CN115401764B - Foam removal leveling equipment and method for glass kiln lip brick production - Google Patents

Abstract

The invention provides foam removing and leveling equipment and a foam removing and leveling method for producing glass kiln lip bricks, which belong to the technical field of lip brick production, and comprise the following steps: the die assembly is internally provided with a pouring cavity for loading pouring materials, and one side of the die assembly is provided with a feeding channel communicated with the pouring cavity; the vibration material assembly is sleeved on the die assembly and is used for continuously vibrating and enabling the die assembly to overturn and incline back and forth to one side; the material distribution assembly is used for enabling the pouring material to reciprocate back and forth in the pouring cavity which is obliquely arranged, and one side of the material distribution assembly penetrates through the feeding channel to extend into the pouring cavity. The invention has the advantages that the internal bubbles generated when pouring materials are released can be effectively reduced when the lip bricks are poured, the bubbles are formed when the lip bricks are distributed in the pouring cavity, the pouring material bubbles in the pouring cavity can be rapidly discharged, and the like.

Description

Foam removal leveling equipment and method for glass kiln lip brick production

Technical Field

The invention relates to the technical field of lip brick production, in particular to foam removing and leveling equipment and method for lip brick production of a glass kiln.

Background

The lip brick is usually prepared by adopting a pouring molding mode, and the lip brick is poured by replacing moulds with different shapes according to requirements, for example, one of the lip bricks in the prior art as shown in fig. 15 is prepared by pouring castable into the mould, and then placing the mould with the pouring material on a vibration platform for vibration defoaming and then standing for solidification treatment.

Chinese patent CN113001715B discloses a high-efficient pouring shaping equipment of aerated concrete slab, including locating the stirring storehouse on the equipment platform, still include: the stirring device comprises a powder control system arranged above a stirring bin, a liquid control system arranged inside the powder control system, a driving system connected with the powder control system, a pouring system arranged below the stirring bin and a vibrating system arranged below the pouring system.

However, according to the technical scheme, although the mixing of powdery material and slurry material in casting molding of casting materials can be achieved, when the mixed casting materials are filled in a die, when the bottom space of a cavity of the die is smaller, the casting materials can gradually enter the bottom space of the cavity, a large amount of casting materials can flow into the bottom space to form a closed air chamber, so that a large amount of air bubbles are formed between casting materials in the casting cavity, and when the casting materials are filled in the cavity of the die and are in a horizontal state for vibration foam removal, the air bubbles easily float to the top wall of the cavity of the die and are difficult to discharge, meanwhile, the casting materials can be directly discharged into the cavity of the die due to the fact that the air bubbles exist in the casting materials in the releasing process, and the foam removal difficulty of the casting materials in the cavity of the die can be increased.

Disclosure of Invention

The invention aims at overcoming the defects of the prior art, and provides a foam removing leveling device for glass kiln lip brick production, which is characterized in that a die assembly is continuously vibrated by a vibration material assembly, the die assembly is arranged in an inclined state, the die assembly is led into a pouring cavity through a material distribution assembly, the material distribution assembly is pushed and cut and then released from a feeding channel, the material distribution is moved left and right from the lowest end while being fallen to the lowest end of the pouring cavity through a channel between the material distribution assembly and the pouring cavity, and after the material distribution is completed in a space of the pouring cavity below the feeding channel, the material distribution assembly gradually rotates the die assembly to a horizontal state, and the material distribution assembly gradually fills the pouring cavity until the die assembly is filled, the vibration material distribution assembly seals the feeding channel and is again in an inclined state, continuous vibration is carried out, so that air bubbles can be lifted along the inner space of the pouring cavity to be discharged near the top side of the feeding channel, foam removing during material adding and centralized removal of air bubbles in the pouring cavity are realized.

In order to achieve the above purpose, the present invention provides the following technical solutions:

the utility model provides a glass kiln lip brick production is with removing bubble leveling equipment which characterized in that includes: the die assembly is internally provided with a pouring cavity for loading pouring materials, and one side of the die assembly is provided with a feeding channel communicated with the pouring cavity; the vibration material assembly is sleeved on the die assembly and is used for continuously vibrating and enabling the die assembly to overturn and incline back and forth to one side; the material distribution assembly is used for enabling the pouring material to reciprocate back and forth in the pouring cavity which is obliquely arranged from bottom to top, and one side of the material distribution assembly penetrates through the feeding channel to extend into the pouring cavity; the pouring assembly is used for extruding and cutting the pouring material, and is introduced from between the material distribution assembly and the inner wall of the pouring cavity, and is arranged at one side of the material distribution assembly; the material injection assembly is used for introducing the pretreated castable between the material distribution assembly and the inner wall of the pouring cavity, the material distribution assembly positioned in the pouring cavity moves the material distribution from bottom to top, simultaneously, the material spreading assembly reciprocates left and right, the material vibration assembly drives the die assembly below the feeding channel to be spread to be rotated to a spreading state, and meanwhile, the material injection assembly continues to distribute the pouring cavity until the pouring cavity is spread, and the material vibration assembly enables the die assembly to be obliquely arranged again and vibrate to remove bubbles under the closing state.

Further, the cloth assembly includes: a base; the material guiding component is used for guiding the casting material to the bottom of the casting cavity along the inner wall of the casting cavity and is arranged at the bottom of the base in a sliding manner; the machine seat after finishing the cloth is driven to leave the evacuation power piece at one side of the feeding channel; and the spreading power assembly is used for enabling the material guiding assembly at the discharging position to move the spreading left and right in a reciprocating manner, and is arranged on the base.

