CN115403312A - A kind of high-sulfur tailings cementitious material and its preparation method and application - Google Patents
A kind of high-sulfur tailings cementitious material and its preparation method and application Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2015—Sulfate resistance
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
- C04B2201/52—High compression strength concretes, i.e. with a compression strength higher than about 55 N/mm2, e.g. reactive powder concrete [RPC]
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Abstract
本发明涉及含硫尾砂资源化利用技术领域,具体公开一种高硫尾砂胶凝材料及其制备方法和应用。所述高硫尾砂胶凝材料包括如下重量份数的原料组分:水泥200~220份,粉煤灰70~90份,高硫尾砂40~60份,矿粉40~60份,石灰石粉6~8份,钡盐6~12份,改性膨润土13~15份,活性氧化铝7~13份和激发剂3~5份。本发明所提供的高硫尾砂胶凝材料配伍科学,能够降低含高硫尾砂的混凝土中硫酸根离子浓度,阻止次生石膏、钙矾石等结晶造成的膨胀破坏,有效改善混凝土内部结构,达到提高混凝土的强度、密实度以及耐久性的目的。The invention relates to the technical field of resource utilization of sulfur-containing tailings, and specifically discloses a cementitious material for high-sulfur tailings, a preparation method and application thereof. The high-sulfur tailings cementitious material includes the following raw material components in parts by weight: 200-220 parts of cement, 70-90 parts of fly ash, 40-60 parts of high-sulfur tailings, 40-60 parts of mineral powder, limestone 6-8 parts of powder, 6-12 parts of barium salt, 13-15 parts of modified bentonite, 7-13 parts of activated alumina and 3-5 parts of activator. The high-sulfur tailings cementitious material provided by the present invention has scientific compatibility, can reduce the concentration of sulfate ions in concrete containing high-sulfur tailings, prevent expansion damage caused by crystallization of secondary gypsum, ettringite, etc., and effectively improve the internal structure of concrete. To achieve the purpose of improving the strength, compactness and durability of concrete.
Description
技术领域technical field
本发明涉及含硫尾砂资源化利用技术领域,尤其涉及一种高硫尾砂胶凝材料及其制备方法和应用。The invention relates to the technical field of resource utilization of sulfur-containing tailings, in particular to a high-sulfur tailings cementitious material and its preparation method and application.
背景技术Background technique
尾砂是矿石选冶过程中所产生的工业固废,数量巨大,其大量堆积会造成环境污染乃至尾矿库溃坝、滑坡等次生地质灾害问题,是重大的危险源和污染源。因此,尾砂的资源化利用已成为社会各界共识,也是当前我国工业固废资源循环利用的重点方向。Tailings are industrial solid wastes produced in the process of ore dressing and smelting. The quantity is huge, and its large accumulation will cause environmental pollution and even secondary geological disasters such as tailings pond dam breaks and landslides. It is a major source of danger and pollution. Therefore, the resource utilization of tailings has become the consensus of all sectors of society, and it is also the key direction of the recycling of industrial solid waste resources in my country.
现有技术中将高硫金属尾砂作为掺合料应用于混凝土的制备,其既可以实现大量消耗尾砂的目的,又可以减少混凝土中水泥的用量,节能减排,缓解粉煤灰、矿渣等矿物掺合料紧缺的状况。然而金属矿产生的尾砂通常含有较高的硫化物,其与水泥水化产物反应会生成钙矾石、次生石膏等膨胀相产物,吸附能力强,能够产生极大的膨胀应力,导致混凝土内部微裂隙的产生和扩展,结构疏松,使混凝土出现明显膨胀,甚至开裂损坏,严重影响混凝土材料和结构的安全性与耐久性,即便采用化学外加剂对充填体进行改性,效果也十分有限。因此如何解决高硫尾砂的加入会使混凝土产生不规则裂纹而导致混凝土的抗压强度和抗侵蚀性能降低的问题,仍是目前含硫尾砂资源化利用技术发展的难点。In the prior art, high-sulfur metal tailings are used as an admixture in the preparation of concrete, which can not only achieve the purpose of consuming a large amount of tailings, but also reduce the amount of cement in the concrete, save energy and reduce emissions, and relieve fly ash and slag. Such as the shortage of mineral admixtures. However, the tailings produced by metal ore usually contain high sulfides, which react with cement hydration products to form expansion phase products such as ettringite and secondary gypsum, which have strong adsorption capacity and can generate great expansion stress, causing the concrete internal The generation and expansion of micro-cracks and the loose structure will cause obvious expansion of concrete and even crack damage, seriously affecting the safety and durability of concrete materials and structures. Even if the filling body is modified with chemical admixtures, the effect is very limited. Therefore, how to solve the problem that the addition of high-sulfur tailings will cause irregular cracks in concrete and reduce the compressive strength and corrosion resistance of concrete is still a difficult point in the development of sulfur-containing tailings resource utilization technology.
发明内容Contents of the invention
为克服现有技术中高硫尾砂的加入会使混凝土产生不规则裂纹而导致混凝土的抗压强度和抗侵蚀性能降低等问题,本发明提供一种高硫尾砂胶凝材料,能够降低含高硫尾砂的混凝土中硫酸根离子浓度,阻止次生石膏、钙矾石等结晶造成的膨胀破坏,有效改善混凝土内部结构,达到提高混凝土的强度、密实度以及耐久性的目的。In order to overcome the problems in the prior art that the addition of high-sulfur tailings will cause irregular cracks in the concrete and reduce the compressive strength and corrosion resistance of the concrete, the present invention provides a cementitious material for high-sulfur tailings, which can reduce the amount of high-sulfur tailings. The concentration of sulfate ions in the concrete of sulfur tailings can prevent the expansion damage caused by the crystallization of secondary gypsum and ettringite, effectively improve the internal structure of concrete, and achieve the purpose of improving the strength, compactness and durability of concrete.
以及,本发明还提供上述高硫尾砂胶凝材料的制备方法。And, the present invention also provides a preparation method of the above-mentioned high-sulfur tailings cementitious material.
