CN115431389B - Production equipment and production process of high-strength microcrystalline porcelain tile - Google Patents
Production equipment and production process of high-strength microcrystalline porcelain tile Download PDFInfo
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- CN115431389B CN115431389B CN202211015049.5A CN202211015049A CN115431389B CN 115431389 B CN115431389 B CN 115431389B CN 202211015049 A CN202211015049 A CN 202211015049A CN 115431389 B CN115431389 B CN 115431389B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/06—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with powdered or granular material, e.g. sanding of shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention belongs to the technical field of microcrystalline porcelain tiles, in particular to production equipment and a production process of a high-strength microcrystalline porcelain tile, wherein the production equipment comprises a stand column, a first screen, a second screen and a bottom plate which are obliquely arranged are movably connected to the side surface of the stand column, and the first screen, the second screen and the bottom plate are sequentially arranged on the side surface of the stand column from top to bottom; the rotating wheel is arranged at the top of one end of the first screen, and is used for containing microcrystalline powder and increasing the area of the microcrystalline powder, which impacts the first screen; the cleaning device is used for cleaning meshes of the first screen and the second screen; according to the cleaning device disclosed by the invention, extra power is not required to be added, the energy loss is saved, the first scraping rod and the second scraping rod can be respectively scraped on the top surfaces of the first screen mesh and the second screen mesh repeatedly through the transmission mechanism, and the filtering efficiency of the first screen mesh and the second screen mesh is improved.
Description
Technical Field
The invention belongs to the technical field of microcrystalline porcelain tiles, and particularly relates to production equipment and production technology of a high-strength microcrystalline porcelain tile.
Background
The ceramic tile is subjected to secondary firing of crystal nucleus firing to form a high-strength microcrystalline ceramic tile, silicon dioxide is firstly treated into microcrystalline powder in the crystal nucleus firing process, the microcrystalline powder is required to pass through a screen, oversized and superfine powder is sieved out, and the powder is transported back to a tank furnace for re-firing;
when screening microcrystalline powder, the microcrystalline powder can be blocked in meshes of the screen, and in order to ensure the filtering efficiency of the screen, two schemes are generally adopted, one scheme is that a cleaning mechanism is added on the surface of the screen, the cleaning mechanism can clean microcrystalline powder clamped in the meshes, the other scheme is that the surface of the screen is manually cleaned, microcrystalline powder clamped in the meshes is removed, the first scheme can increase the power for additionally cleaning the screen, the energy loss of microcrystalline powder screening is increased, the second scheme is that manual cleaning is performed, the manual efficiency is low, and the screen is not beneficial to cleaning;
therefore, the production equipment and the production process of the high-strength microcrystalline porcelain tile are needed, so that the microcrystalline powder clamped in the meshes can be removed while the energy consumption is saved, and the filtering efficiency of the screen is ensured.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides the production equipment and the production process of the high-strength microcrystalline porcelain tile, the rotating wheel can automatically rotate under the action of microcrystalline powder gravity, the rotating wheel can drive the cleaning device, the cleaning device does not need to increase extra power, the energy loss is saved, the first scraping rod and the second scraping rod can respectively scrape the top surfaces of the first screen and the second screen repeatedly through the transmission mechanism, the filtering efficiency of the first screen and the second screen is improved, meanwhile, the reciprocating rotating wheel can prevent microcrystalline powder from accumulating in the material dividing groove, the microcrystalline powder is ensured to be horizontally paved in the material dividing groove along the axial direction of the fixed shaft, the area of the microcrystalline powder impacting the first screen is increased, and the filtering efficiency of the first screen is increased.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a production device of a high-strength microcrystalline porcelain tile, which comprises:
the side surface of the upright post is movably connected with a first screen, a second screen and a bottom plate which are obliquely arranged, and the first screen, the second screen and the bottom plate are sequentially arranged on the side surface of the upright post from top to bottom;
the rotating wheel is arranged at the top of one end of the first screen, and is used for containing microcrystalline powder and increasing the area of the microcrystalline powder, which impacts the first screen;
the cleaning device is used for cleaning meshes of the first screen and the second screen;
the mesh of first screen cloth is big mesh, is 150 mesh to 200 mesh screen cloth, and the mesh of second screen cloth is little mesh, is 400 mesh to 500 mesh screen cloth, and the microcrystalline powder is when passing first screen cloth, and the microcrystalline powder of first screen cloth can screen out too big microcrystalline powder, and the microcrystalline powder of passing first screen cloth can fall on the second screen cloth, and the microcrystalline powder of too thin passes the second screen cloth, and the microcrystalline powder of suitable size then can stay at the top surface of second screen cloth, alright recovery second screen cloth top surface's microcrystalline powder this moment.
