CN115432485A

CN115432485A - Non-woven fabric assembling equipment

Info

Publication number: CN115432485A
Application number: CN202210769885.6A
Authority: CN
Inventors: 杜恒建; 贾文博
Original assignee: Zhejiang Qinyuan Water Treatment Technology Co Ltd
Current assignee: Zhejiang Qinyuan Water Treatment Technology Co Ltd
Priority date: 2022-07-01
Filing date: 2022-07-01
Publication date: 2022-12-06

Abstract

The invention discloses a non-woven fabric assembly device, which relates to the technical field of civil water purification and comprises the following components: the feeding mechanism, the thermal cutting mechanism, the fixing mechanism, the current regulator and the tension control device are arranged, a bottom plate is arranged on one side of the feeding mechanism, a supporting frame is arranged on one side, close to the feeding mechanism, of the bottom plate, the tension control device is arranged on the supporting frame, a flattening mechanism is arranged on one side, far away from the feeding mechanism, of the supporting frame, the flattening mechanism is arranged on the bottom plate, the fixing mechanism is arranged on one side, far away from the supporting frame, of the flattening mechanism, the thermal cutting mechanism is arranged on the upper side of the fixing mechanism, and the current regulator is arranged on the thermal cutting mechanism. The standardization and automation of actions are realized, and the problems of wrinkles and blockage in the non-woven fabric assembling process are reduced; the manual intervention in the process of filling the non-woven fabric can be completely avoided, and the problem of secondary pollution caused by manual contact with a carbon rod is solved; through automatic feeding, automatic equipment non-woven fabrics, saved manual operation, promoted production efficiency by a wide margin.

Description

Non-woven fabric assembling equipment

Technical Field

The invention relates to the technical field of civil water purification, in particular to non-woven fabric assembling equipment.

Background

Carbon-point filter core is widely used in civilian water purification field, belongs to the purification process in advance of water for filter the particulate matter of aquatic, reach the demand of water purification. The carbon-point is for taking the cylinder of center round hole certainly, and the easy wearing and tearing of internal surface produce a small amount of pieces and drop in the in-service use in-process, easily causes the solenoid valve jam on the follow-up water route.

At present, in the industry, the non-woven fabric is manually wound into a coil and then is plugged into a central hole of a carbon rod. The hands are easy to be stained with carbon powder during manual operation, which causes the pollution of the external package. The manual operation space is very little in the assembling process, and production efficiency is very low, becomes the bottleneck station of carbon-point filter core assembling process, has influenced whole productivity.

Disclosure of Invention

The invention aims to provide non-woven fabric assembling equipment, which is used for solving the technical problem.

The technical scheme adopted by the invention is as follows:

the utility model provides a non-woven fabrics equipment, includes feed mechanism, thermal cutting mechanism, fixed establishment, current regulator and tension control device, one side of feed mechanism is equipped with the bottom plate, the bottom plate is close to one side of feed mechanism is equipped with the support frame, be equipped with on the support frame tension control device, the support frame is kept away from one side of feed mechanism is equipped with flat mechanism of exhibition, just flat mechanism of exhibition is located on the bottom plate, flat mechanism of exhibition is kept away from one side of support frame is equipped with fixed establishment, fixed establishment's upside is equipped with thermal cutting mechanism, be equipped with in the thermal cutting mechanism the current regulator.

Preferably, the feeding mechanism comprises a reel and a stretching and drawing mechanism, a rotating shaft is arranged in the reel, and the stretching and drawing mechanism is arranged at two ends of the rotating shaft.

Preferably, the tensile traction mechanism comprises two first clamping jaws, and the two first clamping jaws are arranged at two ends of the rotating shaft.

Preferably, the thermal cutting mechanism comprises a connecting frame and a cutting blade, a support is arranged on one side, away from the support frame, of the fixing mechanism, the connecting frame is connected to the upper side of the support, the cutting blade is arranged at the lower end of one side of the connecting frame, the cutting blade is located between the fixing mechanism and the support frame, and the cutting blade is connected with the connecting frame through a telescopic mechanism.

