CN115403251B - Glass container forming machine with servo shearing picking function - Google Patents

Glass container forming machine with servo shearing picking function Download PDF

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Publication number
CN115403251B
CN115403251B CN202211024251.4A CN202211024251A CN115403251B CN 115403251 B CN115403251 B CN 115403251B CN 202211024251 A CN202211024251 A CN 202211024251A CN 115403251 B CN115403251 B CN 115403251B
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China
Prior art keywords
primary
shearing
air
cylinder
blowing
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CN202211024251.4A
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Chinese (zh)
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CN115403251A (en
Inventor
邓家辉
蔡志相
邓智
邓先涛
谢映帅
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Hubei Chuda Intelligent Equipment Co ltd
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Hubei Chuda Intelligent Equipment Co ltd
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Priority to CN202211024251.4A priority Critical patent/CN115403251B/en
Publication of CN115403251A publication Critical patent/CN115403251A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/10Cutting-off or severing the glass flow with the aid of knives or scissors or non-contacting cutting means, e.g. a gas jet; Construction of the blades used
    • C03B7/12Cutting-off or severing a free-hanging glass stream, e.g. by the combination of gravity and surface tension forces
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • C03B11/10Construction of plunger or mould for making hollow or semi-hollow articles
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/14Transferring molten glass or gobs to glass blowing or pressing machines
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00Blowing glass; Production of hollow glass articles
    • C03B9/13Blowing glass; Production of hollow glass articles in gob feeder machines
    • C03B9/14Blowing glass; Production of hollow glass articles in gob feeder machines in "blow" machines or in "blow-and-blow" machines
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00Blowing glass; Production of hollow glass articles
    • C03B9/30Details of blowing glass; Use of materials for the moulds
    • C03B9/34Glass-blowing moulds not otherwise provided for
    • C03B9/347Construction of the blank or blow mould
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00Blowing glass; Production of hollow glass articles
    • C03B9/30Details of blowing glass; Use of materials for the moulds
    • C03B9/36Blow heads; Supplying, ejecting or controlling the air
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The application relates to a take servo glass container make-up machine of shearing choosing material, include: a primary die mechanism, a blank shearing mechanism and an air-blowing mechanism which are positioned on the frame; the primary mould mechanism comprises two primary moulds which are matched to form a mould cavity for forming a primary bottle, and a primary mould switch mechanism for driving the two primary moulds to open and match; the blank shearing mechanism comprises a shearing mechanism positioned above the primary die, wherein the shearing mechanism comprises two shearing arms and a power mechanism for driving the two shearing arms to move in directions approaching and separating from each other; the gas-blowing mechanism comprises a gas-blowing head positioned above the primary mould, the gas-blowing head is used for blocking the top of the primary mould and blowing gas into the mould cavity, and the gas-blowing head is driven to move in a direction close to and far away from the primary mould. The automatic material cutting and automatic primary forming operation of the primary bottle can be realized, unmanned continuous operation is realized, the labor intensity is reduced, and the product quality and the efficiency are improved.

Description

Glass container forming machine with servo shearing picking function
Technical Field
The application relates to the technical field of hollow glass product production equipment, in particular to a glass container forming machine with servo shearing picking.
Background
The glass bottle and can are formed by blowing or pressing high-temperature glass gobs in a forming die, glass raw materials are melted at high temperature in a melting furnace to form glass molten liquid, the glass molten liquid is made into glass gobs with certain shape and weight by different feeding modes, and the forming die is divided into a primary die and a forming die according to the forming process steps.
There are two feeding modes commonly used at present: one is the drip material formula feed, and one is the robot and chooses the material, and drip material formula feed is mainly used determinant bottle-making machine to make conventional glass bottle jar product, and the robot chooses the material and is used for producing the glass bottle jar that external dimension is great, and the shape is more complicated, still possesses certain market capacity with choosing material preparation bottle jar.
The bottle making process of robot picking material includes the steps of grabbing glass material in certain amount in a glass smelting furnace with a robot arm, conveying the glass material to the upper part of a primary mould, cutting the glass material to fall into the primary mould with a pair of scissors after the glass material is stretched under the action of gravity on the primary mould, tamping the blank into the primary mould bottom with a tool by a worker, enabling the blank to enter into a mouth mould below the primary mould to be matched with the mouth mould to form a bottle mouth, and then blowing or pressing to form a bottle inner cavity to form a primary bottle.
In the process of manufacturing the bottle, the fit of the blank and the mouth mold and the contact of the blank and the inner cavity of the primary mold are very critical, and the contact directly influences the mouth molding quality of the bottle and the can and the molding of the inner cavity of the bottle and the can. The utility model has the defects that 1, the blank is sheared by manpower, scissors marks are easy to be produced, workers manually stamp the blank into the neck mold at the bottom of the primary mold, the blank cannot be matched in place in the neck mold, the blank is not fully contacted with the inner cavity of the primary mold, and the products are seriously trapped, so that the production qualification rate of the bottle and the can is reduced. 2. High requirements on the technical level of workers, high cost of finished products, and low production efficiency.
Disclosure of Invention
The embodiment of the application provides a glass container forming machine with servo shearing and picking materials, which solves the problems that in the related art, blanks are manually sheared and manually smashed into a bottom die of a primary die by workers, so that products are seriously trapped, and the production qualification rate of bottles and cans is reduced.