Preferably, the fixed shaft is inserted in the inner side of the rotating wheel, a hydraulic cylinder is arranged on one side of the fixed shaft and used for driving the fixed shaft, a supporting frame is installed at the bottom of the fixed shaft, the bottom surface of the supporting frame is detachably connected with the top surface of the upright post, one end, close to the cleaning device, of the rotating wheel is fixedly connected with a synchronous gear, and a plurality of material distributing grooves are uniformly formed in the side surface of the rotating wheel. The pneumatic cylinder can replace pneumatic push rod or electric putter, and the main effect of pneumatic cylinder makes the axial reciprocating motion of assurance fixed axle along the fixed axle at the top surface of support frame to drive the runner and do reciprocating motion, when the microcrystalline powder falls on the runner, reciprocating motion's runner can prevent that microcrystalline powder from piling up, makes microcrystalline powder tiling in the branch silo on the runner, when dividing the silo to empty microcrystalline powder, has increased the area of microcrystalline powder and second screen cloth striking, has improved the screening efficiency of second screen cloth.
Preferably, the bottom of stand can be dismantled and be connected with the spring holder, and the vibration motor of spring holder main messenger cooperation bottom plate bottom surface also can be replaced the air cushion seat, and a set of regulation pole that still is connected with the stand wherein is used for adjusting the height of stand, that is to say first screen cloth, the gradient of second screen cloth.
Preferably, the cleaning device includes:
the transmission mechanism moves synchronously with the fixed shaft and is used for receiving the power of the synchronous gear;
the screw rod is detachably arranged on one side of the top surface of the first screen through a bearing;
the first scraping rod is arranged on the top surface of the first screen, and a ball nut is arranged at the position, close to the screw rod, of one end of the first scraping rod and is used for being matched with the screw rod;
the second scraping rod is arranged on the top surface of the second screen, and a connecting rod is connected between the second scraping rod and the first scraping rod;
the first scraping rod and the second scraping rod synchronously move through the connecting rod, and the connecting rod can adopt an elastic rod, so that the bottom surface of the second scraping rod and the top surface of the second screen mesh have extrusion force.
Preferably, the bottom surface of first pole and the top surface contact of first screen cloth, the bottom surface of second pole contacts with the top surface of second screen cloth, first pole, second are scraped pole cross-section's shape and are triangle-shaped, and the cross-section's shape is also can be semicircular, because first pole and second pole of scraping all need reciprocating motion, so both sides of first pole and second pole of scraping all need have the corner of scraping, guarantee that first pole and second pole of scraping can be clean first screen cloth, second screen cloth respectively, guarantee the work efficiency of first screen cloth, second screen cloth.
Preferably, the transmission mechanism comprises a synchronous sleeve, the side surface of the synchronous sleeve is provided with two transmission gears through bearings, one transmission gear is meshed with the synchronous gears, the other transmission gear is meshed with a driven gear, and the circle center position of one side of the driven gear is connected with a telescopic rod through a universal joint.
Preferably, the side surface of the driven gear is meshed with a reversing gear, the driven gear and the reversing gear synchronously move, the driven gear and the reversing gear are driven by an electric actuating mechanism, and one end of the telescopic rod, which is far away from the driven gear, is in power connection with one end of the screw rod through a universal joint;
the driven gear can reciprocate along with the reciprocating movement of the synchronous sleeve, and the position of the screw rod is fixed, so that the universal joints at the two ends of the telescopic rod can ensure that the transmission effect is still achieved when the transmission direction of the driven gear changes, and the telescopic rod can ensure that the telescopic rod can be matched with different positions of the driven gear when the driven gear reciprocates.
