CN115418033B - Wheel side rubber composition for track, mixing method, application and high-cost performance track - Google Patents

Wheel side rubber composition for track, mixing method, application and high-cost performance track Download PDF

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Publication number
CN115418033B
CN115418033B CN202211041888.4A CN202211041888A CN115418033B CN 115418033 B CN115418033 B CN 115418033B CN 202211041888 A CN202211041888 A CN 202211041888A CN 115418033 B CN115418033 B CN 115418033B
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China
Prior art keywords
carbon black
rubber
mixing
track
pressing
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CN202211041888.4A
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CN115418033A (en
Inventor
黄仙红
戴仲娟
徐伟
苏忠铁
廖空龙
张春生
胡善军
朱龙超
徐新建
李明
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Zhongce Rubber Group Co Ltd
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Zhongce Rubber Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/18Tracks
    • B62D55/24Tracks of continuously flexible type, e.g. rubber belts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention relates to the technical field of crawler belt manufacturing, in particular to a pattern side rubber composition for a crawler belt, a mixing method, application and a high-cost performance crawler belt. The crawler wheel side rubber and the cracking carbon black can effectively reduce the cost, and simultaneously, the hydroxyl of the bio-based lignin/lignin phenolic resin and the active oxygen-containing groups on the surface of the cracking carbon black/carbon black are utilized to link the aromatic rings so as to further improve the effect of the cracking carbon black/carbon black and diene rubber molecular chains to reinforce the rubber. On the premise of meeting basic performance, the wheel side adhesive is beneficial to reasonable and effective recycling (green development) and reduction of track cost (economic development).