The embodiment of the application provides a take servo shearing to choose glass container make-up machine of material, include: a primary die mechanism, a blank shearing mechanism and an air-blowing mechanism which are positioned on the frame;
the primary mould mechanism comprises two primary moulds which are matched to form a mould cavity for forming a primary bottle, and a primary mould switch mechanism for driving the two matched primary moulds to be opened and matched;
the blank shearing mechanism comprises a shearing mechanism positioned above the primary die, and the shearing mechanism comprises two shearing arms which are symmetrically arranged and a power mechanism for driving the two shearing arms to move in directions approaching and separating from each other;
the gas-blowing mechanism comprises a gas-blowing head positioned above the primary mould, wherein the gas-blowing head is used for blocking the top of the primary mould and blowing gas into a mould cavity, and a lifting and rotating mechanism for driving the gas-blowing head to move in a direction close to and far away from the primary mould.
In some embodiments: the power mechanism comprises a speed reducer bracket, one ends of two scissor arms are respectively connected with the speed reducer bracket in a rotating way through a rotating shaft, one end of the speed reducer bracket is provided with a speed reducer, output shafts of the speed reducer are respectively provided with eccentric wheels which respectively drive the two scissor arms to rotate, and an input shaft of the speed reducer is connected with a motor through a coupling;
the double-end screw is arranged between the eccentric wheel and the scissor arm, the two ends of the double-end screw are respectively provided with a first joint bearing connected with the eccentric wheel and a second joint bearing connected with the scissor arm, the eccentric wheel is eccentrically provided with a rotary pin which is rotationally connected with the first joint bearing, and the scissor arm is provided with a fixed rod which is rotationally connected with the second joint bearing.
In some embodiments: the utility model discloses a scissors, including power unit, scissors arm, locking screw, scissors handle, scissors blade, locking screw, scissors blade, scissors arm and scissors blade, the one end that the power unit was kept away from to the scissors arm is equipped with the scissors handle, scissors handle and scissors arm sliding connection to adjust the extension of scissors handle is equipped with the locking screw who fixes the scissors handle on the scissors arm, be equipped with the scissors blade of shearing the embryo material on the scissors handle.
In some embodiments: the blank shearing mechanism further comprises a shearing lifting mechanism for driving the shearing mechanism to move up and down, the shearing lifting mechanism comprises a tube seat, an adjusting nut is fixedly connected in the tube seat, an adjusting screw is connected with the adjusting nut in a threaded manner, and a supporting tube column is connected in a sliding manner in the tube seat;
the adjusting screw is coaxially positioned in the supporting pipe column, the top of the supporting pipe column is fixedly provided with a mounting seat connected with the shearing mechanism, the top of the adjusting screw is connected with a first bevel gear, and a second bevel gear meshed with the first bevel gear is connected to the mounting seat in a rotating manner.
In some embodiments: the lifting rotating mechanism comprises a lifting cylinder, a piston rod of the lifting cylinder extends out of the top and the bottom of the lifting cylinder, an air-blowing arm is fixedly connected to the piston rod, and an air-blowing head locking ring connected with an air-blowing head is arranged at one end of the air-blowing arm;
the bottom of lifting cylinder is fixed and is equipped with the uide bushing, set up the helicla flute that rises on the inner wall of uide bushing, the fixed roller that is located the helicla flute that is equipped with in the bottom of piston rod, roller and helicla flute sliding connection.
In some embodiments: a guide rod is fixedly connected to a cylinder cover of the lifting cylinder, a guide chuck which moves up and down and rotates along with the piston rod is fixedly arranged on the piston rod, and the guide chuck is abutted to the guide rod after the piston rod rotates to a set angle;
the top of the piston rod is provided with an air inlet, the air-blowing arm comprises a cantilever vertically connected with the piston rod, the cantilever is provided with an air vent communicated with the air inlet, and one end of the cantilever is fixedly provided with a hoop connected with the piston rod;
the anchor ear includes the half anchor ear in right side with cantilever integrated into one piece to and half anchor ear in left side that involutes with half anchor ear in right side, set up the air inlet tank that extends along piston rod length direction on the inner wall of half anchor ear in right side, inlet port and air vent all communicate with the air inlet tank.
In some embodiments: the bottom of the primary die is provided with a primary forming mechanism, the primary forming mechanism comprises a middle cylinder, the top of the middle cylinder is provided with a combined cylinder extending into a middle cylinder piston, the top of the middle cylinder piston is provided with a core or a punch which moves towards the direction approaching to and away from the primary die, and a piston rod of the middle cylinder is provided with an air passage for introducing compressed air into the core or the punch;
the cylinder head of middle part cylinder is equipped with the locating pin that stretches into in the middle part cylinder, the top of middle part cylinder piston of middle part cylinder is equipped with locating pin complex locating hole, when the locating pin is located the locating hole after, the locating pin is in order to restrict the rotary motion of middle part cylinder piston in the middle part cylinder.
In some embodiments: the bottom of middle part cylinder is fixed and is equipped with the connecting plate, the fixed elevating system who is equipped with of bottom of connecting plate adjusts middle part cylinder height, elevating system includes the stabilizer blade, sliding connection has the lift screw in the stabilizer blade, threaded connection has driven gear on the lift screw, it has driven gear pivoted driving gear to rotate in the frame to be connected with, and driving gear is connected with the twist grip.
In some embodiments: the bottom of the primary mould is provided with a die, the core or the punch penetrates through the die, the combined cylinder is internally provided with an air sealing sleeve in sealing connection with the die and a compression spring for driving the air sealing sleeve to be attached to the die, and the combined cylinder is internally provided with a compressed air channel for driving the air sealing sleeve to move away from the direction of the die.
In some embodiments: the primary die opening and closing mechanism comprises a holding clamp connected with two primary dies and a primary die support hinged with the holding clamp, spline shafts for driving the two holding clamps to open and close are respectively and rotatably connected to the two sides of the primary die support, and the holding clamp is hinged with the spline shafts through connecting rods;
the spline housing is characterized in that two spline housings meshed with the spline shaft are rotatably arranged on the frame, a bottom cylinder driving the spline housings to rotate forward and backward is arranged on the frame, and the bottom cylinder is hinged with the spline housing through a connecting plate.
