CN115396570A - A low-light high-temperature industrial endoscope - Google Patents
A low-light high-temperature industrial endoscope Download PDFInfo
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Abstract
本发明公开了一种幽光高温工业内窥镜,包括外壳组件、安装于外壳组件内的幽光级光学成像系统和图像亮度处理模块,其中:幽光级光学成像系统,用于采集炉内图像视频流;图像亮度处理模块,与幽光级光学成像系统连接,用于接收幽光级光学成像系统输出的炉内图像视频流,并对炉内图像视频流进行亮度处理,从而获得高亮清晰的炉内图像视频流,本发明解决了在极弱光条件下,工业炉窑内图像成像亮度不足、细节模糊、轮廓不清的技术问题,且设计的保真度函数、一致性函数和正则化函数,利用了优化图像与原图像的强相关性,达到了在保证增强图像亮度的同时,消除增强图像中出现的重影的目的,有效地提高了增强图像的图像质量。
The invention discloses a low-light high-temperature industrial endoscope, which includes a shell assembly, a low-light level optical imaging system installed in the shell component, and an image brightness processing module, wherein: the low-light level optical imaging system is used for collecting Image video stream; image brightness processing module, which is connected with the Youguang level optical imaging system, used to receive the furnace image video stream output by the Youguang level optical imaging system, and perform brightness processing on the furnace image video stream to obtain high brightness Clear furnace image video stream, the invention solves the technical problems of insufficient brightness, fuzzy details, and unclear outlines of images in industrial furnaces under extremely weak light conditions, and the designed fidelity function, consistency function and The regularization function utilizes the strong correlation between the optimized image and the original image, achieves the purpose of eliminating ghosting in the enhanced image while ensuring the brightness of the enhanced image, and effectively improves the image quality of the enhanced image.
Description
技术领域technical field
本发明主要涉及高温工业内窥镜技术领域,特指一种幽光高温工业内窥镜。The invention mainly relates to the technical field of high-temperature industrial endoscopes, in particular to a low-light high-temperature industrial endoscope.
背景技术Background technique
工业窑炉内部信息的获取是实现其精准控制、保证其高效运行、达成降耗减排目标的关键。高温工业内窥镜是能直接获取工业窑炉内部信息的核心设备。然而,工业窑炉内部高温、强腐蚀的恶劣环境,对内窥镜的耐温抗腐要求极为严苛。同时,工业窑炉内部的极弱光环境(即照度低于0.0001Lux的幽光级亮度环境),导致内窥镜拍摄的图像存在细节缺失、轮廓模糊、清晰度不佳等问题。这将影响操作人员对窑炉工作运行状态的准确判断,无法及时选取恰当手段控制窑炉,导致炉况波动、设备故障,最终造成巨大经济损失。采用全新的幽光高温工业内窥镜,可以承受高温、强腐蚀环境,克服工业窑炉内部的极弱光环境(照度低于0.0001Lux),实现幽光级成像,为操作人员提供高质量的炉内成像,清晰展现窑炉内部运行情况,为工业窑炉运行状态的调整提供操作依据,避免事故发生。The acquisition of internal information of industrial kiln is the key to realize its precise control, ensure its efficient operation, and achieve the goal of reducing consumption and emission. The high temperature industrial endoscope is the core equipment that can directly obtain the internal information of the industrial furnace. However, the harsh environment of high temperature and strong corrosion inside the industrial furnace places extremely strict requirements on the temperature resistance and corrosion resistance of the endoscope. At the same time, the extremely weak light environment inside the industrial kiln (that is, the dim light environment with an illuminance lower than 0.0001 Lux) causes problems such as missing details, blurred outlines, and poor clarity in images captured by the endoscope. This will affect the operator's accurate judgment on the working status of the kiln, and it will be impossible to select appropriate means to control the kiln in time, resulting in fluctuations in furnace conditions, equipment failures, and ultimately huge economic losses. The brand-new low-light high-temperature industrial endoscope can withstand high temperature and strong corrosion environment, overcome the extremely weak light environment inside the industrial kiln (illuminance is lower than 0.0001Lux), realize low-light level imaging, and provide operators with high-quality The imaging in the furnace clearly shows the internal operation of the furnace, and provides an operating basis for the adjustment of the operation status of the industrial furnace to avoid accidents.