The production process of the production equipment of the high-strength microcrystalline porcelain tile comprises the following steps of:
s1: and (3) primary sintering: the blank body with the pattern is subjected to primary firing;
s2: melting in a tank furnace: the method comprises the steps of (1) putting a raw material with silicon dioxide as a component into a tank furnace, burning the raw material until the raw material is melted at 1500 ℃ to form a flowing liquid raw material, then dripping the liquid raw material into cold water through a liquid flowing hole, cooling the liquid raw material into extremely crushed small crystals, and crushing the crystals into powder through a crusher;
s3: sorting by a screen: transferring the powder in the step S2 to a material distributing groove on a rotating wheel, automatically rotating the rotating wheel under the action of the gravity of the powder, spraying the powder on the top surface of a first screen, enabling the powder to fall on the top surface of a second screen after passing through the first screen, recovering the powder on the top surface of the second screen, and transferring the powder on the top surface of the first screen and the powder on the top surface of a bottom plate back to a tank furnace for re-burning;
s4: pressurized adsorption: uniformly distributing the powder on the top surface of the second screen on the ceramic tile with the pattern after one-time firing through an ultra-flat distributor, and spraying water to pressurize the powder so as to enable the powder to be adsorbed on a blank;
s5: and (3) secondary sintering: and (3) performing secondary firing on the embryo in the step S4.
The beneficial effects of the invention are as follows:
1. according to the invention, through the rotating wheel, the microcrystalline powder can automatically rotate under the action of gravity, the rotating wheel can drive the cleaning device, the cleaning device does not need to be additionally provided with power, the energy loss is saved, the first scraping rod and the second scraping rod can respectively scrape the top surfaces of the first screen mesh and the second screen mesh repeatedly through the transmission mechanism, the filtering efficiency of the first screen mesh and the second screen mesh is improved, meanwhile, the reciprocating rotating wheel can prevent microcrystalline powder from accumulating in the material dividing groove, the microcrystalline powder is ensured to be horizontally paved in the material dividing groove along the axial direction of the fixed shaft, the area of the microcrystalline powder impacting the first screen mesh is increased, and the filtering efficiency of the first screen mesh is increased.
Drawings
The invention will be further described with reference to the drawings and embodiments.
FIG. 1 is a perspective view of a production facility in accordance with the present invention;
FIG. 2 is a schematic view of the construction of the production apparatus of the present invention;
FIG. 3 is a front view of the production facility of the present invention;
FIG. 4 is a cross-sectional view of a rotor in accordance with the present invention;
FIG. 5 is a schematic view of a cleaning apparatus according to the present invention;
FIG. 6 is a schematic diagram of the transmission mechanism of the present invention;
FIG. 7 is a schematic view of a partial construction of a first scraper bar according to the present invention;
fig. 8 is a flow chart of the production process of the present invention.
In the figure: 1. a column; 11. an adjusting rod; 12. a spring seat; 2. a first screen; 21. a discharge port; 3. a second screen; 4. a bottom plate; 5. a support frame; 51. a hydraulic cylinder; 52. a fixed shaft; 53. a rotating wheel; 531. a wheel body; 532. a material dividing plate; 533. rotating the strip; 54. a synchronizing gear; 6. a cleaning device; 61. a transmission mechanism; 611. a synchronizing sleeve; 612. a transmission gear; 613. a driven gear; 614. a reversing gear; 615. a telescopic rod; 62. a screw rod; 63. a first scraper bar; 64. a connecting rod; 65. a second scraper bar; 66. an elastic protrusion; 7. a vibration motor.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Example 1:
as shown in fig. 1 to 6, after the blank is burned once, a microcrystalline powder needs to be prepared, which comprises the following specific steps:
the method comprises the steps that raw materials with silicon dioxide are placed into a tank furnace to be burned, burned at 1500 ℃ to be melted, the raw materials become flowing liquid raw materials, then the liquid raw materials are dripped into cold water through small round holes, the liquid raw materials are cooled into extremely broken small crystals, the crystals are broken into powder through a pulverizer, the microcrystal powder is transported into a material distributing groove in a rotating wheel 53, as shown in fig. 4, a hydraulic cylinder 51 is arranged to push a fixed shaft 52 through a hydraulic rod, the fixed shaft 52 moves back and forth along the axial direction of the fixed shaft 52 on the top of a supporting frame 5, the fixed shaft 52 drives the rotating wheel 53 to move back and forth, as shown in fig. 4, a distributing plate 532 divides a wheel body 531 into a plurality of parts, when the rotating wheel 53 moves back and forth, microcrystal powder piled in the material distributing groove can separate along the axial direction of the wheel body 531 under the inertia, and a rotating strip 533 arranged on the side surface of the distributing plate 532 can start a blocking function to prevent the microcrystal powder from splashing the material distributing groove when the rotating wheel 53 moves back and forth;