As a further preference, the current regulator is electrically connected to the cutting blade, the current regulator being for controlling the temperature of the cutting blade.

As a further preference, the fixing mechanism comprises a cylinder, and one side of the support frame, which is far away from the reel, is provided with the cylinder.

Preferably, the cylinder is formed by splicing two semicircular stainless steel plates.

Preferably, a pushing mechanism is arranged at one end of the cylinder and used for pushing the non-woven fabric roll in the cylinder.

The technical scheme has the following advantages or beneficial effects:

the non-woven fabric assembling equipment realizes standardization and automation of actions, and reduces the problems of wrinkles and blockage in the non-woven fabric assembling process; the manual intervention in the process of filling the non-woven fabric can be completely avoided, and the problem of secondary pollution caused by manual contact with the carbon rod is solved; through automatic feeding, automatic equipment non-woven fabrics, saved manual operation, promoted production efficiency by a wide margin.

Drawings

FIG. 1 is a schematic view of the structure of the nonwoven fabric assembly apparatus of the present invention;

FIG. 2 is a partial schematic view of the nonwoven assembly apparatus of the present invention.

In the figure: 1. a feeding mechanism; 2. a thermal cut-off mechanism; 3. a fixing mechanism; 4. a pushing mechanism; 41. a stretching mechanism; 411. a second jaw; 412. a cylinder; 413. a rotating electric machine; 5. a current regulator; 6. A tension control device; 7. a support frame; 8. a flattening mechanism; 9. a base plate.

Detailed description of the invention

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" as appearing herein are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Fig. 1 is a schematic structural view of a nonwoven fabric assembling apparatus of the present invention, and fig. 1 shows a preferred embodiment of the nonwoven fabric assembling apparatus, which includes: feed mechanism 1, thermal cutoff mechanism 2, fixed establishment 3, current regulator 5 and tension control device 6, one side of feed mechanism 1 is provided with bottom plate 9, one side that bottom plate 9 is close to feed mechanism 1 is provided with support frame 7, be provided with tension control device 6 on the support frame 7, one side that feed mechanism 1 was kept away from to support frame 7 is provided with flat mechanism 8 of exhibition, and flat mechanism 8 of exhibition sets up on bottom plate 9, one side that support frame 7 was kept away from to flat mechanism 8 is provided with fixed establishment 3, the upside of fixed establishment 3 is provided with thermal cutoff mechanism 2, be provided with current regulator 5 on the thermal cutoff mechanism 2. The non-woven fabrics raw materials are circular winding structure, and central point puts and is equipped with the cardboard sleeve, overlaps feed mechanism 1 with the cardboard sleeve during the use. Wherein flattening mechanism 8 is two nip rolls and actuating mechanism that the longitudinal symmetry set up, and wherein actuating mechanism is the motor for drive nip roll motion for the non-woven fabrics of wearing to locate two showpiece rods is opened up the flat, the fold can not appear.

Further, as a preferred embodiment, the feeding mechanism 1 includes a reel and a stretching traction mechanism, a rotation shaft is disposed in the reel, and the stretching traction mechanism is disposed at two ends of the rotation shaft. The stretching traction mechanism comprises two first clamping jaws which are arranged at two ends of the rotating shaft. The first clamping jaw is used for clamping and fixing two ends of the hard paper sleeve, and the hard paper sleeve is prevented from falling off from the reel when the reel rotates. The first jaw in this embodiment is removably connected to the rotatable shaft.

Further, as a preferred embodiment, feed mechanism 1's spool is cylindrical, is equipped with the air vent at the tip of the one end of spool, and spool surface mounting has the tensioning fixed pin, through letting in the air vent of spool tip with compressed air, can control and increase the resistance when the spool rotates to when guaranteeing that the pulling non-woven fabrics, the spool can be with steady, even speed forward rotation, reaches the purpose of stable feed. When needs locate the spool with cardboard sleeve cover on, dismantle earlier and fall two first clamping jaws and overlap again and establish, overlap and establish back again with first clamping jaw installation, the axis of rotation is connected with a motor that just reverses, and the axis of rotation also rotates thereupon when the motor that just reverses starts, and the axis of rotation can drive the spool and rotate, and the spool drives the cardboard sleeve and rotates, realizes unreeling the action. When the tension is smaller than a set value, the tension control device 6 gives a signal to a forward and reverse rotating motor of the non-woven fabric feeding mechanism 1, the forward and reverse rotating motor rotates reversely, and the feeding mechanism 1 automatically contracts the non-woven fabric, so that the aim of stably and uniformly pulling the non-woven fabric is fulfilled. Wherein, tension sensor can support on the non-woven fabrics for detect the tension size of non-woven fabrics, vision sensor is used for detecting whether there is the non-woven fabrics to pass through.

