CN115430653B - Silica gel cleaning machine - Google Patents

Silica gel cleaning machine Download PDF

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Publication number
CN115430653B
CN115430653B CN202211394679.8A CN202211394679A CN115430653B CN 115430653 B CN115430653 B CN 115430653B CN 202211394679 A CN202211394679 A CN 202211394679A CN 115430653 B CN115430653 B CN 115430653B
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China
Prior art keywords
silica gel
cleaning tank
unit
fixedly connected
water
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CN202211394679.8A
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CN115430653A (en
Inventor
仇兴亚
魏晓童
田忠伟
黄江美
李夫强
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Sinchem Silica Gel Co ltd
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Sinchem Silica Gel Co ltd
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Publication of CN115430653A publication Critical patent/CN115430653A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/14Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention relates to the field of silica gel, in particular to a silica gel cleaning machine, which comprises a cleaning tank, a soaking and cleaning system, a discharging unit and the like; the upper part of the cleaning tank is connected with a soaking and cleaning system for removing impurities on the silica gel balls; the middle part of the cleaning tank is connected with a discharging unit for lowering and transferring the silica gel balls; the discharging unit is connected with the soaking and cleaning system. According to the invention, the silica gel ball on the water surface is pressed into water, so that the silica gel ball is deformed, further, dust impurities on the silica gel ball are conveniently washed out by water flow, the silica gel ball in water is stirred by the stirring paddle, the silica gel ball is fully and comprehensively washed, the silica gel ball falls down to contact with the conical piece, the silica gel ball is deformed, then, moisture in micropores of the silica gel ball is extruded, meanwhile, the silica gel ball is rebounded to the surface of the washing tank due to the elasticity of the silica gel ball, the washing tank is impacted by the silica gel ball, so that the moisture in the silica gel ball is further extruded, the follow-up drying of the silica gel ball is facilitated, and the drying time of the silica gel ball is reduced.

Description

Silica gel cleaning machine
Technical Field
The invention relates to the field of silica gel, in particular to a silica gel cleaning machine.
Background
The silica gel has wide application in various fields due to the specific structure and performance characteristics, and the manufacturing process of the silica gel product comprises mixing, vulcanization, press forming, silk printing, solidification, polishing, cleaning, drying and the like; the cleaning procedure can be applicable to cleaning the waste materials and other substances adhered to the surface of the silica gel product after polishing after the polishing process.
Some of them are used for the silica gel ball of grip training usefulness, according to the size of training intensity, the soft or hard degree of silica gel ball differs, and generally be through the micropore quantity in the adjustment silica gel ball, and then reach the effect of controlling the hardness of silica gel ball, because the microporous structure of silica gel, make the silica gel ball surface and micropore in near the position in drill way impurity such as dust of adhering to, and the porosity in the silica gel ball differs, silica gel ball density is inconsistent, lead to the silica gel ball to have different states in aqueous, single cleaning performance is not good, and make the looks mutual friction between the silica gel ball easily, lead to the silica gel face damaged, and the silica gel ball is after the washing, in the micropore of silica gel ball, a large amount of moisture is detained, through conventional stoving mode, moisture in the silica gel ball micropore, be difficult to fully evaporate, make its drying process prolong greatly, waste a large amount of resources, be unfavorable for the existence and the development of enterprise.
Disclosure of Invention
The technical problem of the invention is as follows:
the invention provides a silica gel cleaning machine, aiming at overcoming the defects that impurities are attached to the surface and the inner part of a micropore of a silica gel ball, the porosity of the inner part of the silica gel ball is different, the single cleaning effect is poor, and after the silica gel ball is cleaned, a large amount of water is retained in the micropore of the silica gel ball and is not easy to dry.
In order to solve the technical problems, the technical implementation scheme adopted by the invention is as follows:
a silica gel cleaning machine comprises a cleaning tank, a discharging cabin and support legs; the upper part of the cleaning tank is provided with a feed inlet; the lower part of the cleaning tank is communicated with a discharging cabin; a plurality of water outlets are formed in the middle of the cleaning tank in an annular array manner; the lower part of the inner surface of the cleaning tank is provided with an annular groove which is obliquely arranged with a high front part and a low back part; the lower part of the inner surface of the cleaning tank is provided with a plurality of conical grooves; each conical groove is positioned at the rear part of the annular groove; the upper part of each conical groove is communicated with the annular groove; a discharging cavity is formed in the discharging cabin and is communicated with the cleaning tank; a reflux groove is formed at the lower part of the discharge cabin; the front part of the reflux groove is communicated with the discharge cavity; the rear part of the reflux groove is communicated with the cleaning tank; two support legs are fixedly connected to the lower part of the cleaning tank; two support legs are fixedly connected to the lower part of the discharging cabin; the device also comprises a soaking and cleaning system, a discharging unit, a drainage dredging system, a dewatering unit, a flow guide unit and a deslagging system; the upper part of the cleaning tank is connected with a soaking and cleaning system for removing impurities on the silica gel balls; the middle part of the cleaning tank is connected with a discharging unit for lowering and transferring the silica gel balls; the discharging unit is connected with the soaking and cleaning system; the middle part of the cleaning tank is connected with a drainage dredging system for guiding water for cleaning the silica gel downwards; the lower part of the cleaning tank is connected with a water removal unit for removing water through the self-bouncing deformation of the silica gel ball; the lower part of the cleaning tank is connected with a flow guide unit for guiding out the silica gel balls with water removed; the front part of the diversion unit is connected with the discharge cabin; the rear part of the diversion unit is connected with the dewatering unit; the cleaning tank is connected with a deslagging system for removing impurities of the cleaning silica gel; the deslagging system is connected with the drainage dredging system.
