CN115400663A - Automatic glue mixing and supplying device and method for energy-saving and environment-friendly dipping and drying production line - Google Patents
Automatic glue mixing and supplying device and method for energy-saving and environment-friendly dipping and drying production line Download PDFInfo
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- CN115400663A CN115400663A CN202211129828.8A CN202211129828A CN115400663A CN 115400663 A CN115400663 A CN 115400663A CN 202211129828 A CN202211129828 A CN 202211129828A CN 115400663 A CN115400663 A CN 115400663A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/50—Spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2111—Flow rate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/832—Flow control by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
Abstract
The invention discloses an automatic glue mixing and supplying device and method for an energy-saving and environment-friendly dipping and drying production line, and relates to the technical field of dipping and drying production glue supply. The invention provides an automatic glue mixing and supplying device and method for an energy-saving and environment-friendly dipping and drying production line. The invention solves the problems that the adhesive of the glue solution is easily caused in the stirring and mixing process of the stirring tank, the measurement error is easily caused by the error caused by the liquid level fluctuation in the stirring tank, the measurement accuracy is greatly reduced, and the proportioning accuracy of the original glue and the additive in the glue solution cannot be ensured in the prior art, the liquid level of the glue solution in the stirring tank is measured by the side liquid level meter, the measurement accuracy is improved, the glue solution in the inner tank is stirred and mixed by matching the scraper plate with the stirring rod, the production cost is greatly improved, and the production quality is reduced.
Description
Technical Field
The invention relates to the technical field of glue supply in dipping and drying production, in particular to an automatic glue mixing and supplying device and method for an energy-saving and environment-friendly dipping and drying production line.
Background
The dipping and drying production line is mainly used for an automatic production line for continuous high-precision dipping, coating, drying and shearing of coiled decorative paper, insulating paper and the like. The impregnated paper is mostly used for the facing of a low-pressure short-period facing press and can also be used for a high-pressure fireproof plate pressed by a multi-layer press. The core of the whole gum dipping and drying production line is a gum mixing and supplying system, and different gum liquids are mixed to meet different requirements of three working sections of gum dipping, spraying and gum coating.
In the prior art, for example, an automatic glue supply system for a dipping and drying production line, with patent number CN201210311287.0, realizes different glue supply for glue in three sections of dipping, spraying and gluing, extracts different types and proportions of additives and virgin rubber according to actual working conditions, and configures glue solution suitable for different sections;
however, in the proportioning and mixing process, the following defects often exist:
1. the glue supply tank and the additive tank are respectively used for supplying glue after being allocated, so that the three working sections of gum dipping, spraying and gluing cannot be independently matched, the flexibility is low, and the application range is narrow;
2. the virgin rubber is weighed by the weighing device and then mixed, so that the condition that the glue solution is adhered or weighing errors cause large glue solution proportioning errors in the transportation and stirring processes cannot be ensured, the waste of raw materials is caused, the production quality is influenced, and the production cost is improved;
3. in the prior art, the liquid level meters are used for respectively measuring the liquid level of the glue solution in the glue storage tank, the stirring tank is easy to cause adhesion of the glue solution in the stirring and mixing process, errors caused by liquid level fluctuation in the stirring tank are easy to cause measurement errors, the measurement precision is greatly reduced, and the matching precision of the original glue and the additive in the glue solution cannot be ensured.