Description

Wheel side rubber composition for track, mixing method, application and high-cost performance track
Technical Field
The invention relates to the technical field of crawler belt manufacturing, in particular to a wheel side rubber composition for a crawler belt, a mixing method, application and a high-cost performance crawler belt.
Background
The caterpillar is an annular rubber belt made of rubber and metal or fiber composite materials. The wheel side rubber of the crawler is the inner side rubber of the rubber crawler, contacts with the rotating wheel during walking, is repeatedly rolled by a mechanical gear during operation, contacts with the open air environment, needs higher elasticity and fatigue resistance, and is critical to the whole crawler body as a critical component of the crawler.
The cracking carbon black is a low-surface-activity reinforcing filler formed by high-temperature cracking or oil cracking or natural gas cracking of waste rubber products, particularly waste tires, belongs to resource recycling, is beneficial to environmental protection and has relatively low cost. CN 114213721A discloses a truck radial tire tread, which uses multiple active points of graphene to compensate for the loss of surface activity of the cracked carbon black, but the graphene is relatively expensive. There are rarely reports of the presence of cracked carbon black in the related patents of crawler side gums.
The carbon black particles have nonuniform surface activity, few active points and a series of adsorption points with different energies. The micro-morphology and physical structure characteristics of the carbon black are researched by adopting TEM, AFM and STM, and the active groups of the carbon black are derived from the edge aromatic ring structure of carbon black microcrystals, so that the aromatic ring energy is high and can easily act with rubber molecular chains to reinforce the rubber; the same applies to the cracking of carbon black. The present application aims at raising the cost performance of crawler belt via using cracked carbon black and searching one kind of relatively low cost material to react with low surface activity cracked carbon black stuffing to link more high energy aromatic rings and raise the adsorption of cracked carbon black to rubber chain.
Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide a rubber composition of wheel side rubber for a track, which is used for reinforcing rubber by utilizing the action of hydroxyl groups of bio-based lignin/lignin phenolic resin and active oxygen-containing groups on the surface of cracking carbon black/carbon black, and further improving the action of cracking carbon black/carbon black and diene rubber molecular chains by linking an aromatic ring. The wheel side rubber adopting the rubber composition is beneficial to reasonable and effective recycling (green development) of resources and reduction of track cost (economic development) on the premise of meeting basic performances.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the tread side rubber composition for the track is prepared by mixing the following raw materials in parts by weight based on 100 parts by weight of rubber component:
the first rubber component is natural rubber, and the second rubber component is one or two of styrene-butadiene rubber and butadiene rubber; the bio-based material is selected from bio-based lignin and/or lignin phenolic resin, preferably lignin phenolic resin.
Preferably, the composition is prepared by mixing the following raw materials in parts by weight based on 100 parts by weight of the rubber component:
2.0 to 5.0phr of biobased material.
Preferably, the carbon black is one or both of N330 and N375; the cracking carbon black is waste tyre cracking carbon black.
Preferably, the raw materials of the composition further comprise a protective wax, an anti-aging agent, a softening agent, an activator, a vulcanizing agent and an accelerator.
Preferably, the raw materials of the composition further comprise:
preferably, the activator is stearic acid and zinc oxide; the softener is one or two of aromatic hydrocarbon oil and alkyl phenolic resin.
Furthermore, the invention also discloses a mixing method of the tread pattern side rubber composition for the track, which is used for plasticating raw rubber and a small amount of carbon black to reduce the viscosity and ensure better phase dispersion; adding the rest carbon black, the cracking carbon black and the bio-based material, and adding the softener and other ingredients after the carbon black is basically dispersed in the rubber.
As a specific embodiment, the method comprises the steps of:
and (3) first stage plasticating: adding raw rubber and 1/3 carbon black, pressing the lump for 30-40sec, cleaning the lifted lump, pressing the lump for mixing, discharging rubber at 140-150 ℃, and thinning and discharging sheets on an open mill; the rotating speed is 45r/min in the plasticating process;
and (3) mixing in a second stage: adding a section of plastisol, the rest 2/3 of carbon black, the cracking carbon black and the biological base material, pressing and mixing to 120-130 ℃, then adding a softener and the rest compounding agents, pressing the lump for 25-35sec, lifting the lump and cleaning, pressing the lump and mixing to 150-160 ℃ and discharging the rubber, and thinning and discharging the sheet on an open mill; the rotating speed in the mixing process is 45-40-40r/min;