Further, the guide assembly includes: the material guide piece is arranged corresponding to the inner wall of the pouring cavity; and an adjusting assembly for driving the material guiding member to perform paving action in the pouring cavity from bottom to top.

Further, the guide piece includes: a transverse guide arranged along the feed channel entry direction; a vertical guide member slidably connected to one side of the lateral guide member in the height direction of the feed passage; and the inclined guide piece obliquely extends into the bottom of the pouring cavity along the inner wall of the pouring cavity and is rotationally connected to the other side of the vertical guide piece.

Further, the adjustment assembly includes: the first adjusting component is used for driving the inclined guide piece to move back and forth along the vertical guide piece in the sliding direction of one side of the transverse guide piece and enabling the inclined guide piece to turn around one side connected with the vertical guide piece; the second adjusting component is arranged at the bottom of the machine seat in a sliding manner and drives the transverse guide to move outside the feeding channel; the first adjusting component enables the inclined guide to move upwards and simultaneously enables the vertical guide to move to the lower end and be connected with the end side of the horizontal guide, the second adjusting component drives the horizontal guide to move outwards to enable the vertical guide to turn over to be parallel to the horizontal guide, and the connecting end of the inclined guide is continuously moved outwards by the horizontal guide and the vertical guide, and meanwhile the end part of the inclined guide extending into the pouring cavity moves from bottom to top in a state of keeping the same nearest distance between the vertical direction of the lifting direction of the inclined guide and the vertically arranged side wall of the pouring cavity.

Further, the paver power assembly comprises: the movement space is arranged on the machine base; the sliding seat is arranged in the movement space in a sliding way, is elastically connected with the inner wall of the movement space, and one end of the sliding seat is connected with the second adjusting component; the cam piece is arranged on one side of the sliding seat and is in rotary contact with the sliding seat; a transfer assembly driving the cam member to reciprocate back and forth along the movement space arrangement direction; the cam piece protruding end which is driven to move along the arrangement direction of the movement space by the transfer component rotates to push the sliding seat and the second adjusting component to move towards one side of the movement space, and the sliding seat returns to the original position when the protruding end of the cam piece leaves, so that the end part of the inclined guide piece which moves from bottom to top moves back and forth to push the casting material which falls into the casting cavity.

Further, the shake material subassembly includes: a charging assembly for holding the mold assembly such that the feed channel is closed when filling is completed; and the driving assembly enables the charging assembly to obliquely and reciprocally overturn and vibrate upwards and backwards.

Further, the material injection assembly includes: the cutting assembly is inserted into one side of the feeding channel and positioned between the material distribution assembly and the inner wall of the pouring cavity; the discharging end is arranged on one side above the cutting assembly and is connected with the feeding assembly; a material injection driving part for enabling the material cutting assembly to move the material in the height direction of the feeding channel and enabling the material cutting assembly to move out towards the outer side; after the material cutting assembly finishes the material distribution of the pouring cavity after the material distribution assembly is moved in, the driving assembly enables the charging assembly after the material distribution assembly is moved out to be turned to a horizontal state, the material injection driving piece drives the material cutting assembly to move for material distribution, and then the material conveying assembly which moves outwards moves the material cutting assembly to move the material feeding channel when the pouring cavity is completely filled with pouring materials.

Further, the cutting assembly includes: a hopper part with a continuously reduced material conveying space from top to bottom; the cutting piece is arranged in the hopper piece, one side of the top of the cutting piece corresponds to the material conveying assembly, and the cutting piece comprises transverse cutting pieces and longitudinal cutting pieces which are arranged in a staggered mode, and a cutting channel formed by the transverse cutting pieces and the longitudinal cutting pieces; and the extruding and pushing assembly is arranged on one side of the material conveying assembly in a sliding manner, seals casting materials on a cutting piece on one side of the material conveying assembly and pushes the casting materials downwards along the cutting channel.

In order to achieve the above object, the present invention also provides a method for producing a lip brick by using a de-bubbling and leveling device for producing a lip brick of a glass kiln, which is characterized by comprising the following steps:

step one, turning over the cloth, driving a charging assembly provided with a die assembly to be turned over to an inclined state while vibrating by a driving assembly, driving a material guide piece by an adjusting assembly to be arranged in a shape corresponding to the inner wall of a pouring cavity, and enabling a material cutting assembly to be inserted between the pouring cavity of a feeding channel and the material guide piece by a material conveying assembly driven by a material injection driving piece;

cutting and conveying materials, conveying the pouring materials to a cutting piece by a conveying component, manufacturing a closed extruding and pushing space below the cutting piece by a extruding and pushing component, and cutting and pushing out the pouring materials along a cutting channel to a position between the material guide piece and the inner wall of the pouring cavity;

step three, distributing layer by layer, wherein the pouring material falls to the bottommost part of the pouring cavity along the gap between the material guiding piece and the inner wall of the pouring cavity, the first adjusting component drives the inclined guiding piece which is positioned above the pouring material which is continuously piled up to translate upwards, meanwhile, the second adjusting component pulls the vertical guiding piece to one side, when the vertical guiding piece is pulled to be parallel to the horizontal guiding piece, the continuously moving horizontal guiding piece moves out along one side of the inclined guiding piece, and meanwhile, the first adjusting component enables the other end of the inclined guiding piece to continuously move upwards to be parallel to the horizontal guiding piece in a state that the minimum distance between the other end of the inclined guiding piece and the side wall vertically arranged in the pouring cavity is unchanged;

step four, moving the spreading, wherein when the oblique guide piece moves from bottom to top, the spreading power assembly drives the oblique guide piece to move back and forth along the arrangement direction of the transverse guide piece, and meanwhile, the minimum distance between the spreading power assembly and the side wall of the vertical arrangement of the pouring cavity is ensured;

fifthly, filling the cloth, namely, the material guiding assembly after the completion of the cloth is driven by the evacuation power piece to move out outwards along the feeding channel, driving the die assembly to gradually turn to a horizontal state while vibrating, and simultaneously driving the material cutting assembly to move the cloth along the height direction of the feeding channel by the material injection driving piece, and filling the material in the horizontal state of the die assembly;

and step six, sealing and vibrating, wherein the charging assembly seals the feeding channel, and the driving assembly drives the sealed die assembly to be arranged in an inclined state while vibrating again, and continuously vibrates.