Disclosure of Invention
The invention aims to provide an automatic glue-supplying device and a method thereof for an energy-saving and environment-friendly dipping and drying production line, wherein a side liquid level meter is used for measuring the liquid level of glue in a stirring tank, so that the measuring accuracy is improved, a scraper plate is matched with a stirring rod to stir and mix the glue in the inner tank, so that the glue is prevented from being adhered to the inner wall of the inner tank, so that the glue in the inner tank is accumulated, waste is caused, continuous production is influenced, the production cost is greatly improved, and the production quality is reduced, so that the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
the automatic glue mixing and supplying device comprises a glue dipping and supplying mechanism, a spraying and supplying mechanism and a glue coating and supplying mechanism, wherein the glue dipping and supplying mechanism consists of a first glue mixing device and a first glue storage tank, one side of the first glue mixing device is fixedly connected with the upper surface of the first glue storage tank through a pipeline, the spraying and supplying mechanism consists of a second glue mixing device and a mixed glue discharging device, the lower surface of the second glue mixing device is fixedly connected with the upper end of the mixed glue discharging device through a pipeline, the lower surface of the mixed glue discharging device is fixedly connected with the upper surface of the second glue storage tank through a pipeline, the glue coating and supplying mechanism comprises a third glue mixing device and a third glue storage tank, and the lower surface of the third glue mixing device is fixedly connected with the upper end of the third glue storage tank through a pipeline.
Furthermore, the first glue mixing device is consistent with the second glue mixing device and the third glue mixing device in structure, the first glue storage tank is consistent with the second glue storage tank and the third glue storage tank in structure, and electromagnetic valves are mounted on lower end pipelines of the first glue mixing device, the second glue mixing device and the third glue mixing device respectively.
Further, first glue mixing device is including former jar of gluing, add jar and agitator tank, former jar of gluing sets up in the agitator tank both sides with adding jar mutual symmetry respectively, former jar of gluing passes through bolt and flow detector fixed connection respectively with adding jar one side, agitator tank upper surface both sides are provided with respectively into jiao kou and additive import, former jar of gluing lower surface passes through pipeline and flow detector fixed surface and is connected, flow detector upper surface passes through the pipeline and advances jiao kou fixed connection, it passes through pipeline and flow detector fixed surface and is connected to add jar lower surface, flow detector upper surface passes through pipeline and additive import fixed connection.
Further, former gluey jar surface one side is respectively through bolt and display fixed connection, former gluey jar inner wall lower surface is respectively through bolt and weighing sensor fixed connection all around, weighing sensor and display signal transmission are connected, the interior gluey jar that stores up is placed to the weighing sensor upper surface, interior gluey jar inner wall lower surface of storing up passes through bolt and liquid level pole fixed connection, liquid level pole and liquid level ring nested joint, liquid level pole upper surface passes through bolt and first liquid level display head fixed connection, first liquid level display head lower extreme is respectively through bolt and former gluey jar upper surface one side fixed connection, it is unanimous with former gluey jar structure to add the jar.
Further, agitator tank upper surface center passes through bolt and agitating unit fixed connection, and the agitator tank passes through flange and bypass pipe fixed connection respectively, and the bypass pipe passes through bolt and side level gauge fixed connection respectively, and the side level gauge upper surface passes through bolt and second liquid level display head fixed connection respectively, and the surface mounting has the blowoff valve under the side level gauge, and the side level gauge sets up to the magnetostrictive level gauge.
Further, the agitator tank comprises outer jar and inner tank, and outer jar upper end is connected with inner tank outer wall tin soldering, and the bypass pipe runs through outer jar both ends respectively and places in inner tank one side, and the bypass pipe is close to inner tank one side respectively with inner tank inner wall formation plane, outer jar inner wall is provided with the heating pipe respectively, and the heating pipe is the heliciform winding in the inner tank outside, and the inner tank lower surface is provided with the row who is unanimous with outer jar lower extreme and expects the pipe.
Further, agitating unit includes driving motor, (mixing) shaft and stirring rod, and the driving motor lower surface passes through motor shaft and (mixing) shaft fixed connection, and the (mixing) shaft lateral wall is provided with evenly distributed's stirring rod respectively, and stirring rod one end is respectively through bolt and (mixing) shaft fixed connection all around, and the stirring rod other end is respectively through bolt and scraping flitch fixed connection, scrapes the flitch outer wall and contacts with the inner tank inner wall respectively.
