CN115415087A - Automatic spraying robot for aluminum special-shaped plate - Google Patents
Automatic spraying robot for aluminum special-shaped plate Download PDFInfo
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- CN115415087A CN115415087A CN202211217934.1A CN202211217934A CN115415087A CN 115415087 A CN115415087 A CN 115415087A CN 202211217934 A CN202211217934 A CN 202211217934A CN 115415087 A CN115415087 A CN 115415087A
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- spraying
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- 238000005507 spraying Methods 0.000 title claims abstract description 106
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 239000007921 spray Substances 0.000 claims abstract description 57
- 238000006243 chemical reaction Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 238000013519 translation Methods 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 17
- 230000002265 prevention Effects 0.000 claims description 11
- 210000003781 tooth socket Anatomy 0.000 claims description 7
- 239000003973 paint Substances 0.000 description 31
- 239000004922 lacquer Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 206010066054 Dysmorphism Diseases 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000003760 hair shine Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
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- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0271—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the object or work standing still during the spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses an automatic spraying robot for aluminum special-shaped plates, which comprises a transmission mechanism, an adjusting mechanism, a clamping mechanism, a blanking mechanism, a spraying mechanism and a blowout preventing mechanism, wherein the adjusting mechanism is arranged on two sides of the transmission mechanism, the blanking mechanism is respectively arranged on one side of the transmission mechanism, and the spraying mechanism is arranged on one side of the adjusting mechanism; the spraying mechanism comprises a conversion rod, a conversion frame, a spraying frame, an eighth motor, a circular plate, a cylinder, a hanging frame, a fixing block, a sliding chute, a ninth motor, a worm, a rotating disc, a convex tooth, a first spray head, a ball block, a fixing ring, a third hydraulic cylinder, a supporting bar, a ball joint, a supply pipe and a high-energy ultraviolet lamp, wherein the bottom of the conversion rod is fixedly connected with the conversion frame. According to the invention, the fixing ring drives the first spray head and the ball block to rotate on the rotating disc and is in rotating fit with the rotating disc, the spraying angle of the first spray head is adjusted, the spraying of the surface with an angle on the plate is adapted, and the spraying of the surface of the plate is more uniform.
Description
Technical Field
The invention belongs to the technical field of automatic spraying, and particularly relates to an automatic spraying robot for an aluminum special-shaped plate.
Background
The aluminum special-shaped plate is an aluminum decorative plate formed by molding an aluminum single plate, the aluminum single plate is made of high-grade aluminum alloy as a main material and is finished by various processing technologies such as cutting, folding, arc bending, welding, reinforcing, polishing, cleaning, air drying, spraying and the like; the aluminum decorative plate molded by the aluminum veneer has the advantages of strong plasticity, low weight, difficult corrosion and the like, is widely used on decorative plates, has diversified shapes due to the continuous change of the aluminum decorative plate in decorative aesthetics, and has higher and higher requirements on the paint surface spraying of the special-shaped decorative plate; at present, the UV light-cured coating, also called photosensitive coating, is mostly used for spraying, high-energy ultraviolet light is used as a coating curing energy source, also called ultraviolet light-cured coating, heating is not needed, and the coating can be rapidly cured to form a film on an aluminum special-shaped plate by irradiation of an ultraviolet lamp.
The following problems are encountered in the existing painting robot: 1) The surface of the plate of the aluminum special-shaped plate is complex in shape and has different angle surfaces, so that dead corners are easy to occur when the surface of the plate is sprayed, and the spraying is not uniform enough; 2) The spraying of aluminium system dysmorphism board often adopts the lifting hook to articulate the spraying, and lifting hook department needs to mend to spout on the one hand, and certain angular rotation can take place for the spraying external force that receives the spray gun among the on the other hand aluminium system dysmorphism board spraying process, influences the spraying effect.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an automatic spraying robot for aluminum special-shaped plates.
In order to achieve the purpose, the invention adopts the technical scheme that:
an automatic spraying robot for aluminum special-shaped plates comprises a transmission mechanism, an adjusting mechanism, a clamping mechanism, a blanking mechanism, a spraying mechanism and a blowout preventing mechanism, wherein the adjusting mechanism is arranged on two sides of the transmission mechanism;
the spraying mechanism comprises a conversion rod, a conversion frame, a spraying frame, an eighth motor, a circular plate, a cylinder, a hanging frame, a fixed block, a sliding chute, a ninth motor, a worm, a rotating disc, convex teeth, a first spray head, a ball block, a fixing ring, a third hydraulic cylinder, a support bar, a ball joint, a supply pipe and a high-energy ultraviolet lamp, wherein the bottom of the conversion rod is fixedly connected with the conversion frame, one end of the conversion frame is connected with the blowout prevention mechanism, the other end of the conversion frame is fixedly connected with the spraying frame, the inner side of the spraying frame is provided with the eighth motor, the output end of the eighth motor is connected with the circular plate, the bottom of the circular plate is provided with the cylinder, the cylinder is slidably connected with the sliding chute, the sliding chute is arranged at the top of the hanging frame, two sides of the top of the hanging frame are fixedly connected with the fixed block, the fixed block is slidably connected with the spraying frame, the inner side of the hanging frame is provided with the ninth motor, the output end of the ninth motor is connected with one end of the belt worm and one end of the belt, the worm is movably connected with the hanging frame, the bottom of the hanging frame is slidably connected with the rotating disc, the bottom of the rotating disc is provided with the support bar, the first movable support bar and the support bar is connected with the high-ball joint, the support head, the high-ball head and the support ring, the support bar are uniformly connected with the high-energy ultraviolet lamp, the high-level connection mechanism;
