CN115417615B - Polycarboxylate superplasticizer and processing technology thereof - Google Patents

Polycarboxylate superplasticizer and processing technology thereof Download PDF

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Publication number
CN115417615B
CN115417615B CN202211155548.4A CN202211155548A CN115417615B CN 115417615 B CN115417615 B CN 115417615B CN 202211155548 A CN202211155548 A CN 202211155548A CN 115417615 B CN115417615 B CN 115417615B
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parts
raw materials
polycarboxylate water
rigid coupling
water reducer
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CN202211155548.4A
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CN115417615A (en
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闻增有
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Xinjiang Shuangshuo Building Materials Technology Co ltd
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Xinjiang Shuangshuo Building Materials Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)

Abstract

The invention relates to the field of water reducers, in particular to a polycarboxylate water reducer and a processing technology thereof, wherein the technology comprises the following steps: step one: converging various raw materials under acceleration; step two: mixing and stirring the converged multiple raw materials; step three: the mixed raw materials are circulated up and down; step four: adding auxiliary materials into the recycled raw materials, mixing and collecting. The polycarboxylate water reducer consists of the following raw materials in parts by weight: 20-40 parts of polycarboxylic acid solution; 40-80 parts of acrylic polycarboxylate water reducer; 10-60 parts of early-strength polycarboxylate superplasticizer; 30-40 parts of slump-retaining polycarboxylate water reducer; 5-15 parts of slow-release polycarboxylate superplasticizer; 10-12 parts of polyethylene glycol diacrylate; 8-16 parts of polyethylene glycol dimethacrylate; 15-21 parts of polyethylene glycol di-maleic anhydride ester. The mixed raw materials can be circulated in the upper and lower parts, so that the mixing of the raw materials is quickened.