The invention has the beneficial effects that:

according to the invention, through the mutual coordination among the die assembly, the vibration material assembly and the distribution assembly, the casting material can be guided and distributed into a narrow depth of the casting cavity, so that the foam removal treatment during layer-by-layer distribution is realized, and meanwhile, the technical problems that more air chambers are formed due to plugging when the casting material enters caused by smaller space in the casting cavity and the air bubbles are more caused by filling of the casting material are solved;

according to the invention, through the mutual matching between the die assembly and the vibration material assembly, when the casting material is gradually added into the casting cavity and when the casting of the casting cavity is completed to seal and remove foam, the die assembly is subjected to vibration treatment in an inclined arrangement state, so that the air bubbles in the casting material can reach the corresponding position of the feeding channel opening through the inner walls of the casting cavity which are obliquely arranged at two sides to be discharged, and the compactness of the casting material is further ensured;

according to the invention, through the mutual matching between the pouring component and the distributing component, when the pouring component is used for arranging pouring materials in the pouring cavity through the distributing component, the pouring materials are pushed and cut to be discharged, so that bubbles in the pouring materials are released under the cutting action, and the technical problem that more bubbles are formed in the pouring cavity due to no release of internal bubbles in the pouring materials in the releasing process is solved;

according to the invention, through the mutual matching between the material guide piece and the spreading power component, the material guide piece distributes materials from bottom to top from the pouring cavity, and the spreading power component enables the position of the material guide piece for guiding out the pouring materials to reciprocate back and forth, so that the pouring materials are uniformly distributed in the pouring cavity layer by layer, and the technical problem that a closed space is formed due to the accumulation and collapse of the pouring materials caused by single-point distribution is solved;

according to the invention, through the mutual matching among the transverse guide piece, the vertical guide piece and the inclined guide piece, the material distribution of the inclined guide piece to the pouring cavity can be realized, and the pouring cavity can be moved out under the state that the transverse guide piece, the vertical guide piece and the inclined guide piece are sequentially connected, and the minimum distance between the inclined guide piece and the side wall of the pouring cavity is controlled to be kept unchanged, so that the technical problem that scratches are formed when the inclined guide piece moves out and contacts the inner wall of the pouring cavity is solved;

in summary, the lip brick pouring device has the advantages that internal bubbles generated when pouring materials are released can be effectively reduced when the lip brick is poured, bubbles are formed when the lip brick is distributed in a pouring cavity, and the pouring material bubbles in the pouring cavity can be rapidly discharged.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;

FIG. 3 is a schematic view showing a state of pouring the castable according to the present invention;

FIG. 4 is a schematic view of a vibration material assembly according to the present invention;

FIG. 5 is a schematic view of a mold assembly according to the present invention;

FIG. 6 is an enlarged view of the invention at D in FIG. 5;

FIG. 7 is a cross-sectional view taken along line B-B of FIG. 5 in accordance with the present invention;

FIG. 8 is a schematic view of the structure of the cloth assembly of the present invention;

FIG. 9 is a schematic view of the construction of the pavement power assembly of the present invention;

FIG. 10 is a schematic view of the bottom side structure of FIG. 9 in accordance with the present invention;

FIG. 11 is a schematic view of a material guide according to the present invention;

FIG. 12 is a schematic view of a material injection assembly according to the present invention;

FIG. 13 is a cross-sectional view of a hopper member of the present invention;

FIG. 14 is an enlarged view of FIG. 13 at C in accordance with the present invention;

FIG. 15 is a schematic view of the structure of the lip brick according to the present invention

Fig. 16 is a flow chart of the flattening method of the present invention.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

Example 1

As shown in fig. 1, 2 and 7, a defoaming and leveling device for producing a lip brick of a glass kiln comprises: the die assembly 1 is internally provided with a pouring cavity 12 for loading pouring materials, and one side of the die assembly 1 is provided with a feeding channel 11 communicated with the pouring cavity 12; the vibration material component 2 is sleeved on the vibration material component 2 of the die component 1 and is used for continuously vibrating and enabling the die component 1 to overturn and incline to one side; the material distribution assembly 3 is used for enabling casting materials to reciprocate in the casting cavity 12 which is obliquely arranged from bottom to top, and one side of the material distribution assembly 3 which is used for distributing materials back and forth penetrates through the feeding channel 11 to extend into the casting cavity 12; the pouring assembly 4 is used for extruding and cutting the pouring materials, and is introduced from between the material distribution assembly 3 and the inner wall of the pouring cavity 12, and the pouring assembly 4 is arranged at one side of the material distribution assembly 3; the material injecting component 4 is used for introducing the pretreated castable between the material distributing component 3 and the inner wall of the pouring cavity 12, the material distributing component 3 positioned in the pouring cavity 12 moves the material from bottom to top, simultaneously reciprocates left and right to spread the material, the material vibrating component 2 drives the die component 1 to be spread under the feeding channel 11 to rotate to a spreading state, and the material injecting component 4 continues to distribute the material of the pouring cavity 12 until the pouring cavity 12 is spread, and the material vibrating component 2 enables the die component 1 to be obliquely arranged again in a closed state and vibrate to remove bubbles.

