the measurement accuracy;
有益效果四:利用率高,降低了测试成本;传统的探针梳整体采用一体化设计,即探头往往镶嵌在探针梳支杆上,若一个探头损坏,则导致整根探针梳报废;本发明采用精细化设计,重点考虑了重复利用可拆卸,尤其是探头设计上,设计有用于拆卸的小圆孔及螺纹,若一个探头损坏,只需要再加工单个探头替换即可,单个探头加工成本相比整根探针梳低很多,整体利用率高,降低了测试成本。Beneficial effect 4: high utilization rate and reduced test cost; the traditional probe comb adopts an integrated design as a whole, that is, the probe is often embedded on the probe comb support rod, and if one probe is damaged, the entire probe comb will be scrapped; The present invention adopts a refined design, and focuses on reusable and detachable, especially in the design of the probe, which is designed with a small round hole and thread for disassembly. If a probe is damaged, only a single probe needs to be reprocessed to replace it. The cost is much lower than that of the whole probe comb, and the overall utilization rate is high, which reduces the test cost.
附图说明Description of drawings
图1是测量进气畸变流场动态总压的装置示意图。Figure 1 is a schematic diagram of the device for measuring the dynamic total pressure of the intake distortion flow field.
图2是图1的正视图。Fig. 2 is a front view of Fig. 1 .
图3是单孔动态压力探头示意图。Figure 3 is a schematic diagram of a single-hole dynamic pressure probe.
图4是图3的剖视图。FIG. 4 is a sectional view of FIG. 3 .
图5是图3的探针梳支杆示意图。FIG. 5 is a schematic diagram of the probe comb rod in FIG. 3 .
图6是图5的后视图。FIG. 6 is a rear view of FIG. 5 .
其中:1-探针梳支杆,2-单孔动态总压探头,3-安装座,4-旋转机构,5-探头上的小圆孔,6-退刀槽,7-探头后部螺纹,8-压力传感器,9-球窝,10-安装座上的圆孔,11-安装座上的平直段,12-探针梳支杆后部开的槽,13-螺纹孔,14-齿轮传动机构,15-电机。Among them: 1-probe comb support rod, 2-single-hole dynamic total pressure probe, 3-mounting seat, 4-rotation mechanism, 5-small round hole on the probe, 6-relief groove, 7-thread at the rear of the probe , 8-pressure sensor, 9-ball socket, 10-round hole on the mounting seat, 11-straight section on the mounting seat, 12-slot at the rear of the probe comb rod, 13-threaded hole, 14- Gear transmission mechanism, 15-motor.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细阐述。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图3、图4所示,单孔总压探头(2)外径为5mm,内径为1.8mm;单孔总压探头(2)中部开设的小圆孔(5)直径1mm,深度1mm,开孔处探头加厚,外径为6mm;单孔总压探头(2)前部即退刀槽(6)前面的部分长度为10mm;退刀槽宽度1mm,深度0.5mm;单孔总压探头(2)后部的螺纹(7)为M5×0.5,长7mm的标准螺纹;单孔总压探头(2)头部倒角方式为球窝形(9),从图4角度来看是一段半径1.6mm的1/4圆弧线;单孔总压探头(2)内部安装有压力传感器(8);As shown in Figure 3 and Figure 4, the outer diameter of the single-hole total pressure probe (2) is 5 mm, and the inner diameter is 1.8 mm; the small round hole (5) opened in the middle of the single-hole total pressure probe (2) has a diameter of 1 mm and a depth of 1 mm. The probe at the opening is thickened, with an outer diameter of 6mm; the length of the front part of the single-hole total pressure probe (2), that is, the part in front of the undercut (6), is 10mm; the undercut width is 1mm, and the depth is 0.5mm; the single-hole total pressure The thread (7) at the rear of the probe (2) is a standard thread of M5×0.5 with a length of 7mm; A 1/4 arc line with a radius of 1.6 mm; a pressure sensor (8) is installed inside the single-hole total pressure probe (2);
如图5,图6所示,在探针梳支杆(1)上开设有6个M5×0.5,深度为7mm的螺纹孔(13),开孔位置沿径向等环面布置,各螺纹孔中心距离安装座底部中心距离分别为19.5mm、60.5mm、106.5mm、160.5mm、226.5mm、321.5mm;探针梳支杆(1)为腰形杆,径向长度为330mm,粗细沿径向等强度设计,背部开槽(12),槽(12)宽5mm,长310mm;安装座(3)为截面圆直径100mm,厚6mm,四个安装座上的圆孔等角度分布,圆孔直径为10mm,贯通安装座,圆孔(10)中心距离安装座(3)中心为80mm;安装座(3)上的平直段长度为30mm;As shown in Fig. 5 and Fig. 6, six M5×0.5 threaded holes (13) with a depth of 7mm are opened on the probe comb rod (1), and the holes are arranged along the radial iso-annular surface. The distance between the center of the hole and the center of the bottom of the mounting seat is 19.5mm, 60.5mm, 106.5mm, 160.5mm, 226.5mm, and 321.5mm; Equivalent strength design, groove (12) on the back, the width of the groove (12) is 5mm, and the length is 310mm; The diameter is 10mm, through the mounting base, the distance between the center of the round hole (10) and the center of the mounting base (3) is 80mm; the length of the straight section on the mounting base (3) is 30mm;
如图1,图2所示,旋转机构(4)主要有电机(14)和齿轮传动机构(13)组成,将单孔总压探头安装(2)在探针梳支杆(1)上,再将其整体安装在旋转机构上(4),来对航空发动机进气畸变流场动态总压进行测量;As shown in Figure 1 and Figure 2, the rotating mechanism (4) is mainly composed of a motor (14) and a gear transmission mechanism (13). The single-hole total pressure probe is installed (2) on the probe comb rod (1), Then it is integrally installed on the rotating mechanism (4) to measure the dynamic total pressure of the air intake distortion flow field of the aeroengine;
本发明可以安装在航空发动机进气道的转接段内壁面上,探针梳安装牢靠,结构强度可靠,可以实现对进气畸变流场动态总压的测量。The invention can be installed on the inner wall surface of the transition section of the aeroengine air intake, the probe comb is installed firmly, the structural strength is reliable, and the measurement of the dynamic total pressure of the air intake distortion flow field can be realized.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117890063A (en) * | 2024-03-15 | 2024-04-16 | 中国空气动力研究与发展中心高速空气动力研究所 | Pressure test section design method for concurrent direct connection high-speed wind tunnel test |
CN117890063B (en) * | 2024-03-15 | 2024-05-14 | 中国空气动力研究与发展中心高速空气动力研究所 | Pressure test section design method for concurrent direct connection high-speed wind tunnel test |
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