CN204817004U

CN204817004U - Automatic painting system of tire

Info

Publication number: CN204817004U
Application number: CN201520514011.1U
Authority: CN
Inventors: 韩利源
Original assignee: JIAXING YAJIE METAL AND PLASTIC PRODUCT CO Ltd
Current assignee: JIAXING YAJIE METAL AND PLASTIC PRODUCT CO Ltd
Priority date: 2015-07-15
Filing date: 2015-07-15
Publication date: 2015-12-02
Anticipated expiration: 2025-07-15

Abstract

The utility model provides an automatic painting system of tire, including the frame, establish charge -in system in the frame, establish the conveying system that uses with the charge -in system cooperation in the frame, establish the painting system who uses with the conveying system cooperation in the frame, charge -in system includes the feeding slide rail, establish stop device on the feeding slide rail, establish the positioner at feeding slide rail discharge gate, conveying system is including establishing drive arrangement in the frame, establishing in the frame through the rotatory support frame of drive arrangement, establishing a plurality of clamping device on the support frame, painting system includes the spray gun, establishes the regulation seat that is used for fixed spray gun in the frame, establish in the frame and to prevent coating with lacquer the device to what the non - of the tire on the clamping device sprayed paint that the position goes on protecting. Can be voluntarily carrying on to the tire that the feeding is carried and processings of spraying paint, carrying the in -process that sprays paint to need not artifical transport to the tire, low in labor strength, work efficiency height, spraying are effectual, low in production cost, stoving are effectual.

Description

A kind of tire automatic painting system

Technical field

The utility model relates to mechanical field, is specifically related to a kind of tire automatic painting system.

Background technology

Tire is automobile, toy car or hand buggy etc. be requisite assembly in the product of car class, tire divides the inner tube of a tyre and cover tire substantially, cover tire is made by elastomeric material substantially, do not need to carry out process of spraying paint, the process and inner tube of a tyre basic need sprays paint, when to direct Tire & Tube is combined after tire carry out interior tire spray paint process time, spray paint cumbersome, inefficiency, be easy on paint spraying to foreign steamer or spray in wheel axis hole in the process of spraying paint, thus affect the outward appearance of wheel, paint cleaning trouble on external wheel, labour intensity is high, also affect installation and the rotation of rotating shaft and wheel, improve production cost, processing difficulties in the process of spraying paint.

Summary of the invention

Technical problem to be solved in the utility model is to provide a kind of tire automatic painting system, automatically charging conveying can be carried out to tire and process of spraying paint, tire is being carried without the need to a dead lift in the process of spraying paint, labour intensity is low, operating efficiency is high, spraying effect is good, production cost is low, good drying effect.

For solving above-mentioned existing technical problem, the utility model adopts following scheme: a kind of tire automatic painting system, comprise frame, be located at the feed system in frame, be located in frame with feed system with the use of induction system, be located in frame with induction system with the use of paint spraying system, be located in frame with induction system with the use of drying system, described feed system comprises charging slide rail, be located on charging slide rail and spacing stopping means is carried out to tire, be located at the positioner that charging slide rail discharging opening positions tire, described induction system comprises the drive unit be located in frame, be located in frame by bracing frame that drive unit rotates, be located at several clamping devices that tire on positioner is clamped on bracing frame, described paint spraying system comprise be located in frame to the tire on clamping device spray paint process spray gun, be located at the adjustment seat for fixing spray gun in frame, be located in frame the anti-paint device that the non-painting position of the tire on clamping device is protected, described drying system comprises carries out to the tire on clamping device the guider rolled that leads, be located in frame the Fast Heating baking box that tire is dried, be located at the discharge mechanism of Fast Heating baking box discharge end.