以及,本发明还提供采用上述高硫尾砂胶凝材料制备的高硫尾砂混凝土,其内部结构相互粘接而不易相互分离,与普通混凝土相比具有更好的工作性能。And, the present invention also provides high-sulfur tailings concrete prepared by using the above-mentioned high-sulfur tailings cementitious material, the internal structures of which are bonded to each other and not easy to separate from each other, and have better working performance than ordinary concrete.
以及,本发明还提供上述高硫尾砂混凝土的制备方法。And, the present invention also provides a method for preparing the above-mentioned high-sulfur tailings concrete.
为达到上述发明目的,本发明采用了如下的技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention has adopted following technical scheme:
第一方面,本发明提供了一种高硫尾砂胶凝材料,包括如下重量份数的原料组分:水泥200~220份,粉煤灰70~90份,高硫尾砂40~60份,矿粉40~60份,石灰石粉6~8份,钡盐6~12份,改性膨润土13~15份,活性氧化铝7~13份和激发剂3~5份;其中,所述钡盐由质量比为1.2~1.5:2.1~2.5:2.0~2.4的氯化钡、氢氧化钡和硝酸钡组成。In the first aspect, the present invention provides a high-sulfur tailings cementitious material, comprising the following raw material components in parts by weight: 200-220 parts of cement, 70-90 parts of fly ash, and 40-60 parts of high-sulfur tailings , 40-60 parts of mineral powder, 6-8 parts of limestone powder, 6-12 parts of barium salt, 13-15 parts of modified bentonite, 7-13 parts of activated alumina and 3-5 parts of activator; wherein, the barium The salt is composed of barium chloride, barium hydroxide and barium nitrate with a mass ratio of 1.2-1.5:2.1-2.5:2.0-2.4.
相对于现有技术,本发明所提供的高硫尾砂胶凝材料利用粉煤灰、石灰石粉、矿粉与高硫尾砂具有的活性效应和填充作用对混凝土进行改性增强,能有效改善混凝土内部结构,达到提高混凝土的强度、密实度以及耐久性的目的,并且通过钡盐、改性膨润土、活性氧化铝、激发剂与上述粉料的复合使用,能够对混凝土中侵入的硫酸根离子进行固化,有效阻止次生石膏、钙矾石等结晶造成的膨胀破坏,并细化混凝土孔径,大大提高混凝土的综合效能,延长混凝土的服役寿命,增强混凝土工程的安全性。同时,本发明将氯化钡、氢氧化钡和硝酸钡复合使用,有效固化侵入混凝土内部的硫酸根离子,从而形成硫酸钡晶体并填充混凝土内部微裂隙,大大改善混凝土的抗硫酸盐侵蚀性能,且优选的钡盐各组分的配比,对硫酸根离子的吸附作用更强,显著提升混凝土抗硫酸盐侵蚀性能。本发明提供的高硫尾砂胶凝材料所选用的粉煤灰、石灰石粉、矿粉和高硫尾砂均为工业废料,不仅节约生产成本,而且实现废物的二次利用,对保护生态环境具有重大意义。Compared with the prior art, the high-sulfur tailings cementitious material provided by the present invention utilizes the active effect and filling effect of fly ash, limestone powder, mineral powder and high-sulfur tailings to modify and strengthen concrete, which can effectively improve the The internal structure of concrete can achieve the purpose of improving the strength, compactness and durability of concrete, and through the compound use of barium salt, modified bentonite, activated alumina, activator and the above powder, it can reduce the sulfate ion intruded into concrete Solidification can effectively prevent the expansion damage caused by the crystallization of secondary gypsum and ettringite, and refine the concrete pore size, greatly improving the overall performance of concrete, prolonging the service life of concrete, and enhancing the safety of concrete engineering. At the same time, the present invention uses barium chloride, barium hydroxide and barium nitrate in combination to effectively solidify the sulfate ions that invade the interior of the concrete, thereby forming barium sulfate crystals and filling the micro-cracks inside the concrete, greatly improving the sulfate erosion resistance of the concrete. Moreover, the optimal ratio of each component of the barium salt has a stronger adsorption effect on sulfate ions, and significantly improves the sulfate corrosion resistance of concrete. The fly ash, limestone powder, slag and high-sulfur tailings selected for the high-sulfur tailings cementitious material provided by the invention are all industrial wastes, which not only saves production costs, but also realizes the secondary utilization of wastes, which is beneficial to the protection of the ecological environment has great significance.
所述粉煤灰是以活性二氧化硅、活性氧化铝和活性氧化钙为主要成分的一种物质,可以将对混凝土不利的氢氧化钙转化为有利的C-S-H凝胶(火山灰效应),即粉煤灰中玻璃态的活性氧化硅、氧化铝与水泥中的氢氧化钙作用,生成水化硅酸钙和水化铝酸钙,填补了水泥的间隙,一方面增加了混凝土的强度和密实度,改善了抗渗性,另一方面又削弱了Ca(OH)2结晶的膨胀对混凝土的损害几率。The fly ash is a substance mainly composed of activated silica, activated alumina and activated calcium oxide, which can convert calcium hydroxide, which is unfavorable to concrete, into favorable CSH gel (volcanic ash effect), that is, powder The glassy active silica and alumina in the coal ash interact with the calcium hydroxide in the cement to form calcium silicate hydrate and calcium aluminate hydrate, which fill the gaps in the cement and increase the strength and compactness of the concrete on the one hand. , which improves the impermeability, and on the other hand weakens the chance of damage to concrete caused by the expansion of Ca(OH) 2 crystals.
所述高硫尾砂对混凝土不仅有一定的胶凝作用,而且还能充分利用其粒径较小的特点均匀地填充在骨料之间的空隙,使得混凝土内部骨架更加密实。The high-sulfur tailings not only have a certain gelling effect on concrete, but also can make full use of its small particle size to evenly fill the gaps between the aggregates, making the inner skeleton of the concrete more compact.