as shown in fig. 4, when the rotating strip 533 is positioned at the top of the wheel body 531, the orientation of the rotating strip 533 is downward due to the gravity of the rotating strip 533, when the rotating wheel 53 reciprocates, the microcrystalline powder can shake left and right in the material dividing groove under the inertia effect, and the rotating strip 533 plays a role in suppressing flow, so as to prevent the microcrystalline powder from leaking out under the shaking condition;
the reciprocating moving rotating wheel 53 can prevent microcrystalline powder from accumulating in the dividing groove, so that microcrystalline powder is guaranteed to be horizontally paved in the dividing groove along the axial direction of the fixed shaft 52, the rotating wheel 53 can rotate on the side surface of the fixed shaft 52, as shown in fig. 2, microcrystalline powder is guaranteed to be distributed towards the first screen 2 along the rotating wheel 53, then under the action of the gravity of the microcrystalline powder, the rotating wheel 53 can automatically rotate towards the direction of the first screen 2, and the rotating wheel 53 can spray microcrystalline powder on the top surface of the first screen 2 through the dividing groove;
the rotating wheel 53 increases the transverse spreading of the microcrystalline powder on the first screen 2, so that the impact area of the microcrystalline powder on the top surface of the first screen 2 is increased, the filtering efficiency of the first screen 2 is improved, the screen of the first screen 2 adopts larger meshes, so that larger microcrystalline powder stays on the top surface of the first screen 2, the vibrating motor 7 is arranged on the bottom surface of the bottom plate 4, the vibrating motor 7 drives the first screen 2 and the second screen 3 to vibrate through the upright post 1 when working, and when the first screen 2 vibrates, the larger microcrystalline powder rolls along the obliquely arranged first screen 2 and is discharged through the discharge hole 21, and the discharged microcrystalline powder is transported into the tank furnace to be burned again;
the second screen 3 adopts less mesh, the second screen 3 adopts 500 mesh screen, the first screen 2 adopts 200 mesh screen, the second screen 3 can carry out secondary filtration to the microcrystalline powder through the first screen 2, too little microcrystalline powder can fall on the top surface of bottom plate 4 through the mesh of second screen 3, microcrystalline powder that gets into bottom plate 4 top surface also is transported to the tank furnace and is re-burned, transport the microcrystalline powder of second screen 3 top surface to super flat distributor, evenly cloth microcrystalline powder on the embryo by super flat distributor, then to embryo water spray pressurization, make microcrystalline powder adsorb on the embryo.
Example 2:
as shown in fig. 1 to 6, when the microcrystalline powder drives the rotating wheel 53 to rotate, the rotating wheel 53 also drives the synchronous gear 54 fixed at one end of the rotating wheel 53, and since the synchronous gear 54 is meshed with the transmission gear 612, the synchronous gear 54 drives the transmission gear 612, and the driven gear 613 is meshed with the transmission gear 612, the rotating transmission gear 612 also drives the driven gear 613 to rotate, one end of the telescopic rod 615 is fixedly connected with the center of the driven gear 613 through a universal joint, and the other end is fixedly connected with one end of the screw rod 62 through a universal joint, so that the driven gear 613 drives the screw rod 62 to rotate through the telescopic rod 615;
as shown in fig. 4, one end of the first scraping rod 63 is matched with the screw rod 62 through a ball nut, so that when the screw rod 62 rotates, the first scraping rod 63 moves along the direction of the screw rod 62, the moving first scraping rod 63 scrapes the top surface of the first screen 2 and cleans microcrystalline powder clamped in meshes of the first screen 2, so that the meshes of the first screen 2 are always in a transparent state, and the filtering efficiency of the first screen 2 is ensured;