窑炉内取像内窥镜设备主要包括:无光源工业内窥镜与有光源工业内窥镜。有光源工业内窥镜又分为伸缩型与非伸缩型。现逐一说明如下。The imaging endoscope equipment in the kiln mainly includes: industrial endoscope without light source and industrial endoscope with light source. Light source industrial endoscopes are divided into retractable and non-retractable types. Now explain one by one as follows.
无光源工业内窥镜:一般采用在内窥镜前端直接安装光学摄像头,利用环境光,拍摄被测对象。采集的图像信息通过信号线从内窥镜尾部传出,外接于上位机显示。这种方式成像清晰、结构简单,且可通过设计拥有活动广角组件、角度调整单元的内窥镜管身,增大拍摄视角、增加画面广度,选取画面清晰的角度拍摄成像。但因为自身没有提供光源,也没有设计任何图像亮度提升算法,所以在环境光照不足的情况下,难以拍摄清晰高亮的图像。同时,摄像头直接安装在内窥镜前端,即使设计有冷却系统,接近炉内中心的高温仍会烧毁处于前端的摄像头,使其无法正常运作,因此这种设备不适用于拥有高温环境的工业窑炉内部拍摄。Industrial endoscope without light source: Generally, an optical camera is directly installed at the front end of the endoscope, and the object under test is photographed by using ambient light. The collected image information is transmitted from the tail of the endoscope through the signal line, and is externally connected to the host computer for display. This method has clear imaging and simple structure, and can increase the shooting angle and image width by designing the endoscope tube body with movable wide-angle components and angle adjustment units, and select an angle with a clear image to shoot and image. However, because it does not provide a light source and does not design any image brightness enhancement algorithm, it is difficult to capture clear and bright images when the ambient light is insufficient. At the same time, the camera is installed directly at the front end of the endoscope. Even if a cooling system is designed, the high temperature close to the center of the furnace will still burn the camera at the front end, making it unable to operate normally. Therefore, this equipment is not suitable for industrial kilns with high temperature environments Shot inside the furnace.
伸缩型有光源工业内窥镜:通过设计可伸缩装置,只在拍摄需要时伸入检测装置。这种设备,一方面避免摄像头长期处于炉内恶劣环境,延长内窥镜使用寿命;另一方面减少窑炉内粉尘对摄像镜头的污染,保证成像的清晰度。但这种设备无法提供连续实时的炉内画面,难以根据工业窑炉的运作状态做出及时调整,存在一定的安全隐患。Retractable industrial endoscope with light source: through the design of the retractable device, it only extends into the detection device when shooting is required. This kind of equipment, on the one hand, prevents the camera from being in the harsh environment of the furnace for a long time and prolongs the service life of the endoscope; on the other hand, it reduces the pollution of the camera lens by the dust in the kiln to ensure the clarity of imaging. However, this kind of equipment cannot provide continuous and real-time images in the furnace, and it is difficult to make timely adjustments according to the operating status of the industrial furnace, and there are certain potential safety hazards.
非伸缩型有光源工业内窥镜:利用多个LED灯珠,围绕内窥镜筒身以圆周阵列分布,为内窥镜提供高亮度照射,便于对无光或弱光物体进行高亮高清拍摄。但由于LED灯珠呈圆周分布,光线比较分散,且在照射过程中光损严重,无法为幽光环境下的窑炉内部拍摄提供足够亮度。同时,LED灯珠阵列位于内窥镜前部,长期处于工业窑炉内部的高温环境下,极易损坏。因此该设备不适用于高温、幽光环境下的工业窑炉内部拍摄。Non-retractable industrial endoscope with light source: using multiple LED lamp beads, distributed in a circular array around the body of the endoscope, providing high-brightness illumination for the endoscope, which is convenient for highlighting high-definition shooting of dark or weak light objects . However, because the LED lamp beads are distributed in a circle, the light is relatively scattered, and the light loss is serious during the irradiation process, which cannot provide sufficient brightness for shooting inside the kiln in a dim light environment. At the same time, the LED lamp bead array is located at the front of the endoscope, which is easily damaged in the high temperature environment inside the industrial kiln for a long time. Therefore, this equipment is not suitable for shooting inside industrial kilns under high temperature and low light environment.