所述矿粉是炼钢厂的高炉废渣经过冷淬后细磨到一定细度要求,且以氧化钙、氧化铝为主要成分的一种物质,具有良好的形态效应、微集料效应和火山灰效应,可以改善胶凝材料的水化机理以及混凝土的微观结构,细化混凝土孔径,增加无害孔、少害孔的总比例。其水化后可以生成颗粒状的水化铝硅酸钠钙矿物、CSH凝胶和少量的无定型凝胶物质,这些胶凝物质可以填充混凝土界面孔隙,使混凝土结构更密实。The ore powder is a kind of material whose main components are calcium oxide and aluminum oxide, and has good shape effect, micro-aggregate effect and volcanic ash. Effect, can improve the hydration mechanism of cementitious materials and the microstructure of concrete, refine the concrete pore size, and increase the total proportion of harmless pores and less harmful pores. After hydration, it can generate granular sodium calcium aluminosilicate hydrate minerals, CSH gel and a small amount of amorphous gel substance, which can fill the pores of the concrete interface and make the concrete structure more compact.
所述石灰石粉在混凝土中具有填充和分散作用,通过优化颗粒级配,可以改善新拌混凝土的和易性、保水性,以及提高硬化混凝土的抗渗性、耐久性等优良性能。此外,石灰石粉能沉积氢氧化钙,起到晶核作用,加速水泥颗粒的水化,提高混凝土早期强度,从而提高混凝土抗硫酸盐侵蚀性。The limestone powder has the functions of filling and dispersing in concrete, and by optimizing particle gradation, the workability and water retention of freshly mixed concrete can be improved, and excellent properties such as impermeability and durability of hardened concrete can be improved. In addition, limestone powder can deposit calcium hydroxide, act as a crystal nucleus, accelerate the hydration of cement particles, improve the early strength of concrete, and thus improve the resistance of concrete to sulfate attack.
虽然高硫尾砂的加入会引入硫化物,发生式(1)、式(2)和式(3)的腐蚀反应,生成钙矾石、次生石膏等膨胀性产物,进而导致微裂隙产生和扩展,结构疏松,使得混凝土的服役性能劣化。然而发明人通过在高硫尾砂胶凝材料中掺入一定量的钡盐、改性膨润土、活性氧化铝和激发剂,能够将侵入混凝土孔隙网络的硫酸根离子以硫酸钡的形式固定下来,虽然仍会产生钙矾石,但其数量明显减少。原因可能是混凝土内同时发生了式(3)、式(4)的反应,而硫酸钡的溶解度低于硫酸钙,因此侵入混凝土中的SO4 2-优先与Ba2+离子反应生成硫酸钡,硫酸钡的生成消耗了SO4 2-,同时其沉积物填充了混凝土的毛细孔,从而降低了SO4 2-的侵蚀速度,阻碍了膨胀性钙矾石的形成和累积。其具体反应过程为:Although the addition of high-sulfur tailings will introduce sulfide, the corrosion reactions of formula (1), formula (2) and formula (3) will occur, and expansive products such as ettringite and secondary gypsum will be generated, which will lead to the generation and expansion of microcracks , the structure is loose, which degrades the service performance of concrete. However, by adding a certain amount of barium salt, modified bentonite, activated alumina and activator into the high-sulfur tailings cementitious material, the inventors can fix the sulfate ions that invaded the pore network of the concrete in the form of barium sulfate. While ettringite is still produced, its amount is significantly reduced. The reason may be that the reactions of formula (3) and formula (4) occurred in concrete at the same time, and the solubility of barium sulfate is lower than that of calcium sulfate, so SO 4 2- that penetrates into concrete reacts with Ba 2+ ions first to form barium sulfate. The formation of barium sulfate consumes SO 4 2- , and its deposits fill the capillary pores of concrete, thereby reducing the erosion rate of SO 4 2- and hindering the formation and accumulation of expansive ettringite. Its specific reaction process is:
Ca(OH)2+SO4 2-+2H2O→CaSO4·2H2O+2OH- (1);Ca(OH) 2 +SO 4 2- +2H 2 O→CaSO 4 2H 2 O+2OH- ( 1);
Na2SO4·10H2O+Ca(OH)2→CaSO4·2H2O+2NaOH+8H2O (2); Na2SO4 ·10H2O+Ca(OH )2 → CaSO4 · 2H2O + 2NaOH + 8H2O ( 2 );
3(CaSO4·2H2O)+3CaO·Al2O3·6H2O+19H2O→3CaO·Al2O3·3CaSO4·31H2O(3);3(CaSO 4 ·2H 2 O)+3CaO·Al 2 O 3 ·6H 2 O+19H 2 O→3CaO·Al 2 O 3 ·3CaSO 4 ·31H 2 O(3);
Ba(OH)2+Na2SO4→BaSO4+2NaOH(4)。Ba(OH) 2 +Na 2 SO 4 →BaSO 4 +2NaOH (4).
可选的,所述水泥为P.O42.5硅酸盐水泥,密度为3.06g/cm3~3.12g/cm3。Optionally, the cement is P.O42.5 Portland cement with a density of 3.06g/cm 3 -3.12g/cm 3 .
可选的,所述粉煤灰为二级粉煤灰。Optionally, the fly ash is secondary fly ash.
可选的,所述高硫尾砂粒径为10μm~75μm。Optionally, the particle size of the high-sulfur tailings ranges from 10 μm to 75 μm.
可选的,所述矿粉的比表面积为400m2/Kg~450m2/Kg。Optionally, the specific surface area of the mineral powder is 400m 2 /Kg-450m 2 /Kg.
可选的,所述石灰石粉的比表面积>700m2/Kg。Optionally, the specific surface area of the limestone powder is >700m 2 /Kg.
