CN115401191A - Casting ladle with high protection performance and using method thereof - Google Patents

Casting ladle with high protection performance and using method thereof Download PDF

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Publication number
CN115401191A
CN115401191A CN202211078900.9A CN202211078900A CN115401191A CN 115401191 A CN115401191 A CN 115401191A CN 202211078900 A CN202211078900 A CN 202211078900A CN 115401191 A CN115401191 A CN 115401191A
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China
Prior art keywords
casting ladle
wall
ladle body
fixedly connected
baffle
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Granted
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CN202211078900.9A
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Chinese (zh)
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CN115401191B (en
Inventor
钟金平
王晓杰
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Hunan Zhengde Wear Resistant Material Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D45/00Equipment for casting, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D45/00Equipment for casting, not otherwise provided for
    • B22D45/005Evacuation of fumes, dust or waste gases during manipulations in the foundry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D46/00Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The invention discloses a casting ladle with high protection performance for casting and a using method thereof, belonging to the field of casting equipment.

Description

Casting ladle with high protection performance and using method thereof
Technical Field
The invention relates to the field of casting equipment, in particular to a casting ladle for high-protection casting and a using method thereof.
Background
The casting process is a casting method which uses raw sand with certain performance as a main molding material, and the casting is an ancient manufacturing method which can be traced back to 6000 years in China. With the development of industrial technology, the quality of cast large castings directly affects the quality of products, and therefore, casting plays an important role in the machine manufacturing industry. The development of casting technology is also rapid, especially in the last 19 th century and the first half of the 20 th century, and many new casting methods, such as low-pressure casting, ceramic casting, continuous casting, etc., have appeared, and were perfected and put into practical use in the second half of the 20 th century.
The casting ladle is used for casting operation in a casting workshop, and after receiving molten metal in front of the casting ladle, the molten metal is transported to a casting mold by a travelling crane for casting. The crane type casting ladle is the most common casting equipment, casting is carried out by using a crane, a driver and a crane commander need to follow the moving signal of the crane, the action needs to be stable, and the hoisting height of the hoisted molten iron casting ladle is not more than 200 mm above the ground; when pouring, the pouring ladle is close to the mouth ring as much as possible, so that molten iron is prevented from being poured on the weight block or the ground; when the height of the sand box is higher than 0.7 m, a pit is dug; pouring a large sand mold, wherein the bottom of the large sand mold needs to be ventilated, and the sprayed carbon monoxide is burnt by ignition; the residual molten metal is only poured into ingot mould and sand mould.
The casting ladle is dangerous to the pouring worker in the work and is great, and the current casting ladle does not have safeguard procedures mostly, and the workman is scalded easily to the metal that splashes among the pouring process, and the highlight of metal liquid also can cause the injury to workman's eyes, and the crane formula casting ladle is swung because of not having the influence that limiting device received inertia easily moreover, leads to its inside metal liquid to spill over and scald the workman.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a casting ladle for high protection and a using method thereof, the casting ladle for high protection is additionally provided with a protection piece on the basis of the existing casting ladle to effectively improve the protection of workers, not only can the majority of heat be effectively blocked, but also the workers can be effectively prevented from being scalded by splashed metal, the bottom of the protection piece is additionally provided with a touch rod, the movement of a roller ball is limited by utilizing the pressing action of a pressing piece, so that the friction force between the casting ladle body and the ground is increased, the swinging of the casting ladle body during moving and stopping is effectively weakened, the stability of the casting ladle body is improved to a certain extent, the metal liquid is prevented from being spilled out, the air flowing is enhanced by installing an exhaust fan in the protection piece, the toxic gas generated by casting is filtered by a gas filter screen, the toxic gas is effectively prevented from being sucked by the workers, the people on the moving line of the casting ladle body is monitored by additionally providing a distance sensor, so that the safety accident is avoided, and the protection effect on the workers is further improved.