The beneficial effects that technical scheme that this application provided brought include:
the embodiment of the application provides a glass container forming machine with servo shearing picking, and the glass container forming machine is provided with a primary mould mechanism, a blank shearing mechanism and an air-blowing mechanism which are positioned on a frame; the primary mould mechanism comprises two primary moulds which are matched to form a mould cavity for forming a primary bottle, and a primary mould switch mechanism for driving the two matched primary moulds to be opened and matched; the blank shearing mechanism comprises a shearing mechanism positioned above the primary die, wherein the shearing mechanism comprises two shearing arms which are symmetrically arranged and a power mechanism for driving the two shearing arms to move in directions approaching to and separating from each other; the gas-blowing mechanism comprises a gas-blowing head positioned above the primary mould, the gas-blowing head is used for blocking the top of the primary mould and blowing gas into the mould cavity, and the gas-blowing head is driven to move in a direction close to and far away from the primary mould.
Therefore, the glass container forming machine is provided with the primary mould mechanism, the blank shearing mechanism and the air-blowing mechanism on the frame. The blank shearing mechanism is used for grabbing a glass gob with a certain volume in the glass melting furnace by a robot arm and sending the glass gob to the upper part of the primary mould, and when the glass gob is stretched by the gravity action on the upper part of the primary mould, the glass gob is sheared and falls into the primary mould. The gas-blowing mechanism is used for blowing gas into the primary mould to press the blank into the bottom of the primary mould, so that the blank enters into a mouth mould below the primary mould to be matched with the mouth mould to form the mouth part of the bottle. The glass container forming machine can realize automatic shearing and automatic preliminary forming operation of the preliminary bottle, realize unmanned continuous operation, reduce the labor intensity of workers and improve the quality and efficiency of products.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural diagram of an embodiment of the present application;
FIG. 2 is a front view of the structure of a blank shearing mechanism according to an embodiment of the present application;
FIG. 3 is a left side view of a blank shearing mechanism according to an embodiment of the present application;
FIG. 4 is an enlarged view of a portion of FIG. 3 at O;
FIG. 5 is a schematic structural view of a blank shearing mechanism according to an embodiment of the present application without a shearing lifting mechanism;
FIG. 6 is a cross-sectional view of the structure of FIG. 5 taken along the direction A-A;
FIG. 7 is a schematic structural diagram of an air-puff mechanism according to an embodiment of the present application;
FIG. 8 is a cross-sectional view of the structure of the puff mechanism according to the embodiment of the present application;
FIG. 9 is a schematic diagram of the structure of the puff mechanism and the blank mold according to the embodiment of the present application;
FIG. 10 is a schematic view of a primary molding mechanism according to an embodiment of the present disclosure;
FIG. 11 is a cross-sectional view of a primary molding mechanism according to an embodiment of the present application;
fig. 12 and 13 are schematic structural views of a primary-mold switching mechanism according to an embodiment of the present application;
fig. 14 is a schematic structural view of a rack according to an embodiment of the present application.
Reference numerals:
100. a frame; 101. a base; 102. a bottom plate; 103. an anchor bolt; 104. a frame; 105. a portal frame;
200. a primary mold mechanism; 210. a preliminary mold; 211. a die; 220. a primary die switching mechanism; 221. clamping; 222. a primary mold support; 223. a spline shaft; 224. a connecting rod; 225. a spline housing; 226. a connecting plate; 227. a bottom cylinder;
300. a blank shearing mechanism; 310. a material shearing mechanism; 311. a scissor arm; 312. a scissor handle; 313. a shear blade; 314. a locking screw; 315. a fixed rod; 316. a second knuckle bearing; 317. a double-ended screw; 318. a first knuckle bearing;
320. a power mechanism; 321. a speed reducer bracket; 322. a rotating shaft; 323. a motor; 324. a speed reducer; 325. a coupling; 326. an eccentric wheel; 327. a rotary pin; 328. a hand wheel;
330. a shearing lifting mechanism; 331. a tube seat; 332. an adjusting nut; 333. adjusting a screw; 334. supporting the tubular column; 335. a flat key; 336. a mounting base; 337. a first bevel gear; 338. a second bevel gear;
400. a gas-blowing mechanism; 410. a gas-blowing head; 420. a lifting and rotating mechanism; 421. a lifting cylinder; 422. a piston rod; 423. a guide sleeve; 424. a roller; 425. a guide chuck; 426. a guide rod; 430. a gas-blowing arm; 431. a cantilever; 432. a gas-blowing head locking ring; 433. a right half hoop; 434. a left half hoop; 435. an air inlet groove; 436. a vent hole; 437. an air inlet hole;
500. a primary forming mechanism; 510. a middle cylinder; 511. a middle cylinder piston rod; 512. a combined cylinder; 513. a connecting plate; 514. a core; 515. a gas sealing sleeve; 516. a positioning pin; 517. positioning holes; 520. a lifting adjusting mechanism; 521. a support leg; 522. lifting screw rods; 523. a driven gear; 524. a drive gear; 525. a handle.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present application based on the embodiments herein.
The embodiment of the application provides a glass container forming machine with servo shearing picking materials, which can solve the problems that in the related art, blanks are manually sheared, and then manually smashed into a bottom mouth die of a primary die by workers, so that products are seriously trapped, and the production yield of bottles and cans is reduced.
Referring to fig. 1 to 9 and 14, an embodiment of the present application provides a glass container forming machine with servo shearing picking, including: a primary die mechanism 200, a blank shearing mechanism 300 and an air-blowing mechanism 400 which are positioned on the frame 100. The frame 100 comprises a base 101, a bottom plate 102 and a portal frame 105 are arranged at the top of the base 101, a frame 104 is arranged at the top of the bottom plate 102, air inlets are respectively formed in two sides of the frame 104 and used for supplying air to the interior of the frame 104, foundation bolts 103 are connected with four corners of the base 101 in a threaded mode, and the foundation bolts 103 are used for leveling the base 101.