Further, the soaking and cleaning system consists of a limiting ring, a sealing plate, a disturbing piece and a soaking unit; the inner surface of the cleaning tank is connected with a limiting ring in a sliding way; a sealing plate is in contact fit with the limiting ring; the upper part of the cleaning tank is connected with a soaking unit; the middle part of the soaking unit is connected with a disturbing part; the soaking unit comprises a power assembly, a transmission rod and a stirring paddle; the top of the cleaning tank is provided with a power assembly; the output shaft of the power assembly is fixedly connected with a transmission rod; the lower part of the transmission rod is connected with the discharging unit; the middle part of the outer surface of the transmission rod is fixedly connected with the three disturbing pieces; four stirring paddles are fixedly connected to the lower portion of the outer surface of the transmission rod, and a plurality of through holes with the same size are formed in the stirring paddles.
Further, the discharging unit comprises a cross and a first electric actuator; a cross is fixedly connected with the middle part of the inner surface of the cleaning tank; the middle part of the cross is rotationally connected with the transmission rod; four corners of the cross are respectively provided with a first electric actuator; the four first electric actuator telescopic parts are fixedly connected with the limiting ring; the middle part of the lower surface of the cross is fixedly connected with the sealing plate.
Further, the drainage dredging system consists of a first blocking piece and a drainage unit; the middle part of the inner surface of the cleaning tank is fixedly connected with a first blocking piece which is made of silica gel; a plurality of notches are formed in the lower part of the first blocking part in an annular array manner; the first blocking piece is positioned below the limiting ring; the middle part of the outer surface of the cleaning tank is connected with a drainage unit; the drainage unit is connected with the deslagging system; the drainage unit comprises an annular plate, a second electric actuator, a connecting plate, a first connecting rod, a sealing ring and a drainage tube; the middle part of the outer surface of the cleaning tank is fixedly connected with an annular plate; the rear part of the annular plate is connected with the circulating unit; a water tank is arranged inside the annular plate; the inner surface of the annular plate is provided with a plurality of water receiving ports; each water receiving port is communicated with the water tank together; each water receiving port is communicated with a water outlet; the upper surface of the annular plate is annularly arrayed with four second electric actuators; the four second electric actuator telescopic parts are respectively fixedly connected with a connecting plate; a first connecting rod is fixedly connected to each of the four connecting plates; the lower parts of the four first connecting rods are fixedly connected with sealing rings for plugging water receiving ports; the sealing ring is positioned in the water tank; the outer surfaces of the four first connecting rods are connected with the annular plate in a sliding manner; the inner circumference of the sealing ring is connected with the annular plate in a sliding way; the lower part of the annular plate is communicated with a plurality of drainage tubes; the lower part of each drainage tube is communicated with the cleaning tank; a wedge-shaped platform for guiding liquid is fixedly connected to an opening at the lower part of each drainage tube; the first blocking piece is positioned at the opening at the lower part of the drainage tube and is matched with the drainage tube.
Further, the dewatering unit comprises a tripod, a support rod, a conical piece, a second connecting rod, a guide rail and an elastic piece; a tripod is fixedly connected to the lower part of the inner surface of the cleaning tank; the tripod is connected with the flow guide unit; a support rod is fixedly connected to the middle part of the tripod; the upper part of the supporting rod is spherically connected with a conical piece, and a plurality of flat bulges are arranged on the curved surface of the conical piece; the lower part of the inner surface of the conical part is movably connected with four second connecting rods; four guide rails are fixedly connected to the outer surface of the supporting rod; the four guide rails are respectively connected with a second connecting rod; the four second connecting rods are fixedly connected with an elastic piece respectively; the elastic piece is a spring; the upper parts of the four elastic parts are fixedly connected with the support rod.
Furthermore, the flow guide unit comprises a guide frame, a bracket and a limiting piece; the lower part of the inner surface of the cleaning tank is fixedly connected with a guide frame; the guide frame is obliquely arranged with a low front part and a high back part, and a plurality of rolling tracks are arranged on the guide frame; the front part of the guide frame is connected with the discharging cabin; the guide frame is positioned below the conical piece; the rear part of the upper surface of the tripod is connected with a bracket; a limiting piece is fixedly connected to the bracket; the limiting piece is conical; the limiting piece is positioned behind the supporting rod; the limiting piece is positioned at the gap position of the guide frame.
Further, the deslagging system consists of a circulating unit and an impurity removing unit; the rear part of the cleaning tank is connected with a circulating unit; the lower part of the circulating unit is connected with an impurity removing unit; the rear part of the annular plate is connected with the circulating unit; the circulating unit comprises a driving assembly, a first guide pipe, a slag removing pipe, a second guide pipe and a third guide pipe; a driving component is arranged at the upper part of the rear side of the cleaning tank; the input end of the driving component is communicated with a first conduit; the first guide pipe is connected with the annular plate through a connecting block; the lower part of the first conduit is communicated with a deslagging pipe; the deslagging pipe is connected with the impurity removal unit; the slag removing pipe is connected with the cleaning tank through a connecting block; the lower part of the deslagging pipe is communicated with a second conduit; the second conduit is connected with the impurity removal unit; the front part of the second conduit is communicated with the lower part of the cleaning tank; the output end of the driving component is communicated with a third conduit; the front part of the third conduit is communicated with the upper part of the cleaning tank.
Further, the impurity removing unit comprises a second blocking piece, a fourth conduit, an electromagnetic valve, a support plate and a piston rod; a second blocking piece is fixedly connected to the inner surface of the deslagging pipe; the second blocking piece is obliquely arranged in the deslagging pipe; the lower part of the deslagging pipe is communicated with a fourth guide pipe; the fourth conduit is provided with an electromagnetic valve; a support plate is fixedly connected to the upper part of the inner surface of the second conduit; the support plate is connected with a piston rod in a sliding manner; the upper part of the piston rod is in contact fit with the deslagging pipe.
Furthermore, the upper part of the sealing plate is a dome, and the lower part of the sealing plate is of a conical structure.
Furthermore, the disturbing piece is set to be in a torsional shape, and a plurality of through holes with different sizes are formed in the disturbing piece.