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A casting ladle with high protection performance comprises a casting ladle body, wherein a protection piece is fixedly connected to a support of the casting ladle body close to a rotating device of the casting ladle body, the protection piece comprises a baffle and two high-temperature-resistant glass plates which are symmetrically distributed, two symmetrically-distributed first accommodating grooves are formed in the side wall of the lower end of the baffle, a touch rod is connected to the inner wall of the first accommodating groove in a sliding mode and is fixedly connected with the inner wall of the upper end of the first accommodating groove through a spring, roller balls are movably embedded at the lower end of the touch rod, a first mounting cavity is formed in the inner wall of the touch rod above the roller balls, an electric telescopic rod which is electrically connected with a control device of the casting ladle body is mounted on the inner wall of the upper end of the first mounting cavity, a pressing piece matched with the roller balls is fixedly connected to the lower end of the electric telescopic rod, a U-shaped channel is formed in the inner wall of the baffle close to the casting ladle body, and the upper port of U-shaped passageway installs the exhaust fan, the lower port of U-shaped passageway is inserted and is equipped with gas filtration net, and the below intercommunication of U-shaped passageway has the slot that matches with gas filtration net, the lower extreme of slot is connected with the mounting that matches with gas filtration net, installation cavity two has been seted up to the inside of mounting, the lower extreme threaded connection of installation cavity two has the threaded rod, and the upper end fixedly connected with magnetism driving piece of threaded rod, the inner wall sliding connection of installation cavity two has two magnetic sheet two about magnetism driving piece symmetric distribution, and magnetic sheet two is the same with the magnetism of magnetism driving piece, every the equal fixedly connected with fixture block of lateral wall that the magnetism driving piece was kept away from to magnetic sheet two, and the fixture block passes through the inner wall fixed connection of spring and installation cavity two, the draw-in groove that matches with the fixture block is seted up to the inner wall of slot.
Further, the ball groove that matches with the roller ball is seted up to the lower extreme lateral wall of pressfitting, and the inner wall fixedly connected with friction disc in ball groove, and when electric telescopic handle drove the pressfitting down the compression roller ball, frictional force between pressfitting and the roller ball made the roller ball unable free activity to make the conflict pole play the effect of restriction casting ladle body wobbling, effectively improved the stability of casting ladle body.
Further, the magnetism driving piece includes two mounting panels with threaded rod fixed connection, and the vertical magnetic sheet that sets up of fixedly connected with between two mounting panels one, magnetic sheet one and magnetic sheet two repulsion each other to make the fixture block card enter the draw-in groove, make the mounting play the fixed effect to gas filtration net like this.
Further, the baffle is kept away from the inner wall of watering a packet body and has been seted up and accomodate groove two, and has accommodated sliding connection in the groove two and protect the mesh board, the upper end lateral wall of baffle is inserted and is equipped with the location bolt, and protects the lateral wall of mesh board and set up the jack that matches with the location bolt, and the location bolt plays the fixed effect of support to protecting the mesh board, draws up protecting the mesh board before the pouring to play the effect of protecting the mesh, in order to avoid the highlight of metal liquid to stab workman's eyes.
Further, the lateral wall that the baffle was kept away from and is watered the package body still installs distance sensor, and the baffle is located the inner wall of high temperature resistant glass board below and installs the warning shot-light of being connected with the distance sensor electricity, water and still install the alarm of being connected with the distance sensor electricity on the package body, whether someone is on the distance sensor monitoring moving line when watering the package body and remove, apart from the sensor when the people is too near apart from watering the package body and triggered and start warning shot-light and alarm, the warning shot-light illuminates high temperature resistant glass board to play the effect of suggestion warning.
Furthermore, the upper end of the roller ball penetrates into the first installation cavity to enable the pressing part to be in contact with the first installation cavity, and the roller ball is made of a friction-resistant material and is used for increasing friction.
Further, accomodate the gag lever post of two symmetric distributions of upper end inner wall fixedly connected with of groove one, and the inner wall of conflict pole sets up the spacing hole that matches with the gag lever post, utilizes the grafting effect in gag lever post and spacing hole to improve the stability of conflicting the feeler lever post to let the conflict pole slope because of the drive effect when pouring ladle body removes.