Further, first storage is glued jar and is glued the shell body and store up and glue the metering tank including storing up, store up and glue shells inner wall upper end and pass through bolt and metering base fixed connection respectively, metering base upper surface is all around respectively through bolt and weighing meter fixed connection, store up and glue the metering tank upper end and be provided with respectively and weigh the eaves, the eaves of weighing respectively with weigh meter upper surface contact, the eaves outer wall diameter of weighing is unanimous with storing up gluey shells inner wall diameter, store up and glue the metering tank and be provided with and store up the unanimous rubber discharge pipe of gluey shell body.
Further, the lower end of the glue dipping and supplying mechanism is fixedly connected with the glue dipping tank, the lower end of the spraying and supplying mechanism is fixedly connected with the glue coating roller, and the lower end of the glue coating and supplying mechanism is respectively fixedly connected with the glue coating roller.
The invention provides another technical scheme, and the glue mixing and supplying method of the automatic glue mixing and supplying device of the energy-saving and environment-friendly dipping and drying production line comprises the following steps:
the method comprises the following steps: the raw rubber tank and the adding tank respectively convey raw rubber and an additive in the tanks into the stirring tank through pipelines, the flow detectors respectively display the flow in the pipelines in real time, and the displays respectively display the weight of the raw rubber tank and the adding tank in real time;
step two: when the conveying flow and the weight reach set values, the electromagnetic valve is closed, the stirring tank fully mixes the virgin rubber and the additives, the heating pipe heats the virgin rubber, the side liquid level meter displays the liquid level height in the stirring tank in real time, and the virgin rubber and the additives are conveyed to the first rubber storage tank through a pipeline after the mixing is finished;
step three: first storage is glued jar and is stored storing the mixed glue that glues in the measurement jar through weighing the measurement appearance respectively, and the convenience is glued accurate measurement to the mixture and is stored to the contrast is former glued jar and is added the measurement in the jar and carry out the contrast calculation, improves the measurement accuracy.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the automatic glue mixing and supplying device and the method for the energy-saving and environment-friendly dipping and drying production line, glue supplying tanks and additive tanks are mixed and then are respectively supplied with glue, and three sections of dipping, spraying and gluing cannot be independently matched with one another.
2. According to the automatic glue mixing and supplying device and the method thereof of the energy-saving and environment-friendly dipping and drying production line, in the prior art, raw glue is weighed by the weighing device and then mixed, and the accuracy of the proportioning weight of mixed glue solution cannot be guaranteed.
3. The invention provides an automatic glue adjusting and supplying device and a method of an energy-saving and environment-friendly dipping and drying production line, in the prior art, liquid level measurement is carried out through a liquid level meter, and errors caused by liquid level fluctuation easily cause measurement errors.
Drawings
FIG. 1 is a perspective view of the overall construction of the present invention;
FIG. 2 is a perspective view of the gum dipping and supplying mechanism of the present invention;
FIG. 3 is a perspective view of a first glue mixing device according to the present invention;
FIG. 4 is a three-dimensional rabbit in a collagen tank of the present invention;
FIG. 5 is a cross-sectional perspective view of the virgin rubber can of the present invention;
FIG. 6 is a perspective view of a blender jar of the present invention;
FIG. 7 is a cross-sectional perspective view of the blender jar of the present invention;
fig. 8 is a cross-sectional perspective view of a first glue tank of the present invention.