优选的粉煤灰、高硫尾砂、矿粉及石灰石粉的复配,在胶凝体系中发挥了较强的火山灰活性和填充效应,有效改善混凝土的微结构,形成坚固的混凝土支撑结构,显著提升混凝土各方面的机械力学性能;同时,特定的质量配比可以保证制得的混凝土具有较好的流动性、保水性和粘聚性。The preferred compounding of fly ash, high-sulfur tailings, mineral powder and limestone powder exerts strong pozzolanic activity and filling effect in the cementitious system, effectively improves the microstructure of concrete, and forms a strong concrete support structure. Significantly improve the mechanical and mechanical properties of concrete in all aspects; at the same time, the specific mass ratio can ensure that the prepared concrete has better fluidity, water retention and cohesion.
可选的,所述活性氧化铝的比表面积为409.03m2/g~440.10m2/g。Optionally, the specific surface area of the activated alumina is 409.03m 2 /g-440.10m 2 /g.
优选的活性氧化铝,能够促进水泥中的物质与其极速反应生成钙矾石,同时降低氢氧化钙的含量,加快C3S的水化,从而进一步提高混凝土的强度;同时,其与钡盐、改性膨润土和激发剂具有协同作用,以适当比例混合时,能够提高混凝土的密实度和强度,进而延长混凝土的使用寿命。The preferred activated alumina can promote the rapid reaction of substances in cement to form ettringite, reduce the content of calcium hydroxide, accelerate the hydration of C 3 S, and further improve the strength of concrete; at the same time, it can be combined with barium salt, Modified bentonite and activator have a synergistic effect. When mixed in an appropriate proportion, it can improve the compactness and strength of concrete, thereby prolonging the service life of concrete.
可选的,所述激发剂为氢氧化钠。Optionally, the activator is sodium hydroxide.
可选的,所述改性膨润土的制备方法为:将膨润土于500℃~550℃下活化2.5h~3.0h,然后与氧化钙以3.2~3.3:1~1.1的质量比混合,并粉磨至比表面积达到340m2/Kg~370m2/Kg,得到所述改性膨润土。Optionally, the preparation method of the modified bentonite is: activate the bentonite at 500°C-550°C for 2.5h-3.0h, then mix it with calcium oxide at a mass ratio of 3.2-3.3:1-1.1, and grind Until the specific surface area reaches 340m 2 /Kg-370m 2 /Kg, the modified bentonite is obtained.
优选的改性膨润土采用焙烧加氧化钙粉磨实现充分活化,具有更大的层间距与比表面积,吸附作用增强,可以对硫酸根离子进行有效吸附,且膨润土中的蒙脱石会参与水泥的水化反应,与钙矾石交织在一起,形成更为致密的结构,产生的孔隙较少,提高胶凝材料的力学性能。同时,本发明将改性膨润土和激发剂复配形成复合激发体系,能够激发化学活性偏低的粉煤灰与矿粉组分,实现粉煤灰与矿粉化学性能的活化,协同提高材料的密实度和抗侵蚀能力,且具有良好的吸水和保水作用,维持胶凝材料所需的水化环境,保证混凝土后期强度的提高。The preferred modified bentonite is fully activated by roasting and calcium oxide grinding, has a larger interlayer distance and specific surface area, and the adsorption effect is enhanced, which can effectively adsorb sulfate ions, and the montmorillonite in the bentonite will participate in cement. The hydration reaction interweaves with ettringite to form a denser structure, resulting in fewer pores and improving the mechanical properties of the cementitious material. At the same time, the present invention combines the modified bentonite and the activator to form a composite excitation system, which can stimulate the fly ash and slag components with low chemical activity, realize the activation of the chemical properties of the fly ash and slag, and synergistically improve the chemical properties of the materials. Density and anti-erosion ability, and has good water absorption and water retention, maintains the hydration environment required for cementitious materials, and ensures the improvement of the strength of concrete in the later stage.
第二方面,本发明提供了上述高硫尾砂胶凝材料的制备方法,包括如下步骤:In a second aspect, the present invention provides a method for preparing the above-mentioned high-sulfur tailings cementitious material, comprising the following steps:
(1)按重量配比,将所述改性膨润土和所述激发剂混合后进行粉磨,得到比表面积为400m2/Kg~450m2/Kg的粉末;(1) According to the weight ratio, the modified bentonite and the activator are mixed and then ground to obtain a powder with a specific surface area of 400m 2 /Kg-450m 2 /Kg;
(2)将所述粉末与所述水泥、粉煤灰、高硫尾砂、矿粉、石灰石粉、钡盐和活性氧化铝混合均匀,得到所述高硫尾砂胶凝材料。(2) uniformly mixing the powder with the cement, fly ash, high-sulfur tailings, mineral powder, limestone powder, barium salt and activated alumina to obtain the high-sulfur tailings cementitious material.
第三方面,本发明提供了一种高硫尾砂混凝土,包括上述高硫尾砂胶凝材料400~500份、粗骨料950~1000份、细骨料750~800份、水145~155份和减水剂12~14份。In a third aspect, the present invention provides a high-sulfur tailings concrete, comprising 400-500 parts of the above-mentioned high-sulfur tailings cementitious material, 950-1000 parts of coarse aggregate, 750-800 parts of fine aggregate, 145-155 parts of water 12-14 parts and water reducing agent.
相对于现有技术,本发明提供的高硫尾砂混凝土通过粗骨料、细骨料、高硫尾砂胶凝材料和减水剂的相互配合作用,能够形成几乎没有孔隙的胶凝结构体系,大大增强混凝土的强度,使混凝土内部结构相互粘接而不易相互分离,与普通混凝土相比具有更好的工作性能,混凝土出机坍落度可达到235mm,扩散度可达到575mm,28d抗压强度可达到62.2MPa。同时,本发明将高硫尾砂作为掺合料应用于混凝土的制备中,实现了尾砂固体废弃物的二次利用,能够降低单方混凝土的水泥用量,解决Ⅰ、Ⅱ级粉煤灰供应不足的问题,使单方混凝土成本降低6%~10%,且避免了高硫尾砂作为胶结充填骨料导致的混凝土强度变低的现象,对建设绿色矿山和矿产资源的可持续发展具有重要意义。Compared with the prior art, the high-sulfur tailings concrete provided by the present invention can form a cementitious structure system with almost no pores through the interaction of coarse aggregate, fine aggregate, high-sulfur tailings cementitious material and water reducer , greatly enhance the strength of concrete, so that the internal structure of concrete is bonded to each other and not easy to separate from each other. Compared with ordinary concrete, it has better working performance. The concrete slump can reach 235mm, the diffusion can reach 575mm, and the 28d compression resistance The strength can reach 62.2MPa. At the same time, the present invention uses high-sulfur tailings as an admixture in the preparation of concrete, realizes the secondary utilization of tailings solid waste, can reduce the cement consumption of single concrete, and solves the shortage of class I and II fly ash supply It reduces the cost of concrete by 6% to 10%, and avoids the phenomenon of low concrete strength caused by high-sulfur tailings as cemented filling aggregate, which is of great significance for the construction of green mines and the sustainable development of mineral resources.