Furthermore, the side wall that the baffle is close to the pouring ladle body bonds and has thermal-insulated membrane, is in order to improve the thermal-insulated effect of protection piece, effectively reduces the injury of high temperature to the workman, and the baffle adopts fire-proof material, can prefer fire prevention plastics.
Furthermore, the inner wall of the upper end of the second installation cavity is fixedly connected with a positioning rod, the positioning rod penetrates through the threaded rod and is in sliding connection with the threaded rod, and the threaded rod is kept in a vertical state in the rotating process so as to avoid deviation and inclination to cause blocking.
Further, the use method of the casting ladle with high protection performance comprises the following steps:
s1, a butting rod is in contact with the ground in a natural state, and plays a role in starting an auxiliary support for a casting ladle body, when the casting ladle body receives metal liquid from a melting furnace and starts to move, an electric telescopic rod is started by a control device of the casting ladle body to lift the casting ladle body, and a roller ball can move freely due to the fact that the limitation of a pressed piece is lost, so that the butting rod does not obstruct the movement of the casting ladle body, when the casting ladle body stops, the electric telescopic rod is started to drive the pressed piece to descend, and the roller ball is pressed down by the pressed piece, so that the casting ladle body is effectively prevented from swinging indefinitely due to inertia, and the stability during casting is improved;
s2, after pouring is started, the protective piece can effectively prevent splashed sparks from falling on the body of a worker, an effective protective effect is achieved, in order to prevent strong light of metal liquid from stabbing eyes of the worker, the worker pulls up the eye protection plate to protect eyes before pouring is started, the exhaust fan is started in the pouring process, toxic gas generated in pouring enters from the lower port of the U-shaped channel under the suction effect of the exhaust fan, and is discharged outwards after being filtered and purified by the gas filter screen, the flowing speed of air is accelerated, and the phenomenon that the worker sucks in the toxic gas is effectively avoided;
and S3, in the moving process of the casting ladle body, the distance sensor monitors people on a moving line in real time, and when the people on the line is too close to the casting ladle body, the distance sensor starts an alarm spotlight to illuminate the high-temperature-resistant glass plate and trigger an alarm, so that the function of prompting and early warning is started.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) This scheme adds the protection piece and effectively improves the protection to the workman on the basis of the present ladle of watering, can not only effectively block most heat, but also can effectively prevent the metal that splashes from scalding the workman, through addding the feeler lever in the bottom of protection piece, and utilize the pushing down effect of presswork to come the activity of restriction roller ball, with this increase water the frictional force between ladle body and the ground, effectively weaken the swing of watering the ladle body when removing and stopping, the stability of watering the ladle body has been improved to a certain extent, avoid the metallic liquid to spill out, strengthen the air flow through installing the exhaust fan in the protection piece, and filter the toxic gas that the pouring produced with gas filtering net, effectively prevent that the workman from inhaling toxic gas, still monitor the people on watering the ladle body moving line through addding distance sensor, in order to take place the incident, further improved the guard action to the workman.
(2) The ball groove that matches with the roller ball is seted up to the lower extreme lateral wall of pressfitting, and the inner wall fixedly connected with friction disc in ball groove, and when electric telescopic handle drove the pressfitting down the roller ball, the unable free activity of roller ball was made to the frictional force between pressfitting and the roller ball to make the conflict pole play the effect of restriction casting ladle body wobbling, effectively improved the stability of casting ladle body.
(3) The magnetic driving piece comprises two mounting plates fixedly connected with the threaded rod, a first magnetic plate is fixedly connected between the two mounting plates and vertically arranged, and the first magnetic plate and the second magnetic plate repel each other, so that the clamping block is clamped into the clamping groove, and the fixing piece is fixed to the gas filter screen.