In the figure: 1. a glue dipping and supplying mechanism; 11. a first glue mixing device; 111. a virgin rubber tank; 112. an addition tank; 113. a stirring tank; 1131. an outer tank; 1132. an inner tank; 1133. heating a tube; 1134. a discharge pipe; 114. a flow rate detector; 115. a glue inlet; 116. an additive inlet; 117. a display; 118. a weighing sensor; 119. an internal glue storage tank; 12. a first glue storage tank; 121. a glue storage outer shell; 122. a glue storage metering tank; 123. a metering base; 124. a weighing meter; 125. weighing eaves; 13. a liquid level lever; 131. a liquid level ring; 132. a first liquid level display head; 14. a stirring device; 141. a drive motor; 142. a stirring shaft; 143. a stirring rod; 144. a scraping plate; 15. a bypass pipe; 151. a side level gauge; 152. a second liquid level display head; 2. a spraying glue supply mechanism; 21. a second glue mixing device; 22. a mixing glue outlet device; 23. a second glue storage tank; 3. a spraying glue supply mechanism; 31. a third glue mixing device; 32. and a third glue storage tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an automatic glue mixing and supplying device of an energy-saving and environment-friendly dipping and drying production line comprises a glue-dipping and supplying mechanism 1, a spraying and supplying mechanism 2 and a glue supplying mechanism 3, wherein the glue-dipping and supplying mechanism 1 comprises a first glue mixing device 11 and a first glue storage tank 12, one side of the first glue mixing device 11 is fixedly connected with the upper surface of the first glue storage tank 12 through a pipeline, the spraying and supplying mechanism 2 comprises a second glue mixing device 21 and a mixed glue outlet device 22, the lower surface of the second glue mixing device 21 is fixedly connected with the upper end of the mixed glue outlet device 22 through a pipeline, the lower surface of the mixed glue outlet device 22 is fixedly connected with the upper surface of the second glue storage tank 23 through a pipeline, the glue coating and supplying mechanism 3 comprises a third glue mixing device 31 and a third glue storage tank 32, the lower surface of the third glue mixing device 31 is fixedly connected with the upper end of the third glue storage tank 32 through a pipeline, the first glue mixing device 11 is respectively consistent with the second glue mixing device 21 and the third glue mixing device 31 in structure, the first glue storage tank 12 is respectively consistent with the second glue storage tank 23 and the third glue storage tank 32 in structure, the lower end pipelines of the first glue mixing device 11, the second glue mixing device 21 and the third glue mixing device 31 are respectively provided with an electromagnetic valve, the lower end of a glue dipping and supplying mechanism 1 is fixedly connected with a glue dipping tank, the lower end of a spraying and supplying mechanism 2 is fixedly connected with a glue spreader, the lower end of a glue spreading and supplying mechanism 3 is respectively fixedly connected with a glue spreader, the first glue mixing device 11, the second glue mixing device 21 and the third glue mixing device 31 are independently used for mixing, the requirements on raw materials and additives are reduced, the first glue mixing device 11, the second glue mixing device 21 and the third glue mixing device 31 are mutually independent, the independent glue mixing device is used for mixing and assembling the raw materials by mixing the requirements on different glue solutions, the use flexibility is improved, the application range is expanded;
referring to fig. 3-5, the first glue mixing device 11 includes a raw glue tank 111, an adding tank 112 and a stirring tank 113, the raw glue tank 111 and the adding tank 112 are respectively and symmetrically disposed at two sides of the stirring tank 113, one side of the raw glue tank 111 and one side of the adding tank 112 are respectively and fixedly connected with a flow detector 114 through bolts, two sides of the upper surface of the stirring tank 113 are respectively provided with a glue inlet 115 and an additive inlet 116, the lower surface of the raw glue tank 111 is fixedly connected with the lower surface of the flow detector 114 through a pipeline, the upper surface of the flow detector 114 is fixedly connected with the glue inlet 115 through a pipeline, the lower surface of the adding tank 112 is fixedly connected with the lower surface of the flow detector 114 through a pipeline, the upper surface of the flow detector 114 is fixedly connected with the additive inlet 116 through a pipeline, one side of the surface of the raw glue tank 111 is respectively and fixedly connected with a display 117 through bolts, the periphery of the inner wall of the raw glue tank 111 is respectively and fixedly connected with a weighing sensor 118 through bolts, the weighing sensor 118 is connected with the display 117 in a signal transmission manner, the inner glue storage tank 119 is placed on the upper surface of the weighing sensor 118, the lower surface of the inner wall of the inner glue storage tank 