The invention has the following advantages:
1. three disturbance piece upper portion is higher than the surface of water, and three disturbance piece is for twisting reverse the form, makes three disturbance piece rotate the in-process, impresses the silica gel ball of the surface of water into the aquatic, makes the silica gel ball warp, and then is convenient for wash out the dust impurity on the silica gel ball by rivers, stirs the oar and stirs the silica gel ball, and the silica gel ball takes place to rotate at the removal in-process, and the impurity in silica gel ball surface and the micropore is washed out by water, has realized abundant and comprehensive washing to the silica gel ball.
2. When the silica gel ball drops down and contacts the conical piece, the silica gel ball deforms, moisture in the silica gel ball micro hole is extruded, meanwhile, the silica gel ball rebounds to the surface of the cleaning tank due to elasticity, the silica gel ball impacts the cleaning tank, the moisture in the silica gel ball is further extruded, flat protrusions are arranged on the conical piece, when the silica gel ball falls down, more rebounding directions exist, the silica gel ball has more chances to contact with and rebound the silica gel ball which falls down, the moisture in the silica gel ball is fully extruded, multiple times of collision is passed, impurities in the silica gel ball micro hole are also discharged, follow-up drying of the silica gel ball is facilitated, and drying time of the silica gel ball is shortened.
Drawings
FIG. 1 is a schematic view of a first three-dimensional structure of the silica gel cleaning machine of the present invention;
FIG. 2 is a schematic view of a second three-dimensional structure of the silica gel cleaning machine of the present invention;
FIG. 3 is a cross-sectional view of the silica gel cleaning machine of the present invention;
FIG. 4 is a schematic view of a first assembled perspective structure of the silica gel cleaning machine of the present invention;
FIG. 5 is a schematic perspective view of a soaking unit of the silica gel cleaning machine according to the present invention;
FIG. 6 is a schematic perspective view of a discharge unit of the silica gel cleaning machine according to the present invention;
FIG. 7 is a schematic perspective view of a drainage unit of the silica gel cleaning machine according to the present invention;
FIG. 8 is a schematic perspective view of a part of a drainage unit of the silica gel cleaning machine according to the present invention;
FIG. 9 is a schematic view of a second assembled perspective structure of the silica gel cleaning machine of the present invention;
FIG. 10 is a sectional view of a water removal unit of the silica gel cleaning machine of the present invention;
FIG. 11 is a schematic perspective view of a flow guide unit of the silica gel cleaning machine of the present invention;
FIG. 12 is a schematic view of a third assembled perspective structure of the silica gel cleaning machine of the present invention;
FIG. 13 is a schematic perspective view of a circulation unit of the silica gel cleaning machine according to the present invention;
FIG. 14 is a schematic perspective view of an impurity removal unit of the silica gel cleaning machine according to the present invention.
Wherein: 1-cleaning tank, 2-discharging cabin, 3-support leg, 4-limiting ring, 5-sealing plate, 6-disturbing piece, 7-first blocking piece, 1001-water outlet, 1002-annular groove, 1003-conical groove, 2001-discharging cavity and 2002-reflux groove;
101-power assembly, 102-transmission rod, 103-stirring paddle, 201-cross, 202-first electric actuator, 301-annular plate, 302-second electric actuator, 303-connecting plate, 304-first connecting rod, 305-sealing ring, 306-drainage tube, 30101-water tank, 30102-water receiving port, 30601-wedge table, 401-tripod, 402-support rod, 403-conical piece, 404-second connecting rod, 405-guide rail, 406-elastic piece, 501-guide frame, 502-support, 503-limiting piece, 601-driving assembly, 602-first guide tube, 603-slag removing tube, 604-second guide tube, 605-third guide tube, 701-second blocking piece, 702-fourth guide tube, 703-electromagnetic valve, 704-support plate, 705-piston rod.
Detailed Description
The following further describes the technical solution with reference to specific embodiments, and it should be noted that: the words upper, lower, left, right, etc. used herein to indicate orientation are simply for the location of the illustrated structure in the corresponding figures. The serial numbers of the parts are themselves numbered herein, for example: first, second, etc. are used solely to distinguish one from another as to objects described herein, and do not have any sequential or technical meaning. What is said in this application is: the connection and coupling, unless otherwise stated, include both direct and indirect connections (couplings).
Description of the preferred embodiment
A silica gel cleaning machine is shown in figures 1-3 and comprises a cleaning tank 1, a discharge cabin 2 and support legs 3; the upper part of the cleaning tank 1 is provided with a feed inlet; the lower part of the cleaning tank 1 is communicated with a discharging cabin 2; a plurality of water outlets 1001 are annularly arrayed in the middle of the cleaning tank 1; the lower part of the inner surface of the cleaning tank 1 is provided with an annular groove 1002, and the annular groove 1002 is arranged in an inclined way with a high front part and a low back part; the lower part of the inner surface of the cleaning tank 1 is provided with a plurality of tapered grooves 1003; each tapered slot 1003 is located at the rear of the annular slot 1002; the upper part of each conical groove 1003 is communicated with the annular groove 1002; a discharging cavity 2001 is arranged in the discharging cabin 2, and the discharging cavity 2001 is communicated with the cleaning tank 1; the lower part of the discharging cabin 2 is provided with a reflux groove 2002; the front part of the reflux groove 2002 is communicated with the discharge cavity 2001; the back part of the reflux groove 2002 is communicated with the cleaning tank 1; two support legs 3 are fixedly connected to the lower part of the cleaning tank 1; two support legs 3 are fixedly connected to the lower part of the discharging cabin 2;
the device also comprises a soaking and cleaning system, a discharging unit, a drainage dredging system, a dewatering unit, a flow guide unit and a deslagging system; the upper part of the cleaning tank 1 is connected with a soaking and cleaning system; the middle part of the cleaning tank 1 is connected with a discharging unit; the discharging unit is connected with the soaking and cleaning system; the middle part of the cleaning tank 1 is connected with a drainage dredging system; the lower part of the cleaning tank 1 is connected with a dewatering unit; the lower part of the cleaning tank 1 is connected with a flow guide unit; the front part of the diversion unit is connected with the discharging cabin 2; the rear part of the diversion unit is connected with the dewatering unit; the cleaning tank 1 is connected with a deslagging system; the deslagging system is connected with the drainage dredging system.