可选的,所述粗骨料为粒径为5mm~20mm的连续级配碎石。Optionally, the coarse aggregate is continuously graded gravel with a particle size of 5 mm to 20 mm.
可选的,所述细骨料为细度模数为2.7~3.0、表观密度为2520kg/m3~2620kg/m3的河砂。Optionally, the fine aggregate is river sand with a fineness modulus of 2.7-3.0 and an apparent density of 2520kg/m 3 -2620kg/m 3 .
优选的粗骨料、细骨料和高硫尾砂之间能够有效形成级配,有助于提高整个混凝土的承载性能,使整个混凝土结构致密、质地坚硬,有助于提高混凝土的抗压强度。The optimal coarse aggregate, fine aggregate and high-sulfur tailings can effectively form a gradation, which helps to improve the bearing performance of the entire concrete, makes the entire concrete structure dense and hard, and helps to improve the compressive strength of the concrete .
可选的,所述减水剂为聚羧酸减水剂,固含量为35%~40%,减水率为31%~32.1%。Optionally, the water reducer is a polycarboxylate water reducer with a solid content of 35% to 40% and a water reducing rate of 31% to 32.1%.
优选的减水剂有助于降低水灰比,能够满足混凝土的和易性要求,进一步使混凝土达到自密实状态,便于施工。The preferred water reducing agent helps to reduce the water-cement ratio, can meet the workability requirements of concrete, and further makes the concrete reach a self-compacting state, which is convenient for construction.
第四方面,本发明提供了上述高硫尾砂混凝土的制备方法,包括如下步骤:In a fourth aspect, the present invention provides a method for preparing the above-mentioned high-sulfur tailings concrete, comprising the steps of:
(1)按重量配比,将所述粗骨料和所述细骨料混合均匀得到备料;(1) by weight ratio, the coarse aggregate and the fine aggregate are uniformly mixed to obtain materials;
(2)将所述备料、所述高硫尾砂胶凝材料和水以300r/min~350r/min的转速进行第一次混合搅拌,静置30s~60s,然后加入所述减水剂,以300r/min~350r/min的转速进行第二次混合搅拌,得到所述高硫尾砂混凝土。(2) Mix and stir the preparation, the high-sulfur tailings cementitious material and water for the first time at a speed of 300r/min to 350r/min, let stand for 30s to 60s, and then add the water reducer, The second mixing and stirring is performed at a speed of 300r/min-350r/min to obtain the high-sulfur tailings concrete.
可选的,步骤(2)中,所述第一次混合搅拌的时间为1min~2min,所述第二次混合搅拌的时间为3min~4min。Optionally, in step (2), the mixing and stirring time for the first time is 1 min to 2 min, and the mixing and stirring time for the second time is 3 min to 4 min.
优选的分次搅拌的方式,能够使骨料表面均匀裹上胶凝材料薄膜,改善骨料的微裂纹缺陷,提高密实性,进而增强混凝土的抗冻性、抗渗性和抗侵蚀能力,极大降低混凝土开裂的风险,提高混凝土的强度。The preferred step-by-step mixing method can evenly coat the surface of the aggregate with a film of cementitious material, improve the micro-crack defects of the aggregate, improve the compactness, and then enhance the frost resistance, impermeability and erosion resistance of the concrete. Greatly reduce the risk of concrete cracking and improve the strength of concrete.
综上所述,本发明提供的一种高硫尾砂胶凝材料及其制备方法和应用,具有以下有益效果:In summary, a high-sulfur tailings cementitious material provided by the present invention and its preparation method and application have the following beneficial effects:
(1)本发明在高硫尾砂混凝土中掺入粉煤灰、高硫尾砂、矿粉及石灰石粉,发挥了较强的火山灰活性和填充效应,有效改善混凝土的微结构,形成几乎没有孔隙的胶凝结构体系,显著增强混凝土的力学性能,极大降低混凝土早期开裂的风险,并且通过钡盐、改性膨润土、活性氧化铝和激发剂的协同作用,有效固化侵入混凝土内部的硫酸根离子,大大改善混凝土的抗硫酸盐侵蚀性能,提高混凝土的密实度和强度,进而延长混凝土的使用寿命。(1) The present invention mixes fly ash, high-sulfur tailings, slag powder and limestone powder into high-sulfur tailings concrete, which exerts strong pozzolanic activity and filling effect, effectively improves the microstructure of concrete, and forms almost no The porous cementitious structure system can significantly enhance the mechanical properties of concrete, greatly reduce the risk of early cracking of concrete, and through the synergistic effect of barium salt, modified bentonite, activated alumina and activator, effectively solidify the sulfate radicals that invade the interior of concrete Ions can greatly improve the sulfate corrosion resistance of concrete, increase the compactness and strength of concrete, and prolong the service life of concrete.