the adjusting mechanism provides power for rotation, lifting and translation of the conversion rod, the conversion rod further drives the spraying mechanism to move integrally, UV paint is supplied into the first spray head through the supply pipe and the ball joint, the first spray head further sprays the UV paint to the decorative surface and the side surface of the plate step by step, meanwhile, the eighth motor provides power for rotation of the circular plate, the circular plate drives the cylinder to rotate, the cylinder slides in the chute, the hanging carrier is further driven to slide on the spraying frame in a reciprocating mode, the first spray head is further driven to move in a reciprocating mode, so that the sprayed paint is more uniform and fine, meanwhile, the ninth motor provides power for rotation of the worm through the belt pulley, the worm drives the rotating disc to rotate on the hanging carrier through the convex teeth, the support bar, the third hydraulic cylinder, the fixing ring, the first spray head, the ball block and the ball joint rotate along with the rotating disc, the third hydraulic cylinder provides power for movement of the fixing ring, the fixing ring drives the first spray head and the ball block to rotate on the rotating disc and are matched with rotation of the rotating disc, so that the spraying angle of the first spray head is adjusted, so that the UV paint is quickly cured by irradiating the UV paint;
the blowout prevention mechanism comprises a connecting arm, a second spray head, an adjusting disc, a fourth hydraulic cylinder, a sliding support plate, a sliding top frame, a top block, a guide rail, a fifth hydraulic cylinder and a connecting spray pipe, wherein the top of the connecting arm is fixedly connected with the conversion frame, the bottom of the connecting arm is movably connected with the adjusting disc, the bottom of the adjusting disc is fixedly connected with the second spray head, one side of the second spray head is connected with the connecting spray pipe, one side of the top of the adjusting disc is movably connected with the output end of the fourth hydraulic cylinder, the fourth hydraulic cylinder is movably connected with a plurality of sliding support plates, the sliding support plates are slidably connected with the connecting arm, one side of each sliding support plate is fixedly connected with the top block, the top block is slidably connected with the sliding top frame, the sliding top frame is slidably connected with a plurality of guide rails, the cross section of each guide rail is T-shaped, the guide rails are fixedly connected with the connecting arm, the top of the sliding frame is connected with the output end of the fifth hydraulic cylinder, and the connecting arm is fixedly connected with the connecting arm;
after decorative cover and side spraying are accomplished, supply UV lacquer to the second shower nozzle through linking the spray tube, again by the back spraying UV anticorrosive lacquer of second shower nozzle to panel, side and the back top to panel are sprayed, drive mechanism rotates panel back again, panel bottom is changeed to the top, carry out the spraying operation again, high energy ultraviolet lamp shines UV lacquer, the solidification of lacquer with higher speed, the fourth pneumatic cylinder provides power for the adjustment disk rotates on the linking arm, the adjustment disk and then drives the second shower nozzle and rotate, the angle of adjustment second shower nozzle, the fifth pneumatic cylinder provides power for sliding the roof-rack slides on the guided way simultaneously, the sliding roof-rack then drives the slip extension board through the kicking block and slides on the linking arm, and then ejecting fourth pneumatic cylinder, and then increase the rotatable angle of adjustment disk.
Preferably, the transmission mechanism comprises a support frame, a transmission roller, a roller groove, a power box, an outward conveying box, a transmission belt, a guide frame, a third electric push rod, a second lead screw, a guide plate, a fifth motor, a push plate and a clamping box, wherein the clamping box is arranged on one side of the outward conveying box, the transmission belt is arranged on the inner side of the outward conveying box, a plurality of guide frames are arranged on the outer side of the outward conveying box, the middles of the guide frames are connected with the third electric push rod of the drag rod, the output end of the third electric push rod is connected with the outward conveying box, the guide frames are in sliding connection with the outward conveying box, the second lead screw is arranged on one side of the top of the outward conveying box, the second lead screw is connected with the output end of the fifth motor, the fifth motor is fixed on the outward conveying box, the second lead screw is connected with the push plate through threads, two sides of the push plate are in sliding connection with the guide plate, the guide plate is fixedly connected with the top of the outward conveying box, the clamping box is provided with a plurality of transmission rollers, the roller groove is arranged on the transmission roller, the two ends of the transmission roller are provided with the support frame, and one side of the power box is provided with the power box;
the headstock rotates for the transfer roller and provides power, and the transfer roller and then removes for fixture and provide power, and the conveyer belt conveys the panel spare in with the outburst case, and the leading truck provides the direction for the removal of panel and supports, and the fifth motor rotates for the second lead screw and provides power simultaneously, and the second lead screw and then drive the slurcam and remove, and the slurcam pushes away panel to the centre gripping case in.
Preferably, the adjusting mechanism comprises a sliding box, a first lead screw, a first motor, a sliding frame, a first hydraulic cylinder, a guide frame, a lifting frame, a translation frame, a tooth socket, a translation gear, a second motor, a third motor and a motor frame, wherein one side of the translation frame is fixedly connected with the motor frame, the inner side of the motor frame is provided with the third motor, the third motor is connected with a conversion rod through a belt pulley belt, two ends of the translation frame are both slidably connected with the lifting frame, the inner side of the translation frame is provided with the tooth socket, the tooth socket is meshed with the translation gear, the translation gear is movably connected with the lifting frame, the translation gear is connected with the output end of the second motor, the bottom of the lifting frame is slidably connected with the sliding frame, the lifting frame is connected with the output end of the first hydraulic cylinder, the first hydraulic cylinder is connected with the sliding frame, the bottom of the sliding frame is slidably connected with the sliding box, the inner side of the sliding box is provided with the first lead screw, the bottom of the first lead screw is connected with the bottom of the sliding frame through a thread, one end of the first lead screw is connected with the output end of the first motor through a belt pulley, the first motor is fixed on one side of the sliding box, the sliding box is fixedly connected with the sliding frame, the outer side of the sliding frame, and the guide frame is fixedly connected with the supporting frame;
the first motor provides power for first lead screw rotates, first lead screw and then drives the carriage and remove, drive translation frame simultaneously, the crane removes, first pneumatic cylinder removes for the crane provides power, it removes to drive translation frame simultaneously, the second motor provides power for translation gear revolve, translation gear passes through the tooth's socket and drives the translation frame and slide on the crane, translation frame removes and drives third motor and motor frame simultaneously and removes, and then remove for the transfer link and provide power, the third motor passes through the belt pulley belt and provides power for the transfer link rotates, the cooperation is to the spraying of panel.