Description

Polycarboxylate superplasticizer and processing technology thereof
Technical Field
The invention relates to the field of water reducers, in particular to a polycarboxylate water reducer and a processing technology thereof.
Background
With the acceleration of domestic urban speed, various mortar products including self-leveling mortar, tile glue, grouting materials and the like are increasingly widely used in civil and industrial fields, so that higher requirements are also put on the performance of the mortar. When the water reducer is used as an additive which is applied to dry powder mortar in a large amount in the mortar additive, the mixed raw materials cannot be circulated in the upper part and the lower part in the preparation process of the prior art, so that the mixing of the raw materials is accelerated.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the polycarboxylate water reducer and the processing technology thereof, which can circulate the mixed raw materials in the upper part and the lower part and accelerate the mixing of the raw materials.
The technical scheme adopted for solving the technical problems is as follows:
a polycarboxylate water reducing agent processing technology comprises the following steps:
step one: converging various raw materials under acceleration;
step two: mixing and stirring the converged multiple raw materials;
step three: the mixed raw materials are circulated up and down;
step four: adding auxiliary materials into the recycled raw materials, mixing and collecting.
The device comprises a conical disc for supporting materials, a discharging pipe is fixedly connected to the conical disc, a plurality of circulating pipes for circulating materials are fixedly connected to the discharging pipe, and circulating pumps are fixedly connected to the circulating pipes.
The polycarboxylate water reducer consists of the following raw materials in parts by weight: 20-40 parts of polycarboxylic acid solution; 40-80 parts of acrylic polycarboxylate water reducer; 10-60 parts of early-strength polycarboxylate superplasticizer; 30-40 parts of slump-retaining polycarboxylate water reducer; 5-15 parts of slow-release polycarboxylate superplasticizer; 10-12 parts of polyethylene glycol diacrylate; 8-16 parts of polyethylene glycol dimethacrylate; 15-21 parts of polyethylene glycol di-maleic anhydride ester.
Drawings
The invention will be described in further detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a flow chart of a process for processing a polycarboxylate superplasticizer;
FIG. 2 is a schematic diagram of the up-and-down circulation of liquid;
FIG. 3 is a block diagram of a mixed raw material;
FIG. 4 is a block diagram of the water reducing agent blanking;
FIG. 5 is a block diagram of preventing liquid blanking;
FIG. 6 is a block diagram of a container for mixed raw materials;
FIG. 7 is a block diagram of providing swirling liquid;
FIG. 8 is a block diagram of raw material blanking;
fig. 9 is a structural diagram of the addition of auxiliary materials;
fig. 10 is a view of an apparatus for processing a polycarboxylate superplasticizer.
A conical disc 11; a blanking pipe 12; a circulation pipe 13; a circulation pump 14; a mixing rack 21; an auxiliary plate 22; a bottom plate 31; a blanking cylinder 32; a pressing plate 33; a chassis 41; an outer frame 42; an air pump 51; an air duct 52; a cover 61; a stacker frame 62; a bent pipe 63; an auxiliary material rack 71; a one-way valve 72.
Detailed Description
Referring to fig. 1, the implementation process of processing the polycarboxylate superplasticizer is described in detail:
a polycarboxylate water reducing agent processing technology comprises the following steps:
step one: the raw materials are converged under acceleration, and are added together in a dispersing mode, and are converged under acceleration, so that the raw materials can be quickly mixed together, and the preparation speed of the polycarboxylate superplasticizer is increased;
step two: mixing and stirring the converged multiple raw materials, and rapidly mixing the multiple raw materials to rapidly mix the multiple raw materials to obtain a mixture;
step three: the mixed raw materials are circulated up and down, and the circulated materials are sprayed out in an atomization mode, so that the mixed raw materials can be accelerated in a state of being circulated up and down, and meanwhile, the dispersed raw materials can be mixed more rapidly, and the preparation speed of the polycarboxylate water reducer is accelerated;
step four: auxiliary materials are added into the circulated raw materials, so that the auxiliary materials are more dispersed and more uniformly added into the raw materials for mixing.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 2, the implementation process of up-and-down mixing of various raw materials is described in detail:
the device includes awl dish 11, awl dish 11 can carry the material, mainly used can lead the material when mixing the raw materials, make multiple raw materials automatic the gathering, the lower extreme fixedly connected with unloading pipe 12 of awl dish 11, the unloading can be carried out to the unloading of the multiple raw materials flow of automatic gathering to the unloading pipe 12 of lower extreme, fixedly connected with a plurality of circulating pipes 13 on the unloading pipe 12, all fixedly connected with circulating pump 14 on a plurality of circulating pipes 13, through starting a plurality of circulating pumps 14, pump the liquid in the unloading pipe 12 into a plurality of circulating pipes 13 under the power of a plurality of circulating pumps 14, flow out from the upper end of a plurality of circulating pipes 13, pump the raw materials again on awl dish 11, the equal fixedly connected with atomizer of a plurality of circulating pipes 13, spout after can atomizing the liquid, accelerate the mixed speed of raw materials.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 3 and 10, the process of mixing various raw materials will be described in detail:
the awl dish 11 fixed connection is on chassis 41, awl dish 11 fixed connection is on frame 42, frame 42 fixed connection is on closing cap 61, frame 42 shelters from the multiple raw materials of mixing on awl dish 11, prevent that the raw materials from appearing splashing, be connected with mixed frame 21 through the bearing rotation on the closing cap 61, mixed frame 21 fixed connection is on gear motor I's output shaft, gear motor I passes through bolt fixed connection on closing cap 61, start gear motor I, gear motor I drives mixed frame 21 and rotates, mix the multiple raw materials under the mixed frame 21 rotates, fixedly connected with a plurality of auxiliary plates 22 on the mixed frame 21, the pivoted mixes frame 21 drives a plurality of auxiliary plates 22 and rotates, mix a plurality of circulating pipe 13 spun raw materials in upper end, accelerate polycarboxylate water reducing agent's preparation speed.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 8 and 10, the implementation process of the processing of the polycarboxylate water reducer by adding raw materials is described in detail:
fixedly connected with a plurality of windrow frames 62 on the closing cap 61, the equal fixedly connected with return bend 63 of lower extreme of a plurality of windrow frames 62, in a plurality of return bends 63 of lower extreme are fallen to a plurality of raw materials through a plurality of windrow frames 62, in the conical disk 11 of lower extreme is fallen to the lower extreme of rethread a plurality of return bends 63's lower extreme slope, on the conical disk 11 of lower extreme is fast flowed to the raw materials through accelerating, the rotation of rethread mixing frame 21 accelerates the mixing speed of raw materials to realize the quick mix of raw materials.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 10, the process of adding various auxiliary materials into the circulation pipes will be described in detail:
a plurality of auxiliary material frames 71 are fixedly connected to the sealing cover 61, the lower ends of the auxiliary material frames 71 are fixedly connected to the corresponding circulating pipes 13, the auxiliary material frames 71 are communicated with the corresponding circulating pipes 13, auxiliary materials are added into the circulating pipes 13 through the auxiliary material frames 71, and the auxiliary materials are synchronously atomized and synchronously mixed along with the synchronous atomization of the raw materials in the circulating pipes 13, so that the processing speed of the polycarboxylate water reducer is accelerated.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 10, the implementation process of preventing leakage of raw materials in a plurality of auxiliary material frames is described in detail:
all fixedly connected with check valve 72 on a plurality of auxiliary material frames 71 prevents through a plurality of check valves 72 that the raw materials that flow in a plurality of auxiliary material frames 71 from revealing and causing the waste of raw materials.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 7, the process of blowing the gas swirl flow into the outer frame to swirl the raw material to accelerate the mixing of the raw material will be described in detail:
the chassis 41 is fixedly connected with a plurality of air pumps 51, the air pumps 51 are fixedly connected with air pipes 52, the upper ends of the air pipes 52 are fixedly connected to the outer frame 42, the air pumps 51 are started, the air pumps 51 blow out high-pressure air flows, the high-pressure air flows blow out from the air pipes 52, the blown high-pressure air flows blow in the direction perpendicular to the diameter of the outer frame 42, and rotational flow is formed in the outer frame 42 to drive various raw materials to move, so that the mixing of the various raw materials is accelerated.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 4 and 5, the following implementation process of the polycarboxylate water reducer is described in detail:
the blanking pipe 12 is fixedly connected with a bottom plate 31, the bottom plate 31 is fixedly connected with a blanking cylinder 32, the inner wall of the blanking pipe 12 is fixedly connected with a ring plate, a cylinder rod of the blanking cylinder 32 is fixedly connected with a pressing plate 33 for shielding the ring plate, after the raw materials are mixed to obtain the polycarboxylate water reducer, the blanking cylinder 32 is started, the pressing plate 33 is driven by the blanking cylinder 32 to descend, after the pressing plate 33 loses sealing on the ring plate after descending, liquid flows out from a gap between the ring plate and the pressing plate 33, and accordingly blanking is achieved.
In combination with the above embodiment, the following functions can also be realized;
referring to fig. 5, the implementation process of preventing leakage of liquid from the gap between the pressing plate and the blanking pipe will be described in detail:
the sealing rubber ring is fixedly connected to the pressing plate 33, has good sealing performance, and prevents leakage of liquid from the pressing plate 33 to the annular plate fixedly connected to the inner wall of the blanking pipe 12, so that raw materials are wasted.
The polycarboxylate water reducer consists of the following raw materials in parts by weight: 20-40 parts of polycarboxylic acid solution; 40-80 parts of acrylic polycarboxylate water reducer; 10-60 parts of early-strength polycarboxylate superplasticizer; 30-40 parts of slump-retaining polycarboxylate water reducer; 5-15 parts of slow-release polycarboxylate superplasticizer; 10-12 parts of polyethylene glycol diacrylate; 8-16 parts of polyethylene glycol dimethacrylate; 15-21 parts of polyethylene glycol di-maleic anhydride ester.