(4) The baffle is kept away from the inner wall of watering a packet body and has been seted up and has been accomodate groove two, and has eye protection plate in accomodating groove two, and the upper end lateral wall of baffle is inserted and is equipped with the location bolt, and eye protection plate's lateral wall sets up the jack that matches with the location bolt, and the location bolt plays the fixed effect of support to eye protection plate, draws up eye protection plate before the pouring to play the effect of eye protection, in order to avoid metal liquid's highlight to stab workman's eyes.
(5) The baffle is kept away from the lateral wall of watering a packet body and is still installed distance sensor, and the baffle is located the inner wall of high temperature resistant glass board below and installs the warning shot-light of being connected with the distance sensor electricity, water and still install the alarm of being connected with the distance sensor electricity on the packet body, whether someone is on the distance sensor monitoring moving line when watering a packet body and removing, distance sensor is triggered and starts warning shot-light and alarm when the people is too near apart from watering a packet body, the warning shot-light illuminates high temperature resistant glass board, thereby play the effect of suggestion warning.
(6) The upper end of the roller ball penetrates into the first installation cavity to enable the pressing piece to be in contact with the first installation cavity, and the roller ball is made of a friction-resistant material and is used for increasing friction.
(7) Accomodate the gag lever post of two symmetric distributions of upper end inner wall fixedly connected with of groove one, and the inner wall of conflict pole sets up the spacing hole that matches with the gag lever post, utilizes the grafting effect of gag lever post and spacing hole to improve the stability of conflict pole to let the conflict pole slope because of the drive effect when the pouring ladle body removes.
(8) The baffle has thermal-insulated membrane near the lateral wall bonding of watering a packet body, is in order to improve the thermal-insulated effect of protection piece, effectively reduces the injury of high temperature to the workman, and the baffle adopts fire-proof material, can prefer fire prevention plastics.
(9) The inner wall of the upper end of the second installation cavity is fixedly connected with a positioning rod, the positioning rod penetrates through the threaded rod and is in sliding connection with the threaded rod, and the threaded rod is kept in a vertical state in the rotating process so as to avoid blocking caused by deviation and inclination.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the protector of the present invention;
FIG. 3 is a schematic side cross-sectional view of the protector of the present invention;
FIG. 4 is a schematic representation of a comparison of a pressed article of the present invention before and after operation;
FIG. 5 is a schematic view of the protector of the present invention before operation;
FIG. 6 is a schematic cross-sectional view of the fastener of the present invention;
FIG. 7 is a perspective view of the magnetic actuator of the present invention;
figure 8 is a schematic view of the fastener of the present invention prior to installation.
The reference numbers in the figures illustrate:
the device comprises a casting ladle body 1, a protection piece 2, a baffle plate 201, a first 2011 accommodating groove, a 2012U-shaped channel, a second 2013 accommodating groove, a 202 high-temperature-resistant glass plate, a 3 touch rod, a first 301 installation cavity, a 4 roller ball, a 5 electric telescopic rod, a 6 pressing piece, a 7 exhaust fan, an 8 gas filter screen, a 9 fixing piece, a second 901 installation cavity, a 10 threaded rod, a 1001 positioning rod, a 11 magnetic driving piece, a 1101 installation plate, a first 1102 magnetic plate, a second 12 magnetic plate, a 13 clamping block, a 14 eye protection plate, a 15 positioning bolt, a 16 distance sensor and a 17 alarm shooting lamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, which are merely for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
Example (b):
referring to fig. 1-8, a casting ladle for high protection performance casting includes a casting ladle body 1, a protection member 2 is fixedly connected to a support of the casting ladle body 1 near a rotating device of the casting ladle body 1, the protection member 2 includes a baffle 201 and two high temperature resistant glass plates 202 symmetrically distributed, a heat insulation film is bonded to a side wall of the baffle 201 near the casting ladle body 1, so as to improve a heat insulation effect of the protection member 2 and effectively reduce damage of high temperature to workers, the baffle 201 is made of a fireproof material, and can preferably be made of fireproof plastic, two symmetrically distributed accommodating grooves 2011 are formed in a side wall of a lower end of the baffle 201, an inner wall of the accommodating groove 2011 is slidably connected with a touch rod 3, the touch rod 3 is fixedly connected with an inner wall of an upper end of the accommodating groove 2011 through a spring, two symmetrically distributed limit rods are fixedly connected to an inner wall of the upper end of the accommodating groove 2011, limit holes matched with the limit rods are formed in an inner wall of the rod 3, and the touch rod 3 is abutted against the touch rod 3 to avoid inclination of the casting ladle body 1 due to driving the tilt;