since the second scraping rod 65 is connected with the first scraping rod 63 through the connecting rod 64, when the first scraping rod 63 moves along the direction of the screw rod 62, the second scraping rod 65 also moves along the direction of the screw rod 62, the moving second scraping rod 65 scrapes the top surface of the second screen 3 and cleans microcrystalline powder clamped in meshes of the second screen 3, as shown in fig. 7, the bottom surfaces of the first scraping rod 63 and the second scraping rod 65 are respectively provided with a plurality of elastic protrusions 66, the elastic protrusions 66 can be embedded in the meshes of the first screen 2 or the second screen 3, so that the filtering efficiency of the first screen 2 and the second screen 3 is ensured, the meshes of the second screen 3 are always in a transparent state, and the filtering efficiency of the second screen 3 is ensured, as shown in fig. 5, the connecting rod 64 and the second scraping rod 65 are mutually perpendicular, and when the connecting rod 64 is an elastic rod 64, the elastic force of the connecting rod 64 acts on the second scraping rod 65 and the second screen 3, and the second screen 3 are enabled to generate extrusion force, and the scraping effect of the second scraping rod 65 is improved;
as shown in fig. 7, a starting circuit is arranged at two ends of the lead screw 62, the driven gear 613 and the reversing gear 614 are arranged inside the transmission mechanism 61 through a rotating shaft, an electric actuating mechanism for pushing the driven gear 613 and the reversing gear 614 is further arranged inside the transmission mechanism 61, the thickness of the reversing gear 614 is three times that of the driven gear 613, when the first scraping rod 63 moves to the port position of the first screen cloth 2, the circuit starts the electric actuating mechanism arranged inside the transmission mechanism 61, after the starting circuit starts, the electric actuating mechanism pushes the driven gear 613 and the reversing gear 614, the driven gear 613 is separated from contact with the transmission gear 612, the reversing gear 614 is meshed with the transmission gear 612, and the transmission gear 612 drives the driven gear 613 through the reversing gear 614 at the moment, but the transmission of the reversing gear 614 changes the rotation direction of the driven gear 613, and simultaneously, the rotation direction of the lead screw 62 is also changed, when the rotation direction of the lead screw 62 is changed, the movement direction of the first scraping rod 63 is changed, the first scraping rod 63 is ensured to scrape the top surface of the first screen cloth 2 again, the second scraping rod 65 is also required to be separated from the top surface of the first screen cloth 2, the second scraping rod 3 is increased, the second scraping power source 3 is increased, and the second screen cloth 2 is required to be scraped by the second top surface 3, and the second scraping power source is increased, and the second screen cloth 3 is required to be scraped by the second top surface 3, and the device is increased, and the filter and the top surface is saved.
Claims (8)
1. The production equipment of high strength microcrystalline porcelain tile is characterized by comprising:
the vertical column (1), the side face of the vertical column (1) is movably connected with a first screen (2), a second screen (3) and a bottom plate (4) which are obliquely arranged, and the first screen (2), the second screen (3) and the bottom plate (4) are sequentially arranged on the side face of the vertical column (1) from top to bottom;
a rotating wheel (53), wherein the rotating wheel (53) is arranged at the top of one end of the first screen (2), and the rotating wheel (53) is used for containing microcrystalline powder and increasing the area of the microcrystalline powder which impacts the first screen (2);
a cleaning device (6), wherein the cleaning device (6) recovers the power of the rotating wheel (53), and the cleaning device (6) is used for cleaning the meshes of the first screen (2) and the second screen (3);
the cleaning device (6) comprises:
a transmission mechanism (61), wherein the transmission mechanism (61) moves synchronously with the fixed shaft (52), and the transmission mechanism (61) is used for receiving the power of the synchronous gear (54);
the lead screw (62) is detachably arranged on one side of the top surface of the first screen (2) through a bearing;
the first scraping rod (63) is arranged on the top surface of the first screen (2), and a ball nut is arranged at one end of the first scraping rod (63) close to the screw (62) and is used for being matched with the screw (62);
the second scraping rod (65) is arranged on the top surface of the second screen (3), and a connecting rod (64) is connected between the second scraping rod (65) and the first scraping rod (63);
the transmission mechanism (61) comprises a synchronizing sleeve (611), transmission gears (612) are arranged on the side face of the synchronizing sleeve (611) through bearings, the number of the transmission gears (612) is two, one transmission gear (612) is meshed with the synchronizing gear (54), the other transmission gear (612) is meshed with a driven gear (613), and a telescopic rod (615) is connected to the center of one side of the driven gear (613) through a universal joint.