and (3) mixing in a third section: adding two-stage mixed rubber and final-refining fine materials, pressing the mixture for 30-40sec, cleaning the lifted mixture, then pressing the mixture for 25-35sec, cleaning the lifted mixture, then pressing the mixture for mixing to 100-110 ℃ for rubber discharge, and thinning and discharging sheets on an open mill; the rotating speed in the mixing process is 25-20-20r/min;
the interval processing time of each section of sizing material is not less than 4 hours, so that the sizing material is ensured to be fully loosened and dispersed.
Furthermore, the invention also discloses application of the tread pattern side rubber composition for the track in preparation of the track with high cost performance.
Furthermore, the invention also discloses a high-cost performance crawler belt, and the side rubber of the crawler belt is prepared by vulcanizing the wheel side rubber composition for the crawler belt.
The beneficial technical effects of the invention are as follows: the cost of cracking the carbon black is low, and the carbon emission is reduced due to the recycling of waste rubber products; the bio-based material belongs to renewable natural resources, lignin is one of the renewable resources with the most abundant content in the nature, contains abundant aromatic rings and phenolic hydroxyl groups, and the lignin phenolic resin is lignin synthesis polymer, so that the cost of the bio-based lignin/lignin phenolic resin is lower. The crawler wheel side rubber can effectively reduce the cost by using the cracking carbon black, and simultaneously, the hydroxyl of the bio-based lignin/lignin phenolic resin and the active oxygen-containing group on the surface of the cracking carbon black/carbon black are used for reinforcing the rubber by linking the aromatic ring so as to improve the effect of the cracking carbon black/carbon black and diene rubber molecular chains. On the premise of meeting basic performance, the wheel side adhesive is beneficial to reasonable and effective recycling (green development) and reduction of track cost (economic development).
Detailed Description
The invention will be further illustrated with reference to specific examples. The embodiments described below are only some of the embodiments of the present invention, and modifications based on the technical principles described in the present invention should be included in the scope of the present invention.
The formulations of the rubber compositions of the reference, comparative and example of the present invention are shown in Table 1 (in phr).
TABLE 1
The natural rubber comprises the following components: brand SCR20, thailand product.
Styrene-butadiene rubber: SBR1500, medium petroleum smooth petrochemical company product
Cis-butadiene rubber: high cis butadiene rubber, BR9000, a product of Daqing petrochemical company.
Cracking carbon black: TR-F04, a product of Wanshun New Material Co., ltd.
Lignin/lignin phenolic resin: zhejiang Weixiang technology limited company products and synthetic products.
Softening agent: high aromatic oil, a product of China petrochemical industry Co.Ltd.
Anti-aging agent: 4020, a product of Jiangsu san Orthochemistry Co., ltd; RD: the product of Nanjing chemical industry Co., ltd; protective wax: shandong Yangguhua Tay chemical Co., ltd.
And (3) an accelerator: NS, shandong Dai Ruike New Material Co., ltd; CZ, product of the chemical industry limited, shandong shun.
Other materials of the present application are conventional materials purchased in the market.
The reference processes for the above examples and comparative examples are as follows:
and (3) first stage plasticating: adding raw rubber and 1/3 carbon black, pressing the lump for 40s, lifting the lump, cleaning, pressing the lump, mixing, and discharging the rubber to 150 ℃;
and (3) mixing in a second stage: adding a section of plastisol, residual 2/3 carbon black, pyrolysis carbon black and bio-based lignin/lignin phenolic resin, pressing and mixing to 120 ℃, extracting and cleaning, adding a softening agent and a compounding agent, pressing and cleaning, extracting and cleaning, and then pressing and mixing to 160 ℃ for discharging rubber;
and (3) final refining: adding two-stage mixed rubber, final refined sulfur accelerator and the like, pressing the lump for 30sec, lifting the lump for cleaning, pressing the lump for 30sec again, lifting the lump for cleaning, and pressing the lump for mixing to 110 ℃ for discharging rubber.
The main technical indexes of the wheel side sizing material are shown in table 2:
TABLE 2
Heat aging performance 70 ℃ for 96h
Rate of change of Tb/% -4.5 -5.2 -4.8 -5.6 -4.9 -4.6 -4.2 -4.9 -4.7 -5.1
Eb Change Rate/% -14.2 -15.8 -15.6 -18.0 -15.8 -15.2 -15.3 -14.2 -15.6 -16.2
Note that: each performance of the rubber is tested according to the corresponding national standard, and the vulcanization condition of the rubber is 151 ℃ for 20min.
M300, tb, eb, tear, hs, abrasion are all exponential, with the lower the acle abrasion index, the better the abrasion.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art. The generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. The tread side rubber composition for the track is characterized by being prepared by mixing the following raw materials in parts by weight according to 100 parts by weight of rubber component:
65 to 85phr of a first rubber component,
15 to 35phr of a second rubber component,
50 to 70phr of carbon black,
10 to 30phr of a carbon black to be cracked,
0 to 15phr of white carbon black,
1.0 to 8.0phr of biobased material;
the first rubber component is natural rubber, the second rubber component is styrene-butadiene rubber, and the carbon black is one or two of N330 and N375; the cracking carbon black is waste tyre cracking carbon black; the bio-based material is selected from bio-based lignin and/or lignin phenolic resin.
2. The tread side rubber composition for a track as claimed in claim 1, wherein the composition is prepared by mixing the following raw materials in 100 parts by weight of the rubber component:
65 to 85phr of a first rubber component,
15 to 35phr of a second rubber component,
50 to 70phr of carbon black,
10 to 30phr of a carbon black to be cracked,
0 to 15phr of white carbon black,
2.0 to 5.0phr of biobased material.
3. The tread rubber composition for a crawler belt as in claim 1 wherein the raw materials of the composition further comprise a protective wax, an anti-aging agent, a softener, an activator, a vulcanizing agent and an accelerator.
4. The tread side rubber composition for a crawler as in claim 1, wherein the raw materials of the composition further comprise:
1.0 to 3.0phr of a protective wax,
age resister 4020.5 to 3.0phr,
1.0 to 2.0phr of anti-ageing agent RD,
2 to 12phr of a softening agent,
activator 5.0 to 7.0phr,
1.5 to 2.5phr of vulcanizing agent,
0.5 to 1.5phr of accelerator.
5. A tread side rubber composition for a crawler belt as claimed in claim 3 or 4 wherein the activator is stearic acid and zinc oxide; the softener is one or two of aromatic hydrocarbon oil and alkyl phenolic resin.
6. A process for mixing a tread rubber composition for track as claimed in any one of claims 1 to 5, wherein the process reduces the viscosity by masticating the raw rubber with a small amount of carbon black while ensuring a better phase dispersion; adding the rest carbon black, the cracking carbon black and the bio-based material, and adding the softener and other ingredients after the carbon black is basically dispersed in the rubber.
7. A method of mixing according to claim 6, comprising the steps of:
and (3) first stage plasticating: adding raw rubber and 1/3 carbon black, pressing the lump for 30-40sec, cleaning the lifted lump, pressing the lump for mixing, discharging rubber at 140-150 ℃, and thinning and discharging sheets on an open mill; the rotating speed is 45r/min in the plasticating process;
and (3) mixing in a second stage: adding a section of plastisol, the rest 2/3 of carbon black, the cracking carbon black and the biological base material, pressing and mixing to 120-130 ℃, then adding a softener and the rest compounding agents, pressing the lump for 25-35sec, lifting the lump and cleaning, pressing the lump and mixing to 150-160 ℃ and discharging the rubber, and thinning and discharging the sheet on an open mill; the rotating speed in the mixing process is 45-40-40r/min;
and (3) mixing in a third section: adding two-stage mixed rubber and final-refining fine materials, pressing the mixture for 30-40sec, cleaning the lifted mixture, then pressing the mixture for 25-35sec, cleaning the lifted mixture, then pressing the mixture for mixing to 100-110 ℃ for rubber discharge, and thinning and discharging sheets on an open mill; the rotating speed in the mixing process is 25-20-20r/min;
the interval processing time of each section of sizing material is not less than 4 hours, so that the sizing material is ensured to be fully loosened and dispersed.
8. Use of a tread rubber composition for a track according to any one of claims 1 to 5 for the preparation of a cost effective track.
9. A cost effective track having a side glue prepared by vulcanizing a wheel side glue composition for a track according to any one of claims 1 to 5.
CN202211041888.4A 2022-08-29 2022-08-29 Wheel side rubber composition for track, mixing method, application and high-cost performance track Active CN115418033B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102046717A (en) * 2008-05-30 2011-05-04 米其林技术公司 Lignin in tire components
CN105602039A (en) * 2016-01-01 2016-05-25 崇夕山 Abrasion-resistant rubber for ship fender
CN106476367A (en) * 2016-10-14 2017-03-08 安徽格义循环经济产业园有限公司 Lignin phenol formaldehyde resin environment-friendly sheet
CN114206571A (en) * 2019-06-05 2022-03-18 超越莲花有限责任公司 Method for producing a composite comprising an elastomer and a filler

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102046717A (en) * 2008-05-30 2011-05-04 米其林技术公司 Lignin in tire components
CN105602039A (en) * 2016-01-01 2016-05-25 崇夕山 Abrasion-resistant rubber for ship fender
CN106476367A (en) * 2016-10-14 2017-03-08 安徽格义循环经济产业园有限公司 Lignin phenol formaldehyde resin environment-friendly sheet
CN114206571A (en) * 2019-06-05 2022-03-18 超越莲花有限责任公司 Method for producing a composite comprising an elastomer and a filler

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈昆柏,郭春霞."生活垃圾处理与处置".河南科学技术出版社,2017,第297-298页. *

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