a second accommodating groove 2013 is formed in the inner wall, away from the ladle body 1, of the baffle 201, a second eye protection plate 14 is connected in the second accommodating groove 2013 in a sliding mode (a technology known by a person skilled in the art and is consistent with a material adopted by goggles in the prior art), a positioning bolt 15 is inserted in the side wall of the upper end of the baffle 201, a jack matched with the positioning bolt 15 is formed in the side wall of the eye protection plate 14, the positioning bolt 15 supports and fixes the eye protection plate 14, the eye protection plate 14 is pulled up before pouring, so that the eye protection function is achieved, strong light of metal liquid can not hurt eyes of workers, a distance sensor 16 (the prior art and the specific model is selected according to actual requirements) is further installed on the side wall, away from the ladle body 1, of the baffle 201, the alarm lamp 17 is installed on the inner wall, below the high-temperature resistant glass plate 202, is electrically connected with the distance sensor 16, a detailed alarm device electrically connected with the distance sensor 16 is further installed on the ladle body 1, whether the distance sensor 16 moves away from a moving line when the ladle body 1 moves, when a person is monitored, the distance from the ladle body 1, the high-temperature resistant glass plate is lightened, the alarm lamp 17, and the alarm device is used for prompting is used for triggering the alarm 17 according to the high-temperature-resistant glass, so that the alarm 17 is not used for prompting the high-resistant glass alarm 17, and the alarm device is used for prompting the high-temperature-resistant glass alarm 17, and the high-resistant glass plate 2, and the alarm device is used for prompting the alarm device for prompting the high-resistant glass is not used for prompting;
the lower end of the touch rod 3 is movably embedded with a roller ball 4, the upper end of the roller ball 4 penetrates into a first mounting cavity 301 so that a pressing piece 6 can be contacted with the roller ball 4, the roller ball 4 is made of a friction-resistant material and is used for increasing friction force, the first mounting cavity 301 is formed in the inner wall, located above the roller ball 4, of the touch rod 3, an electric telescopic rod 5 (in the prior art, specific models are selected according to actual requirements and are not described in detail) which is electrically connected with a control device of the casting ladle body 1 is mounted on the inner wall of the upper end of the first mounting cavity 301, the lower end of the electric telescopic rod 5 is fixedly connected with the pressing piece 6 matched with the roller ball 4, a ball groove matched with the roller ball 4 is formed in the side wall of the lower end of the pressing piece 6, a friction plate is fixedly connected with the inner wall of the ball groove, when the roller ball 4 is pressed under the pressing piece 6 driven by the electric telescopic rod 5, the friction force between the pressing piece 6 and the roller ball 4 enables the roller ball 2012 4 to be incapable of moving freely, so that the touch rod 3 plays a role in limiting the swing of the casting ladle body 1, the stability of the casting ladle body 1 is effectively improved, and a U-shaped channel 201 is formed in the casting ladle body is formed in the inner wall of the casting ladle body;
an exhaust fan 7 (in the prior art, the specific model is selected according to actual requirements, and will not be described in detail herein) is installed at an upper port of the U-shaped channel 2012, a gas filter screen 8 (in a well-known technology known to those skilled in the art, and will not be described in detail herein) is inserted into a lower port of the U-shaped channel 2012, a slot matched with the gas filter screen 8 is communicated below the U-shaped channel 2012, a fixing member 9 matched with the gas filter screen 8 is connected to a lower end of the slot, a mounting cavity two 901 is formed inside the fixing member 9, a positioning rod 1001 is fixedly connected to an upper end inner wall of the mounting cavity two 901, the positioning rod 1001 penetrates through the threaded rod 10 and is slidably connected to the threaded rod 10, in order to keep the threaded rod 10 in a vertical state in a rotating process, so as to prevent the threaded rod 10 from being tilted in a deviation manner to cause a clamping, a threaded rod 10 is connected to a lower end of the mounting cavity two 901, a magnetic driving member 11 is fixedly connected to an upper end of the magnetic driving member 11, the magnetic driving member 11 comprises two mounting plates 1101 fixedly connected to the two mounting plates 1101 fixedly connected to a clamping groove 1102 vertically arranged, the magnetic plate 1102 and a clamping block 13 is connected to the magnetic plate 13, so that the magnetic plate 13 of the two clamping block 13 is connected to the magnetic plate 13, and the magnetic plate 13 of the two clamping block 13 is connected to the magnetic plate, and the magnetic plate 13 is connected to the magnetic plate 13, and the clamping block 13.