The primary mold mechanism 200 comprises two primary molds 210 which are combined, the two primary molds 210 are combined to form a mold cavity for molding the primary bottle, and the mold cavity of the primary mold 210 is used for molding the shape and the size of the primary bottle. The master mold mechanism 200 also includes a master mold switch mechanism 220 that drives the two opposing master molds 210 to open and close. The primary mold switch mechanism 220 drives the two primary molds 210 to be closed and then used for forming the primary bottles, and the primary mold switch mechanism 220 drives the two primary molds 210 to be closed and then used for taking out the formed primary bottles.
The blank shearing mechanism 300 comprises a shearing mechanism 310 positioned above the primary die 210, wherein the shearing mechanism 310 comprises two shearing arms 311 which are symmetrically arranged, and a power mechanism 320 for driving the two shearing arms 311 to move in directions approaching and separating from each other. Two scissor arms 311 which are symmetrically arranged are positioned above the primary mould 210, when a robot arm grabs a glass gob with a certain volume in a glass melting furnace and sends the glass gob to the upper part of the primary mould 210, and when the glass gob is stretched above the primary mould 210 under the action of gravity, the power mechanism 320 drives the scissor arms 311 to shear the glass gob and fall into the primary mould 210, so that automatic shearing of the formed primary bottle is realized.
The gas-blowing mechanism 400 includes a gas-blowing head 410 located above the preliminary mold 210, the gas-blowing head 410 being used to block the top of the preliminary mold 210 and blow gas into the cavity, and a lifting and rotating mechanism 420 driving the gas-blowing head 410 to move in a direction approaching and moving away from the preliminary mold 210. After the glass gob is sheared by the blank shearing mechanism 300 and falls into the preliminary mold 210 above the preliminary mold 210, the lifting and rotating mechanism 420 drives the gas-blowing head 410 to move in a direction approaching the preliminary mold 210 and to press against the upper end surface of the preliminary mold 210. The air-blowing head 410 is provided with an internal hole site into which compressed air can be introduced, when the air-blowing head presses the upper end surface of the primary mould 210, the electromagnetic valve is electrified, air blowing starts, the blank falls into the bottom of the primary mould 210 to be matched with the mouth mould 211 under the pressure of the compressed air, and meanwhile, under the action of the compressed air, the blank is fully contacted with the cavity of the primary mould 210, so that the blowing or compression molding of the blank is well ensured.
The glass container forming machine of the embodiment of the application is provided with a primary mold mechanism 200, a blank shearing mechanism 300 and an air-blowing mechanism 400 on a frame 100. The blank shearing mechanism 300 is used for grabbing a glass gob with a certain volume in a glass melting furnace by a robot arm and sending the glass gob to the upper part of the preliminary mold 210, and shearing the glass gob into the preliminary mold 210 after the glass gob is elongated by gravity above the preliminary mold 210. The air-blowing mechanism 400 is used for blowing air into the primary mold 210 to press the blank into the bottom of the primary mold 210, so that the blank enters the mouth mold 211 below the primary mold 210 to be matched with the mouth mold 211 to form the mouth of the bottle. The glass container forming machine can realize automatic shearing and automatic preliminary forming operation of the preliminary bottle, realize unmanned continuous operation, reduce the labor intensity of workers and improve the quality and efficiency of products.
In some alternative embodiments: referring to fig. 5 and 6, an embodiment of the present application provides a glass container forming machine with servo shearing picking, where a power mechanism 320 of the glass container forming machine includes a speed reducer bracket 321, and one ends of two scissor arms 311 are respectively rotatably connected with the speed reducer bracket 321 through a rotating shaft 322, so that the two scissor arms 311 open and close on the speed reducer bracket 321. A speed reducer 324 is fixedly arranged at one end of the speed reducer bracket 321, eccentric wheels 326 which respectively drive the two scissor arms 311 to rotate are respectively arranged on output shafts of the speed reducer 324, and an input shaft of the speed reducer 324 is connected with a motor 323 through a coupling 325.
The two scissor arms 311 can rotate around a rotating shaft 322 arranged on a speed reducer bracket 321, the upper end and the lower end of the rotating shaft 322 are respectively provided with a aligning bearing and an angular contact bearing, and when the motor 323 is electrified, the scissor arms 311 can realize shearing action. The motor 323 drives the speed reducer 324 to rotate through the coupler 325, and the eccentric wheels 326 at the two ends of the output shaft of the speed reducer 324 rotate to drive the two scissor arms 311 to open and close, so that the two scissor arms 311 close to realize shearing. The motor 323 is preferably, but not limited to, a servo motor, and the motor 323 drives the eccentric 326 to rotate for one circle to realize the opening and closing actions of the two scissor arms 311. After the two scissor arms 311 are opened, the blank is waited for to be lengthened and fallen, after the two scissor arms 311 are closed, the lengthened and fallen blank is sheared and falls into the primary die 210.
A double-headed screw 317 is arranged between the eccentric wheel 326 and the scissor arm 311, and a first knuckle bearing 318 connected with the eccentric wheel 326 and a second knuckle bearing 316 connected with the scissor arm 311 are respectively arranged at two ends of the double-headed screw 317. The eccentric wheel 326 is eccentrically provided with a rotary pin 327 which is rotationally connected with the first knuckle bearing 318, the rotary pin 327 is vertically connected with the end surface of the eccentric wheel 326, and the axis of the rotary pin 327 is far away from the circle center of the eccentric wheel 326. The scissor arm 311 is provided with a fixed rod 315 which is rotationally connected with a second joint bearing 316, the opening and closing angle of the scissor arm 311 can be adjusted by rotating the double-headed screw 317 to adjust the length of the double-headed screw 317, the speed reducer 324 is also provided with a hand wheel 328, and when the motor 323 is powered off, the hand wheel 328 is manually rotated to realize opening and closing actions of the scissor arm 311.