119 is fixedly connected with the liquid level rod 13 through a bolt, the liquid level rod 13 is connected with the liquid level ring 131 in a nested manner, the upper surface of the liquid level rod 13 is fixedly connected with the first liquid level display head 132 through a bolt, the lower end of the first liquid level display head 132 is fixedly connected with one side of the upper surface of the raw glue tank 111 through a bolt, the adding tank 112 is consistent with the raw glue tank 111 in structure, materials in the raw glue tank 111 and the adding tank 112 are weighed and detected in flow through the weighing sensor 118 and the flow detector 114, the liquid level height in the first liquid level display head 132 is displayed visually, data are clear, the detection precision is further improved, the proportioning precision is improved, the quality of product production is ensured, and the automation degree is high, the quality stability of high-speed production is improved;
referring to fig. 5-7, the center of the upper surface of the stirring tank 113 is fixedly connected with the stirring device 14 through bolts, the stirring tank 113 is fixedly connected with the bypass pipe 15 through a connecting flange, the bypass pipe 15 is fixedly connected with the side level gauge 151 through bolts, the upper surface of the side level gauge 151 is fixedly connected with the second liquid level indicator 152 through bolts, a blow-off valve is installed on the lower surface of the side level gauge 151, the side level gauge 151 is a magnetostrictive level gauge, the stirring tank 113 is composed of an outer tank 1131 and an inner tank 1132, the upper end of the outer tank 1131 is connected with the outer wall of the inner tank 1132 in a soldering manner, the bypass pipe 15 penetrates through the two ends of the outer tank 1131 and is placed on one side of the inner tank 1132, one side of the bypass pipe 15 close to the inner tank 1132 forms a plane with the inner wall of the inner tank 1132, liquid level measurement is performed on the glue solution in the stirring tank 113 through the side level gauge 151, measurement errors caused by the liquid level fluctuation generated in the glue solution in the stirring process are prevented, and the measurement accuracy is improved, the inner walls of the outer tanks 1131 are respectively provided with a heating pipe 1133, the heating pipes 1133 are spirally wound on the outer side of the inner tank 1132, glue in the tanks is heated and stirred in the stirring process, so that the glue is mixed at a proper temperature, precipitation or condensation caused by too low temperature is avoided, the mixing efficiency is improved, the lower surface of the inner tank 1132 is provided with a discharging pipe 1134 consistent with the lower end of the outer tank 1131, the stirring device 14 comprises a driving motor 141, a stirring shaft 142 and a stirring rod 143, the lower surface of the driving motor 141 is fixedly connected with the stirring shaft 142 through a motor shaft, the side walls of the stirring shaft 142 are respectively provided with uniformly distributed stirring rods 143, one end of each stirring rod 143 is respectively fixedly connected with the periphery of the stirring shaft 142 through bolts, the other end of each stirring rod 143 is respectively fixedly connected with the scraping plates 144 through bolts, the outer walls of the scraping plates 144 are respectively contacted with the inner walls of the inner tanks 1132, the glue in the inner tanks 1132 is stirred and mixed through the matching of the scraping plates 144 with the stirring rods 143, the glue solution is prevented from being adhered to the inner wall of the inner tank 1132, so that the glue solution in the inner tank 1132 is accumulated, waste is caused, continuous production is influenced, the production cost is greatly improved, and the production quality is reduced;
please refer to fig. 8, the first glue storage tank 12 includes a glue storage housing 121 and a glue storage metering tank 122, the upper end of the inner wall of the glue storage housing 121 is fixedly connected to the metering base 123 through bolts, the periphery of the upper surface of the metering base 123 is fixedly connected to the weighing meter 124 through bolts, the upper end of the glue storage metering tank 122 is provided with a weighing eave 125, the weighing eave 125 is in contact with the upper surface of the weighing meter 124, the outer wall diameter of the weighing eave 125 is consistent with the diameter of the inner wall of the glue storage housing 121, the glue storage metering tank 122 is provided with a glue discharge pipe consistent with the glue storage housing 121, the glue solution in the tank is weighed by the weighing meter 124, and the weighing data and the raw material metering data are compared and analyzed, thereby reducing the metering error of the production of the raw material of the product, improving the proportioning precision, reducing the cost loss of the product, improving the utilization rate of the raw material, and being more energy-saving and environment-friendly.