Tire is rolled to induction system by feed system, paint spraying system is transported to by needing the tire of processing by induction system, by induction system, the tire sprayed paint is transported to drying system again after having sprayed paint to dry, tire to be processed for the next one is transported to paint spraying system simultaneously, thus realize to tire repeat processing, automatically charging conveying can be carried out to tire and process of spraying paint, can also automatically dry after tire has sprayed paint, tire is being carried in the process of spraying paint and drying without the need to a dead lift, labour intensity is low, operating efficiency is high, when carrying out charging to tire, charging slide rail adopts the downward-sloping corner structure of 5 ~ 30 degree, tire rolling can be made convenient, can carry out spacing to the tire in charging slide rail by stopping means, thus realize controlling timely the rolling of tire, reach the object of rolling before needing tire rolls forward just, can be positioned the tire of being let pass out by stopping means and correction by positioner, thing clamping device is more accurately firm when clamping tire, after clamping device clamps tire, bracing frame is driven to rotate by drive unit, thus realize clamping device drive tire rotation, tire is transported to the right position of spray gun to spray paint process, in the process that tire is sprayed paint, can be protected tire not needing the place of spraying paint by anti-paint device, make paint can not be sprayed onto unwanted place, certain adjustment can also be carried out to the position of spray gun by regulating pin, make better effects if of spraying paint, when tire after having sprayed paint moves to drying system by clamping device, tire can be transported in Fast Heating baking box by guider and carry out drying and processing, thus paint is firmly sticked on tire, can also think that interior tire drying time controls to oven dry by discharging device, thus make drying effect better.

As preferably, described stopping means divides the first stopping means and the second stopping means, and described stopping means comprises position-limited rack, the limiting cylinder be located on position-limited rack, and the tire on described charging slide rail carries out clearance and spacing by limiting cylinder.

The spacing of the first stopping means and the second stopping means is the diameter of a processing tire, when tire is slided on stopping means by charging slide rail, spacing to carrying out on front side of tire foremost by the second stopping means, prevent tire from directly skidding off charging slide rail, carry out spacing by the first stopping means to penultimate tire, when the second stopping means unclamps tire rolls forward foremost, the tire that penultimate starts backward can not follow rolls forward, thus realize letting pass separately to the tire on charging slide rail, and carry out spacing by limiting cylinder to tire, only need be blocked tire by the flexible of cylinder piston rod, just can realize spacing, operating efficiency is higher, structure is easier, draw materials convenient, versatility is better.

As preferably, described positioner comprises the locating rack being located at charging slide rail discharge end both sides, the drive block be located on locating rack, is located on locating rack for controlling the first cylinder that drive block moves forward and backward, being located at backstay drive block positioning rectification to tire, fixed by screw rod between described backstay and drive block, the front end of described backstay is provided with the positioning boss of the notch cuttype that mates with tire axis hole.

Positioner is separately positioned on the both sides of tire, be rolled into after on clamping device under tire is let pass by the second stopping means, drive block is promoted to top by the first cylinder, thus make backstay carry out the spacing of left and right to tire, the small boss of positioning boss front end adopts inclined plane structure, in the same size with tire axis hole bottom small boss, when positioning boss is positioned tire by backstay, the effect that can also correct tire, make tire when by gripping means grips, tire is positioned on clamping device accurately, can also carry out adjusting to the position of backstay on drive block by screw rod and change, make the scope of application wider.

As preferably, described drive unit comprise drive motors, the worm screw be connected with drive motors, be located on bracing frame with worm screw with the use of worm gear, support frame as described above and drive unit are coordinated by worm and wheel and transmit power.

Bracing frame drives with drive motors, and coordinates transmission power by worm and wheel, and drive convenient, rotary speed and the anglec of rotation more easily control, and moment of torsion is large.

As preferably, support frame as described above adopts cross structure, and the top of support frame as described above is respectively provided with a clamping device.

In the process of work, by the rotation of bracing frame, clamping device can be driven to carry out clamping conveying and the blowing of samsara, and operate easier, operating efficiency is higher.