公开号为CN213338205U的实用新型专利是一种方便观察成像清晰的内窥镜摄像头。为使内窥镜获得清晰稳定的成像,其设备由马达、滑块、固定板、调节杆与调节杆等组件构成。其主要功能及实现原理分为两部分,一部分为利用滑块、滑轨、第一马达、固定板、支撑杆和调节杆等组件,实现内窥镜主体在被检测物体内侧的固定;另一部分是利用第二马达、角度杆、转动齿及调节齿等组件,实现摄像头角度微调。该设备的具体工作流程如下:首先,第一马达带动螺纹杆旋转,实现内窥镜滑块沿滑轨滑动,使原本贴合在主体外侧的固定板、支撑杆及调节杆抵住检测区域的内侧,对内窥镜主体整体进行固定,由此获得稳定清晰的图像。然后,开启第二马达,通过角度杆带动摄像头转动,实现摄像角度的调节。该专利提供了一种新的设备固定形式,并在固定后间接保证了图像的获取不受外部影响,能稳定得到清晰的图像。但是此设备缺少冷却组件,无法承受工业窑炉内部的高温高压恶劣环境,同时因为滑轨、滑块等活动组件的存在,无法保证长时间工作下工业窑炉的气密性,具有一定的安全隐患,因此该设备无法应用于工业窑炉。The utility model patent whose publication number is CN213338205U is a kind of endoscopic camera which is convenient to observe and image clearly. In order to obtain clear and stable imaging of the endoscope, its equipment is composed of components such as motors, sliders, fixed plates, adjustment rods and adjustment rods. Its main function and realization principle are divided into two parts, one part is to use components such as slider, slide rail, first motor, fixing plate, support rod and adjustment rod to realize the fixation of the endoscope main body inside the detected object; the other part The camera angle is finely adjusted by using components such as the second motor, an angle lever, a rotating tooth, and an adjusting tooth. The specific working process of the equipment is as follows: firstly, the first motor drives the threaded rod to rotate, so that the endoscope slider slides along the slide rail, so that the fixed plate, support rod and adjustment rod that were originally attached to the outside of the main body are against the center of the detection area. On the inner side, the entire body of the endoscope is fixed to obtain a stable and clear image. Then, turn on the second motor to drive the camera to rotate through the angle lever to realize the adjustment of the camera angle. This patent provides a new form of device fixing, and after fixing, it indirectly guarantees that the acquisition of the image will not be affected by the outside, and a clear image can be stably obtained. However, this equipment lacks cooling components and cannot withstand the harsh environment of high temperature and high pressure inside the industrial furnace. At the same time, due to the existence of movable components such as slide rails and sliders, the airtightness of the industrial furnace cannot be guaranteed under long-term work, and it has a certain degree of safety. hidden danger, so the device cannot be applied to industrial kilns.