Further, as an embodiment of preferred, hot cutting mechanism 2 includes link and cutting blade, and one side that support frame 7 was kept away from to fixed establishment 3 is provided with the support, and the link is connected to the upside of support, and one side lower extreme of link is provided with cutting blade, and cutting blade is located between fixed establishment 3 and the support frame 7, and cutting blade passes through telescopic machanism and is connected with the link, and wherein telescopic machanism is telescopic cylinder, and telescopic cylinder's telescopic link drives cutting blade and reciprocates, realizes cutting the non-woven fabrics. A current regulator 5 is electrically connected to the cutting blade, the current regulator 5 being used to control the temperature of the cutting blade. The temperature of the cutting blade of the thermal cutting mechanism 2 can be set through the current regulator 5, and proper current is selected according to the material and the thickness of the non-woven fabric, so that the non-woven fabric can be cut at one time, and no fuse wire residue exists on the surface of the cutting blade.

Further, as a preferred embodiment, the fixing mechanism 3 comprises a cylinder, and a side of the supporting frame 7 far from the winding shaft is provided with the cylinder. The cylinder is formed by splicing two stainless steel plates with semicircular sections. The non-woven fabric is rolled in the cylinder, and the non-woven fabric is rolled into a cylinder shape, so that the non-woven fabric can enter the central hole of the carbon rod conveniently. The cylinder is formed by two semicircular steel plates in a combined mode, the two semicircular steel plates are pressed above and below the non-woven fabric, the non-woven fabric part enters the cylinder formed by the two semicircular steel plates, winding of the non-woven fabric in the cylinder is achieved, and then the cylindrical non-woven fabric is formed. A gap is arranged between the two stainless steel plates and used for penetrating the non-woven fabric so that the non-woven fabric can enter the cylinder formed by the two stainless steel plates.

Further, as a preferred embodiment, a pushing mechanism 4 is disposed at one end of the cylinder, and the pushing mechanism 4 is used for pushing the nonwoven roll in the cylinder. Push mechanism 4 comprises flexible hydro-cylinder and cutting somebody's hair, and the telescopic link and the cutting somebody's hair of flexible hydro-cylinder are connected, and the cutting somebody's hair sets up in the one end that flexible hydro-cylinder is close to the drum, and flexible hydro-cylinder's telescopic link drives the cutting somebody's hair and promotes the interior nonwoven book of rolling up of drum. The push head is cylindrical, and the diameter of the push head is far smaller than the inner diameter of the cylinder, so that the push head can smoothly enter the cylinder, the friction force between the non-woven fabric roll and the inner surface of the carbon rod can be overcome, and the non-woven fabric roll can be smoothly pushed into the carbon rod. The push head is arranged at one end of the cylinder, so that the relative position between the tools is kept unchanged. The speed of the pushing head needs to be adjusted in a targeted manner according to the hardness of the non-woven fabric and the friction force between the non-woven fabric and the inner side of the carbon rod, so that the non-woven fabric is prevented from being wrinkled in the pushing process, and the complete cylindrical shape of the non-woven fabric is kept. The non-woven fabrics need to be tightly attached to the inside of the carbon rod, so that the aim of protecting the inner wall of the carbon rod from being abraded is fulfilled.