As preferably, described clamping device comprises and coordinates the clip of clamping by rotating shaft switching on bracing frame two, be located on any one clip for controlling controlling organization of its clamping, being located at the resetting-mechanism of clip at its back end, described controlling organization adopts cylinder to control, described resetting-mechanism adopts back-moving spring, the two ends of described back-moving spring are separately fixed on the rear end face of two clips, one of them clip described is provided with the adjusting rod that controls its front opening size between controlling organization and clip rotating shaft, and described adjusting rod adopts screw-rod structure.

Can be clamped tire by clip, when clamping, controlled by the clamping of controlling organization to clamping, by resetting-mechanism, unclamping of clip is controlled, control easier, when clamping, only need be protruding by cylinder piston rod, by piston rod, another one clip is outwards ejected, the pinching end of clip just can be made to clamp by rotating shaft, when needs unclamp, cylinder resets, back-moving spring just can clip at its back end is relative in pull, thus realize the effect of unclamping clip, when resetting-mechanism resets to clip, by concrete between two clips of adjusting rod, can control the openings of sizes of clip, thus it is convenient to make clamping make, the scope of application is wider.

As preferably, described adjustment seat comprises adjusting bracket, the adjustment motor be located on adjusting bracket, be located on adjusting bracket by regulating the regulating block that slides up and down of motor, described spray gun is fixed on regulating block, regulated by screw rod between described adjustment motor and regulating block, described adjusting bracket is provided with two columniform support bars, the two ends of described regulating block are slipped on support bar, and described regulating block is provided with a spray gun fixed sleeving, and described spray gun is located in spray gun fixed sleeving by nut fixed cover.

Rotating by regulating driven by motor adjusting screw(rod) to make the spray gun be arranged on regulating block move up and down, in the process of regulating block movement, led by support bar, regulating block can be made to move more stable, dismounting easily can be carried out to spray gun by spray gun fixed sleeving, a spray gun holder is established between spray gun and spray gun fixed sleeving, can also be determined the right position of spray gun by spray gun holder, make better effects if of spraying paint, and two ends spray in the process of spraying paint simultaneously, disposablely can complete the process of spraying paint of tire, make operating efficiency higher.

As preferably, described anti-paint device comprises two parallel catch, be located at catch in the hole of spraying paint of mating with tire inner wheel hub, described catch is provided with an axis hole block mated with tire installation axle hole, described axis hole block employing conical structure.

When being sprayed paint to paint spraying system from the tyre rotation of gripping feed system by clamping device, the spray paint hole of tire between two catch in catch is consistent with the required tire inner ring sprayed paint, can effectively prevent lance ejection from arriving non-painting in the process of spraying paint, axis hole block can prevent paint from entering in tire axis hole, and axis hole block adopts conical structure, when paint contacts with axis hole block, paint can be directed on tire by axis hole block, make the utilization rate of paint higher, spraying effect is better, axis hole block is fixed by a thin wire, less on the impact of spray-coating surface when making to spray paint.

As preferably, described guider comprise be located at one end and clamping device in Fast Heating baking box with the use of slideway, be located in Fast Heating baking box and be positioned at sliding top of leading two spacing gag lever posts are carried out to tire.

Tire is transported to guider by clamping device and after unclamping clip, tire can roll in Fast Heating baking box by sliding into, in the process of rolling, the top of tire is between two gag lever posts, carry out spacing by gag lever post to tire, thus make tire be rolled in Fast Heating baking box fast and effectively, and slideway is positioned at Fast Heating baking box Outboard Sections with certain gradient, more quick and convenient when can make to be rolled to Fast Heating baking box from clamping device.

As preferably, described discharge mechanism adopts cylinder to control to carry out blowing, needs the time of heating how much to be opened discharging opening by discharge mechanism or to close thus that the heat time is controlled is convenient according to tire.

Accompanying drawing explanation

Fig. 1 is structural representation of the present utility model;

Fig. 2 is the structural representation of the utility model feed system and induction system;

Fig. 3 is the structural representation of the utility model induction system and paint spraying system.