A scissor handle 312 is arranged at one end of the scissor arm 311 far away from the power mechanism 320, and the scissor handle 312 is slidably connected with the scissor arm 311 in the scissor arm 311 so as to adjust the extension length of the scissor handle 312. The scissor arm 311 is provided with a locking screw 314 for fixing the scissor handle 312 on the scissor arm 311, the scissor handle 312 is provided with a scissor blade 313 for shearing the blank, and the two scissor blades 313 are matched with each other to realize the shearing of the blank. The scissor handle 312 is used for installing the scissor blade 313, and the scissor handle 312 is fixed by a locking screw 314 after the adjustment of the extension length of the scissor arm 311 is completed. The scissor blade 313 is detachably connected with the scissor handle 312 by a screw, thereby facilitating the installation and replacement of the scissor blade 313.
In some alternative embodiments: referring to fig. 2 to 4, the embodiment of the present application provides a glass container forming machine with servo shearing picking, and the blank shearing mechanism of the glass container forming machine further includes a shearing lifting mechanism 330 for driving the shearing mechanism 310 and the power mechanism 320 to lift. The shearing lifting mechanism 330 comprises a tube seat 331, and the bottom of the tube seat 331 is fixedly connected with the base 101 of the frame 100. An adjusting nut 332 is fixedly connected in the tube seat 331, the adjusting nut 332 is in threaded connection with an adjusting screw 333, and a supporting tube column 334 is in sliding connection with the tube seat 331. The outer wall of the support pipe column 334 is provided with a flat key 335, the axis of the flat key 335 is parallel to the length direction of the support pipe column 334, and the inner wall of the pipe seat 331 is provided with a groove matched with the flat key 335, so that the support pipe column 334 moves up and down along the axis direction of the pipe seat 331, and the support pipe column 334 is prevented from rotating in the pipe seat 331.
The adjusting screw 333 is coaxially located in the supporting pipe column 334, and a mounting seat 336 for connecting the shearing mechanism 310 and the power mechanism 320 is fixedly arranged at the top of the supporting pipe column 334. A first bevel gear 337 is connected to the top of the adjusting screw 333, a second bevel gear 338 engaged with the first bevel gear 337 is rotatably connected to the mounting base 336, and the second bevel gear 338 extends out of the mounting base 336. The second bevel gear 338 and the first bevel gear 337 are driven to rotate forward and backward by the power tool, the first bevel gear 337 drives the adjusting screw 333 to rotate forward and backward, the adjusting screw 333 and the adjusting nut 332 are matched to convert the rotary motion into lifting rotation of the supporting pipe column 334, and then the heights of the material shearing mechanism 310 and the power mechanism 320 are adjusted.
In some alternative embodiments: referring to fig. 7 to 9, the embodiment of the present application provides a glass container forming machine with servo shearing picking, the lifting and rotating mechanism 420 of the glass container forming machine includes a lifting cylinder 421, a piston rod 422 of the lifting cylinder 421 extends out of the top and bottom of the lifting cylinder 421, and the lifting cylinder 421 is filled with compressed air to control the lifting and moving of the piston rod 422. The piston rod 422 is fixedly connected with a gas-filling arm 430, and one end of the gas-filling arm 430 is provided with a gas-filling head lock ring 432 connected with the gas-filling head 410. When the piston rod 422 moves upward, the piston rod 422 drives the puff arm 430 and the puff head 410 to move upward to disengage the puff head 410 from the blank mold 210. When the piston rod 422 moves downward, the piston rod 422 drives the puff arm 430 and the puff head 410 to move downward, so that the puff head 410 is pressed against the top surface of the preliminary mold 210.
A guide sleeve 423 is fixedly arranged at the bottom of the lifting cylinder 421, the bottom of the piston rod 422 is positioned in the guide sleeve 423, a rising spiral groove (not shown in the figure) is formed on the inner wall of the guide sleeve 423, a roller 424 positioned in the spiral groove is fixedly arranged at the bottom of the piston rod 422, and the roller 424 is in sliding connection with the spiral groove. The helical groove cooperates with the roller 424 to cause the piston rod 422 to drive the puff arm 430 and puff head 410 to rotate upward to disengage the puff head 410 from the blank mold 210 and to move the puff head 410 away from the top of the blank mold 210. When the piston rod 422 drives the gas-blowing arm 430 and the gas-blowing head 410 to rotate downwards, the gas-blowing head 410 is pressed against the top surface of the preliminary mold 210, so that the gas-blowing head 410 is located right above the preliminary mold 210, and the gas-blowing head 410 is facilitated to blow gas into the preliminary mold 210.
In some alternative embodiments: referring to fig. 7 to 9, the embodiment of the application provides a glass container forming machine with servo shearing picking, a guide rod 426 is fixedly connected to a cylinder cover of a lifting cylinder 421 of the glass container forming machine, a guide chuck 425 which moves up and down and rotates along with a piston rod 422 is fixedly arranged on the piston rod 422, and the guide chuck 425 abuts against the guide rod 426 after the piston rod 422 rotates to a set angle so as to limit the piston rod 422 to continue to move up and down and rotate, so that the gas-catching head 410 is limited at a set position. Such as when the puff head 410 is pressed against the top surface of the blank mold 210 such that the axis of the puff head 410 is collinear with the axis of the blank mold 210.