The application method of the scheme comprises the following steps:
s1, a touch rod 3 is contacted with the ground in a natural state, the auxiliary support function is started for a casting ladle body 1, when the casting ladle body 1 is filled with metal liquid from a melting furnace and starts to move, an electric telescopic rod 5 is started through a control device of the casting ladle body 1 to enable the casting ladle body to ascend, at the moment, a roller ball 4 can move freely due to the fact that the limitation of a pressing piece 6 is lost, so that the touch rod 3 does not block the movement of the casting ladle body 1, after the casting ladle body 1 stops, the electric telescopic rod 5 is started to enable the pressing piece 6 to descend, at the moment, the pressing piece 6 presses the roller ball 4 downwards, therefore, the situation that the casting ladle body 1 swings indefinitely due to inertia is effectively prevented, and the stability during casting is improved;
s2, after pouring is started, the protective piece 2 can effectively prevent splashed sparks from falling on the body of a worker, an effective protective effect is achieved, in order to prevent strong light of metal liquid from stabbing eyes of the worker, the worker pulls the eye protection plate 14 up to protect eyes before pouring is started, the exhaust fan 7 is started in the pouring process, toxic gas generated in pouring enters from the lower end opening of the U-shaped channel 2012 under the action of suction force of the exhaust fan 7, and is discharged outwards after being filtered and purified by the gas filter screen 8, the flowing speed of air is accelerated, and the phenomenon that the worker sucks in the toxic gas is effectively avoided;
s3, in the moving process of the casting ladle body 1, the distance sensor 16 monitors people on a moving line in real time, and when the people on the line is too close to the casting ladle body 1, the distance sensor 16 starts the alarm spotlight 17 to illuminate the high-temperature-resistant glass plate 202 and trigger an alarm, so that the function of prompting and early warning is started.
This scheme adds protection piece 2 and effectively improves the protection to the workman on the basis of the present ladle of watering, can not only effectively block most heat, but also can effectively prevent the metal that splashes from scalding the workman, through add touch-rod 3 in the bottom of protection piece 2, and utilize the push down effect of briquetting 6 to restrict the activity of roller 4, with this increase the frictional force between ladle body 1 and the ground, effectively weaken the swing of watering ladle body 1 when removing and stopping, the stability of watering ladle body 1 has been improved to a certain extent, avoid the metal liquid to spill out, strengthen the air flow through installing exhaust fan 7 in protection piece 2, and filter the toxic gas that the pouring produced with gas filtration net 8, effectively prevent that the workman from inhaling the gas, still monitor the people on the ladle body 1 moving line through addding distance sensor 16, in order to avoid taking place the poisonous accident, further improve the guard action to the workman.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the equivalent replacement or change according to the technical solution and the modified concept of the present invention should be covered by the scope of the present invention.