Description of the preferred embodiment
On the basis of the embodiment 1, according to fig. 1 and fig. 4-5, the soaking and cleaning system is composed of a limiting ring 4, a sealing plate 5, a disturbing piece 6 and a soaking unit; the inner surface of the cleaning tank 1 is connected with a limiting ring 4 in a sliding way; a sealing plate 5 is in contact fit with the limiting ring 4; the upper part of the cleaning tank 1 is connected with a soaking unit; the middle part of the soaking unit is connected with a disturbing piece 6;
the soaking unit comprises a power assembly 101, a transmission rod 102 and a stirring paddle 103; the top of the cleaning tank 1 is provided with a power assembly 101; the power assembly 101 is a servo motor; the output shaft of the power assembly 101 is fixedly connected with a transmission rod 102; the lower part of the transmission rod 102 is connected with a discharging unit; the middle part of the outer surface of the transmission rod 102 is welded with the three disturbing pieces 6; the lower part of the outer surface of the transmission rod 102 is welded with four stirring paddles 103, and a plurality of through holes with the same size are formed in the stirring paddles 103.
The upper part of the sealing plate 5 is a dome, and the lower part of the sealing plate is of a conical structure.
The disturbing piece 6 is set to be in a torsion shape, and a plurality of through holes with different sizes are formed in the disturbing piece 6.
As shown in fig. 3 and 6, the discharging unit includes a cross 201 and a first electric actuator 202; the middle part of the inner surface of the cleaning tank 1 is welded with a cross 201; the middle part of the cross 201 is rotationally connected with the transmission rod 102; four corners of the cross 201 are respectively provided with a first electric actuator 202; the first electric actuator 202 is an electric push rod; the four first electric actuators 202 are fixedly connected with the limiting ring 4 together; the middle of the lower surface of the cross 201 is welded to the sealing plate 5.
According to fig. 3 and 7-8, the drainage canalizing system is composed of a first barrier 7 and a drainage unit; the middle part of the inner surface of the cleaning tank 1 is connected with a first blocking piece 7 through a bolt, and the first blocking piece 7 is made of silica gel; a plurality of notches are arranged at the lower part of the first blocking part 7 in an annular array manner; the first blocking piece 7 is positioned below the limiting ring 4; the middle part of the outer surface of the cleaning tank 1 is connected with a drainage unit; the drainage unit is connected with the deslagging system;
the drainage unit comprises an annular plate 301, a second electric actuator 302, a connecting plate 303, a first connecting rod 304, a sealing ring 305 and a drainage pipe 306; an annular plate 301 is welded in the middle of the outer surface of the cleaning tank 1; the rear part of the annular plate 301 is connected with the circulating unit; a water tank 30101 is arranged in the annular plate 301; the inner surface of the annular plate 301 is provided with a plurality of water receiving ports 30102; each water receiving port 30102 is communicated with the water tank 30101 together; each water receiving port 30102 is communicated with a water discharging port 1001; four second electric actuators 302 are arranged on the upper surface of the annular plate 301 in an annular array; the second electric actuator 302 is an electric push rod; the telescopic parts of the four second electric actuators 302 are respectively fixedly connected with a connecting plate 303; a first connecting rod 304 is welded to each of the four connecting plates 303; the lower parts of the four first connecting rods 304 are welded with sealing rings 305 together; the sealing ring 305 is located in the water tank 30101; the outer surfaces of the four first connecting rods 304 are connected with the annular plate 301 in a sliding manner; the inner circumference of the sealing ring 305 is slidably connected with the annular plate 301; the lower part of the annular plate 301 is communicated with a plurality of drainage tubes 306; the lower part of each drainage tube 306 is communicated with the cleaning tank 1; a wedge-shaped platform 30601 is welded at the lower opening of each drainage tube 306; the first barrier 7 is located at the lower opening of the drain tube 306 and cooperates with the drain tube 306.
According to fig. 3 and 9-10, the dewatering unit comprises a tripod 401, a strut 402, a cone 403, a second link 404, a guide rail 405 and an elastic member 406; a tripod 401 is welded on the lower part of the inner surface of the cleaning tank 1; the tripod 401 is connected with the flow guide unit; a support rod 402 is welded in the middle of the tripod 401; the upper part of the support rod 402 is spherically connected with a conical piece 403, and a plurality of flat bulges are arranged on the curved surface of the conical piece 403; four second connecting rods 404 are hinged to the lower part of the inner surface of the conical piece 403; four guide rails 405 are welded on the outer surface of the strut 402; four guide rails 405 are each connected to a second link 404; each of the four second connecting rods 404 is fixedly connected with an elastic member 406; the elastic member 406 is a spring; the upper parts of the four elastic members 406 are jointly fixed with the support rod 402.
According to fig. 3 and fig. 11 to 12, the flow guiding unit comprises a guiding frame 501, a bracket 502 and a limiting member 503; the lower part of the inner surface of the cleaning tank 1 is welded with a guide frame 501; the guide frame 501 is arranged in an inclined manner with a lower front part and a higher rear part, and a plurality of rolling rails are arranged on the guide frame 501; the front part of the guide frame 501 is connected with the discharging cabin 2; guide 501 is located below cone 403; a bracket 502 is connected to the rear part of the upper surface of the tripod 401; a limiting part 503 is welded on the bracket 502; the limiting member 503 is tapered; the limiting member 503 is located behind the supporting rod 402; the limiting member 503 is located at the gap position of the guiding frame 501.