公开号为CN213399057U的实用新型专利是一种用于查看大空间的高亮度工业内窥镜。该专利以环绕排布的方式,将LED灯珠阵列安置在内窥镜镜头周围,为内窥镜的拍摄提供照明,提高成像亮度。同时,该专利也为LED灯珠阵列设计了对应的散热结构,防止LED过热影响内窥镜正常工作。此专利提供了一种将LED灯珠阵列作为内窥镜照明源,最终提高成像效果的新思路,但对于工业窑炉内部的幽光级亮度环境(照度低于0.0001Lux),LED灯珠阵列提供的照明光线分散、光损失严重,无法为工业窑炉内部的清晰拍摄提供高亮有效的照明。因此,该设备不适用于幽光环境下,工业窑炉内部的图像采集。The utility model patent whose publication number is CN213399057U is a kind of high-brightness industrial endoscope for viewing large spaces. In this patent, the array of LED lamp beads is placed around the lens of the endoscope in a surrounding arrangement to provide illumination for the shooting of the endoscope and improve the imaging brightness. At the same time, the patent also designs a corresponding heat dissipation structure for the LED lamp bead array to prevent the overheating of the LED from affecting the normal operation of the endoscope. This patent provides a new idea of using LED lamp bead array as the illumination source of endoscope to finally improve the imaging effect. The provided lighting has scattered light and severe light loss, which cannot provide bright and effective lighting for clear shooting inside the industrial kiln. Therefore, this device is not suitable for image acquisition inside industrial kilns in low-light environments.
公开号为CN114026495A的发明专利是一种能精细调整拍摄角度的内窥镜,其工作原理为:设计摄像头弯曲单元,连接内窥镜摄像头与内窥镜壳体,并利用其内部的铰链连接多个角度调整单元,实现内窥镜摄像头任意角度的旋转,最大化检测范围。同时,该设备设计有供风气管,防止内窥镜摄像头因高温受损。但该设备只是通过可活动的广角组件与角度调整单元,增大内窥镜拍摄视角,提升画面广度,未对图像进行额外亮度处理,仍然无法得到光照不足情况下,工业窑炉内部的清晰图。The invention patent with the publication number CN114026495A is a kind of endoscope that can finely adjust the shooting angle. An angle adjustment unit realizes the rotation of the endoscope camera at any angle and maximizes the detection range. At the same time, the device is designed with an air supply pipe to prevent the endoscope camera from being damaged due to high temperature. However, this device only uses the movable wide-angle components and angle adjustment unit to increase the viewing angle of the endoscope and improve the width of the picture. It does not perform additional brightness processing on the image, and still cannot obtain a clear picture of the interior of the industrial kiln under insufficient light. .
发明内容Contents of the invention
本发明提供的幽光高温工业内窥镜,解决了在高温密闭、光照度低的工业窑炉内部,现有工业内窥镜获取的图像亮度不足、细节模糊、轮廓不清的技术问题。The low-light high-temperature industrial endoscope provided by the present invention solves the technical problems of insufficient brightness, fuzzy details, and unclear outlines of images acquired by existing industrial endoscopes in high-temperature airtight, low-illumination industrial kilns.
为解决上述技术问题,本发明提出的幽光高温工业内窥镜包括外壳组件、安装于外壳组件内的幽光级光学成像系统和图像亮度处理模块,其中:In order to solve the above-mentioned technical problems, the low-light high-temperature industrial endoscope proposed by the present invention includes a housing assembly, a low-light optical imaging system installed in the housing assembly, and an image brightness processing module, wherein:
幽光级光学成像系统,用于采集炉内图像视频流;Youguang level optical imaging system, used to collect images and video streams in the furnace;
图像亮度处理模块,与幽光级光学成像系统连接,用于接收幽光级光学成像系统输出的炉内图像视频流,并对炉内图像视频流进行亮度处理,从而获得高亮清晰的炉内图像视频流。The image brightness processing module is connected with the Youguang level optical imaging system, and is used to receive the furnace image video stream output by the Youguang level optical imaging system, and perform brightness processing on the furnace image video stream, so as to obtain a bright and clear furnace image. Image video stream.
进一步地,外壳组件包括前端外壳组件和后端外壳组件,其中:Further, the shell assembly includes a front shell assembly and a rear shell assembly, wherein:
前端外壳组件为双层结构,且双层结构中的外层为风冷流通通道,内层的外侧为双螺旋状缠绕的水冷循环流动通道;The front shell assembly has a double-layer structure, and the outer layer in the double-layer structure is an air-cooled circulation channel, and the outer side of the inner layer is a double-helical winding water-cooled circulation flow channel;
后端外壳组件,用于安装CCD成像芯片、成像驱动电路和图像亮度处理模块,且后端外壳组件上开设风冷进气口、水冷进水口以及水冷出水口。The rear shell assembly is used to install the CCD imaging chip, the imaging drive circuit and the image brightness processing module, and the rear shell assembly is provided with an air-cooled air inlet, a water-cooled water inlet and a water-cooled water outlet.