An air inlet 437 is formed at the top of the piston rod 422, the air-catching arm 430 includes a cantilever 431 vertically connected to the piston rod 422, and an air vent 436 communicating with the air inlet 437 and the air-catching head 410 is formed on the cantilever 431. The air intake holes 437 and the air vent 436 communicate with the head 410 through the head lock ring 432 to introduce compressed air into the head 410. The anchor ear that is equipped with connection piston rod 422 is fixed to the one end at cantilever 431, and the anchor ear includes with cantilever 431 integrated into one piece's half right anchor ear 433 to and half right anchor ear 433 involution's half left anchor ear 434, half left anchor ear 434 passes through screw connection with half right anchor ear 433, fixes half left anchor ear 434 and half right anchor ear 433 on piston rod 422.
An air inlet groove 435 extending along the length direction of the piston rod 422 is formed in the inner wall of the right half hoop 433, and the air inlet hole 437 and the air vent 436 are communicated with the air inlet groove 435. The left half hoop 434 and the right half hoop 433 can lift and slide on the piston rod 422, so as to realize the height adjustment of the air-flapping arm 430. The air inlet groove 435 can ensure that when the left half hoop 434 and the right half hoop 433 slide up and down on the piston rod 422, the air inlet 437 and the air vent 436 are kept communicated with each other, and the compressed air entering the air inlet 437 can enter the air-blowing head 410 all the time.
In some alternative embodiments: referring to fig. 9 to 11, an embodiment of the present application provides a glass container forming machine with servo shearing picking, in which a preform forming mechanism 500 is provided at the bottom of a preform mold 210. The preliminary molding mechanism 500 includes a middle cylinder 510, a combining cylinder 512 extending into a middle cylinder piston rod 511 is arranged at the top of the middle cylinder 510, a core 514 or a punch (not shown) moving towards and away from the preliminary mold 210 is arranged at the top of the middle cylinder piston rod 511, and an air passage for introducing compressed air into the core 514 or the punch is arranged in the middle cylinder piston rod 511.
The upper cylinder cover of the middle cylinder 510 is provided with a locating pin 516 extending into the middle cylinder 510, and the top of the middle cylinder piston of the middle cylinder 510 is provided with a locating hole 517 matched with the locating pin 516. After the middle cylinder piston is raised so that the locating pin 516 is positioned in the locating hole 517, the locating pin 516 limits the rotational movement of the middle cylinder piston within the middle cylinder 510. The top of the middle cylinder piston rod 511 is provided with external threads for connecting the core 514 or the ram, and when the core 514 or the ram is assembled and disassembled, the positioning pin 516 is used for limiting the rotation movement of the middle cylinder piston in the middle cylinder 510, so that the core 514 or the ram can be conveniently assembled and disassembled.
A connecting plate 513 is fixedly arranged at the bottom of the middle cylinder 510, the connecting plate 513 is provided with an air path and an oil path which are connected with the primary forming mechanism 500, and all the air paths and the oil paths of the primary forming mechanism 500 are connected to the connecting plate 513 first and then are led to all the air-using and lubricating positions. The bottom of the connecting plate 513 is fixedly provided with a lifting adjusting mechanism 520 for adjusting the height of the middle cylinder 510, the lifting adjusting mechanism 520 comprises a support leg 521, a lifting screw 522 is slidably connected to the support leg 521, a driven gear 523 is connected to the lifting screw 522 in a threaded manner, a driving gear 524 for driving the driven gear 523 to rotate is connected to the stand 100 in a rotating manner, and a rotating handle 525 is connected to the driving gear 524. The driving gear 524 and the driven gear 523 are driven to rotate by the rotating handle 525, the driven gear 523 is in threaded connection with the lifting screw 522, the rotating motion is converted into the up-down linear motion of the lifting screw 522, and the height of the middle cylinder 510 is adjusted.
The bottom of the primary mold 210 is provided with a die 211, a core 514 or a punch penetrates through the die 211, a gas sealing sleeve 515 in sealing connection with the die 211 and a compression spring (not shown) for driving the gas sealing sleeve 515 to be attached to the die 211 are arranged in a combined cylinder 512, and a compressed air channel for driving the gas sealing sleeve 515 to move away from the die 211 is arranged in the combined cylinder 512. When the core 514 is mounted on the top of the middle cylinder piston rod 511, the core 514 and the neck mold 211 cooperate to form a bottle mouth, which is suitable for blow molding of small-mouth bottles. When the punch is mounted on the top of the middle cylinder piston rod 511, the punch and the die 211 are matched to form a bottle mouth and are punched into the primary die 210, so that the die is suitable for press forming of large-mouth bottles.
In some alternative embodiments: referring to fig. 12 to 13, an embodiment of the present application provides a glass container forming machine with servo shearing picking, in which a preform mold switching mechanism 220 of the glass container forming machine includes a clamp 221 connected to two preform molds 210, and a preform mold bracket 222 hinged to the clamp 221. The two holding clamps 221 are rotatably connected to the primary die support 222 through a pin shaft, so that the two holding clamps 221 can be opened and closed. Spline shafts 223 for driving the two holding clamps 221 to open and close are respectively connected to two sides of the primary mold support 222 in a rotating manner, and the holding clamps 221 are hinged with the spline shafts 223 through connecting rods 224. Two spline sleeves 225 meshed with the spline shaft 223 are rotatably arranged on the frame 100, a bottom air cylinder 227 for driving the spline sleeves 225 to rotate forward and backward is arranged on the frame 100, and the bottom air cylinder 227 is hinged with the spline sleeves 225 through a connecting plate 226.
The bottom air cylinder 227 drives the connecting plate 226 and the spline housing 225 to rotate forward and backward through telescopic movement, the spline housing 225 drives the spline shaft 223 to rotate forward and backward, the spline shaft 223 further drives the two holding clamps 221 to open and close through the connecting rod 224, and the opening and closing of the two holding clamps 221 further controls the involution and opening of the two primary dies 210.