Claims (10)

1. The utility model provides a high protection nature is casting with watering packet, includes watering packet body (1), its characterized in that: the casting ladle comprises a ladle body (1), wherein a support close to a rotating device of the ladle body is fixedly connected with a protection piece (2), the protection piece (2) comprises a baffle (201) and two high-temperature-resistant glass plates (202) which are symmetrically distributed, the lower end side wall of the baffle (201) is provided with two symmetrically distributed first accommodating grooves (2011), the inner wall of the first accommodating groove (2011) is connected with a touch rod (3) in a sliding mode, the touch rod (3) is fixedly connected with the upper end inner wall of the first accommodating groove (2011) through a spring, the lower end of the touch rod (3) is movably embedded with a roller ball (4), the inner wall of the touch rod (3) above the roller ball (4) is provided with a first mounting cavity (301), an electric telescopic rod (5) which is electrically connected with a control device of the ladle body (1) is installed on the inner wall of the upper end of the installation cavity I (301), a pressing piece (6) matched with the roller ball (4) is fixedly connected to the lower end of the electric telescopic rod (5), a U-shaped channel (2012) is formed in the inner wall, close to the ladle body (1), of the baffle plate (201), an exhaust fan (7) is installed at the upper end opening of the U-shaped channel (2012), a gas filter screen (8) is inserted into the lower end opening of the U-shaped channel (2012), a slot matched with the gas filter screen (8) is communicated with the lower portion of the U-shaped channel (2012), and a fixing piece (9) matched with the gas filter screen (8) is connected to the lower end of the slot, mounting chamber two (901) has been seted up to the inside of mounting (9), the lower extreme threaded connection of mounting chamber two (901) has threaded rod (10), and the upper end fixedly connected with magnetism driving piece (11) of threaded rod (10), the inner wall sliding connection of mounting chamber two (901) has two magnetic sheet two (12) about magnetism driving piece (11) symmetric distribution, and magnetic sheet two (12) are the same with the magnetism of magnetism driving piece (11), every the equal fixedly connected with fixture block (13) of lateral wall that magnetism driving piece (11) were kept away from to magnetic sheet two (12), and the inner wall fixed connection of fixture block (13) through spring and mounting chamber two (901), the draw-in groove that matches with fixture block (13) is seted up to the inner wall of slot.
2. The high protective casting ladle according to claim 1, wherein: the side wall of the lower end of the pressing piece (6) is provided with a ball groove matched with the roller ball (4), and the inner wall of the ball groove is fixedly connected with a friction plate.
3. The high protective casting ladle according to claim 1, wherein: the magnetic driving piece (11) comprises two mounting plates (1101) fixedly connected with the threaded rod (10), and a first magnetic plate (1102) vertically arranged is fixedly connected between the two mounting plates (1101).
4. The high protective casting ladle according to claim 1, wherein: the inner wall of the baffle (201) far away from the casting ladle body (1) is provided with a second accommodating groove (2013), the second accommodating groove (2013) is connected with an eye protection plate (14) in a sliding mode, the side wall of the upper end of the baffle (201) is inserted with a positioning bolt (15), and the side wall of the eye protection plate (14) is provided with a jack matched with the positioning bolt (15).
5. The high protective casting ladle according to claim 1, wherein: the side wall of the baffle (201) far away from the casting ladle body (1) is further provided with a distance sensor (16), the inner wall of the baffle (201) below the high-temperature-resistant glass plate (202) is provided with an alarm spotlight (17) electrically connected with the distance sensor (16), and the casting ladle body (1) is further provided with an alarm electrically connected with the distance sensor (16).
6. The high protective casting ladle according to claim 1, wherein: the upper end of the roller ball (4) penetrates into the first mounting cavity (301), and the roller ball (4) is made of a friction-resistant material.
7. The high protective casting ladle according to claim 1, wherein: accomodate the gag lever post of two symmetric distributions of upper end inner wall fixedly connected with of groove one (2011), and the spacing hole that matches with the gag lever post is seted up to the inner wall of conflict pole (3).