Preferably, the clamping mechanism comprises a movable plate, a limiting plate, a supporting cylinder, a protecting box, a sixth motor, a rotating gear, a transverse connecting plate, a follower rod, a first clamping group and a second clamping group, one side of the two ends of the movable plate is fixedly connected with the limiting plate, the limiting plate corresponds to the roller groove, one side of the movable plate is fixedly connected with the supporting cylinder, the inner side of the supporting cylinder is movably connected with the follower rod, the protecting box is arranged on one side of the supporting cylinder, the sixth motor is arranged on the inner side of the protecting box, the output end of the sixth motor is connected with the rotating gear, an opening is formed in the bottom of the supporting cylinder, the rotating gear is meshed with a gear groove in the bottom of the follower rod through the opening, the top of the follower rod is fixedly connected with the transverse connecting plate, and the transverse connecting plate is provided with the first clamping group and the second clamping group;
the moving plate and the limiting plate move to the clamping box under the driving of the transmission roller and the roller groove, the sixth motor provides power for the rotation of the rotating gear, so that the follower rod and the transverse connecting plate are driven to rotate, the first clamping group and the second clamping group are driven to rotate, and the first clamping group moves and resets after clamping a plate;
the first clamping group comprises a fixed arm, a second hydraulic cylinder, a supporting plate, a rotating cylinder, a fourth motor, a second electric push rod, a fixed rod, power rods, clamping blocks and a reserved block, the bottom of the fixed arm is fixedly connected with a transverse connecting plate, the top of the fixed arm is movably connected with the supporting plate, one end of the second hydraulic cylinder is movably connected with the bottom of the fixed arm, the output end of the second hydraulic cylinder is movably connected with the bottom of the supporting plate, the fourth motor is arranged on one side of the supporting plate, the output end of the fourth motor is connected with the rotating cylinder, one end of the rotating cylinder is fixedly connected with the fixed rod, the inner side of the rotating cylinder is provided with the second electric push rod, the output end of the second electric push rod is movably connected with one ends of the power rods, the other end of the power rods is movably connected with the middles of the clamping rods, one end of the clamping rods is movably connected with the fixed rod, the other end of the clamping blocks is fixedly connected with the clamping blocks, one side of the clamping blocks is provided with the reserved blocks, a bulge is arranged in the middle of the clamping blocks, the second clamping group has the same structure as the first clamping group, and the reserved block is connected with a plate;
the second hydraulic cylinder in the first clamping group rotates on the fixed arm for the backup pad to provide power, the backup pad and then drives other parts to rotate, the angle of adjustment, the fourth motor rotates for the rotary drum to provide power, the second electric push rod moves for the power rod to provide power, the power rod and then drives the clamping rod and the clamping block to rotate on the fixed rod, and then clip reservation piece and panel, the clamping block follows the rotary drum to rotate, and then drive the panel through the reservation piece and rotate, the spraying operation of mechanism is prevented spouting in the cooperation, treat that the lacquer painting is fixed through the high energy ultraviolet lamp irradiation, the backup pad in the second clamping group rotates, and grasp another group of reservation piece through the second clamping group, the centre gripping is decontroled to the first clamping group simultaneously, the backup pad rotates, make the clamping block of first clamping group keep away from the panel, again carry out spraying UV lacquer to the position of its reservation piece.
Preferably, the blanking mechanism comprises a supporting leg, a sixth hydraulic cylinder, a material storage plate, a rotating rod, a seventh motor, a rotating ring, a sliding arm, a fourth electric push rod and a cushion block, wherein a protrusion is arranged on the rotating rod, two ends of the rotating rod are movably connected with the supporting leg, the rotating rod is connected with the output end of the seventh motor, the seventh motor is connected with the supporting leg, the inner side of the top of the supporting leg is connected with the rotating ring in a sliding manner, the rotating ring is connected with the output end of the fourth electric push rod, the fourth electric push rod is connected with the sliding rod in a sliding manner, the sliding arm is connected with the rotating rod in a sliding manner, one end of the sliding arm is fixedly connected with the cushion block, the sixth hydraulic cylinder is arranged on one side of the bottom of the supporting leg, and the output end of the sixth hydraulic cylinder is connected with the material storage plate;
after the plate spraying is completed, the clamping mechanism moves to the blanking mechanism, the plate is turned to the blanking mechanism, the seventh motor provides power for the rotation of the rotating rod, the rotating rod drives the sliding arm to rotate, the fourth electric push rod and the rotating rod rotate along with the sliding arm, the sliding arm and the cushion block are turned to the two sides of the plate, the fourth electric push rod pushes the sliding arm out, the plate is clamped through the cushion block, the clamping mechanism loosens the clamp and resets, the sliding arm rotates to turn the plate to the material storage plate, the sixth hydraulic cylinder provides power for the movement of the material storage plate, the material storage plate is lifted to receive the plate, the sliding arm loosens the plate, and the material storage plate further drives the plate to descend.
Compared with the prior art, the invention has the beneficial effects that:
1) The worm drives the rotating disc to rotate on the hanging rack through the convex teeth, the support bar, the third hydraulic cylinder, the fixing ring, the first spray head, the ball block and the ball joint rotate along with the rotating disc, the third hydraulic cylinder provides power for the fixing ring to move, the fixing ring drives the first spray head and the ball block to rotate on the rotating disc and to be matched with the rotating disc in a rotating mode, the spraying angle of the first spray head is further adjusted, the spraying is suitable for the surface with the angle on the plate to be sprayed, and the spraying uniformity of the surface of the plate is guaranteed;
2) The eighth motor provides power for the rotation of the circular plate, the circular plate drives the cylinder to rotate, the cylinder slides in the sliding groove, the hanging rack is further driven to slide on the spraying frame in a reciprocating mode, the first spray head is further driven to move in a reciprocating mode, the sprayed UV paint is enabled to be attached to the surface of the plate more uniformly, and the quality of the paint surface is improved;
3) The second hydraulic cylinder in the first clamping group provides power for the supporting plate to rotate on the fixed arm, the supporting plate further drives other components to rotate, the angle of adjustment, the fourth motor provides power for the rotating cylinder to rotate, the second electric push rod provides power for the power rod to move, the power rod further drives the clamping rods and the clamping blocks to rotate on the fixed rod, and then the reserved blocks and the plates are clamped, the clamping blocks rotate along with the rotating cylinder, and then the plates are driven to rotate through the reserved blocks, spraying operation of the blowout prevention mechanism is matched, after the paint surface is fixed through irradiation of the high-energy ultraviolet lamp, the supporting plate in the second clamping group rotates, the other reserved blocks are clamped through the second clamping group, clamping is released by the first clamping group, the supporting plate rotates, the clamping blocks of the first clamping group are far away from the plates, UV paint is sprayed on the positions of the reserved blocks, follow-up secondary paint repair is not needed, and the production cost is reduced.