进一步地,幽光高温工业内窥镜还包括冷却系统,其中:Furthermore, the Youguang high temperature industrial endoscope also includes a cooling system, in which:
冷却系统采用风冷-水冷双冷却系统,且风冷-水冷双冷却系统中的冷气从风冷进风口进入风冷流通通道,气体在风冷流通通道中流通,形成气冷效果;The cooling system adopts an air-cooled-water-cooled dual cooling system, and the cold air in the air-cooled-water-cooled dual cooling system enters the air-cooled circulation channel from the air-cooled air inlet, and the gas circulates in the air-cooled circulation channel to form an air-cooled effect;
风冷-水冷双冷却系统中的水流从水冷进水口进入水冷循环流动通道,并于水冷出水口排出,排出后的水流经处理后可再次流入,以此循环流通形成水冷效果。The water flow in the air-cooled-water-cooled dual cooling system enters the water-cooled circulation flow channel from the water-cooled water inlet, and is discharged at the water-cooled water outlet. The discharged water can flow in again after being processed, and thus circulates to form a water-cooling effect.
进一步地,幽光级光学成像系统包括依次连接的取像物镜组、中继透镜组、调焦镜组以及CCD成像芯片,其中:Further, the low-level optical imaging system includes sequentially connected imaging objective lens group, relay lens group, focusing lens group and CCD imaging chip, wherein:
取像物镜组,包括负焦度透镜组与正焦度透镜组,且负焦度透镜组用于散射入射光线,将采集的大视场角、大进光量光学信息均匀散射至正焦度透镜组,为光学信息远距离平行传播提供初始条件,正焦度透镜组用于重新聚集散射的光线,形成平行于光轴的光束;The imaging objective lens group includes a negative focal power lens group and a positive focal power lens group, and the negative focal power lens group is used to scatter the incident light, and uniformly scatter the collected optical information with a large field of view and a large amount of incoming light to the positive focal power lens The group provides initial conditions for the long-distance parallel transmission of optical information, and the positive power lens group is used to re-gather the scattered light to form a beam parallel to the optical axis;
中继透镜组,用于将取像物镜组获取的炉内图像传送到CCD成像芯片;The relay lens group is used to transmit the image in the furnace obtained by the imaging objective lens group to the CCD imaging chip;
调焦镜组,用于在CCD成像芯片模糊时,对焦距进行调节,从而保证成像清晰;The focus lens group is used to adjust the focus distance when the CCD imaging chip is blurred, so as to ensure clear imaging;
CCD成像芯片,用于将经过调焦镜组传输的清晰图像,转换为数字图像。The CCD imaging chip is used to convert the clear image transmitted by the focusing lens group into a digital image.