Principle of operation
The embodiment of the application provides a glass container forming machine with servo shearing and picking, wherein the glass container forming machine is provided with a primary mould mechanism 200, a blank shearing mechanism 300 and an air-blowing mechanism 400 which are positioned on a frame 100; the primary mold mechanism 200 comprises two primary molds 210 which are matched, a mold cavity for forming a primary bottle by matching the two primary molds 210, and a primary mold switch mechanism 220 for driving the two matched primary molds 210 to be opened and matched; the blank shearing mechanism 300 comprises a shearing mechanism 310 positioned above the primary die 210, wherein the shearing mechanism 310 comprises two shearing arms 311 which are symmetrically arranged, and a power mechanism 320 for driving the two shearing arms 311 to move in directions approaching and separating from each other; the gas-blowing mechanism 400 includes a gas-blowing head 410 located above the preliminary mold 210, the gas-blowing head 410 being used to block the top of the preliminary mold 210 and blow gas into the cavity, and a lifting and rotating mechanism 420 driving the gas-blowing head 410 to move in a direction approaching and moving away from the preliminary mold 210.
Accordingly, the glass container forming machine of the present application is provided with the preliminary mold mechanism 200, the blank shearing mechanism 300, and the air-blowing mechanism 400 on the frame 100. The blank shearing mechanism 300 is used for grabbing a glass gob with a certain volume in a glass melting furnace by a robot arm and sending the glass gob to the upper part of the preliminary mold 210, and shearing the glass gob into the preliminary mold 210 after the glass gob is elongated by gravity above the preliminary mold 210. The air-blowing mechanism 400 is used for blowing air into the primary mold 210 to press the blank into the bottom of the primary mold 210, so that the blank enters the mouth mold 211 below the primary mold 210 to be matched with the mouth mold 211 to form the mouth of the bottle. The glass container forming machine can realize automatic shearing and automatic preliminary forming operation of the preliminary bottle, realize unmanned continuous operation, reduce the labor intensity of workers and improve the quality and efficiency of products.
In the description of the present application, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description of the present application and simplification of the description, and are not indicative or implying that the apparatus or element in question must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present application. Unless specifically stated or limited otherwise, the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
It should be noted that in this application, relational terms such as "first" and "second" and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The foregoing is merely a specific embodiment of the application to enable one skilled in the art to understand or practice the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (5)

1. A glass container forming machine with servo shearing picking, comprising: a primary die mechanism (200), a blank shearing mechanism (300) and an air-blowing mechanism (400) which are positioned on the frame (100);
the primary mould mechanism (200) comprises two primary mould (210) which are matched, a mould cavity for forming a primary bottle is formed by the two primary mould (210) which are matched, and a primary mould switch mechanism (220) for driving the two primary mould (210) which are matched to be opened and matched;
the blank shearing mechanism (300) comprises a shearing mechanism (310) positioned above the primary die (210), wherein the shearing mechanism (310) comprises two shearing arms (311) which are symmetrically arranged, and a power mechanism (320) for driving the two shearing arms (311) to move in directions approaching and separating from each other;
the gas-blowing mechanism (400) comprises a gas-blowing head (410) positioned above the primary mould (210), wherein the gas-blowing head (410) is used for blocking the top of the primary mould (210) and blowing gas into a mould cavity, and a lifting rotating mechanism (420) for driving the gas-blowing head (410) to move in a direction approaching to and away from the primary mould (210);
the power mechanism (320) comprises a speed reducer bracket (321), one ends of two scissor arms (311) are respectively connected with the speed reducer bracket (321) in a rotating way through a rotating shaft (322), one end of the speed reducer bracket (321) is provided with a speed reducer (324), output shafts of the speed reducer (324) are respectively provided with eccentric wheels (326) for respectively driving the two scissor arms (311) to rotate, and an input shaft of the speed reducer (324) is connected with a motor (323) through a coupler (325);
a double-end screw rod (317) is arranged between the eccentric wheel (326) and the scissor arm (311), two ends of the double-end screw rod (317) are respectively provided with a first joint bearing (318) connected with the eccentric wheel (326) and a second joint bearing (316) connected with the scissor arm (311), the eccentric wheel (326) is eccentrically provided with a rotary pin (327) which is rotationally connected with the first joint bearing (318), and the scissor arm (311) is provided with a fixed rod (315) which is rotationally connected with the second joint bearing (316);
the blank shearing mechanism (300) further comprises a shearing lifting mechanism (330) for driving the shearing mechanism (310) to move up and down, the shearing lifting mechanism (330) comprises a tube seat (331), an adjusting nut (332) is fixedly connected in the tube seat (331), the adjusting nut (332) is in threaded connection with an adjusting screw (333), and a supporting tube column (334) is connected in a sliding manner in the tube seat (331);
the adjusting screw (333) is coaxially positioned in the supporting pipe column (334), a mounting seat (336) connected with the material shearing mechanism (310) is fixedly arranged at the top of the supporting pipe column (334), a first bevel gear (337) is connected to the top of the adjusting screw (333), and a second bevel gear (338) meshed and connected with the first bevel gear (337) is rotatably connected to the mounting seat (336);
the bottom of the primary die (210) is provided with a primary forming mechanism (500), the primary forming mechanism (500) comprises a middle air cylinder (510), the top of the middle air cylinder (510) is provided with a combined air cylinder (512) extending into a middle air cylinder piston rod (511), the top of the middle air cylinder piston rod (511) is provided with a core (514) or a punch which moves towards the direction approaching and far away from the primary die (210), and the middle air cylinder piston rod (511) is provided with an air passage for introducing compressed air into the core (514) or the punch;
the upper cylinder cover of the middle cylinder (510) is provided with a positioning pin (516) extending into the middle cylinder (510), the top of the middle cylinder piston of the middle cylinder (510) is provided with a positioning hole (517) matched with the positioning pin (516), and when the positioning pin (516) is positioned in the positioning hole (517), the positioning pin (516) is used for limiting the rotation movement of the middle cylinder piston in the middle cylinder (510);
the bottom of the middle cylinder (510) is fixedly provided with a connecting plate (513), the bottom of the connecting plate (513) is fixedly provided with a lifting adjusting mechanism (520) for adjusting the height of the middle cylinder (510), the lifting adjusting mechanism (520) comprises supporting legs (521), lifting screws (522) are connected in a sliding mode in the supporting legs (521), driven gears (523) are connected to the lifting screws (522) in a threaded mode, a driving gear (524) for driving the driven gears (523) to rotate is connected to the frame (100), and a rotating handle (525) is connected to the driving gear (524);
the bottom of the primary mould (210) is provided with a die (211), the core (514) or the punch head is arranged in the die (211) in a penetrating manner, the combined cylinder (512) is internally provided with an air sealing sleeve (515) which is in sealing connection with the die (211), and a compression spring which drives the air sealing sleeve (515) to be attached to the die (211), and the combined cylinder (512) is internally provided with a compressed air channel which drives the air sealing sleeve (515) to move away from the die (211).