Further, as a preferred embodiment, the stretching mechanism 41 is provided at both ends of the cylinder, the stretching mechanism 41 is composed of the second holding jaw 411, the air cylinder 412 and the rotating motor 413, the air cylinder 412 is connected to the output end of the rotating motor 413, and the output end of the air cylinder 412 is connected to the second holding jaw 411. The cylinder 412 can drive the second clamping jaw 411 and stretch into or stretch out the drum, and the second clamping jaw 411 is arranged in clamping the non-woven fabrics in the drum, and the rotating electrical machines 413 drives the cylinder 412 rotatory, and the cylinder 412 drives the second clamping jaw 411 and rotates for the second clamping jaw 411 drives the non-woven fabrics rotatory in the drum, realizes the winding of non-woven fabrics. Wherein, the height that second clamping jaw 411 belonged to will be less than the height that cuts somebody's hair for stagger between second clamping jaw 411 and the head of cutting somebody's hair, avoid interfering between the two. When the second clamping jaw 411 enters the cylinder, the pushing head is located at the outer side of the cylinder, and after the non-woven fabric is wound, the pushing head can enter the cylinder. In this embodiment, one of the stretching mechanisms 41 is disposed between the cylinder and the pushing mechanism 4.

When the non-woven fabric winding device is used, the first clamping jaw is firstly detached, the hard paper sleeve wound with the non-woven fabric is sleeved on the reel, the first clamping jaw is mounted and clamped at two ends of the hard paper sleeve to prevent the hard paper sleeve from falling off during rotation, the non-woven fabric penetrates between the lower end of the support frame 7 and two flattening rollers of the flattening mechanism 8 and enters the cylinder, the air cylinder 412 drives the second clamping jaw 411 to clamp the non-woven fabric, the rotating motor 413 acts to drive the second clamping jaw 411 to rotate so as to wind the non-woven fabric, after the winding is finished, the cutting blade cuts the non-woven fabric, the second clamping jaw 411 rotates again after the cutting, the non-woven fabric outside the gap is also wound in the cylinder, and then the air cylinder 412 drives the second clamping jaw 411 to leave the cylinder; and finally, the telescopic oil cylinder pushes the push head to push the non-woven fabric roll into the carbon rod.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a non-woven fabrics equipment, its characterized in that, includes feed mechanism, thermal cutting mechanism, fixed establishment, current regulator and tension control device, one side of feed mechanism is equipped with the bottom plate, the bottom plate is close to one side of feed mechanism is equipped with the support frame, be equipped with on the support frame tension control device, the support frame is kept away from one side of feed mechanism is equipped with flat mechanism of exhibition, just flat mechanism of exhibition is located on the bottom plate, flat mechanism of exhibition is kept away from one side of support frame is equipped with fixed establishment, fixed establishment's upside is equipped with thermal cutting mechanism, be equipped with in the thermal cutting mechanism the current regulator.

2. The nonwoven fabric assembly apparatus of claim 1, wherein the feeding mechanism comprises a reel and a drawing mechanism, the reel has a rotating shaft therein, and the drawing mechanism is disposed at both ends of the rotating shaft.

3. The nonwoven fabric assembly apparatus of claim 2, wherein said drawing mechanism includes two first jaws disposed at opposite ends of said rotatable shaft.

4. The nonwoven fabric assembly apparatus of claim 1, wherein the thermal cutting mechanism comprises a connecting frame and a cutting blade, a bracket is disposed on a side of the fixing mechanism away from the supporting frame, an upper side of the bracket is connected to the connecting frame, the cutting blade is disposed on a lower end of the connecting frame, the cutting blade is disposed between the fixing mechanism and the supporting frame, and the cutting blade is connected to the connecting frame through a telescopic mechanism.

5. The nonwoven fabric assembly apparatus of claim 4, wherein said current regulator is electrically connected to said cutting blade, said current regulator being adapted to control the temperature of said cutting blade.

6. The nonwoven fabric assembly apparatus of claim 2 wherein said holding mechanism includes a cylinder, said cylinder being disposed on a side of said support frame remote from said spool.

7. The nonwoven fabric assembly apparatus of claim 6 wherein said cylinder is formed by splicing two semicircular stainless steel plates.

8. The nonwoven fabric assembly apparatus of claim 7, wherein the cylinder has a pushing mechanism at one end thereof for pushing the roll of nonwoven fabric within the cylinder.