According to fig. 3 and 13-14, the deslagging system consists of a circulation unit and a dedust unit; the rear part of the cleaning tank 1 is connected with a circulating unit; the lower part of the circulating unit is connected with an impurity removing unit; the rear part of the annular plate 301 is connected with the circulating unit;
the circulating unit comprises a driving component 601, a first conduit 602, a deslagging pipe 603, a second conduit 604 and a third conduit 605; a driving component 601 is arranged at the upper part of the rear side of the cleaning tank 1; the drive assembly 601 is a pump; the input end of the driving component 601 is communicated with a first conduit 602; the first conduit 602 is connected to the annular plate 301 by a connecting block; the lower part of the first conduit 602 is communicated with a deslagging pipe 603; the deslagging pipe 603 is connected with the impurity removal unit; the slag removing pipe 603 is connected with the cleaning tank 1 through a connecting block; the lower part of the slag removing pipe 603 is communicated with a second conduit 604; the second conduit 604 is connected with the impurity removal unit; the front part of the second conduit 604 is communicated with the lower part of the cleaning tank 1; the output end of the driving component 601 is communicated with a third conduit 605; the front portion of the third conduit 605 communicates with the upper portion of the wash tank 1.
According to fig. 3 and 14, the impurity removing unit comprises a second blocking member 701, a fourth conduit 702, an electromagnetic valve 703, a support plate 704 and a piston rod 705; the inner surface of the deslagging pipe 603 is fixedly connected with a second blocking piece 701; the second blocking member 701 is a filter screen arranged obliquely; the second blocking member 701 is obliquely arranged in the slag removing pipe 603; the lower part of the slag removing pipe 603 is communicated with a fourth conduit 702; an electromagnetic valve 703 is arranged on the fourth conduit 702; a support plate 704 is welded on the upper part of the inner surface of the second conduit 604; a piston rod 705 is connected on the support plate 704 in a sliding way; the upper part of the piston rod 705 is in contact fit with the slag removing pipe 603.
The working principle is as follows:
a preparation stage:
referring to the drawings, the specific implementation process shown in fig. 1 to 3 is as follows: before using this cleaning machine at first, install this cleaning machine to the silica gel workshop in, the switch on, in order to make the silica gel ball be applicable to different use crowds, so can produce the silica gel ball of different porosities, and because contain the micropore in the silica gel ball, so when processing the silica gel ball, the easy absorption of piece is difficult to the clearance in the micropore cave department on silica gel ball surface, at this moment with treating in the workshop silica gel shift to near this cleaning machine, and then through hoist mechanism, add silica gel from the feed opening that washs jar 1 top, make the silica gel ball enter into washing jar 1, at this moment, the silica gel ball piles up on closing plate 5, through the feed opening that washs jar 1 top, toward filling clear water in wasing jar 1, after adding to the surface of water height and reaching disturbance piece 6 from down to the top half, stop filling clear water, soak the treatment to the silica gel ball, make clear water enter into the micropore of silica gel ball, be convenient for follow-up also clear away the impurity in the micropore.
A cleaning stage:
referring to the drawings, the specific implementation process shown in fig. 3 to 5 is as follows: because the porosity of the silica gel ball to be cleaned is inconsistent, the density of the silica gel ball is inconsistent, so that part of the silica gel ball with high density sinks into the water bottom, the silica gel ball with low density floats in the water or the water surface, after the silica gel ball is soaked for a period of time, the power assembly 101 is controlled to be started, an output shaft of the power assembly 101 rotates anticlockwise from top to bottom, three disturbing members 6 and four stirring paddles 103 are synchronously driven to rotate, wherein the upper parts of the three disturbing members 6 are higher than the water surface, the three disturbing members 6 are in a torsional shape, so that the silica gel ball on the water surface is pressed into the water in the rotating process of the three disturbing members 6, then the silica gel ball automatically floats upwards due to buoyancy, finally the silica gel ball is in a state that the silica gel ball alternately performs circular motion upwards and downwards alternately upwards floats, the water washes the surface of the silica gel ball to perform cleaning operation continuously in the upwards-downwards rising process, and the circular holes with different sizes on the three disturbing members 6, when the three disturbing pieces 6 move in water, water flow passes through the circular holes to further impact the silica gel balls contacted with the three disturbing pieces 6, so that when the three disturbing pieces 6 press the silica gel balls on the water surface into the water, the silica gel balls are also impacted and rotated by the water flow, the friction between the silica gel balls and the three disturbing pieces 6 is effectively reduced by the rotation of the silica gel balls, the damage of the surfaces of the silica gel balls is avoided, and the silica gel balls float on the water surface due to buoyancy, the three disturbing pieces 6 press the silica gel balls downwards to deform the silica gel balls so as to be convenient for flushing out dust and impurities on the silica gel balls, meanwhile, when the four stirring paddles 103 rotate, the silica gel balls in the water and at the bottom are stirred, the silica gel balls are divided into four parts by the four stirring paddles 103, so that the mutual extrusion of a large number of silica gel balls is effectively reduced, the mutual friction of the silica gel surfaces is caused, and the condition that the silica gel surfaces are broken is realized by the circular holes on the stirring paddles 103, the resistance of stirring oar 103 in aquatic motion is reduced to stirring oar 103 stirs the silica gel ball, and the silica gel ball takes place to rotate at the removal in-process, and the impurity on silica gel ball surface and micropore is washed out by water, has realized abundant and comprehensive washing to the silica gel ball.