2. A glass container forming machine with servo shearing picking as defined in claim 1, wherein:
one end of the scissor arm (311) far away from the power mechanism (320) is provided with a scissor handle (312), the scissor handle (312) is in sliding connection with the scissor arm (311) so as to adjust the extending length of the scissor handle (312), the scissor arm (311) is provided with a locking screw (314) for fixing the scissor handle (312) on the scissor arm (311), and the scissor handle (312) is provided with a scissor blade (313) for shearing blanks.
3. A glass container forming machine with servo shearing picking as defined in claim 1, wherein:
the lifting rotating mechanism (420) comprises a lifting cylinder (421), a piston rod (422) of the lifting cylinder (421) extends out of the top and the bottom of the lifting cylinder (421), an air-blowing arm (430) is fixedly connected to the piston rod (422), and an air-blowing head lock ring (432) connected with an air-blowing head (410) is arranged at one end of the air-blowing arm (430);
the bottom of lifting cylinder (421) is fixed and is equipped with uide bushing (423), spiral groove that rises has been seted up on the inner wall of uide bushing (423), the bottom of piston rod (422) is fixed and is equipped with roller (424) that are located spiral groove, roller (424) and spiral groove sliding connection.
4. A glass container forming machine with servo shearing picking as defined in claim 3, wherein:
a guide rod (426) is fixedly connected to a cylinder cover of the lifting cylinder (421), a guide chuck (425) which moves up and down and rotates along with the piston rod (422) is fixedly arranged on the piston rod (422), and the guide chuck (425) is abutted with the guide rod (426) after the piston rod (422) rotates to a set angle;
an air inlet hole (437) is formed in the top of the piston rod (422), the air-blowing arm (430) comprises a cantilever (431) vertically connected with the piston rod (422), an air vent (436) communicated with the air inlet hole (437) is formed in the cantilever (431), and a hoop connected with the piston rod (422) is fixedly arranged at one end of the cantilever (431);
the anchor ear includes half right anchor ear (433) with cantilever (431) integrated into one piece to and half left anchor ear (434) to closing with half right anchor ear (433), set up on the inner wall of half right anchor ear (433) along air inlet tank (435) that piston rod (422) length direction extends, air inlet port (437) and air vent (436) all communicate with air inlet tank (435).
5. A glass container forming machine with servo shearing picking as defined in claim 1, wherein:
the primary die switching mechanism (220) comprises a holding clamp (221) connected with two primary dies (210) and a primary die support (222) hinged with the holding clamp (221), spline shafts (223) for driving the two holding clamps (221) to open and close are respectively and rotatably connected to two sides of the primary die support (222), and the holding clamps (221) are hinged with the spline shafts (223) through connecting rods (224);
the machine frame (100) is rotatably provided with two spline sleeves (225) which are meshed with a spline shaft (223), the machine frame (100) is provided with a bottom air cylinder (227) which drives the spline sleeves (225) to rotate forward and backward, and the bottom air cylinder (227) is hinged with the spline sleeves (225) through a connecting plate (226).
CN202211024251.4A 2022-08-24 2022-08-24 Glass container forming machine with servo shearing picking function Active CN115403251B (en)

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CN114275998A (en) * 2021-12-23 2022-04-05 山东嘉丰玻璃机械有限公司 Production equipment for multiple-material-weight and multiple-specification glass bottles

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US7073352B2 (en) * 2002-03-07 2006-07-11 Vitro Global, S.A. Method and a machine for the production of hollow glassware articles

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Publication number Priority date Publication date Assignee Title
CN103626383A (en) * 2013-12-07 2014-03-12 山东三金玻璃机械有限公司 Dual-servo-motor angle shear machine
CN209307213U (en) * 2018-12-07 2019-08-27 山东嘉丰玻璃机械有限公司 A kind of frame-type disk bottle-making machine
CN112645566A (en) * 2020-12-30 2021-04-13 湖北楚大智能装备有限公司 Glass bottle making machine with synchronous double positive air blowing functions
CN113716841A (en) * 2021-09-23 2021-11-30 湖北楚大智能装备有限公司 Material shearing mechanism and feeding machine
CN114275998A (en) * 2021-12-23 2022-04-05 山东嘉丰玻璃机械有限公司 Production equipment for multiple-material-weight and multiple-specification glass bottles

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