进一步地,图像亮度处理模块包括输入处理单元和与输入处理单元依次连接的FPGA视频流图像处理单元和输出处理单元,其中:Further, the image brightness processing module includes an input processing unit and an FPGA video stream image processing unit and an output processing unit sequentially connected to the input processing unit, wherein:
输入处理单元,用于对幽光级光学成像系统输出的炉内图像视频流进行解码,并将解码后的炉内图像视频流存储到DDR SDRAM存储模块;The input processing unit is used to decode the video stream of the furnace image output by the Youguang optical imaging system, and store the decoded furnace image video stream in the DDR SDRAM storage module;
FPGA视频流图像处理单元,用于对解码后的炉内图像视频流进行图像预处理与亮度合成,具体包括MicroBlaze处理模块和与MicroBlaze处理模块连接的信号处理任务触发模块、预设处理任务模块和DDR SDRAM存储模块,其中:The FPGA video stream image processing unit is used to perform image preprocessing and brightness synthesis on the decoded furnace image video stream, specifically including a MicroBlaze processing module and a signal processing task trigger module connected to the MicroBlaze processing module, a preset processing task module and DDR SDRAM memory module, where:
信号处理任务触发模块,用于根据DDR SDRAM存储模块存储的炉内图像视频流,判断炉内图像视频流中图像帧数量是否满足预设处理任务模块中的算法要求,并对MicroBlaze处理模块发送任务命令,实现任务触发、任务配置及任务管理;The signal processing task trigger module is used to judge whether the number of image frames in the furnace image video stream meets the algorithm requirements in the preset processing task module according to the furnace image video stream stored in the DDR SDRAM storage module, and send tasks to the MicroBlaze processing module command to realize task triggering, task configuration and task management;
预设处理任务模块,用于预先储存图像预处理与亮度合成处理任务的算法;The preset processing task module is used to pre-store the algorithms of image preprocessing and brightness synthesis processing tasks;
MicroBlaze处理模块,用于接收信号处理任务触发模块发送的任务触发、任务配置及任务管理命令,并根据预设处理任务模块中预先储存的图像预处理与亮度合成处理任务的算法,对解码后的炉内图像视频流进行图像预处理与亮度合成;The MicroBlaze processing module is used to receive the task trigger, task configuration and task management commands sent by the signal processing task trigger module, and according to the pre-stored image preprocessing and brightness synthesis processing task algorithms in the preset processing task module, the decoded Image preprocessing and brightness synthesis of the image and video stream in the furnace;
DDR SDRAM存储模块,用于存储输入处理单元解码后的炉内图像视频流以及与信号处理任务触发模块和MicroBlaze处理模块进行数据交互;The DDR SDRAM storage module is used to store the decoded image video stream of the input processing unit and perform data interaction with the signal processing task trigger module and the MicroBlaze processing module;
输出处理单元,用于输出FPGA视频流图像处理单元处理后的炉内图像视频流。The output processing unit is used to output the image video stream in the furnace processed by the FPGA video stream image processing unit.
进一步地,预设处理任务模块包括依次连接的三维数字梳状滤波算法子模块、基于时空域自适应的视频高亮合成算法子模块以及基于多颜色动态域算法的白平衡算法子模块,其中:Further, the preset processing task module includes sequentially connected three-dimensional digital comb filter algorithm submodule, video highlight synthesis algorithm submodule based on temporal and spatial domain adaptation, and white balance algorithm submodule based on multi-color dynamic domain algorithm, wherein:
三维数字梳状滤波算法子模块,用于对解码后的炉内视频流进行三维数字梳状滤波;The three-dimensional digital comb filter algorithm sub-module is used to perform three-dimensional digital comb filter on the decoded furnace video stream;
基于时空域自适应的视频高亮合成算法子模块,用于对三维数字梳状滤波后的炉内视频流进行视频高亮合成;The video highlight synthesis algorithm sub-module based on time-space domain adaptation is used to perform video highlight synthesis on the furnace video stream after the three-dimensional digital comb filter;
基于多颜色动态域算法的白平衡算法子模块,用于对视频亮度合成后的炉内视频流进行白平衡处理。The white balance algorithm sub-module based on the multi-color dynamic domain algorithm is used to perform white balance processing on the video stream in the furnace after video brightness synthesis.