A drainage stage:
referring to the drawings, the specific implementation process shown in fig. 7 to 8 is as follows: after the silicon rubber ball is cleaned, the power assembly 101 is controlled to be closed, then the four second electric actuators 302 are simultaneously controlled to be started, the four second electric actuators 302 contract to synchronously drive the sealing ring 305 to move downwards along the inner surface of the annular plate 301, when the position of the sealing ring 305 is lower than the position of the water receiving port 30102, the four second electric actuators 302 are controlled to be stopped, water at the upper part of the cleaning tank 1 simultaneously enters the annular plate 301 through the water discharging port 1001 and the water receiving port 30102, then the water in the annular plate 301 is reintroduced into the cleaning tank 1 through each drainage tube 306, when the water flows out of the drainage tubes 306, the caliber of the drainage tube 306 is reduced through the arranged wedge-shaped platform 30601, so that the water flow is accelerated to flow out of the drainage tube 306, the water flowing out of the drainage tube 306 impacts the first blocking piece 7, the lower part of the first blocking piece 7 deforms through inward swinging, further, the water flowing out of the drainage tube 306 is prevented from being directly sprayed onto the conical member 403, and the first blocking member 7 disperses the water flow to both sides of the drainage tube 306 to enlarge the water flow area, so that the water flowing out of the drainage tube 306 flows down along the inner wall of the cleaning tank 1, and further cleans the inner wall of the cleaning tank 1, wherein the water flowing out of the drainage tube 306 is water for cleaning silica gel balls, so that impurities are contained in the water flowing out of the drainage tube 306, if the flow rate of the water flowing out of the drainage tube 306 is low, the water flows down along the inner wall of the cleaning tank 1 after passing through the first blocking member 7, impurities are remained on the outer surface of the first blocking member 7, which affects the sealing effect of the first blocking member 7, if the flow rate of the water flowing out of the drainage tube 306 is high, the water flowing out of the drainage tube 306 impacts the first blocking member 7, no impurities are remained on the first blocking member 7, and the lower portion of the first blocking member 7 is bent and deformed inward, the area of the water dispersion that flows out drainage tube 306 is bigger, after washing jar 1 inner wall with it direction, be convenient for to washing the abundant washing of jar 1 inner wall, when water flows down along wasing jar 1 inner wall, flow from ejection of compact cabin 2 for reducing water, so water is when the ring channel 1002 that sets up through the slope, and water flows in ring channel 1002, then flows out in ring channel 1002 through bell jar 1003 again, makes water gather in wasing jar 1 bottom at last.
A water removal stage:
referring to the drawings, the specific implementation process shown in fig. 9 to 12 is as follows: when water on the upper part of the cleaning tank 1 is drained, the four second electric actuators 302 are controlled to be started, the four second electric actuators 302 are extended to synchronously reset the sealing ring 305, the sealing ring 305 seals each water receiving port 30102, at the moment, water still exists in micropores of the silica gel ball, the silica gel ball needs to be dried, in a common drying mode, a long time is consumed to fully dry the silica gel ball, the drying time is too long, aging and cracking of the silica gel ball are easily caused, therefore, before drying, the silica gel ball needs to be processed so as to reduce the water in the micropores of the silica gel ball, at the moment, the four first electric actuators 202 are controlled to be started, the four first electric actuators 202 are extended to synchronously drive the limiting ring 4 to move downwards, the limiting ring 4 is disengaged from the sealing plate 5, the silica gel ball on the sealing plate 5 falls down through a gap between the limiting ring 4 and the sealing plate 5, when the silica gel ball contacts the conical piece, the silica gel ball deforms, the silica gel ball is extruded out from the micropore, the conical piece, the silica gel ball falls down, the silica gel ball contacts a limiting piece 403 after the silica gel ball falls, the silica gel ball contacts a plurality of conical guide rails, the conical piece 501, the silica gel ball is further collected along the guide track, the guide rod 501, the conical guide rod 501, the silica gel ball is arranged along the conical guide track, the conical guide track 501, the conical guide rod 501, the conical guide rod is arranged, the conical rack, the guide rod 501, the silica gel ball is further collection track is arranged, the silica gel ball is arranged, the guide rod 501, the silica gel ball is arranged on the conical rack, the silica gel ball, the guide rod 501, the guide rod is arranged on the guide rod 501, the guide rod is arranged, the guide rod 501, at this time, the silica gel ball has less moisture in the silica gel ball, and is dried again, so that the drying time is effectively reduced, the aging damage of the silica gel ball is reduced, the drying efficiency and the quality are improved, wherein the flat protrusions are arranged on the conical piece 403, so that when the silica gel ball falls down, more rebound directions exist, so that the silica gel ball has more chances to contact and rebound with the falling silica gel ball, the moisture in the silica gel ball is fully extruded, and through multiple collisions, impurities in micropores of the silica gel ball are also discharged and adhere to the inner wall of the cleaning tank 1, so that the cleaning process is needed to clean the inner wall of the cleaning tank 1, the residue of impurities on the inner wall of the cleaning tank 1 is reduced, because the conical piece 403 can contact a large number of collisions, so that the connection between the conical piece 403 and the supporting rod 402 is greatly impacted, further the loss of the connection between the conical piece 403 and the supporting rod 402 is increased, in order to reduce the impact loss of the conical piece 403 and the supporting rod 402, when the silica gel ball falls, the silica gel ball impacts the arc surface of the conical piece 403, the falling cone 403 is more easily dropped silica gel ball, and the silica gel ball is more easily dropped, and the silica gel ball is prevented from being crushed, and the silica gel ball is more easily dropped by the water is guided by the water falling, and the water is more easily dropped silica gel ball, and the water is more easily dropped silicone ball is prevented from falling, and the water is more easily dropped silicone ball is discharged from falling, and the silicone ball is more easily discharged from the silicone ball is more easily discharged, when water flows to the discharging cabin 2, the water drops from the guide frame 501, falls into the reflux groove 2002, and flows back to the cleaning tank 1 along the reflux groove 2002 again, so that water is effectively prevented from being shunted to the outside of the cleaning tank, and the environment is prevented from being messy.