The glue mixing and supplying method of the automatic glue mixing and supplying device of the energy-saving and environment-friendly dipping and drying production line comprises the following steps:
the method comprises the following steps: the virgin rubber and the additive in the raw rubber tank 111 and the additive tank 112 are respectively conveyed into the stirring tank 113 through pipelines, the flow detector 114 respectively displays the flow in the pipelines in real time, and the display 117 respectively displays the weight of the raw rubber tank 111 and the additive tank 112 in real time;
step two: when the delivery flow and the weight reach set values, the electromagnetic valve is closed, the stirring tank 113 fully mixes the virgin rubber and the additives, the heating pipe 1133 heats the virgin rubber, the side liquid level meter 151 displays the liquid level height in the stirring tank 113 in real time, and the virgin rubber and the additives are delivered to the first rubber storage tank 12 through a pipeline after the mixing is finished;
step three: first storage is glued jar 12 and is stored the mixed glue that stores up in the gluey metering tank 122 through weighing meter 124 respectively, conveniently stores the accurate measurement of mixed glue to the measurement in the former jar of gluing 111 and the interpolation jar 112 of comparing carries out the contrast calculation, improves the measurement accuracy.
In summary, the automatic glue blending and supplying device and the method thereof of the energy-saving and environment-friendly impregnation drying production line reduce the requirements on raw materials and additives by individually blending the first glue blending device 11, the second glue blending device 21 and the third glue blending device 31, the first glue blending device 11, the second glue blending device 21 and the third glue blending device 31 are mutually independent, the individual glue blending devices are proportioned by proportioning the glue solution requirements of different sections, the use flexibility is improved, the application range is expanded, the materials in the raw glue tank 111 and the adding tank 112 are weighed and flow detected by the weighing sensor 118 and the flow detector 114 respectively, the first liquid level display head 132 displays the liquid level height in the tank, the display is visual, the data is clear, the detection precision is further improved, the proportioning precision is improved, and the product production quality is ensured, the automation degree is high, the quality stability of high-speed production is improved, liquid level measurement is carried out on glue solution in the stirring tank 113 through the side liquid level meter 151, measurement errors caused by liquid level fluctuation of the glue solution in the tank in the stirring process are prevented, the measurement accuracy is improved, the glue solution in the tank is heated and stirred by the heating pipe 1133 in the stirring process, the glue solution is mixed at a proper temperature, precipitation or condensation caused by too low temperature is avoided, the mixing efficiency is improved, the glue solution in the inner tank 1132 is stirred and mixed by the scraper 144 matched with the stirring rod 143, the glue solution is prevented from being adhered to the inner wall of the inner tank 1132, the glue solution in the inner tank 1132 is accumulated, waste is caused, the continuous production is influenced, the production cost is greatly improved, the production quality is reduced, the glue solution in the tank is weighed through the weighing meter 124, and the weighing and metering data and the raw material metering data are compared and analyzed, reduce product raw materials production metering error, improve the ratio precision, reduce product cost loss, improve the utilization ratio of raw materials, it is more energy-concerving and environment-protective.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. Energy-concerving and environment-protective type impregnation drying production line's automatic transfer supplies mucilage binding to put, supply gluey mechanism (1), spraying to supply gluey mechanism (2) and rubber coating to supply gluey mechanism (3), its characterized in that including the gum dipping: gumming supplies gluey mechanism (1) to comprise first glue mixing device (11) and first storage glue jar (12), first glue mixing device (11) one side is through pipeline and first storage glue jar (12) upper surface fixed connection, spraying supplies gluey mechanism (2) to comprise second glue mixing device (21) and mixed play mucilage binding putting (22), second glue mixing device (21) lower surface is respectively through pipeline and mixed play mucilage binding putting (22) upper end fixed connection, it stores up gluey jar (23) upper surface fixed connection with the second through the pipeline respectively to mix play mucilage binding putting (22) lower surface, the rubber coating supplies gluey mechanism (3) to include third glue mixing device (31) and third and stores up gluey jar (32), third glue mixing device (31) lower surface stores up gluey jar (32) upper end fixed connection through pipeline and third.