From the above, it is found that, when casting a casting material into a casting chamber 12 having a narrower lower space as shown in fig. 7 and performing a defoaming treatment, by loading a mold assembly 1 into a vibration member 2, the vibration member 2 is continuously vibrated and the mold assembly 1 is in an inclined state, drainage of the casting material is performed by the casting material being projected into the casting chamber 12 through a feed passage 11 by a cloth assembly 3, so that the casting material can be spread into the casting chamber 12 from a lower Fang Yinliu of the cloth assembly 3, and at the time of feeding, between the cloth assembly 3 and an inner wall of the casting chamber 12 at the feed passage 11 by a casting material assembly 4, whereby the casting material assembly 4 is released after cutting the casting material to perform preliminary removal of cutting and squeezing of the air bubbles in the casting material, and reaches the bottom of the casting chamber 12 along the inner wall of the casting chamber 12 and at the lower end of the cloth assembly 3, meanwhile, the material distribution component 3 can continuously move left and right to realize that added casting materials are tiled in the casting cavity 4, so that when the material distribution component 3 is drained to the inner bottom of the casting cavity 4, which is deeper, so as to reduce the formation of air chambers caused by the large amount of casting materials, the air chambers formed when the casting materials are filled in a higher collapse mode around the casting pile due to the casting pile can be further reduced by pushing the casting materials, while the material distribution component 3 can gradually rise along one side of the bottom of the casting cavity 12 when the casting materials continuously enter the casting cavity 12, so as to realize the filling of the casting materials from bottom to top, when the material distribution component 3 is moved out until reaching the height of the feeding channel 11, and the material distribution component 4 continuously inputs materials, simultaneously, the material vibration component 2 drives the die component 1 to overturn to a horizontal state, so as to realize the filling of the casting materials into the die component 1, and after filling, the vibration assembly 2 is driven to close the feed channel 11, and then the vibration assembly 2 again arranges the mold assembly 1 in an inclined state, and the vibration de-bubbling treatment is continued.

It should be noted that, in order to improve the defoaming effect during pouring of the casting material, the vibration material assembly 2 is kept in a vibration state all the time during pouring of the casting material into the mold assembly 1.

It should be added that, as shown in fig. 5 and 6, the outer side wall of the mold assembly 1 is slidably provided with a closing door 13 corresponding to the feeding channel 11, a screw 14 threaded through the closing door 13 is installed on the mold assembly 1, a driving bolt 15 is installed at the end of the screw 14, and a locking opening 16 is formed on one side of the driving bolt 15.

In this embodiment, after pouring of the mold assembly 1 is completed, the vibration assembly 2 with the locking opening 16 locked drives the driving bolt 15 to rotate, so that the screw 14 rotates to drive the closing door 13 to move back and forth on one side of the feeding channel 11, thereby blocking and opening the feeding channel 11.

As shown in fig. 7, the pouring chamber 12 is a chamber whose space is reduced from the feed channel 11 downward, and one side of the chamber is formed of a stepped inner wall and an arc-shaped inner wall, and the other side is a vertical inner wall, and after pouring, a desired lip brick shape is formed.

As shown in fig. 8, the cloth assembly 3 includes: a housing 31; the material guiding component 32 guides the casting material to the bottom of the casting cavity 12 along the inner wall of the casting cavity 12, and the material guiding component 32 which is distributed from bottom to top is arranged at the bottom of the base 31 in a sliding manner; an evacuation power member 33 for driving the frame 31 after finishing the cloth to leave the side of the feed channel 11; and a spreading power assembly 34, wherein the spreading power assembly 34 is mounted on the base 31 to enable the guiding assembly 32 at the discharging position to reciprocate left and right.

In this embodiment, a channel for the casting material to slide directionally is formed between the guide component 32 and the inner wall of the casting cavity 12, so that the casting material can be released into the casting cavity 12 when reaching the tail end of the guide component 32, and the casting material is distributed uniformly in the casting cavity 12 by the left and right back and forth movement of the spreading power component 34, so that the formation amount of bubbles is reduced, and meanwhile, the layer-by-layer spreading of the casting material is realized along with the continuous upward movement of the guide component 32.

It should be noted that the evacuation power element 33 is preferably a cylinder, that is, after the distribution of the cavity of the casting cavity 12 located below the feed channel 11 is completed, the evacuation power element 33 drives the guide assembly 32 and the stand 31 and the paving power assembly 34 away from the casting cavity 12, so as to implement the process of further filling the casting cavity 12 with the casting material.

As shown in fig. 8, the guide assembly 32 includes: the material guiding pieces 321 are arranged corresponding to the inner wall of the pouring cavity 12; and an adjusting component 322 for driving the material guiding component 321 to perform paving action from bottom to top in the pouring cavity 12.

In this embodiment, an access channel is formed between the material guiding member 321 and the inner wall of the pouring cavity 12, and the material guiding member 321 can be gradually moved out of the pouring cavity 12 in the pouring process through the adjusting component 322.

As shown in fig. 11, the material guiding member 321 includes: a transverse guide 3211 arranged in the direction of entry of said feed channel 11; a vertical guide member 3212 slidably connected to one side of the lateral guide member 3211 in the height direction of the feed passage 11; and an inclined guide member 3213 extending obliquely into the bottom of the pouring chamber 12 along the inner wall of the pouring chamber 12 and rotatably connected to the other side of the vertical guide member 3212.