Claims (5)

1. A processing technology of a polycarboxylate superplasticizer is characterized in that: the process comprises the following steps:
step one: converging various raw materials under acceleration;
step two: mixing and stirring the converged multiple raw materials;
step three: the mixed raw materials are circulated up and down;
step four: adding auxiliary materials into the circulated raw materials, mixing and collecting; the device is realized through polycarboxylate water reducing agent processingequipment, the device includes cone dish (11) of bearing material, and the rigid coupling has unloading pipe (12) on cone dish (11), and the rigid coupling has circulating pipe (13) of a plurality of circulating materials on unloading pipe (12), all rigid couplings have circulating pump (14) on a plurality of circulating pipes (13), the device still includes chassis (41) that support cone dish (11), and the rigid coupling has frame (42) of accomodating the raw materials on cone dish (11), and rigid coupling has closing cap (61) on frame (42), and the mixing frame (21) of mixed raw materials are installed in the rotation on closing cap (61) to and a plurality of auxiliary plate (22) of rigid coupling on mixing frame (21), the device still includes a plurality of windrow frame (62) of rigid coupling on closing cap (61), and the lower extreme of a plurality of windrow frame (62) all rigid coupling has return bend (63) of slope unloading, the device still includes a plurality of air pumps (51) of rigid coupling on chassis (41), all rigid coupling has blast pipe (52) that provide high-pressure gas in to outer frame (42).
2. The polycarboxylate water reducing agent processing technology according to claim 1, characterized in that: the device also comprises a plurality of auxiliary material frames (71) fixedly connected to the sealing cover (61) for adding auxiliary materials into the plurality of circulating pipes (13).
3. The polycarboxylate water reducing agent processing technology according to claim 2, characterized in that: and a plurality of auxiliary material frames (71) are provided with one-way valves (72).
4. The polycarboxylate water reducing agent processing technology according to claim 1, characterized in that: the device also comprises a bottom plate (31) fixedly connected to the blanking pipe (12), a blanking cylinder (32) is fixedly connected to the bottom plate (31), a ring plate is fixedly connected to the inner wall of the blanking pipe (12), and a pressing plate (33) for shielding the ring plate is fixedly connected to the cylinder rod of the blanking cylinder (32).
5. The polycarboxylate water reducer processed by the polycarboxylate water reducer processing technology according to claim 1, characterized in that: the polycarboxylate water reducer consists of the following raw materials in parts by weight: 20-40 parts of polycarboxylic acid solution; 40-80 parts of acrylic polycarboxylate water reducer; 10-60 parts of early-strength polycarboxylate superplasticizer; 30-40 parts of slump-retaining polycarboxylate water reducer; 5-15 parts of slow-release polycarboxylate superplasticizer; 10-12 parts of polyethylene glycol diacrylate; 8-16 parts of polyethylene glycol dimethacrylate; 15-21 parts of polyethylene glycol di-maleic anhydride ester.
CN202211155548.4A 2022-09-22 2022-09-22 Polycarboxylate superplasticizer and processing technology thereof Active CN115417615B (en)