2. The automatic glue-blending device of the energy-saving environment-friendly dipping and drying production line as claimed in claim 1, is characterized in that: the first glue mixing device (11) is consistent with the second glue mixing device (21) and the third glue mixing device (31) in structure, the first glue storage tank (12) is consistent with the second glue storage tank (23) and the third glue storage tank (32) in structure, and the lower end pipelines of the first glue mixing device (11), the second glue mixing device (21) and the third glue mixing device (31) are provided with electromagnetic valves respectively.
3. The automatic glue-blending device of the energy-saving environment-friendly dipping and drying production line as claimed in claim 1, is characterized in that: first glue mixing device (11) is including former gluey jar (111), add jar (112) and agitator tank (113), former gluey jar (111) and add jar (112) respectively mutual symmetry set up in agitator tank (113) both sides, former gluey jar (111) and add jar (112) one side respectively through bolt and flow detector (114) fixed connection, agitator tank (113) upper surface both sides are provided with respectively into jiao kou (115) and additive import (116), former gluey jar (111) lower surface passes through pipeline and flow detector (114) fixed surface and is connected, flow detector (114) upper surface passes through the pipeline and advances jiao kou (115) fixed connection, add jar (112) lower surface and pass through pipeline and flow detector (114) fixed surface and be connected, flow detector (114) upper surface passes through pipeline and additive import (116) fixed connection.
4. The automatic glue-blending device of the energy-saving environment-friendly dipping and drying production line as claimed in claim 3, characterized in that: former gluey jar (111) surface one side is respectively through bolt and display (117) fixed connection, former gluey jar (111) inner wall lower surface is all around respectively through bolt and weighing sensor (118) fixed connection, weighing sensor (118) are connected with display (117) signal transmission, weighing sensor (118) upper surface has been placed and has been stored up gluey jar (119), interior storage gluey jar (119) inner wall lower surface passes through bolt and liquid level pole (13) fixed connection, liquid level pole (13) and liquid level ring (131) nested connection, liquid level pole (13) upper surface passes through bolt and first liquid level display head (132) fixed connection, first liquid level display head (132) lower extreme is respectively through bolt and former gluey jar (111) upper surface one side fixed connection, add jar (112) and former gluey jar (111) structure unanimity.
5. The automatic glue-blending and supplying device of the energy-saving and environment-friendly dipping and drying production line as claimed in claim 3, characterized in that: agitator tank (113) upper surface center passes through bolt and agitating unit (14) fixed connection, agitator tank (113) are respectively through flange and bypass pipe (15) fixed connection, bypass pipe (15) are respectively through bolt and side level gauge (151) fixed connection, side level gauge (151) upper surface is respectively through bolt and second liquid level display head (152) fixed connection, side level gauge (151) lower surface mounting has the blowoff valve, side level gauge (151) set up to the magnetostrictive level gauge.
6. The automatic glue-blending device of the energy-saving environment-friendly dipping and drying production line as claimed in claim 5, characterized in that: agitator tank (113) comprises outer jar (1131) and inner tank (1132), outer jar (1131) upper end is connected with inner tank (1132) outer wall tin soldering, bypass pipe (15) run through outer jar (1131) both ends respectively and place in inner tank (1132) one side, bypass pipe (15) are close to inner tank (1132) one side respectively with inner tank (1132) inner wall formation plane, outer jar (1131) inner wall is provided with heating pipe (1133) respectively, heating pipe (1133) are the heliciform winding in inner tank (1132) outside, inner tank (1132) lower surface is provided with row material pipe (1134) unanimous with outer jar (1131) lower extreme.