(2)本发明提供的高硫尾砂胶凝材料制备方法,材料加工、生产工艺简单,且大量利用粉煤灰、石灰石粉、矿粉和高硫尾砂等工业废弃物,本发明提供的高硫尾砂胶凝材料所选用的粉煤灰、石灰石粉、矿粉和高硫尾砂均为工业废料,不仅节约生产成本,能够减少混凝土中水泥的用量,而且实现废物的二次利用,具有显著的经济效益、社会效益和环保效益。(2) The preparation method of high-sulfur tailings cementitious material provided by the invention has simple material processing and production technology, and a large amount of industrial wastes such as fly ash, limestone powder, mineral powder and high-sulfur tailings are used. The fly ash, limestone powder, slag powder and high-sulfur tailings selected for the cementitious material of high-sulfur tailings are all industrial waste, which not only saves production costs, can reduce the amount of cement in concrete, but also realizes the secondary utilization of waste, It has significant economic, social and environmental benefits.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1Example 1
本实施例提供一种高硫尾砂胶凝材料,包括如下重量份数的原料组分:水泥200份,粉煤灰70份,高硫尾砂40份,矿粉40份,石灰石粉6份,钡盐6份,改性膨润土13份,活性氧化铝7份和激发剂3份。This embodiment provides a high-sulfur tailings cementitious material, including the following raw material components in parts by weight: 200 parts of cement, 70 parts of fly ash, 40 parts of high-sulfur tailings, 40 parts of mineral powder, and 6 parts of limestone powder , 6 parts of barium salt, 13 parts of modified bentonite, 7 parts of activated alumina and 3 parts of activator.
其中,钡盐由质量比为1.2:2.1:2.0的氯化钡、氢氧化钡和硝酸钡组成;粉煤灰为二级粉煤灰;高硫尾砂粒径为10μm~75μm;矿粉的比表面积为400m2/Kg~450m2/Kg;石灰石粉的比表面积>700m2/Kg;活性氧化铝的比表面积为409.03m2/g~440.10m2/g;激发剂为氢氧化钠;改性膨润土的制备方法为:将膨润土于500℃下活化2.5h,然后与氧化钙以3.3:1的质量比混合,并粉磨至比表面积达到340m2/Kg~370m2/Kg,得到改性膨润土。Among them, the barium salt is composed of barium chloride, barium hydroxide and barium nitrate with a mass ratio of 1.2:2.1:2.0; the fly ash is secondary fly ash; the particle size of high-sulfur tailings is 10 μm to 75 μm; The specific surface area is 400m 2 /Kg~450m 2 /Kg; the specific surface area of limestone powder is >700m 2 /Kg; the specific surface area of activated alumina is 409.03m 2 /g~440.10m 2 /g; the activator is sodium hydroxide; The preparation method of the modified bentonite is as follows: activate the bentonite at 500°C for 2.5 hours, then mix it with calcium oxide at a mass ratio of 3.3:1, and grind until the specific surface area reaches 340m 2 /Kg-370m 2 /Kg to obtain the modified bentonite. Sexual bentonite.
本实施例还提供一种上述高硫尾砂胶凝材料的制备方法,该制备方法包括以下工艺步骤:This embodiment also provides a preparation method of the above-mentioned high-sulfur tailings cementitious material, the preparation method comprising the following process steps:
(1)按重量配比,将改性膨润土和激发剂混合后进行粉磨,得到比表面积为400m2/Kg~450m2/Kg的粉末;(1) According to the weight ratio, the modified bentonite and the activator are mixed and then ground to obtain a powder with a specific surface area of 400m 2 /Kg-450m 2 /Kg;
(2)将上述粉末与水泥、粉煤灰、高硫尾砂、矿粉、石灰石粉、钡盐和活性氧化铝混合均匀,得到高硫尾砂胶凝材料。(2) Mix the above powder with cement, fly ash, high-sulfur tailings, mineral powder, limestone powder, barium salt and activated alumina to obtain high-sulfur tailings cementitious material.
实施例2Example 2
本实施例提供一种高硫尾砂胶凝材料,包括如下重量份数的原料组分:水泥220份,粉煤灰90份,高硫尾砂60份,矿粉60份,石灰石粉8份,钡盐12份,改性膨润土15份,活性氧化铝13份和激发剂5份。This embodiment provides a high-sulfur tailings cementitious material, including the following raw material components in parts by weight: 220 parts of cement, 90 parts of fly ash, 60 parts of high-sulfur tailings, 60 parts of mineral powder, and 8 parts of limestone powder , 12 parts of barium salt, 15 parts of modified bentonite, 13 parts of activated alumina and 5 parts of activator.
其中,钡盐为质量比为1.5:2.5:2.4的氯化钡、氢氧化钡和硝酸钡的混合物;粉煤灰为二级粉煤灰;高硫尾砂粒径为10μm~75μm;矿粉的比表面积为400m2/Kg~450m2/Kg;石灰石粉的比表面积>700m2/Kg;活性氧化铝的比表面积为409.03m2/g~440.10m2/g;激发剂为氢氧化钠;改性膨润土的制备方法为:将膨润土于550℃下活化3.0h,然后与氧化钙以3.2:1.1的质量比混合,并粉磨至比表面积达到340m2/Kg~370m2/Kg,得到改性膨润土。Among them, barium salt is a mixture of barium chloride, barium hydroxide and barium nitrate with a mass ratio of 1.5:2.5:2.4; fly ash is secondary fly ash; the particle size of high-sulfur tailings is 10 μm to 75 μm; The specific surface area of limestone powder is 400m 2 /Kg~450m 2 /Kg; the specific surface area of limestone powder is >700m 2 /Kg; the specific surface area of activated alumina is 409.03m 2 /g~440.10m 2 /g; the activator is sodium hydroxide The preparation method of the modified bentonite is as follows: activate the bentonite at 550°C for 3.0h, then mix it with calcium oxide at a mass ratio of 3.2:1.1, and grind until the specific surface area reaches 340m 2 /Kg~370m 2 /Kg, to obtain Modified bentonite.