Notably, when the lateral guide 3211 and the vertical guide 3212 are connected, a sliding rail 32121 is provided on a side wall of the vertical guide 3212, and a joint is connected to a side end of the lateral guide 3211 and is slidably inserted into the sliding rail 32121.

To further ensure that the joint can move to the end of the vertical guide 3212 through the sliding rail 32121, the joint comprises a connecting rod connected with the horizontal guide 3211 and a guide ball mounted on the connecting rod, and the sliding rail 32121 comprises a first rail corresponding to the connecting rod and a second rail corresponding to the guide ball, wherein the first rail extends to the end of the vertical guide 3212, that is, when the connecting rod reaches one side of the vertical guide 3212, the connecting rod can rotate in the first rail, and the rotation center is the center of the guide ball reaching the second rail, so that the vertical guide 3212 can be rotated to be parallel to the horizontal guide 3211.

It is also noted that when the vertical guides 3212 are connected to the diagonal guides 3213, they may be hinged by means of hinges or the like.

As shown in fig. 10, the adjusting assembly 322 includes: the first adjusting assembly 3221 is used for driving the inclined guide piece 3213 to move back and forth along the vertical guide piece 3212 in the sliding direction of one side of the transverse guide piece 3211 and enabling the inclined guide piece 3213 to turn around the side connected with the vertical guide piece 3212; and a second adjusting assembly 3222 slidably installed at the bottom of the housing 31 for driving the lateral guide member 3211 to move toward the outside of the feed path 11; the first adjusting assembly 3221 moves the diagonal guide 3213 upwards and simultaneously moves the vertical guide 3212 to the lower end connected with the end side of the horizontal guide 3211, the second adjusting assembly 3222 drives the horizontal guide 3211 to move outwards to enable the vertical guide 3212 to turn to be parallel to the horizontal guide 3211, the connecting ends of the horizontal guide 3211 and the vertical guide 3212 which continue to move outwards with the diagonal guide 3213, and simultaneously the first adjusting assembly 3221 moves the end of the diagonal guide 3213 extending into the pouring cavity 12 from bottom to top in a state of keeping the same nearest distance between the vertical direction of the lifting direction of the diagonal guide 3213 and the vertically arranged side wall of the pouring cavity 12.

As shown in fig. 10, the second adjusting assembly 3222 includes an adjusting seat 32221 slidably disposed at the bottom of the base 31 and connected to the power end of the auxiliary power assembly 34, a moving track 32222 mounted at the bottom of the adjusting seat 32221, a mounting slider 32223 with one end slidably disposed in the moving track 32222 and the other end connected to the lateral guide member 3211, an adjusting screw rod mounted in the moving track 32222 and threaded through the mounting slider 32223, and an adjusting motor 32224 mounted at one end of the moving track 32222 and connected to one end of the adjusting screw rod.

In this embodiment, the adjusting motor 32224, which is preferably a servo motor, drives the adjusting screw rod to rotate, so that the transverse guide member 3211 can be driven to move back and forth towards the outer side of the feeding channel 11, and meanwhile, the pulling and driving of the vertical guide member 3212 and the oblique guide member 3213 connected with the transverse guide member 3211 can be realized while the transverse guide member 3211 moves.

The first adjusting assembly 3221 is preferably two sets of lifting motors disposed on the adjusting base 32221 along the moving direction of the transverse guide member 3211, and the power end of the first adjusting assembly 3221 is movably connected with the oblique guide member 3213.

In this embodiment, when the diagonal guide member 3213 is continuously lifted from the bottom of the casting cavity 12, the two sets of lifting motors, preferably air cylinders, drive the diagonal guide member 3213 to move horizontally upwards, and as the vertical guide member 3212 moves to the end of the stroke, the lifting speed of the lifting motor near the vertical guide member 3212 is reduced while the diagonal guide member 3213 is pulled outwards by the lateral guide member 3211, so that the cloth is continuously lifted on the premise that the minimum distance between the end of the diagonal guide member 3213 and the inner wall of the casting cavity 12 is kept unchanged.

As shown in fig. 9, the paver power assembly 34 includes: a movement space 341 provided on the base 31; a sliding seat 342 slidably disposed in the movement space 341, elastically connected to the inner wall of the movement space 341, and having one end connected to the second adjusting unit 3222; a cam member 343 provided on one side of the slide base 342 and in rotational contact with the slide base 342; a transfer assembly 344 driving the cam 343 to reciprocate back and forth along the arrangement direction of the movement space 341; the cam member 343, which is driven by the transfer assembly 344 to move along the arrangement direction of the movement space 341, rotates and pushes the sliding seat 342 together with the second adjusting assembly 3222 to move towards one side of the movement space 341, and the sliding seat 342 returns to the original position when the protruding end of the cam member 343 leaves, so that the end of the inclined guide member 3213, which moves from bottom to top, moves back and forth to push the casting material falling into the casting cavity 12.

It should be noted that, in order to ensure a quick return after the cam member 343 pushes the sliding seat 342, a first spring 3411 is connected between the sliding seat 342 and the inner wall of the movement space 341.

It should be noted that the cam member 343 includes a cam base 3431, a cam 3432 disposed at a bottom side of the cam base 3431, and a cam motor 3433 mounted on the cam base 3431 and having a power end connected to the cam 3431, where the cam motor 3433 is preferably a servo motor.

It should be further added that the transfer assembly 344 includes a transfer bracket 3441 mounted on the frame 31, a transfer screw 3442 mounted on the transfer bracket 3441 and threaded through the cam seat 3431, and a transfer motor 3443 mounted on one side of the transfer bracket 3441 and connected to the transfer screw 3442, wherein the transfer motor 3443 is preferably a servo motor, and the cam seat 3431 is moved back and forth along the arrangement direction of the movement space 341 by using the rotation transmission of the transfer screw 3442.