8. The high protective casting ladle according to claim 1, wherein: the side wall of the baffle (201) close to the casting ladle body (1) is bonded with a heat insulation film, and the baffle (201) is made of fireproof materials.
9. The high protective casting ladle according to claim 1, wherein: the inner wall of the upper end of the second mounting cavity (901) is fixedly connected with a positioning rod (1001), and the positioning rod (1001) penetrates into the threaded rod (10) and is in sliding connection with the threaded rod.
10. Use of a casting ladle according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1, a butting rod (3) is in contact with the ground in a natural state, an auxiliary support is started for a casting ladle body (1), when the casting ladle body (1) is filled with metal liquid from a melting furnace and starts to move, an electric telescopic rod (5) is started through a control device of the casting ladle body (1) to lift the casting ladle body, a roller ball (4) can move freely due to the fact that the limitation of a pressed piece (6) is lost, the butting rod (3) does not obstruct the movement of the casting ladle body (1), the electric telescopic rod (5) is started after the casting ladle body (1) stops to drive the pressed piece (6) to descend, the roller ball (4) is pressed by the pressed piece (6), the casting ladle body (1) is effectively prevented from swinging irregularly due to inertia, and the stability during casting is improved;
s2, after pouring is started, the protection piece (2) can effectively prevent splashed sparks from falling on the body of a worker, an effective protection effect is achieved, in order to prevent strong light of metal liquid from stabbing eyes of the worker, the worker pulls up the eye protection plate (14) to protect eyes before the pouring is started, the exhaust fan (7) is started in the pouring process, toxic gas generated in the pouring process enters from the lower port of the U-shaped channel (2012) under the suction effect of the exhaust fan (7), and is exhausted outwards through the exhaust fan (7) after being filtered and purified by the gas filter screen (8), the flowing speed of air is accelerated, and the situation that the worker inhales the toxic gas is effectively avoided;
s3, in the process that the casting ladle body (1) moves, the distance sensor (16) monitors people on a moving line in real time, and when the people on the line is too close to the casting ladle body (1), the distance sensor (16) starts the alarm spotlight (17) to illuminate the high-temperature-resistant glass plate (202) and trigger the alarm, so that the function of prompting and early warning is started.
CN202211078900.9A 2022-09-05 2022-09-05 Casting ladle for casting with high protection property and use method thereof Active CN115401191B (en)

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CN212094316U (en) * 2020-05-19 2020-12-08 保定茶山五岳铸造有限公司 Ladle capable of preventing molten iron from splashing
CN212885011U (en) * 2020-08-18 2021-04-06 指南针机床(大连)有限公司 Special automatic casting ladle of casting
CN215392439U (en) * 2021-07-05 2022-01-04 石家庄石特轧辊有限公司 Ladle roaster
CN216421052U (en) * 2021-10-09 2022-05-03 安徽安发机械有限公司 Safe and stable's pouring device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0005609A1 (en) * 1978-05-09 1979-11-28 Air Products And Chemicals, Inc. Apparatus for shielding molten metal during teeming
DE3842720A1 (en) * 1988-12-19 1990-06-21 Bayerische Motoren Werke Ag Device for removing by suction substances which interfere with operations and/or are pollutants from casting and/or injection-moulding machines for metal or plastic parts
CN1107400A (en) * 1994-02-28 1995-08-30 财团法人金属工业研究发展中心 Automatic casting machine
US6036914A (en) * 1997-12-12 2000-03-14 Uss/Kobe Steel Company Dumping bay with fume collecting provisions
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CN212094316U (en) * 2020-05-19 2020-12-08 保定茶山五岳铸造有限公司 Ladle capable of preventing molten iron from splashing
CN212885011U (en) * 2020-08-18 2021-04-06 指南针机床(大连)有限公司 Special automatic casting ladle of casting
CN215392439U (en) * 2021-07-05 2022-01-04 石家庄石特轧辊有限公司 Ladle roaster
CN216421052U (en) * 2021-10-09 2022-05-03 安徽安发机械有限公司 Safe and stable's pouring device

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