Drawings
FIG. 1 is a schematic structural view of an automatic spraying robot for aluminum profiled sheets according to the present invention;
FIG. 2 is a schematic diagram of the internal structure of an external delivery box in an automatic spraying robot for aluminum-made irregular plates;
FIG. 3 is an enlarged view at A of FIG. 2;
FIG. 4 is a schematic structural diagram of a clamping mechanism in the automatic spraying robot for aluminum-made irregular plates according to the invention;
FIG. 5 is an enlarged view at B of FIG. 4;
FIG. 6 is a schematic structural diagram of a spraying mechanism in the automatic spraying robot for the aluminum special-shaped plate according to the invention;
FIG. 7 is a schematic view of the internal structure of a hanging frame in an automatic spraying robot for aluminum-made irregular plates according to the invention;
in the figure: 1. a transmission mechanism; 11. a support frame; 12. a conveying roller; 13. a roll groove; 14. a power box; 15. an outgoing box; 16. a conveyor belt; 17. a guide frame; 18. a third electric push rod; 19. a second lead screw; 101. a guide plate; 102. a fifth motor; 103. a push plate; 104. a clamping box; 2. an adjustment mechanism; 21. a slide box; 22. a first lead screw; 23. a first motor; 24. a carriage; 25. a first hydraulic cylinder; 26. a guide frame; 27. a lifting frame; 28. a translation frame; 29. a tooth socket; 201. a translation gear; 202. a second motor; 203. a third motor; 204. a motor frame; 3. a clamping mechanism; 31. moving the plate; 32. a limiting plate; 33. a support cylinder; 34. a protection box; 35. a sixth motor; 36. a rotating gear; 37. a transverse connection plate; 371. a follower rod; 38. a first clamping group; 39. a second clamping group; 391. a fixed arm; 392. a second hydraulic cylinder; 393. a support plate; 394. a rotating cylinder; 395. a fourth motor; 396. a second electric push rod; 397. a fixing rod; 398. a power rod; 399. a clamping rod; 3901. a clamping block; 3902. reserving a block; 4. a blanking mechanism; 41. supporting legs; 42. a sixth hydraulic cylinder; 43. storing a material plate; 44. rotating the rod; 45. a seventh motor; 46. a rotating ring; 47. a slide arm; 48. a fourth electric push rod; 49. cushion blocks; 5. a spraying mechanism; 51. a transfer lever; 52. a conversion frame; 53. a spraying frame; 54. an eighth motor; 55. a circular plate; 56. a cylinder; 57. hanging a carrier; 58. a fixed block; 59. a chute; 501. a ninth motor; 502. a worm; 503. rotating the disc; 504. a convex tooth; 505. a first nozzle; 506. a ball block; 507. a fixing ring; 508. a third hydraulic cylinder; 509. a supporting strip; 511. a ball joint; 512. a supply tube; 513. a high-energy ultraviolet lamp; 6. a blowout prevention mechanism; 61. a connecting arm; 62. a second spray head; 63. an adjusting disk; 64. a fourth hydraulic cylinder; 65. a sliding support plate; 66. a sliding top frame; 67. a top block; 68. a guide rail; 69. a fifth hydraulic cylinder; 601. is connected with a spray pipe.
Detailed Description
For the understanding of the technical field, the technical solution of the present invention is further explained in detail with reference to the accompanying drawings 1-7.
An automatic spraying robot for aluminum special-shaped plates comprises a transmission mechanism 1, adjusting mechanisms 2, a clamping mechanism 3, a blanking mechanism 4, a spraying mechanism 5 and a blowout prevention mechanism 6, wherein the adjusting mechanisms 2 are arranged on two sides of the transmission mechanism 1, the blanking mechanism 4 is arranged on one side of the transmission mechanism 1, the spraying mechanism 5 is arranged on one side of the adjusting mechanism 2, and the blowout prevention mechanism 6 is arranged on one side of the spraying mechanism 5;
the spraying mechanism 5 comprises a conversion rod 51, a conversion frame 52, a spraying frame 53, an eighth motor 54, a circular plate 55, a cylinder 56, a hanging frame 57, a fixed block 58, a sliding groove 59, a ninth motor 501, a worm 502, a rotating disc 503, a convex tooth 504, a first spray head 505, a ball block 506, a fixed ring 507, a third hydraulic cylinder 508, a support bar 509, a ball joint 511, a supply pipe 512 and a high-energy ultraviolet lamp 513, wherein the bottom of the conversion rod 51 is fixedly connected with the conversion frame 52, one end of the conversion frame 52 is connected with the blowout prevention mechanism 6, the other end of the conversion frame 52 is fixedly connected with the spraying frame 53, the eighth motor 54 is arranged on the inner side of the spraying frame 53, the output end of the eighth motor 54 is connected with the circular plate 55, the cylinder 56 is arranged at the bottom of the circular plate 55, the cylinder 56 is slidably connected with the sliding groove 59, the sliding groove 59 is arranged at the top of the hanging frame 57, both sides of the top of the hanging frame 57 are fixedly connected with the fixed blocks 58, the fixed block 58 is connected with the spraying frame 53 in a sliding manner, the inner side of the hanging frame 57 is provided with a ninth motor 501, the output end of the ninth motor 501 is connected with one end of a worm 502 through a belt pulley and a belt, the worm 502 is movably connected with the hanging frame 57, the bottom of the hanging frame 57 is connected with a rotating disc 503 in a sliding manner, the outer side of the rotating disc 503 is provided with a plurality of convex teeth 504, the convex teeth 504 are meshed with the worm 502, the inner side of the center of the rotating disc 503 is movably connected with a ball block 506, the middle of the ball block 506 is provided with a first spray head 505, the outer side of the first spray head 505 is provided with a fixed ring 507, the fixed ring 507 is movably connected with the output end of a third hydraulic cylinder 508, the third hydraulic cylinder 508 is movably connected with a plurality of support bars 509, the support bars 509 are fixedly connected with the rotating disc 503, one end of the first spray head 505 is connected with a ball joint 511 which is movably connected with a supply pipe 512, and the high-energy ultraviolet lamps 513 are uniformly arranged at the tops of two sides of the transmission mechanism 1;
the adjusting mechanism 2 provides power for rotation, lifting and translation of the change-over lever 51, the change-over lever 51 further drives the spraying mechanism 5 to move integrally, the UV paint is supplied into the first spray nozzle 505 through the supply pipe 512 and the ball joint 511, the first spray nozzle 505 further gradually sprays the UV paint to the decorative surface and the side surface of the plate material, meanwhile, the eighth motor 54 provides power for rotation of the circular plate 55, the circular plate 55 drives the cylinder 56 to rotate, the cylinder 56 slides in the chute 59, further the hanging frame 57 is driven to slide on the spraying frame 53 in a reciprocating manner, further the first spray nozzle 505 is driven to move in a reciprocating manner, so that the spraying paint is more uniform and fine, meanwhile, the ninth motor 501 provides power for rotation of the worm 502 through a belt pulley, the worm 502 drives the rotating disc 503 to rotate on the hanging frame 57 through the convex teeth 504, the supporting bar 509, the third hydraulic cylinder 508, the fixing ring 507, the first spray head 505, the ball block 506 and the ball joint 511 rotate along with the rotating disc 503, the third hydraulic cylinder 508 provides power for the movement of the fixing ring 507, the fixing ring 507 drives the first spray head 505 and the ball block 506 to rotate on the rotating disc 503 and is matched with the rotating disc 503 in a rotating mode, the spraying angle of the first spray head 505 is further adjusted, the spraying of the angular surface of the sprayed plate is achieved, the spraying is more uniform, chromatic aberration is reduced, after the spraying is completed, the UV paint is irradiated by the high-energy ultraviolet lamp 513, and the UV paint is rapidly cured.