Example two

As shown in fig. 4, wherein the same or corresponding parts as those in the first embodiment are denoted by the corresponding reference numerals as in the first embodiment, only the points of distinction from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:

the vibration material assembly 2 comprises: a charging assembly 21 for housing the die assembly 1, closing the feed channel 11 when filling is completed; and a driving assembly 22 for reciprocating the loading assembly 21 obliquely upwards and backwards and forwards.

In this embodiment, vibration of the charging assembly 21 can be achieved by using the driving assembly 22, and meanwhile overturning of the charging assembly 21 can be achieved through the Europe strand, so that oblique arrangement of the die assembly 1 is achieved, and oblique distribution is achieved.

It should be noted that the charging assembly 21 includes a charging box 211, a charging port 212 formed at a side corresponding to the feeding channel 11 and used for charging the mold assembly 1, and a driving assembly installed in the charging box 211 and used for driving the driving bolt 15 to rotate.

The driving assembly comprises a rotating seat arranged in the charging box 211 and a driving motor which is arranged on the charging box 211 and is connected with the rotating seat at the power end, the rotating seat is provided with a protruding piece corresponding to the locking opening 16, and the driving motor is preferably a servo motor.

As shown in fig. 4, the driving assembly 22 includes a vibration base 221, an arc guide plate 222 mounted on the vibration base 221, an arc guide groove 223 formed on the arc guide plate 222, pin members 224 mounted on two sides of the charging assembly 21, a connecting seat 225 for connecting the pin members 224, and a pushing power member 226 mounted on the vibration base 221 and having a power end connected with the connecting seat 225, wherein one set of pin members 223 is slidably disposed in the arc guide groove 223, the other set of pin members 223 pass through the arc guide plate 222, and the axis of the pin members 223 corresponds to the arc center of the arc guide groove 223, and the pushing power member 226 is preferably an air cylinder.

The vibration stand 221 includes a base, a vibration seat elastically mounted on the base, and a vibrator mounted on the vibration seat, and the vibration of the vibrator is used to vibrate the vibration seat on the base, so as to remove bubbles by vibration.

As shown in fig. 12, the injection assembly 4 includes: a cutting assembly 41 inserted at one side of the feed channel 11 and positioned between the cloth assembly 3 and the inner wall of the pouring chamber 12; the discharging end is arranged on one side above the cutting assembly 41 and is connected with the feeding assembly 42 of the cutting assembly 41; a material injection driving member 43 for moving the material cutting member 41 in the height direction of the material feeding passage 11 and moving the material cutting member 41 outward; after the material cutting assembly 41 finishes distributing the pouring cavity 12 moved into the distributing assembly 3, the driving assembly 22 enables the charging assembly 21 moved out of the distributing assembly 3 to be turned to a horizontal state, the material injection driving member 43 drives the material cutting assembly 41 to move the material distribution, and then the material conveying assembly 42 which moves outwards moves the material cutting assembly 41 to move the material feeding channel 11 when the pouring cavity 12 is completely filled with pouring materials.

As shown in fig. 12, the injection driving member 43 includes a first driving member 431 for moving the feeding unit 42 and the cutting unit 41 in the height direction of the feeding path 11 after the cloth unit 3 is withdrawn, and a second driving member 432 for driving the feeding unit 42 and the cutting unit 41, which are completed by injection, out of the feeding path 11, and the first driving member 431 and the second driving member 432 are preferably push rod motors.

As shown in fig. 12 to 14, the cutting assembly 41 includes: a hopper member 411 having a continuously decreasing material-feeding space from top to bottom; a cutting member 412 installed in the hopper member 411 at a top side thereof corresponding to the material feeding assembly 42, the cutting member 412 including a transverse cutting member 4121 and a longitudinal cutting member 4122 arranged alternately, and a cutting passage 4123 formed by the transverse cutting member 4121 and the longitudinal cutting member 4122; and a pushing assembly 413 slidably disposed on one side of the feeding assembly 42 to seal the casting on the cutting member 412 on one side of the feeding assembly 42 and push the casting downward along the cutting passage 4123.

In order to achieve uniform feeding along the arrangement direction of the hopper 411, the feeding outlets of the feeding assembly 42 are uniformly arranged along the length direction of the hopper 411.

As shown in fig. 14, the extruding assembly 413 includes an extruding seat 4131 slidably disposed on one side of the material conveying assembly 42, a sealing plate 4132 sandwiched between the extruding seat 4131 and the material conveying assembly 42, a second spring 4133 elastically connecting the sealing plate 4132 and the top of the extruding seat 4131, and an extruding motor 4134 mounted on the material conveying assembly 42 and having a power end connected to the extruding seat 4131, wherein the other side of the extruding seat 4131 is abutted against the inner wall of the hopper 411; the push motor 4134 is preferably a cylinder.

In this embodiment, when the pushing seat 4131 is driven to move downward by the pushing motor 4134, the sealing plate 4132 contacts the surface of the cutting member 412 in advance, so that a sealing space is formed among the sealing plate 4132, the pushing seat 4131 and the hopper member 411, and when the pushing seat 4131 moves downward, the casting material can be fully extruded to be cut by the cutting member 412 and pass through the cutting space 4123.