2. The production equipment of the high-strength microcrystalline porcelain tile according to claim 1, wherein: the inner side of the rotating wheel (53) is inserted with a fixed shaft (52), one side of the fixed shaft (52) is provided with a hydraulic cylinder (51), the hydraulic cylinder (51) is used for driving the fixed shaft (52), the bottom of the fixed shaft (52) is provided with a supporting frame (5), and the bottom surface of the supporting frame (5) is detachably connected with the top surface of the upright post (1);
the runner (53) includes wheel body (531), the side of wheel body (531) is equipped with a plurality of depiler plates (532), the both sides of depiler plates (532) are equipped with pivoted rotation strip (533).
3. The production equipment of the high-strength microcrystalline porcelain tile according to claim 1, wherein: one end of the rotating wheel (53) close to the cleaning device (6) is fixedly connected with a synchronous gear (54), and a plurality of material distributing grooves are uniformly formed in the side face of the rotating wheel (53).
4. The production equipment of the high-strength microcrystalline porcelain tile according to claim 1, wherein: the bottom of the upright post (1) is detachably connected with a spring seat (12).
5. The production equipment of the high-strength microcrystalline porcelain tile according to claim 1, wherein: the bottom surface of first pole (63) and the top surface contact of first screen cloth (2), the bottom surface of second pole (65) and the top surface contact of second screen cloth (3), the shape of first pole (63) and second pole (65) cross-section is triangle-shaped.
6. The production equipment of the high-strength microcrystalline porcelain tile according to claim 1, wherein: the side surface of the driven gear (613) is meshed with a reversing gear (614), the driven gear (613) and the reversing gear (614) synchronously move, and the driven gear (613) and the reversing gear (614) are driven by an electric executing mechanism.
7. The production equipment of the high-strength microcrystalline porcelain tile according to claim 1, wherein: one end of the telescopic rod (615) far away from the driven gear (613) is in power connection with one end of the lead screw (62) through a universal joint.
8. The production process of the production equipment of the high-strength microcrystalline porcelain tile, as claimed in claim 7, wherein the production process comprises the following steps of: the method comprises the following steps:
s1: and (3) primary sintering: the blank body with the pattern is subjected to primary firing;
s2: melting in a tank furnace: the method comprises the steps of (1) putting a raw material with silicon dioxide as a component into a tank furnace, burning the raw material until the raw material is melted at 1500 ℃ to form a flowing liquid raw material, then dripping the liquid raw material into cold water through a liquid flowing hole, cooling the liquid raw material into extremely crushed small crystals, and crushing the crystals into powder through a crusher;
s3: sorting by a screen: transferring the powder in the S2 to a material dividing groove on a rotating wheel (53), automatically rotating the rotating wheel (53) under the action of the gravity of the powder, spraying the powder on the top surface of a first screen (2), enabling the powder to fall on the top surface of a second screen (3) after passing through the first screen (2), recovering the powder on the top surface of the second screen (3), and transferring the powder on the top surface of the first screen (2) and the powder on the top surface of a bottom plate (4) back to a tank furnace for re-burning;
s4: pressurized adsorption: uniformly distributing the powder on the top surface of the second screen (3) on the blank through an ultra-flat distributor, and then spraying water to the blank for pressurizing to enable the powder to be adsorbed on the blank;
s5: and (3) secondary sintering: and (3) performing secondary firing on the embryo in the step S4.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211015049.5A CN115431389B (en) | 2022-08-23 | 2022-08-23 | Production equipment and production process of high-strength microcrystalline porcelain tile |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211015049.5A CN115431389B (en) | 2022-08-23 | 2022-08-23 | Production equipment and production process of high-strength microcrystalline porcelain tile |
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| CN115431389B true CN115431389B (en) | 2023-09-15 |
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| CN213079084U (en) * | 2020-08-12 | 2021-04-30 | 丹阳市星耀机械有限公司 | Rice classifying screen device |
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| CN215094905U (en) * | 2021-06-10 | 2021-12-10 | 山东龙拓新材料有限公司 | Efficient color masterbatch sieve separator |
| CN114096358A (en) * | 2019-09-26 | 2022-02-25 | 日吉华株式会社 | Building material manufacturing device |
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| CN217069050U (en) * | 2022-04-11 | 2022-07-29 | 黄冈市蕲春县新天地瓷业有限公司 | Device for preparing porcelain tile blank by adopting dry method |
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