A circulation stage:
referring to the drawings, the specific implementation process shown in fig. 13 to 14 is as follows: when the silica gel balls fall from the sealing plate 5 to the lower part of the cleaning tank 1, controlling to start the four first electric actuators 202, enabling the four first electric actuators 202 to contract and synchronously driving the limit ring 4 to move upwards, enabling the limit ring 4 to be matched with the sealing plate 5 again for sealing, controlling to close the four first electric actuators 202, then controlling to start the driving assembly 601, enabling the driving assembly 601 to start running, pumping out water at the lower part of the cleaning tank 1 through a second conduit 604, purifying the water through an impurity removal unit, and then reintroducing the water into the upper part of the cleaning tank 1 through a third conduit 605, so that the water can be recycled, the waste of resources is reduced, and the problems required by the subsequent discharge of the water are reduced, wherein when the water enters the first conduit 602 from the slag removal pipe 603, the water jacks up the piston rod 705 upwards due to the pressure provided by the driving assembly 601 and bypasses the piston rod 705 to move upwards, then after the water passes through the second blocking member 701 which is arranged obliquely, the contact area between the second blocking member 701 and the water is larger, so that the second blocking member 701 can rapidly filter impurities in the water, the filtered water continues to move upwards, the water in the tank 1 to be cleaned is pumped out, after a predetermined amount of water passes through the driving assembly 601, part of the water is positioned below the driving assembly 601 and does not pass through the driving assembly 601, at the moment, the driving assembly 601 stops running, the residual water in the first guide pipe 602 falls downwards under the action of gravity, the piston rod 705 blocks the lower part of the slag removal pipe 603, the falling water backflushs the second blocking member 701 to flush the impurities on the second blocking member 701, then a waste liquid barrel is placed below the fourth guide pipe 702, the electromagnetic valve 703 controls the conduction of the fourth guide pipe 702, the water in the slag removal pipe 603 is collected in the waste liquid barrel, and after no slag removal water flows out from the fourth guide pipe 702, the electromagnetic valve 703 is closed in control, effectively realizes automatic clearance and collection to impurity, when the water yield in the equipment is not enough, through the entry make-up water of the top at any time.
The present application is described in detail above, and the principles and embodiments of the present application are described herein by using specific examples, which are only used to help understand the method and the core idea of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.

Claims (3)

1. A silica gel cleaning machine comprises a cleaning tank (1), a discharge cabin (2) and support legs (3); the upper part of the cleaning tank (1) is provided with a feed inlet; the lower part of the cleaning tank (1) is communicated with a discharging cabin (2); a plurality of water outlets (1001) are formed in the middle of the cleaning tank (1) in an annular array manner; the lower part of the inner surface of the cleaning tank (1) is provided with an annular groove (1002), and the annular groove (1002) is obliquely arranged with a high front part and a low back part; the lower part of the inner surface of the cleaning tank (1) is provided with a plurality of conical grooves (1003); each conical groove (1003) is positioned at the rear part of the annular groove (1002); the upper part of each conical groove (1003) is communicated with the annular groove (1002); a discharging cavity (2001) is formed in the discharging cabin (2), and the discharging cavity (2001) is communicated with the cleaning tank (1); a reflux groove (2002) is formed in the lower part of the discharging cabin (2); the front part of the reflux groove (2002) is communicated with the discharge cavity (2001); the back part of the reflux groove (2002) is communicated with the cleaning tank (1); two support legs (3) are fixedly connected to the lower part of the cleaning tank (1); two support legs (3) are fixedly connected to the lower part of the discharging cabin (2);
the device is characterized by also comprising a soaking and cleaning system, a discharging unit, a drainage dredging system, a dewatering unit, a flow guide unit and a deslagging system; the upper part of the cleaning tank (1) is connected with a soaking and cleaning system for removing impurities on the silica gel balls; the middle part of the cleaning tank (1) is connected with a discharging unit for transferring the silica gel balls downwards; the discharging unit is connected with the soaking and cleaning system; the middle part of the cleaning tank (1) is connected with a drainage dredging system for guiding water for cleaning silica gel downwards; the lower part of the cleaning tank (1) is connected with a water removal unit for removing water through the self-bouncing deformation of the silica gel ball; the lower part of the cleaning tank (1) is connected with a flow guide unit for guiding out the silica gel balls with the moisture removed; the front part of the diversion unit is connected with the discharge cabin (2); the rear part of the flow guide unit is connected with the dewatering unit; the cleaning tank (1) is connected with a deslagging system for removing impurities of the cleaning silica gel; the deslagging system is connected with the drainage dredging system;
the soaking and cleaning system consists of a limiting ring (4), a sealing plate (5), a disturbing piece (6) and a soaking unit;
the inner surface of the cleaning tank (1) is connected with a limiting ring (4) in a sliding way; a sealing plate (5) is in contact fit with the limiting ring (4); the upper part of the cleaning tank (1) is connected with a soaking unit; the middle part of the soaking unit is connected with a disturbing piece (6); the soaking unit comprises a power assembly (101), a transmission rod (102) and a stirring paddle (103); the top of the cleaning tank (1) is provided with a power assembly (101); an output shaft of the power component (101) is fixedly connected with a transmission rod (102); the lower part of the transmission rod (102) is connected with the discharging unit; the middle part of the outer surface of the transmission rod (102) is fixedly connected with the three disturbing pieces (6); the lower part of the outer surface of the transmission rod (102) is fixedly connected with four stirring paddles (103), and a plurality of through holes with the same size are formed in the stirring paddles (103);
the discharging unit comprises a cross (201) and a first electric actuator (202);
the middle part of the inner surface of the cleaning tank (1) is fixedly connected with a cross (201); the middle part of the cross (201) is rotationally connected with the transmission rod (102); four corners of the cross (201) are respectively provided with a first electric actuator (202); the four telescopic parts of the first electric actuator (202) are fixedly connected with the limiting ring (4) together; the middle part of the lower surface of the cross (201) is fixedly connected with the sealing plate (5);