The blowout prevention mechanism 6 comprises a connecting arm 61, a second spray head 62, an adjusting plate 63, a fourth hydraulic cylinder 64, sliding support plates 65, a sliding top frame 66, a top block 67, guide rails 68, a fifth hydraulic cylinder 69 and a connecting spray pipe 601, the top of the connecting arm 61 is fixedly connected with the conversion frame 52, the bottom of the connecting arm 61 is movably connected with the adjusting plate 63, the bottom of the adjusting plate 63 is fixedly connected with the second spray head 62, one side of the second spray head 62 is connected with the connecting spray pipe 601, one side of the top of the adjusting plate 63 is movably connected with the output end of the fourth hydraulic cylinder 64, the fourth hydraulic cylinder 64 is movably connected with a plurality of sliding support plates 65, the sliding support plates 65 are slidably connected with the connecting arm 61, one side of each sliding support plate 65 is fixedly connected with the top block 67, the top block 67 is slidably connected with the sliding top frame 66, the sliding top frame 66 is slidably connected with the plurality of guide rails 68, the cross section of each guide rail 68 is T-shaped, the guide rails 68 are fixedly connected with the connecting arm 61, the top of the sliding frame 24 is connected with the output end of the fifth hydraulic cylinder 69, and the fifth hydraulic cylinder 69 is fixedly connected with the connecting arm 61;
after finishing spraying decorative surface and side surface, UV paint is supplied to the second spray head 62 through the connecting spray pipe 601, then UV anticorrosive paint is sprayed on the back surface of the plate by the second spray head 62, the side surface and the top surface of the back surface of the plate are sprayed, the plate is rotated by the transmission mechanism 1, the bottom of the plate is rotated to the top, then spraying operation is performed, the UV paint is irradiated by the high-energy ultraviolet lamp 513, solidification of the paint is accelerated, the fourth hydraulic cylinder 64 provides power for rotation of the adjusting disc 63 on the connecting arm 61, the adjusting disc 63 further drives the second spray head 62 to rotate, the angle of the second spray head 62 is adjusted, meanwhile, the fifth hydraulic cylinder 69 provides power for sliding of the sliding top frame 66 on the guide rail 68, the sliding top frame 66 further drives the sliding support plate 65 to slide on the connecting arm 61 through the top block 67, further, the fourth hydraulic cylinder 64 is ejected, and further the rotatable angle of the adjusting disc 63 is increased.
The transmission mechanism 1 comprises a support frame 11, transmission rollers 12, roller grooves 13, a power box 14, an outward conveying box 15, a transmission belt 16, a guide frame 17, a third electric push rod 18, a second lead screw 19, a guide plate 101, a fifth motor 102, a push plate 103 and a clamping box 104, wherein the clamping box 104 is arranged on one side of the outward conveying box 15, the transmission belt 16 is arranged on the inner side of the outward conveying box 15, a plurality of guide frames 17 are arranged on the outer side of the outward conveying box 15, the middle of each guide frame 17 is connected with the corresponding drag rod third electric push rod 18, the output end of the third electric push rod 18 is connected with the outward conveying box 15, the guide frame 17 is connected with the outward conveying box 15 in a sliding mode, the second lead screw 19 is arranged on one side of the top of the outward conveying box 15, the second lead screw 19 is connected with the output end of the fifth motor 102, the fifth motor 102 is fixed on the outward conveying box 15, the second lead screw 19 is connected with the push plate 103 through threads, the two sides of the push plate 103 are connected with the guide plate 101 in a sliding mode, the guide plate 101 is fixedly connected with the top of the outward conveying box 15, the top of the outward conveying box 104, the plurality of the transmission rollers 12 are arranged on one side of the clamping box 12, the transmission rollers 12, the roller grooves 13 are arranged on one side of the support frame 11, the support frame 11 is arranged on the support frame 12, the two ends of the support frame 11, and the support frame 14 are arranged on one side of the support frame 11;
the power box 14 provides power for the rotation of the conveying roller 12, the conveying roller 12 further provides power for the movement of the clamping mechanism 3, the conveying belt 16 conveys the plate pieces in the outward conveying box 15, the guide frame 26 provides guide support for the movement of the plate, meanwhile, the fifth motor 102 provides power for the rotation of the second lead screw 19, the second lead screw 19 further drives the push plate 103 to move, and the push plate 103 pushes the plate into the clamping box 104.
The adjusting mechanism 2 comprises a sliding box 21, a first lead screw 22, a first motor 23, a sliding frame 24, a first hydraulic cylinder 25, a guide frame 26, a lifting frame 27, a translation frame 28, a tooth groove 29, a translation gear 201, a second motor 202, a third motor 203 and a motor frame 204, wherein one side of the translation frame 28 is fixedly connected with the motor frame 204, the third motor 203 is arranged on the inner side of the motor frame 204, the third motor 203 is connected with a conversion rod 51 through a belt pulley and a belt, two ends of the translation frame 28 are both slidably connected with the lifting frame 27, the tooth groove 29 is arranged on the inner side of the translation frame 28, the tooth groove 29 is meshed with the translation gear 201, the translation gear 201 is movably connected with the lifting frame 27, the translation gear 201 is connected with the output end of the second motor 202, the bottom of the lifting frame 27 is slidably connected with the sliding frame 24, the lifting frame 27 is connected with the output end of the first hydraulic cylinder 25, the first hydraulic cylinder 25 is connected with the sliding frame 24, the bottom of the sliding frame 24 is slidably connected with the sliding box 21, the inner side of the sliding box 21 is provided with the first lead screw 22, the bottom of the first lead screw 22 is connected with the sliding frame 24 through a screw, one end of the sliding frame is connected with the first lead screw 23, one side of the sliding frame 21 is connected with the guide frame 11, and the guide frame 11, one side of the sliding frame 21 is provided with the guide frame 11;