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Application Number Priority Date Filing Date Title
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CN115417615B true CN115417615B (en) 2024-03-15

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* Cited by examiner, † Cited by third party
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CN209393088U (en) * 2018-12-21 2019-09-17 福建三凯建筑材料有限公司 A kind of polycarboxylic acids mother liquor additive complex tank with cleaning function
CN111592624A (en) * 2019-02-21 2020-08-28 天水师范学院 Method and device for preparing general comprehensive polycarboxylate superplasticizer
CN212425542U (en) * 2020-05-19 2021-01-29 华福(上海)环保科技有限公司 Mixed condensation water tank for precious metal recovery
CN113045237A (en) * 2021-02-24 2021-06-29 天津市飞龙砼外加剂有限公司 Multifunctional polycarboxylic acid concrete admixture and preparation method thereof
CN214076637U (en) * 2020-11-27 2021-08-31 云南建投高分子材料有限公司 Polycarboxylate water reducing agent apparatus for producing that can self-loopa
CN215917115U (en) * 2021-09-13 2022-03-01 云南九衍新材料科技有限公司 Anti-adhesion stirring device for preparing polycarboxylic acid high-performance water reducing agent
CN114456329A (en) * 2022-02-11 2022-05-10 山东浩宇建材科技有限公司 Preparation method and device of slump-retaining type polycarboxylate superplasticizer
CN114516945A (en) * 2022-03-10 2022-05-20 关兴涛 Preparation process of cement water reducing agent
CN116285480A (en) * 2023-03-13 2023-06-23 朱泳安 Production process of water-based environment-friendly paint

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101220956B1 (en) * 2012-12-06 2013-01-10 (주)신원이앤씨 Circulation spray based agitator
CN105130248A (en) * 2015-07-16 2015-12-09 岳阳东方雨虹防水技术有限责任公司 Composite polycarboxylic acid water reducing agent and preparation method thereof
CN106116213A (en) * 2016-06-28 2016-11-16 四川宇砼建材有限公司 Comprehensive polycarboxylate water-reducer and preparation method thereof
CN107556442A (en) * 2017-09-30 2018-01-09 江苏兆佳建材科技有限公司 A kind of comprehensive polycarboxylate water-reducer of muting sensitive sense
CN209393088U (en) * 2018-12-21 2019-09-17 福建三凯建筑材料有限公司 A kind of polycarboxylic acids mother liquor additive complex tank with cleaning function
CN109626859A (en) * 2018-12-24 2019-04-16 山西黄河新型化工有限公司 A kind of anti-mud slow release slump retaining polycarboxylate water reducer and preparation method thereof
CN111592624A (en) * 2019-02-21 2020-08-28 天水师范学院 Method and device for preparing general comprehensive polycarboxylate superplasticizer
CN212425542U (en) * 2020-05-19 2021-01-29 华福(上海)环保科技有限公司 Mixed condensation water tank for precious metal recovery
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CN113045237A (en) * 2021-02-24 2021-06-29 天津市飞龙砼外加剂有限公司 Multifunctional polycarboxylic acid concrete admixture and preparation method thereof
CN215917115U (en) * 2021-09-13 2022-03-01 云南九衍新材料科技有限公司 Anti-adhesion stirring device for preparing polycarboxylic acid high-performance water reducing agent
CN114456329A (en) * 2022-02-11 2022-05-10 山东浩宇建材科技有限公司 Preparation method and device of slump-retaining type polycarboxylate superplasticizer
CN114516945A (en) * 2022-03-10 2022-05-20 关兴涛 Preparation process of cement water reducing agent
CN116285480A (en) * 2023-03-13 2023-06-23 朱泳安 Production process of water-based environment-friendly paint

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