the drainage dredging system consists of a first blocking piece (7) and a drainage unit; a first barrier piece (7) is fixedly connected to the middle part of the inner surface of the cleaning tank (1), and the first barrier piece (7) is made of silica gel; a plurality of notches are arranged at the lower part of the first blocking part (7) in an annular array manner; the first blocking piece (7) is positioned below the limiting ring (4); the middle part of the outer surface of the cleaning tank (1) is connected with a drainage unit; the drainage unit is connected with the deslagging system; the drainage unit comprises an annular plate (301), a second electric actuator (302), a connecting plate (303), a first connecting rod (304), a sealing ring (305) and a drainage tube (306);
the middle part of the outer surface of the cleaning tank (1) is fixedly connected with an annular plate (301); the rear part of the annular plate (301) is connected with the circulating unit; a water tank (30101) is arranged in the annular plate (301); the inner surface of the annular plate (301) is provided with a plurality of water receiving ports (30102); each water receiving port (30102) is communicated with the water tank (30101) together; each water receiving port (30102) is communicated with a water discharge port (1001); four second electric actuators (302) are annularly arrayed on the upper surface of the annular plate (301); the telescopic parts of the four second electric actuators (302) are respectively fixedly connected with a connecting plate (303); a first connecting rod (304) is fixedly connected to each of the four connecting plates (303); the lower parts of the four first connecting rods (304) are fixedly connected with sealing rings (305) for plugging the water receiving port (30102) together; the sealing ring (305) is positioned in the water tank (30101); the outer surfaces of the four first connecting rods (304) are connected with the annular plate (301) in a sliding manner; the inner circumference of the sealing ring (305) is connected with the annular plate (301) in a sliding way; the lower part of the annular plate (301) is communicated with a plurality of drainage tubes (306); the lower part of each drainage tube (306) is communicated with the cleaning tank (1); a wedge-shaped platform (30601) for guiding liquid is fixedly connected with an opening at the lower part of each drainage tube (306); the first blocking piece (7) is positioned at the lower opening of the drainage tube (306) and is matched with the drainage tube (306);
the water removal unit comprises a tripod (401), a support rod (402), a conical piece (403), a second connecting rod (404), a guide rail (405) and an elastic piece (406);
a tripod (401) is fixedly connected to the lower part of the inner surface of the cleaning tank (1); the tripod (401) is connected with the flow guide unit; a supporting rod (402) is fixedly connected to the middle part of the tripod (401); the upper part of the support rod (402) is spherically connected with a conical piece (403), and a plurality of flat bulges are arranged on the curved surface of the conical piece (403); the lower part of the inner surface of the conical part (403) is movably connected with four second connecting rods (404); four guide rails (405) are fixedly connected to the outer surface of the supporting rod (402); the four guide rails (405) are respectively connected with a second connecting rod (404); the four second connecting rods (404) are fixedly connected with an elastic piece (406) respectively; the elastic piece (406) is a spring; the upper parts of the four elastic pieces (406) are fixedly connected with the support rod (402) together;
the flow guide unit comprises a guide frame (501), a bracket (502) and a limiting piece (503);
the lower part of the inner surface of the cleaning tank (1) is fixedly connected with a guide frame (501); the guide frame (501) is arranged in an inclined manner with a low front part and a high back part, and a plurality of rolling tracks are arranged on the guide frame (501); the front part of the guide frame (501) is connected with the discharging cabin (2); the guide frame (501) is positioned below the conical piece (403); the rear part of the upper surface of the tripod (401) is connected with a bracket (502); a limiting piece (503) is fixedly connected to the bracket (502); the limiting piece (503) is conical; the limiting piece (503) is positioned behind the strut (402); the limiting piece (503) is positioned at the gap position of the guide frame (501);
the deslagging system consists of a circulating unit and an impurity removing unit; the rear part of the cleaning tank (1) is connected with a circulating unit; the lower part of the circulating unit is connected with an impurity removing unit; the rear part of the annular plate (301) is connected with the circulating unit; the circulating unit comprises a driving component (601), a first conduit (602), a deslagging pipe (603), a second conduit (604) and a third conduit (605);
a driving component (601) is arranged at the upper part of the rear side of the cleaning tank (1); the input end of the driving component (601) is communicated with a first conduit (602); the first conduit (602) is connected with the annular plate (301) through a connecting block; the lower part of the first conduit (602) is communicated with a slag removal pipe (603); the slag removal pipe (603) is connected with the impurity removal unit; the slag removal pipe (603) is connected with the cleaning tank (1) through a connecting block; the lower part of the slag removing pipe (603) is communicated with a second conduit (604); the second conduit (604) is connected with the impurity removal unit; the front part of the second conduit (604) is communicated with the lower part of the cleaning tank (1); the output end of the driving component (601) is communicated with a third conduit (605); the front part of the third conduit (605) is communicated with the upper part of the cleaning tank (1);
the impurity removing unit comprises a second blocking piece (701), a fourth conduit (702), an electromagnetic valve (703), a support plate (704) and a piston rod (705);
the inner surface of the slag removing pipe (603) is fixedly connected with a second blocking piece (701); the second blocking piece (701) is obliquely arranged in the deslagging pipe (603); the lower part of the slag removing pipe (603) is communicated with a fourth conduit (702); the fourth conduit (702) is provided with an electromagnetic valve (703); a support plate (704) is fixedly connected to the upper part of the inner surface of the second conduit (604); a piston rod (705) is connected on the support plate (704) in a sliding way; the upper part of the piston rod (705) is in contact fit with the deslagging pipe (603).
2. A silica gel cleaning machine according to claim 1, wherein the sealing plate (5) has a domed upper portion and a tapered lower portion.
3. The silica gel cleaning machine according to claim 1, wherein the disturbing member (6) is twisted, and the disturbing member (6) is provided with a plurality of through holes with different sizes.
CN202211394679.8A 2022-11-09 2022-11-09 Silica gel cleaning machine Active CN115430653B (en)

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CN201044924Y (en) * 2007-06-11 2008-04-09 珠海亿威电动车有限公司 Golf cleaning machine
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CN208679151U (en) * 2018-07-23 2019-04-02 山东东珩胶体材料有限公司 A kind of gel reaction kettle cleaning device
CN210583540U (en) * 2019-05-20 2020-05-22 贵州民族大学人文科技学院 College sports mr uses tennis belt cleaning device
CN114345813B (en) * 2021-12-24 2023-08-01 湖南恩草堂中药饮片有限公司 Impurity-removing water-washing device for traditional Chinese medicinal materials
CN115060054B (en) * 2022-06-16 2023-04-18 江西保太有色金属集团有限公司 Quick cleaning and drying equipment for producing phosphor copper balls

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