The clamping mechanism 3 comprises a moving plate 31, a limiting plate 32, a supporting cylinder 33, a protecting box 34, a sixth motor 35, a rotating gear 36, a transverse connecting plate 37, a follower rod 371, a first clamping group 38 and a second clamping group 39, one side of each of two ends of the moving plate 31 is fixedly connected with the limiting plate 32, the limiting plate 32 corresponds to the roller groove 13, one side of the moving plate 31 is fixedly connected with the supporting cylinder 33, the inner side of the supporting cylinder 33 is movably connected with the follower rod 371, the protecting box 34 is arranged on one side of the supporting cylinder 33, the sixth motor 35 is arranged on the inner side of the protecting box 34, the output end of the sixth motor 35 is connected with the rotating gear 36, an opening is formed in the bottom of the supporting cylinder 33, the rotating gear 36 is meshed with a gear groove in the bottom of the follower rod 371 through the opening, the top of the follower rod 371 is fixedly connected with the transverse connecting plate 37, and the transverse connecting plate 37 is provided with the first clamping group 38 and the second clamping group 39;
the moving plate 31 and the limiting plate 32 are driven by the driving roller and the roller groove 13 to move towards the clamping box 104, the sixth motor 35 provides power for the rotation of the rotating gear 36, and further drives the follower rod 371 and the transverse connecting plate 37 to rotate, and further drives the first clamping group 38 and the second clamping group 39 to rotate, and the first clamping group 38 moves and resets after clamping the plate;
the first clamping group 38 comprises a fixed arm 391, a second hydraulic cylinder 392, a supporting plate 393, a rotating cylinder 394, a fourth motor 395, a second electric push rod 396, a fixed rod 397, a power rod 398, a clamping rod 399, a clamping block 3901 and a reserved block 3902, the bottom of the fixed arm 391 is fixedly connected with a cross plate 37, the top of the fixed arm 391 is movably connected with the supporting plate 393, one end of the second hydraulic cylinder 392 is movably connected with the bottom of the fixed arm 391, the output end of the second hydraulic cylinder 392 is movably connected with the bottom of the supporting plate 393, one side of the supporting plate 393 is provided with the fourth motor 395, the output end of the fourth motor 395 is connected with the rotating cylinder 394, one end of the rotating cylinder 394 is fixedly connected with the fixed rod 397, the inner side of the rotating cylinder 394 is provided with the second electric push rod 396, the output end of the second electric push rod 396 is movably connected with one ends of the power rods 398, the other end of the power rods 398 is movably connected with the middle of the clamping rod 399, one end of the clamping rod 399 is movably connected with the fixed rod 397, the other end of the clamping rod 3901 is fixedly connected with the reserved block, one side of the clamping block 1 is fixedly connected with the reserved block, one side of the clamping block 399 is connected with the reserved block 3902, the second clamping block 39 is connected with the same structure of the first clamping group 39038;
second pneumatic cylinder 392 in first centre gripping group 38 rotates on fixed arm 391 for the backup pad 393 and provides power, backup pad 393 and then drives other parts and rotates, angle of adjustment, fourth motor 395 rotates for rotating a section of thick bamboo 394 and provides power, second electric putter 396 moves for power pole 398 and provides power, power pole 398 and then drive clamping rod 399 and centre gripping piece 3901 rotate on fixed rod 397, and then cliies reservation piece 3902 and panel, centre gripping piece 3901 rotates along with rotating a section of thick bamboo 394, and then drive the panel through reservation piece 3902 and rotate, cooperate the spraying operation of blowout preventer 6, treat that the paint surface shines after fixing through high energy ultraviolet lamp 513, the backup pad 393 in second centre gripping group 39 rotates, and grasp another group reservation piece 3902 through second centre gripping group 39, the centre gripping is released to first centre gripping group 38 simultaneously, backup pad 393 rotates, make the centre gripping piece 3901 of first centre gripping group 38 keep away from the panel, carry out spraying UV lacquer to its position that reserves piece 3902.
The blanking mechanism 4 comprises a supporting leg 41, a sixth hydraulic cylinder 42, a material storage plate 43, a rotating rod 44, a seventh motor 45, a rotating ring 46, a sliding arm 47, a fourth electric push rod 48 and a cushion block 49, wherein a protrusion is arranged on the rotating rod 44, two ends of the rotating rod 44 are movably connected with the supporting leg 41, the output ends of the rotating rod 44 and the seventh motor 45 are connected, the seventh motor 45 is connected with the supporting leg 41, the inner side of the top of the supporting leg 41 is slidably connected with the rotating ring 46, the output ends of the rotating ring 46 and the fourth electric push rod 48 are connected, the fourth electric push rod 48 is slidably connected with the sliding arm 47 and the rotating rod 44, one end of the sliding arm 47 is fixedly connected with the cushion block 49, the sixth hydraulic cylinder 42 is arranged on one side of the bottom of the supporting leg 41, and the output end of the sixth hydraulic cylinder 42 is connected with the material storage plate 43;
after the plate is sprayed, the clamping mechanism 3 moves to the blanking mechanism 4, the plate is turned to the blanking mechanism 4, the seventh motor 45 provides power for the rotation of the rotating rod 44, the rotating rod 44 drives the sliding arm 47 to rotate, the fourth electric push rod 48 and the rotating rod 44 rotate along with the sliding arm 47, so that the sliding arm 47 and the cushion block 49 are turned to two sides of the plate, the fourth electric push rod 48 ejects out of the sliding arm 47 and further clamps the plate through the cushion block 49, the clamping mechanism 3 loosens the clamping and resets, the sliding arm 47 rotates to turn the plate to the material storage plate 43, the sixth hydraulic cylinder 42 provides power for the movement of the material storage plate 43, the material storage plate 43 is lifted to receive the plate, the sliding arm 47 loosens the plate, and the material storage plate 43 further drives the plate to descend.