Detailed description of the invention

As Fig. 1, shown in Fig. 2 and Fig. 3, a kind of tire automatic painting system, comprises frame 9, be located at the feed system 1 in frame 9, be located in frame 9 with feed system 1 with the use of induction system 8, be located in frame 9 with induction system 8 with the use of paint spraying system 15, be located in frame 9 with induction system 8 with the use of drying system 12, described feed system 1 comprises charging slide rail 2, be located on charging slide rail 2 and spacing stopping means 3 is carried out to tire, be located at the positioner 4 that charging slide rail 2 discharging opening positions tire, described induction system 8 comprises the drive unit 5 be located in frame 9, be located in frame 9 by bracing frame 7 that drive unit 5 rotates, be located at several clamping devices 6 that tire on positioner 4 is clamped on bracing frame 7, described paint spraying system 15 comprise be located in frame 9 to the tire on clamping device 6 spray paint process spray gun 16, be located at the adjustment seat 17 for fixing spray gun 16 in frame 9, be located to the anti-paint device 14 that the non-painting position of the tire on clamping device 6 is protected in frame 9, described drying system 12 comprises carries out to the tire on clamping device 6 guider 10 rolled that leads, be located in frame 9 the Fast Heating baking box 11 that tire is dried, be located at the discharge mechanism 13 of Fast Heating baking box 11 discharge end, described stopping means 3 point of first stopping means 31 and the second stopping means 34, described stopping means 3 comprises position-limited rack 32, the limiting cylinder 33 be located on position-limited rack 32, and the tire on described charging slide rail 2 carries out clearance and spacing by limiting cylinder 33, described positioner 4 comprises the locating rack 45 being located at charging slide rail 2 discharge end both sides, the drive block 43 be located on locating rack 45, is located on locating rack 45 for controlling the first movable cylinder 44 of drive block 43, being located at the backstay 42 drive block 43 positioning rectification to tire, fixed by screw rod between described backstay 42 and drive block 43, the front end of described backstay 42 is provided with the positioning boss 41 of the notch cuttype that mates with tire axis hole, described drive unit 5 comprise drive motors 51, the worm screw 53 be connected with drive motors 51, be located on bracing frame 7 with worm screw 53 with the use of worm gear 52, support frame as described above 7 and drive unit 5 to be coordinated with worm gear 52 by worm screw 53 and transmit power, support frame as described above 7 adopts cross structure, and the top of support frame as described above 7 is respectively provided with a clamping device 6, described clamping device 6 comprises the clip 62 by two the cooperation clampings of rotating shaft switching on bracing frame 7, be located on any one clip 62 for controlling the controlling organization 61 of its clamping, be located at the resetting-mechanism 64 of clip 62 rear end, described controlling organization 61 adopts cylinder to control, described resetting-mechanism 64 adopts back-moving spring, the two ends of described back-moving spring are separately fixed on the rear end face of two clips 62, one of them clip 62 described is provided with the adjusting rod 63 that controls its front opening size between controlling organization 61 and clip 62 rotating shaft, described adjusting rod 63 adopts screw-rod structure, described adjustment seat 17 comprises adjusting bracket 172, the adjustment motor 171 be located on adjusting bracket 172, be located on adjusting bracket 172 by regulating the regulating block 174 that slides up and down of motor 171, described spray gun 16 is fixed on regulating block 174, regulated by screw rod between described adjustment motor 171 and regulating block 174, described adjusting bracket 172 is provided with two columniform support bars 173, the two ends of described regulating block 174 are slipped on support bar 173, described regulating block 174 is provided with a spray gun fixed sleeving 175, and described spray gun 16 is located in spray gun fixed sleeving 175 by nut fixed cover, described anti-paint device 14 comprises two parallel catch 142, is located at the hole 143 of spraying paint of mating with tire inner wheel hub in catch 142, described catch 142 is provided with an axis hole block 141 mated with tire installation axle hole, and described axis hole block 141 adopts conical structure, described guider 10 comprise be located at one end and clamping device 6 in Fast Heating baking box 11 with the use of slideway 101, be located in Fast Heating baking box 11 and be positioned at sliding leading above in the of 101 two spacing gag lever posts 102 are carried out to tire, described discharge mechanism 13 adopts cylinder to control to carry out blowing.