Example III

As shown in fig. 16, a defoaming and leveling method for producing a lip brick of a glass kiln comprises the following steps:

step one, turning over the cloth, driving the charging assembly 21 with the die assembly 1 to be turned over to an inclined state while vibrating by the driving assembly 22, driving the material guiding piece 321 by the adjusting assembly 322 to be arranged in a shape corresponding to the inner wall of the pouring cavity 12, and inserting the cutting assembly 41 between the pouring cavity 12 of the feeding channel 11 and the material guiding piece 321 by the material conveying assembly 42 driven by the material injecting driving piece 43;

step two, cutting and conveying materials, wherein the material conveying component 42 conveys casting materials to the cutting piece 412, the extruding and pushing component 413 makes a closed extruding and pushing space below the material conveying component, and cuts and pushes out the casting materials along the cutting channel 4123 between the material guiding piece 321 and the inner wall of the casting cavity 12;

step three, distributing materials layer by layer, wherein the casting materials fall to the bottommost part of the casting cavity 12 along the gap between the material guiding piece 321 and the inner wall of the casting cavity 12, the first adjusting assembly 3221 drives the inclined guide piece 3211 which is positioned above the casting materials which are continuously piled up to translate upwards, meanwhile, the second adjusting assembly 3221 pulls the vertical guide piece 3212 to one side, when the vertical guide piece 3212 is pulled to be parallel to the horizontal guide piece 3211, the continuously moving horizontal guide piece 3211 moves out along one side of the inclined guide piece 3213, and meanwhile, the first adjusting assembly 3221 continuously moves up to be parallel to the horizontal guide piece 3211 under the state that the minimum distance between the other end of the inclined guide piece 3213 and the side wall vertically arranged in the casting cavity 12 is kept unchanged;

step four, moving the pavement, when the oblique guide 3213 moves from bottom to top, the pavement power assembly 34 drives the oblique guide 3213 to move back and forth along the arrangement direction of the transverse guide 3211, and simultaneously ensuring the minimum distance between the oblique guide 3213 and the side wall vertically arranged in the pouring cavity 12;

step five, filling the cloth, namely, driving the material guide assembly 32 with the finished cloth to move out along the feeding channel 11 by the evacuation power piece 33, driving the die assembly 1 to gradually turn to a horizontal state while vibrating by the driving assembly 22, and simultaneously driving the material cutting assembly 41 to move the cloth along the height direction of the feeding channel 11 by the material injection driving piece 43, and filling the material in the horizontal state of the die assembly 1;

step six, sealing and vibrating, wherein the charging assembly 21 seals the feeding channel 11, and the driving assembly 22 drives the sealed die assembly 1 to be in an inclined state while vibrating again, and continuously vibrating.

The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (7)

1. The utility model provides a glass kiln lip brick production is with removing bubble leveling equipment which characterized in that includes:

the die assembly is internally provided with a pouring cavity for loading pouring materials, and one side of the die assembly is provided with a feeding channel communicated with the pouring cavity;

the vibration material assembly is sleeved on the die assembly and is used for continuously vibrating and enabling the die assembly to overturn and incline back and forth to one side;

the material distribution assembly is used for enabling the pouring material to reciprocate back and forth in the pouring cavity which is obliquely arranged from bottom to top, and one side of the material distribution assembly penetrates through the feeding channel to extend into the pouring cavity; and

the pouring assembly is used for extruding and cutting the pouring material, and is introduced from between the material distribution assembly and the inner wall of the pouring cavity, and is arranged at one side of the material distribution assembly;

the material injection assembly is used for introducing the pretreated castable between the material distribution assembly and the inner wall of the pouring cavity, the material distribution assembly in the pouring cavity moves the material distribution from bottom to top, and simultaneously reciprocates the material spreading horizontally, the material vibration assembly drives the die assembly to be spread under the feeding channel to rotate to a spreading state, and the material injection assembly continuously distributes the material for the pouring cavity until the pouring cavity is spread, and the material vibration assembly enables the die assembly to be obliquely arranged again in a closed state and vibrate for defoaming;

the cloth assembly includes:

a base;

the material guiding component is used for guiding the casting material to the bottom of the casting cavity along the inner wall of the casting cavity and is arranged at the bottom of the base in a sliding manner;

the machine seat after finishing the cloth is driven to leave the evacuation power piece at one side of the feeding channel; and

the spreading power assembly enables the material guiding assembly at the discharging position to move the spreading left and right in a reciprocating manner, and the spreading power assembly is arranged on the base;

the shake material subassembly includes:

a charging assembly for holding the mold assembly such that the feed channel is closed when filling is completed; and

the driving assembly is used for enabling the charging assembly to obliquely and reciprocally overturn and vibrate upwards and backwards;

the material injection assembly comprises:

the cutting assembly is inserted into one side of the feeding channel and positioned between the material distribution assembly and the inner wall of the pouring cavity;

the discharging end is arranged on one side above the cutting assembly and is connected with the feeding assembly;

a material injection driving part for enabling the material cutting assembly to move the material in the height direction of the feeding channel and enabling the material cutting assembly to move out towards the outer side;

after the material cutting assembly finishes the material distribution of the pouring cavity after the material distribution assembly is moved in, the driving assembly enables the charging assembly after the material distribution assembly is moved out to be turned to a horizontal state, the material injection driving piece drives the material cutting assembly to move for material distribution, and then the material conveying assembly which moves outwards moves the material cutting assembly to move the material feeding channel when the pouring cavity is completely filled with pouring materials.

2. The de-bubbling and leveling device for producing glass kiln lip bricks according to claim 1, wherein the de-bubbling and leveling device comprises a plurality of rollers,

the guide assembly includes:

the material guide piece is arranged corresponding to the inner wall of the pouring cavity; and

and the adjusting component is used for driving the material guide piece to perform paving action in the pouring cavity from bottom to top.