An automatic spraying robot of aluminium system sketch plate, working process as follows:
the power box provides power for the rotation of the conveying roller, the conveying roller further provides power for the movement of the clamping mechanism, the conveying belt conveys the plate pieces in the outward conveying box, the guide frame provides guide support for the movement of the plate, meanwhile, the fifth motor provides power for the rotation of the second lead screw, the second lead screw further drives the pushing plate to move, and the pushing plate pushes the plate into the clamping box;
the moving plate and the limiting plate move to the clamping box under the driving of the driving roller and the roller groove, the sixth motor provides power for the rotation of the rotating gear, so that the follower rod and the transverse connecting plate are driven to rotate, the first clamping group and the second clamping group are driven to rotate, and the first clamping group moves and resets after clamping the plate;
the adjusting mechanism provides power for rotation, lifting and translation of the conversion rod, the conversion rod further drives the spraying mechanism to move integrally, UV paint is supplied into the first spraying nozzle through the supply pipe and the ball joint, the first spraying nozzle further sprays the UV paint to the decorative surface and the side surface of the plate step by step, meanwhile, the eighth motor provides power for rotation of the circular plate, the circular plate drives the cylinder to rotate, the cylinder slides in the chute and further drives the hanging carrier to slide on the spraying frame in a reciprocating mode, the first spraying nozzle is driven to move in a reciprocating mode, spraying is more uniform and fine, meanwhile, the ninth motor provides power for rotation of the worm through a belt pulley and belt, the worm drives the rotating disc to rotate on the hanging carrier through the convex teeth, the support bar, the third hydraulic cylinder, the fixing ring, the first spraying nozzle, the ball block and the ball joint rotate along with the rotating disc, the third hydraulic cylinder provides power for movement of the fixing ring, the fixing ring drives the first spraying nozzle and the ball block to rotate on the rotating disc and match with rotation of the rotating disc, the spraying angle of the first spraying nozzle is further adjusted, spraying nozzle is used for spraying of the spraying plate, spraying surface with the surface having an angle, spraying is more uniform, color difference is reduced, and the UV paint is irradiated by a high-energy ultraviolet lamp after the spraying is finished, and the UV paint is quickly cured;
after the decoration surface and the side surface are sprayed, UV paint is supplied to the second spray nozzle through the connecting spray pipe, the back surface of the plate is sprayed with UV anticorrosive paint through the second spray nozzle, the side surface and the top of the back surface of the plate are sprayed, the plate is rotated by the transmission mechanism, the bottom of the plate is rotated to the top, and then spraying operation is performed, the UV paint is irradiated by a high-energy ultraviolet lamp, the solidification of the paint is accelerated, the fourth hydraulic cylinder provides power for the rotation of the adjusting disc on the connecting arm, the adjusting disc further drives the second spray nozzle to rotate, the angle of the second spray nozzle is adjusted, meanwhile, the fifth hydraulic cylinder provides power for the sliding top frame to slide on the guide rail, the sliding top frame further drives the sliding support plate to slide on the connecting arm through the top block, the fourth hydraulic cylinder is ejected, and the rotatable angle of the adjusting disc is increased;
a second hydraulic cylinder in the first clamping group provides power for the rotation of the supporting plate on the fixed arm, the supporting plate further drives other components to rotate, the angle is adjusted, a fourth motor provides power for the rotation of the rotating cylinder, a second electric push rod provides power for the movement of the power rod, the power rod further drives the clamping rods and the clamping blocks to rotate on the fixed rod, further the reserved blocks and the plates are clamped, the clamping blocks rotate along with the rotating cylinder, further the plates are driven to rotate through the reserved blocks, the spraying operation of the blowout prevention mechanism is matched, after the paint surface is irradiated and cured by the high-energy ultraviolet lamp, the supporting plate in the second clamping group rotates, another group of reserved blocks is clamped through the second clamping group, meanwhile, the clamping of the first clamping group is released, the supporting plate rotates, the clamping blocks of the first clamping group are far away from the plates, and the positions of the reserved blocks are sprayed with the UV paint;
after the spraying of panel is accomplished, fixture moves to unloading mechanism, and turn to panel unloading mechanism, the seventh motor rotates for the dwang and provides power, the dwang drives the sliding arm and rotates, fourth electric putter and dwang follow the sliding arm and rotate, make sliding arm and cushion turn to panel both sides, the ejecting sliding arm of fourth electric putter and then press from both sides tight panel through the cushion, fixture loosens the centre gripping and resets, the sliding arm rotates to depositing the flitch with panel steering, the sixth pneumatic cylinder provides power for the removal of material storage plate, material storage plate rises and catches panel, the sliding arm loosens panel, material storage plate and then drive panel and descend.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.
Claims (5)
1. An automatic spraying robot for aluminum special-shaped plates comprises a transmission mechanism, an adjusting mechanism, a clamping mechanism, a blanking mechanism, a spraying mechanism and a blowout preventing mechanism, and is characterized in that the adjusting mechanism is arranged on two sides of the transmission mechanism, the blanking mechanism is arranged on one side of the transmission mechanism respectively, the spraying mechanism is arranged on one side of the adjusting mechanism, and the blowout preventing mechanism is arranged on one side of the spraying mechanism;
the spraying mechanism comprises a conversion rod, a conversion frame, a spraying frame, an eighth motor, a circular plate, a cylinder, a hanging frame, a fixed block, a sliding chute, a ninth motor, a worm, a rotating disc, convex teeth, a first spray head, a ball block, a fixing ring, a third hydraulic cylinder, a support bar, a ball joint, a supply pipe and a high-energy ultraviolet lamp, wherein the bottom of the conversion rod is fixedly connected with the conversion frame, one end of the conversion frame is connected with the blowout prevention mechanism, the other end of the conversion frame is fixedly connected with the spraying frame, the inner side of the spraying frame is provided with the eighth motor, the output end of the eighth motor is connected with the circular plate, the bottom of the circular plate is provided with the cylinder, the cylinder is slidably connected with the sliding chute, the sliding chute is arranged at the top of the hanging frame, two sides of the top of the hanging frame are fixedly connected with the fixed block, the fixed block is slidably connected with the spraying frame, the inner side of the hanging frame is provided with the ninth motor, the output end of the ninth motor is connected with one end of the belt worm and one end of the belt, the worm is movably connected with the hanging frame, the bottom of the hanging frame is slidably connected with the rotating disc, the bottom of the rotating disc is provided with the support bar, the first movable support bar and the support bar is connected with the high-ball joint, the support head, the high-ball head and the support ring, the support bar are uniformly connected with the high-energy ultraviolet lamp, the high-level connection mechanism;
the blowout prevention mechanism comprises a connecting arm, a second spray head, an adjusting disc, a fourth hydraulic cylinder, a sliding support plate, a sliding top frame, a top block, a guide rail, a fifth hydraulic cylinder and a connecting spray pipe, the top of the connecting arm is fixedly connected with a conversion frame, the bottom of the connecting arm is movably connected with the adjusting disc, the bottom of the adjusting disc is fixedly connected with the second spray head, one side of the second spray head is connected with the connecting spray pipe, one side of the top of the adjusting disc is movably connected with the output end of the fourth hydraulic cylinder, the fourth hydraulic cylinder is movably connected with a plurality of sliding support plates, the sliding support plate is slidably connected with the connecting arm, one side of the sliding support plate is fixedly connected with the top block, the top block is slidably connected with the sliding top frame, the sliding top frame is slidably connected with the plurality of guide rails, the cross section of each guide rail is T-shaped, the guide rails are fixedly connected with the connecting arm, the top of the sliding frame is connected with the output end of the fifth hydraulic cylinder, and the connecting arm are fixedly connected with the connecting arm.