本实施例还提供一种上述高硫尾砂胶凝材料的制备方法,该制备方法包括以下工艺步骤:This embodiment also provides a preparation method of the above-mentioned high-sulfur tailings cementitious material, the preparation method comprising the following process steps:
(1)按重量配比,将改性膨润土和激发剂混合后进行粉磨,得到比表面积为400m2/Kg~450m2/Kg的粉末;(1) According to the weight ratio, the modified bentonite and the activator are mixed and then ground to obtain a powder with a specific surface area of 400m 2 /Kg-450m 2 /Kg;
(2)将上述粉末与水泥、粉煤灰、高硫尾砂、矿粉、石灰石粉、钡盐和活性氧化铝混合均匀,得到高硫尾砂胶凝材料。(2) Mix the above powder with cement, fly ash, high-sulfur tailings, mineral powder, limestone powder, barium salt and activated alumina to obtain high-sulfur tailings cementitious material.
实施例3Example 3
本实施例提供一种高硫尾砂胶凝材料,包括如下重量份数的原料组分:水泥210份,粉煤灰80份,高硫尾砂50份,矿粉50份,石灰石粉7份,钡盐9份,改性膨润土14份,活性氧化铝10份和激发剂4份。This embodiment provides a high-sulfur tailings cementitious material, including the following raw material components in parts by weight: 210 parts of cement, 80 parts of fly ash, 50 parts of high-sulfur tailings, 50 parts of mineral powder, and 7 parts of limestone powder , 9 parts of barium salt, 14 parts of modified bentonite, 10 parts of activated alumina and 4 parts of activator.
其中,钡盐为质量比为1.3:2.3:2.2的氯化钡、氢氧化钡和硝酸钡的混合物;粉煤灰为二级粉煤灰;高硫尾砂粒径为10μm~75μm;矿粉的比表面积为400m2/Kg~450m2/Kg;石灰石粉的比表面积>700m2/Kg;活性氧化铝的比表面积为409.03m2/Kg~440.10m2/g;激发剂为氢氧化钠;改性膨润土的制备方法为:将膨润土于530℃下活化2.8h,然后与氧化钙以3.3:1.1的质量比混合,并粉磨至比表面积达到340m2/Kg~370m2/Kg,得到改性膨润土。Among them, barium salt is a mixture of barium chloride, barium hydroxide and barium nitrate with a mass ratio of 1.3:2.3:2.2; fly ash is secondary fly ash; the particle size of high-sulfur tailings is 10 μm to 75 μm; The specific surface area of limestone powder is 400m 2 /Kg~450m 2 /Kg; the specific surface area of limestone powder is >700m 2 /Kg; the specific surface area of activated alumina is 409.03m 2 /Kg~440.10m 2 /g; the activator is sodium hydroxide The preparation method of the modified bentonite is as follows: activate the bentonite at 530°C for 2.8 hours, then mix it with calcium oxide at a mass ratio of 3.3:1.1, and grind until the specific surface area reaches 340m 2 /Kg-370m 2 /Kg to obtain Modified bentonite.
本实施例还提供一种上述高硫尾砂胶凝材料的制备方法,该制备方法包括以下工艺步骤:This embodiment also provides a preparation method of the above-mentioned high-sulfur tailings cementitious material, the preparation method comprising the following process steps:
(1)按重量配比,将改性膨润土和激发剂混合后进行粉磨,得到比表面积为400m2/Kg~450m2/Kg的粉末;(1) According to the weight ratio, the modified bentonite and the activator are mixed and then ground to obtain a powder with a specific surface area of 400m 2 /Kg-450m 2 /Kg;
(2)将上述粉末与水泥、粉煤灰、高硫尾砂、矿粉、石灰石粉、钡盐和活性氧化铝混合均匀,得到高硫尾砂胶凝材料。(2) Mix the above powder with cement, fly ash, high-sulfur tailings, mineral powder, limestone powder, barium salt and activated alumina to obtain high-sulfur tailings cementitious material.
实施例4Example 4
本实施例提供一种高硫尾砂混凝土,包括如下重量份数的原料组分:实施例1制备的高硫尾砂胶凝材料400份,粗骨料950份、细骨料750份、水145份和减水剂12份。This embodiment provides a high-sulfur tailings concrete, comprising the following raw material components in parts by weight: 400 parts of high-sulfur tailings cementitious material prepared in Example 1, 950 parts of coarse aggregate, 750 parts of fine aggregate, water 145 parts and 12 parts of water reducing agent.
其中,粗骨料为粒径为5mm~20mm的连续级配碎石;细骨料为细度模数为2.7~3.0、表观密度为2520kg/m3~2620kg/m3的河砂;减水剂为聚羧酸减水剂。Among them, the coarse aggregate is continuously graded gravel with a particle size of 5 mm to 20 mm; the fine aggregate is river sand with a fineness modulus of 2.7 to 3.0 and an apparent density of 2520 kg/m 3 to 2620 kg/m 3 ; The water agent is a polycarboxylate water reducer.
本实施例还提供一种上述高硫尾砂混凝土的制备方法,该制备方法包括以下工艺步骤:This embodiment also provides a method for preparing the above-mentioned high-sulfur tailings concrete, the preparation method comprising the following process steps:
(1)按重量配比,将粗骨料和细骨料混合均匀得到备料;(1) According to the weight ratio, the coarse aggregate and the fine aggregate are evenly mixed to obtain raw materials;
(2)将上述备料、高硫尾砂胶凝材料和水以300r/min的转速混合搅拌1min,静置30s,然后加入减水剂,再次以300r/min的转速混合搅拌3min,得到高硫尾砂混凝土。(2) Mix and stir the above materials, high-sulfur tailings cementitious material and water at a speed of 300r/min for 1min, let it stand for 30s, then add a water reducer, and mix and stir again at a speed of 300r/min for 3min to obtain high-sulfur tailings concrete.
实施例5Example 5
本实施例提供一种高硫尾砂混凝土,包括如下重量份数的原料组分:实施例2制备的高硫尾砂胶凝材料500份,粗骨料1000份、细骨料800份、水155份和减水剂14份。This embodiment provides a high-sulfur tailings concrete, comprising the following raw material components in parts by weight: 500 parts of high-sulfur tailings cementitious material prepared in Example 2, 1000 parts of coarse aggregate, 800 parts of fine aggregate, water 155 parts and 14 parts of water reducing agent.