7. The automatic glue-blending device of the energy-saving environment-friendly dipping and drying production line as claimed in claim 6, characterized in that: agitating unit (14) are including driving motor (141), (mixing) shaft (142) and stirring rod (143), driving motor (141) lower surface passes through motor shaft and (mixing) shaft (142) fixed connection, (mixing) shaft (142) lateral wall is provided with evenly distributed's stirring rod (143) respectively, stirring rod (143) one end is respectively through bolt and (mixing) shaft (142) fixed connection all around, the stirring rod (143) other end respectively through the bolt with scrape flitch (144) fixed connection, scrape flitch (144) outer wall respectively with inner tank (1132) inner wall contact.
8. The automatic glue-blending device of the energy-saving environment-friendly dipping and drying production line as claimed in claim 1, is characterized in that: first store up gluey jar (12) glue shell body (121) and store up gluey metering tank (122) including storing up, store up gluey shell body (121) inner wall upper end respectively through bolt and measurement base (123), measure base (123) upper surface all around respectively through bolt and weighing meter (124) fixed connection, it is provided with respectively to store up gluey metering tank (122) upper end weighs eaves (125), weigh eaves (125) respectively with weigh meter (124) upper surface contact, it is unanimous with storing up gluey shell body (121) inner wall diameter to weigh eaves (125) outer wall diameter, it is provided with and stores up gluey unanimous rubber discharge pipe of shell body (121) to store up gluey metering tank (122).
9. The automatic glue-blending device of the energy-saving environment-friendly dipping and drying production line as claimed in claim 1, is characterized in that: the lower end of the glue dipping and supplying mechanism (1) is fixedly connected with the glue dipping tank, the lower end of the spraying and supplying mechanism (2) is fixedly connected with the glue spreader, and the lower end of the glue spreading and supplying mechanism (3) is respectively fixedly connected with the glue spreader.
10. The glue mixing and supplying method of the automatic glue mixing and supplying device of the energy-saving and environment-friendly dipping and drying production line according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
the method comprises the following steps: the virgin rubber and the additive in the raw rubber tank (111) and the adding tank (112) are respectively conveyed into the stirring tank (113) through pipelines, the flow detector (114) respectively displays the flow in the pipelines in real time, and the display (117) respectively displays the weight of the raw rubber tank (111) and the adding tank (112) in real time;
step two: when the conveying flow and the weight reach set values, the electromagnetic valve is closed, the stirring tank (113) fully mixes the virgin rubber and the additives, the heating pipe (1133) heats the virgin rubber, the side liquid level meter (151) displays the liquid level height in the stirring tank (113) in real time, and the virgin rubber and the additives are conveyed to the first rubber storage tank (12) through a pipeline after the mixing is finished;
step three: first store up jar (12) of gluing stores up the mixed glue that glues in the metering tank (122) through weighing meter (124) respectively, conveniently glues accurate measurement to the mixed glue and stores to compare former jar of gluing (111) and add the measurement in jar (112) and carry out the contrast calculation, improve measurement accuracy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211129828.8A CN115400663A (en) | 2022-09-16 | 2022-09-16 | Automatic glue mixing and supplying device and method for energy-saving and environment-friendly dipping and drying production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211129828.8A CN115400663A (en) | 2022-09-16 | 2022-09-16 | Automatic glue mixing and supplying device and method for energy-saving and environment-friendly dipping and drying production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139081A (en) * | 2023-10-30 | 2023-12-01 | 江苏中鲲智能装备有限公司 | Glue solution storage container for glue dispensing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139081A (en) * | 2023-10-30 | 2023-12-01 | 江苏中鲲智能装备有限公司 | Glue solution storage container for glue dispensing machine |
| CN117139081B (en) * | 2023-10-30 | 2023-12-26 | 江苏中鲲智能装备有限公司 | Glue solution storage container for glue dispensing machine |
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