2. The automatic spraying robot for the aluminum special-shaped plates is characterized in that the transmission mechanism comprises a support frame, a plurality of conveying rollers, roller grooves, a power box, an outward conveying box, a conveying belt, a guide frame, a third electric push rod, a second lead screw, a guide plate, a fifth motor, a push plate and a clamping box, the clamping box is arranged on one side of the outward conveying box, the conveying belt is arranged on the inner side of the outward conveying box, the plurality of guide frames are arranged on the outer side of the outward conveying box, the middle of each guide frame is connected with the corresponding drag rod third electric push rod, the output end of the third electric push rod is connected with the outward conveying box, the guide frame is in sliding connection with the outward conveying box, the second lead screw is arranged on one side of the top of the outward conveying box, the second lead screw is connected with the output end of the fifth motor, the fifth motor is fixed on the outward conveying box, the second lead screw is connected with the push plate through threads, the two sides of the push plate are in sliding connection with the guide plate, the guide plate is fixedly connected with the top of the outer conveying rollers, the top of the outer conveying box, the clamping box, the plurality of the conveying rollers are arranged on one side, the roller grooves are arranged on the support frame, the two ends of the support frame, and the power box is arranged on one side of the support frame.
3. The automatic spraying robot for the aluminum special-shaped plates as claimed in claim 1, wherein the adjusting mechanism comprises a sliding box, a first lead screw, a first motor, a sliding frame, a first hydraulic cylinder, a guide frame, a lifting frame, a translation frame, a tooth socket, a translation gear, a second motor, a third motor and a motor frame, the translation frame is fixedly connected to one side of the translation frame, the third motor is arranged on the inner side of the motor frame and is connected with a conversion rod through a belt pulley and a belt, two ends of the translation frame are both slidably connected with the lifting frame, the translation frame is internally provided with the tooth socket, the tooth socket is meshed with the translation gear, the translation gear is movably connected with the lifting frame, the translation gear is connected with an output end of the second motor, the bottom of the lifting frame is slidably connected with the sliding frame, the lifting frame is connected with an output end of the first hydraulic cylinder, the sliding frame is slidably connected with the sliding box, the sliding box is internally provided with the first lead screw, the first lead screw is connected with the bottom of the sliding frame through threads, one end of the first lead screw is connected with an output end of the first motor, the sliding box is fixedly connected with the support frame, the outer side of the sliding box is provided with the guide frame, and is connected with a support frame.
4. The automatic spraying robot for the aluminum special-shaped plates is characterized in that the clamping mechanism comprises a moving plate, a limiting plate, a supporting cylinder, a protecting box, a sixth motor, a rotating gear, a transverse connecting plate, a follower rod, a first clamping group and a second clamping group, one side of each of two ends of the moving plate is fixedly connected with the limiting plate, the limiting plate corresponds to a roller groove, one side of the moving plate is fixedly connected with the supporting cylinder, the inner side of the supporting cylinder is movably connected with the follower rod, the protecting box is arranged on one side of the supporting cylinder, the sixth motor is arranged on the inner side of the protecting box, the output end of the sixth motor is connected with the rotating gear, an opening is formed in the bottom of the supporting cylinder, the rotating gear is meshed with a gear groove in the bottom of the follower rod through the opening, the top of the follower rod is fixedly connected with the transverse connecting plate, and the transverse connecting plate is provided with the first clamping group and the second clamping group;
first centre gripping group includes the fixed arm, the second pneumatic cylinder, the backup pad, the rotary drum, the fourth motor, second electric putter, the dead lever, the power pole, the supporting rod, the grip block, reserve the piece, fixed arm bottom and horizontal board fixed connection, fixed arm top and backup pad swing joint, second pneumatic cylinder one end and fixed arm bottom swing joint, second pneumatic cylinder output and backup pad bottom swing joint, backup pad one side is equipped with the fourth motor, fourth motor output and rotary drum are connected, rotary drum one end and dead lever fixed connection, the rotary drum inboard is equipped with second electric putter, second electric putter output and a plurality of power pole one end swing joint, swing joint in the middle of the power pole other end and the supporting rod, supporting rod one end and dead lever swing joint, the supporting rod other end and grip block fixed connection, grip block one side is equipped with a plurality of reservation pieces, be equipped with the arch in the middle of the grip block, second centre gripping group is the same with the structure of first centre gripping group, reserve the piece and be connected with panel.
5. The automatic spraying robot for the aluminum special-shaped plates according to claims 1-4, characterized in that the blanking mechanism comprises a support leg, a sixth hydraulic cylinder, a material storage plate, a rotating rod, a seventh motor, a rotating ring, a sliding arm, a fourth electric push rod and a cushion block, wherein a bulge is arranged on the rotating rod, both ends of the rotating rod are movably connected with the support leg, the rotating rod is connected with the output end of the seventh motor, the seventh motor is connected with the support leg, the inner side of the top of the support leg is slidably connected with the rotating ring, the rotating ring is connected with the output end of the fourth electric push rod, the fourth electric push rod is slidably connected with the sliding arm and the rotating rod, one end of the sliding arm is fixedly connected with the cushion block, the sixth hydraulic cylinder is arranged on one side of the bottom of the support leg, and the output end of the sixth hydraulic cylinder is connected with the material storage plate.
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| CN202211217934.1A CN115415087A (en) | 2022-10-01 | 2022-10-01 | Automatic spraying robot for aluminum special-shaped plate |
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| CN202211217934.1A CN115415087A (en) | 2022-10-01 | 2022-10-01 | Automatic spraying robot for aluminum special-shaped plate |
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| US20190151882A1 (en) * | 2017-11-12 | 2019-05-23 | Ben Tritt | Painting robot |
| KR101999599B1 (en) * | 2018-11-28 | 2019-07-15 | 주식회사 태동씨앤에스 | An apparatus using rotary coating technique for automatically applying an adhesive to a pad |
| CN111113257A (en) * | 2019-12-09 | 2020-05-08 | 深圳市佳鑫一帆科技有限公司 | Rotary mechanical arm with clamping and locking capacity for machining plastic shell |
| CN112354763A (en) * | 2020-11-09 | 2021-02-12 | 马鞍山远荣机器人智能装备有限公司 | Spraying robot based on visual identification location |
| CN113634399A (en) * | 2021-09-03 | 2021-11-12 | 威海久宏智能科技有限责任公司 | Full-automatic spraying assembly line for bionic bait |
| CN114130570A (en) * | 2021-11-18 | 2022-03-04 | 吴淑娟 | Antirust paint spraying equipment for water delivery pipe connector for hydraulic engineering |
| CN114351562A (en) * | 2021-12-30 | 2022-04-15 | 重庆沥智路桥工程有限公司 | Intelligent automatic spraying device and method for steel bridge deck |
| CN114472045A (en) * | 2022-03-03 | 2022-05-13 | 华涂技术(深圳)股份有限公司 | Equipment for spraying automobile protection plate and spraying process thereof |
| CN114618729A (en) * | 2022-04-19 | 2022-06-14 | 安徽信和汽车股份有限公司 | Automobile wheel hub production and processing is with moulding powder spraying drying equipment |
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