其中,粗骨料为粒径为5mm~20mm的连续级配碎石;细骨料为细度模数为2.7~3.0、表观密度为2520kg/m3~2620kg/m3的河砂;减水剂为聚羧酸减水剂。Among them, the coarse aggregate is continuously graded gravel with a particle size of 5 mm to 20 mm; the fine aggregate is river sand with a fineness modulus of 2.7 to 3.0 and an apparent density of 2520 kg/m 3 to 2620 kg/m 3 ; The water agent is a polycarboxylate water reducer.
本实施例还提供一种上述高硫尾砂混凝土的制备方法,该制备方法包括以下工艺步骤:This embodiment also provides a method for preparing the above-mentioned high-sulfur tailings concrete, the preparation method comprising the following process steps:
(1)按重量配比,将粗骨料和细骨料混合均匀得到备料;(1) According to the weight ratio, the coarse aggregate and the fine aggregate are evenly mixed to obtain raw materials;
(2)将上述备料、高硫尾砂胶凝材料和水以350r/min的转速混合搅拌2min,静置60s,然后加入减水剂,再次以350r/min的转速混合搅拌4min,得到高硫尾砂混凝土。(2) Mix and stir the above-mentioned materials, high-sulfur tailings cementitious material and water at a speed of 350r/min for 2min, let stand for 60s, then add a water reducer, and mix and stir again at a speed of 350r/min for 4min to obtain high-sulfur tailings concrete.
实施例6Example 6
本实施例提供一种高硫尾砂混凝土,包括如下重量份数的原料组分:实施例3制备的高硫尾砂胶凝材料450份,粗骨料980份、细骨料780份、水150份和减水剂13份。This embodiment provides a high-sulfur tailings concrete, including the following raw material components in parts by weight: 450 parts of high-sulfur tailings cementitious material prepared in Example 3, 980 parts of coarse aggregate, 780 parts of fine aggregate, water 150 parts and 13 parts of water reducing agent.
其中,粗骨料为粒径为5mm~20mm的连续级配碎石;细骨料为细度模数为2.7~3.0、表观密度为2520kg/m3~2620kg/m3的河砂;减水剂为聚羧酸减水剂。Among them, the coarse aggregate is continuously graded gravel with a particle size of 5 mm to 20 mm; the fine aggregate is river sand with a fineness modulus of 2.7 to 3.0 and an apparent density of 2520 kg/m 3 to 2620 kg/m 3 ; The water agent is a polycarboxylate water reducer.
本实施例还提供一种上述高硫尾砂混凝土的制备方法,该制备方法包括以下工艺步骤:This embodiment also provides a method for preparing the above-mentioned high-sulfur tailings concrete, the preparation method comprising the following process steps:
(1)按重量配比,将粗骨料和细骨料混合均匀得到备料;(1) According to the weight ratio, the coarse aggregate and the fine aggregate are evenly mixed to obtain raw materials;
(2)将上述备料、高硫尾砂胶凝材料和水以330r/min的转速混合搅拌1.5min,静置45s,然后加入减水剂,以320r/min的转速混合搅拌3.5min,得到高硫尾砂混凝土。(2) Mix and stir the above-mentioned materials, high-sulfur tailings cementitious material and water at a speed of 330r/min for 1.5min, let stand for 45s, then add a water reducer, and mix and stir for 3.5min at a speed of 320r/min to obtain high Sulfur tailings concrete.
对比例1Comparative example 1
本对比例提供一种高硫尾砂混凝土,其原料的组成以及制备方法均与实施例4相同,区别在于:1份高硫尾砂胶凝材料中钡盐的添加量为18份。This comparative example provides a high-sulfur tailings concrete, the composition of its raw materials and the preparation method are the same as in Example 4, the difference is that the amount of barium salt added to 1 part of high-sulfur tailings cementitious material is 18 parts.
对比例2Comparative example 2
本对比例提供一种高硫尾砂混凝土,其原料的组成以及制备方法均与实施例4相同,区别在于:钡盐由质量比为1.2:6:2.0的氯化钡、氢氧化钡和硝酸钡组成。This comparative example provides a high-sulfur tailings concrete, the composition of its raw materials and the preparation method are the same as in Example 4, the difference is that the barium salt is composed of barium chloride, barium hydroxide and nitric acid with a mass ratio of 1.2:6:2.0 barium composition.
对比例3Comparative example 3
本对比例提供一种高硫尾砂混凝土,其原料的组成以及制备方法均与实施例4相同,区别在于:将改性膨润土替换为高岭土。This comparative example provides a high-sulfur tailings concrete, the composition of its raw materials and the preparation method are the same as those of Example 4, the difference is that the modified bentonite is replaced by kaolin.
为了证明本发明实施例和对比例制备的高硫尾砂混凝土的效果,下面对实施例4~6以及对比例1~3中的高硫尾砂混凝土按国标方法进行检测,检测结果如下表所示:In order to prove the effect of the high-sulfur tailings concrete prepared in the embodiments of the present invention and comparative examples, the high-sulfur tailings concrete in Examples 4-6 and Comparative Examples 1-3 are tested according to the national standard method, and the test results are shown in the following table Shown:
表1混凝土性能测试实验结果Table 1 Concrete Performance Test Experimental Results
由上表可知,本发明提供的高硫尾砂混凝土在加入高硫尾砂胶凝材料后密实度和强度显著增,有效改善抗硫酸盐侵蚀性,流动性和保坍性好,达到提高混凝土安全性与耐久性的目的,且制备成本低,实现了固废的二次利用,解决了高硫尾砂作为胶结充填骨料导致的混凝土强度变低的问题。It can be seen from the above table that the density and strength of the high-sulfur tailings concrete provided by the present invention are significantly increased after the high-sulfur tailings cementitious material is added, the sulfate erosion resistance is effectively improved, the fluidity and slump retention are good, and the concrete is improved. The purpose of safety and durability, and low preparation cost, realizes the secondary utilization of solid waste, and solves the problem of low concrete strength caused by high-sulfur tailings used as cemented filling aggregate.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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