3. The de-bubbling and leveling device for producing glass kiln lip bricks according to claim 2, wherein,

the guide piece includes:

a transverse guide arranged along the feed channel entry direction;

a vertical guide member slidably connected to one side of the lateral guide member in the height direction of the feed passage; and

and the inclined guide piece is connected to the other side of the vertical guide piece in a rotating way and extends into the bottom of the pouring cavity along the inner wall of the pouring cavity in an inclined way.

4. A de-bubbling leveling apparatus for glass kiln lip brick production according to claim 3, wherein,

the adjustment assembly includes:

the first adjusting component is used for driving the inclined guide piece to move back and forth along the vertical guide piece in the sliding direction of one side of the transverse guide piece and enabling the inclined guide piece to turn around one side connected with the vertical guide piece; and

the second adjusting component is arranged at the bottom of the machine seat in a sliding manner and drives the transverse guide piece to move outside the feeding channel;

the first adjusting component enables the inclined guide to move upwards and simultaneously enables the vertical guide to move to the lower end and be connected with the end side of the horizontal guide, the second adjusting component drives the horizontal guide to move outwards to enable the vertical guide to turn over to be parallel to the horizontal guide, and the connecting end of the inclined guide is continuously moved outwards by the horizontal guide and the vertical guide, and meanwhile the end part of the inclined guide extending into the pouring cavity moves from bottom to top in a state of keeping the same nearest distance between the vertical direction of the lifting direction of the inclined guide and the vertically arranged side wall of the pouring cavity.

5. The de-bubbling leveling apparatus for glass kiln lip brick production according to claim 4, wherein,

the paver power assembly comprises:

the movement space is arranged on the machine base;

the sliding seat is arranged in the movement space in a sliding way, is elastically connected with the inner wall of the movement space, and one end of the sliding seat is connected with the second adjusting component;

the cam piece is arranged on one side of the sliding seat and is in rotary contact with the sliding seat;

a transfer assembly driving the cam member to reciprocate back and forth along the movement space arrangement direction;

the cam piece protruding end which is driven to move along the arrangement direction of the movement space by the transfer component rotates to push the sliding seat and the second adjusting component to move towards one side of the movement space, and the sliding seat returns to the original position when the protruding end of the cam piece leaves, so that the end part of the inclined guide piece which moves from bottom to top moves back and forth to push the casting material which falls into the casting cavity.

6. The de-bubbling and leveling device for producing glass kiln lip bricks according to claim 1, wherein the de-bubbling and leveling device comprises a plurality of rollers,

the cutting assembly comprises:

a hopper part with a continuously reduced material conveying space from top to bottom;

the cutting piece is arranged in the hopper piece, one side of the top of the cutting piece corresponds to the material conveying assembly, and the cutting piece comprises transverse cutting pieces and longitudinal cutting pieces which are arranged in a staggered mode, and a cutting channel formed by the transverse cutting pieces and the longitudinal cutting pieces; and

and the extruding and pushing assembly is arranged on one side of the material conveying assembly in a sliding manner, seals casting materials on a cutting piece on one side of the material conveying assembly and pushes the casting materials downwards along the cutting channel.

7. A method for producing a glass kiln lip brick by a de-bubbling leveling apparatus for producing a lip brick according to claim 6, comprising the steps of:

step one, turning over the cloth, driving a charging assembly provided with a die assembly to be turned over to an inclined state while vibrating by a driving assembly, driving a material guide piece by an adjusting assembly to be arranged in a shape corresponding to the inner wall of a pouring cavity, and enabling a material cutting assembly to be inserted between the pouring cavity of a feeding channel and the material guide piece by a material conveying assembly driven by a material injection driving piece;

cutting and conveying materials, conveying the pouring materials to a cutting piece by a conveying component, manufacturing a closed extruding and pushing space below the cutting piece by a extruding and pushing component, and cutting and pushing out the pouring materials along a cutting channel to a position between the material guide piece and the inner wall of the pouring cavity;

step three, distributing layer by layer, wherein the pouring material falls to the bottommost part of the pouring cavity along the gap between the material guiding piece and the inner wall of the pouring cavity, the first adjusting component drives the inclined guiding piece which is positioned above the pouring material which is continuously piled up to translate upwards, meanwhile, the second adjusting component pulls the vertical guiding piece to one side, when the vertical guiding piece is pulled to be parallel to the horizontal guiding piece, the continuously moving horizontal guiding piece moves out along one side of the inclined guiding piece, and meanwhile, the first adjusting component enables the other end of the inclined guiding piece to continuously move upwards to be parallel to the horizontal guiding piece in a state that the minimum distance between the other end of the inclined guiding piece and the side wall vertically arranged in the pouring cavity is unchanged;

step four, moving the spreading, wherein when the oblique guide piece moves from bottom to top, the spreading power assembly drives the oblique guide piece to move back and forth along the arrangement direction of the transverse guide piece, and meanwhile, the minimum distance between the spreading power assembly and the side wall of the vertical arrangement of the pouring cavity is ensured;

fifthly, filling the cloth, namely, the material guiding assembly after the completion of the cloth is driven by the evacuation power piece to move out outwards along the feeding channel, driving the die assembly to gradually turn to a horizontal state while vibrating, and simultaneously driving the material cutting assembly to move the cloth along the height direction of the feeding channel by the material injection driving piece, and filling the material in the horizontal state of the die assembly;

and step six, sealing and vibrating, wherein the charging assembly seals the feeding channel, and the driving assembly drives the sealed die assembly to be arranged in an inclined state while vibrating again, and continuously vibrates.