During real work, limiting cylinder 33 on first stopping means 31 and the second stopping means 34 is positioned at spacing state, tire is put into charging slide rail 2 successively, tire is by charging slide rail 2 forward slip, tire is first undertaken spacing by the first stopping means 31, when starting to add man-hour, by control cabinet, entirety is controlled, first control the first stopping means 31 pairs of tires to let pass, tire rolls forward is made to carry out spacing to the second stopping means 34, first stopping means 31 carries out spacing to penultimate tire again, tire rolls forward when second stopping means 34 unclamps, because the first stopping means 31 pairs of penultimate tires carry out spacing, so when tire rolls forward foremost, tire below can not follow rolls forward, while second stopping means 34 unclamps, bracing frame 7 is driven to rotate along rotating shaft by drive unit 5, thus make the clip 62 on one of them clamping device 6 be positioned at charging slide rail 2 discharging opening to clamp the tire rolled out, when tire rolls out, contacting with clip 62 of tire, thus restriction tire rolls forward, first cylinder 44 of tire both sides drives drive block 43 to move forward simultaneously, thus backstay 42 is moved forward, make the front end of backstay 42 be provided with one and positioning boss 41 pairs of tire installation axle hole of notch cuttype clamp, thus realize positioner 4 pairs of tires and accurately locate, control clip 62 pairs of tires by controlling organization 61 again to clamp, unclamp positioner 4, bracing frame 7 half-twist is driven by drive unit 5, the clamping device 6 having clamped tire is made to rotate in the parallel catch 142 of on anti-paint device 14 two, adjacent empty clamping device 6 is rotated to the clamping that feed system 1 carries out next tire simultaneously, when being turned in anti-paint device 14 by clip 62, the position that just needs with tire to spray paint, hole 143 of spraying paint is identical, axis hole block 141 blocks tire axis hole, the spray gun 16 adjusted by adjustment seat 17 to be sprayed paint process to the tire being positioned at anti-paint device 14, after having sprayed paint, again rotating support 7 by the tire rotation that sprayed paint on guider 10, the clamping device 6 just having clamped the tire that needs to spray paint is rotated in anti-paint device 14 simultaneously and carry out process of spraying paint, the clamping device 6 of no clamping is rotated to the clamping that feed system 1 carries out next tire, when the clamping device 6 sprayed paint turns to guider 10, controlling organization 61 unclamps, the back-moving spring being positioned at clip 62 rear end resets to two clips 62, thus clip 62 is unclamped, tire is slided in Fast Heating baking box 11 from slideway 101 and carries out heating, drying, slide in the process of Fast Heating baking box 11 at tire from clip 62, gag lever post 102 can carry out spacing to tire, thus prevent tire from rollover phenomenon occurring in the process of rolling, after heating completes, by the switch that discharge mechanism 13 pairs of Fast Heating baking boxes 11 export, the heat time of tire can be made to be controlled effectively, because uniform ring on bracing frame 7 is provided with 4 stack clamping devices 6, can realize uninterruptedly repeating clamping plastic-blasting drying and processing to the continuous of tire, in the process of operation, tire only need be placed on charging slide rail 2 by staff, just can automatically operate, automatically charging conveying can be carried out to tire and process of spraying paint, can also automatically dry after tire has sprayed paint, tire is being carried in the process of spraying paint and drying without the need to a dead lift, labour intensity is low, operating efficiency is high, spraying effect is good, production cost is low, good drying effect.

Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.

Claims

1. a tire automatic painting system, it is characterized in that: comprise frame (9), be located at the feed system (1) in frame (9), be located at the upper and feed system (1) of frame (9) with the use of induction system (8), be located at the upper and induction system (8) of frame (9) with the use of paint spraying system (15), described feed system (1) comprises charging slide rail (2), be located on charging slide rail (2) and spacing stopping means (3) is carried out to tire, be located at the positioner (4) that charging slide rail (2) discharging opening positions tire, described induction system (8) comprises the drive unit (5) be located in frame (9), be located in frame (9) by bracing frame (7) that drive unit (5) rotates, be located at several clamping devices (6) that tire on positioner (4) is clamped on bracing frame (7), described paint spraying system (15) comprise be located in frame (9) to the tire on clamping device (6) spray paint process spray gun (16), be located at the adjustment seat (17) for fixing spray gun (16) in frame (9), be located in frame (9) the anti-paint device (14) that the non-painting position of tire on clamping device (6) is protected.

2. a kind of tire automatic painting system according to claim 1, it is characterized in that: described stopping means (3) point the first stopping means (31) and the second stopping means (34), described stopping means (3) comprises position-limited rack (32), the limiting cylinder (33) be located on position-limited rack (32), and the tire on described charging slide rail (2) carries out clearance and spacing by limiting cylinder (33).

3. a kind of tire automatic painting system according to claim 1, it is characterized in that: described positioner (4) comprises the locating rack (45) being located at charging slide rail (2) discharge end both sides, be located at the drive block (43) on locating rack (45), be located on locating rack (45) for controlling movable the first cylinder (44) of drive block (43), be located at the backstay (42) drive block (43) positioning rectification to tire, fixed by screw rod between described backstay (42) and drive block (43), the front end of described backstay (42) is provided with the positioning boss (41) of the notch cuttype that mates with tire axis hole.

4. a kind of tire automatic painting system according to claim 1, it is characterized in that: described drive unit (5) comprise drive motors (51), the worm screw (53) be connected with drive motors (51), be located at the upper and worm screw (53) of bracing frame (7) with the use of worm gear (52), support frame as described above (7) and drive unit (5) to be coordinated with worm gear (52) by worm screw (53) and transmit power.

5. a kind of tire automatic painting system according to claim 1, is characterized in that: support frame as described above (7) adopts cross structure, and the top of support frame as described above (7) is respectively provided with a clamping device (6).

6. a kind of tire automatic painting system according to claim 1, it is characterized in that: described clamping device (6) comprises the clip (62) by two the cooperation clampings of rotating shaft switching on bracing frame (7), be located on any one clip (62) for controlling the controlling organization (61) of its clamping, be located at the resetting-mechanism (64) of clip (62) rear end, described controlling organization (61) adopts cylinder to control, described resetting-mechanism (64) adopts back-moving spring, the two ends of described back-moving spring are separately fixed on the rear end face of two clips (62), described one of them clip (62) is positioned between controlling organization (61) and clip (62) rotating shaft and is provided with the adjusting rod (63) that controls its front opening size, described adjusting rod (63) adopts screw-rod structure.

7. a kind of tire automatic painting system according to claim 1, it is characterized in that: described adjustment seat (17) comprises adjusting bracket (172), be located at the adjustment motor (171) on adjusting bracket (172), be located at the regulating block (174) by regulating motor (171) to slide up and down on adjusting bracket (172), described spray gun (16) is fixed on regulating block (174), regulated by screw rod between described adjustment motor (171) and regulating block (174), described adjusting bracket (172) is provided with two columniform support bars (173), the two ends of described regulating block (174) are slipped on support bar (173), described regulating block (174) is provided with a spray gun fixed sleeving (175), described spray gun (16) is located in spray gun fixed sleeving (175) by nut fixed cover.

8. a kind of tire automatic painting system according to claim 1, it is characterized in that: described anti-paint device (14) comprises two parallel catch (142), is located at the interior hole of spraying paint (143) of mating with tire inner wheel hub of catch (142), described catch (142) is provided with an axis hole block (141) mated with tire installation axle hole, and described axis hole block (141) adopts conical structure.