进一步地,基于时空域自适应的视频高亮合成算法子模块包括依次连接的视频帧采集子模块、非线性变换子模块、叠加子模块以及合成视频帧获取子模块,其中:Further, the video highlight synthesis algorithm submodule based on temporal and spatial domain adaptation includes a sequentially connected video frame acquisition submodule, nonlinear transformation submodule, superimposition submodule and composite video frame acquisition submodule, wherein:
视频帧采集子模块,用于采集三维梳状滤波后的视频流中的视频帧,视频帧包括当前视频帧以及与当前视频帧相邻的视频帧;The video frame acquisition sub-module is used to collect video frames in the video stream after the three-dimensional comb filtering, and the video frames include the current video frame and the video frames adjacent to the current video frame;
非线性变换子模块,用于对视频帧进行非线性变换;The non-linear transformation sub-module is used for non-linear transformation of the video frame;
叠加子模块,用于对非线性变换后的视频帧进行叠加,获得增强图像;The overlay submodule is used to overlay the non-linearly transformed video frames to obtain an enhanced image;
合成视频帧获取子模块,用于对增强图像采用最大后验模型进行优化,获得合成视频帧,从而获得高亮视频流。The composite video frame acquisition sub-module is used to optimize the enhanced image using the maximum a posteriori model to obtain a composite video frame, thereby obtaining a highlighted video stream.
进一步地,合成视频帧获取子模块包括依次连接的保真度函数计算子模块、一致性函数计算子模块、正则化函数计算子模块、后验概率计算子模块以及合成视频帧计算子模块,其中:Further, the composite video frame acquisition submodule includes a fidelity function calculation submodule, a consistency function calculation submodule, a regularization function calculation submodule, a posterior probability calculation submodule and a composite video frame calculation submodule connected in sequence, wherein :
保真度函数计算子模块,用于计算保真度函数,其中保真度函数的计算公式为:The fidelity function calculation sub-module is used to calculate the fidelity function, wherein the calculation formula of the fidelity function is:
其中,ψ(Ot,Yj)为保真度函数,用来衡量t时刻优化图像Ot和j时刻增强图像Yj的相似性,为Ot和Yj的联合分布的方差,B和D分别表示模糊矩阵和下采样矩阵,S表示协方差矩阵,表示t时刻的优化图像Ot到j时刻的增强图像Yj的运动补偿矩阵;Among them, ψ(O t , Y j ) is a fidelity function, which is used to measure the similarity between the optimized image O t at time t and the enhanced image Y j at time j, is the variance of the joint distribution of O t and Y j , B and D represent the fuzzy matrix and the downsampling matrix respectively, S represents the covariance matrix, Represent the motion compensation matrix of the optimized image O t at moment t to the enhanced image Y j at moment j;
一致性函数计算子模块,用于计算一致性函数,其中一致性函数的计算公式为:The consistency function calculation sub-module is used to calculate the consistency function, where the calculation formula of the consistency function is:
其中,表示t-1时刻的输出优化图像,表示一致性函数,衡量t时刻的优化图像Ot和t-1时刻的输出优化图像之间的相似性,是Ot和的联合分布的方差,是t时刻优化图像Ot到t-1时刻的输出优化图像的运动补偿矩阵;in, Indicates the output optimized image at time t-1, Represents the consistency function, which measures the optimized image O t at time t and the output optimized image at time t-1 the similarity between is O t and The variance of the joint distribution of , is the optimized image O at time t and the output optimized image at time t-1 The motion compensation matrix;
正则化函数计算子模块,用于计算正则化函数,其中正则化函数的计算公式为:The regularization function calculation sub-module is used to calculate the regularization function, wherein the calculation formula of the regularization function is:
其中,L(Ot)为正则化函数,P为移动窗口的大小,α用于约束优化图像的平滑程度,Hl和Vj表示将t时刻优化图像Ot在水平和垂直方向上分别移动l和j像素的算子;Among them, L(O t ) is the regularization function, P is the size of the moving window, α is used to constrain the smoothness of the optimized image, H l and V j indicate that the optimized image O t at time t is moved in the horizontal and vertical directions respectively Operators for l and j pixels;
后验概率计算子模块,用于根据保真度函数、一致性函数和正则化函数,获得优化图像Ot的后验概率,且后验概率的计算公式为:The posterior probability calculation submodule is used to obtain the posterior probability of the optimized image O t according to the fidelity function, consistency function and regularization function, and the calculation formula of the posterior probability is:
其中,p(Ot)是优化图像Ot的后验概率,r为输出优化图像使用的原视频在t时刻前的视频图像帧数,b为输出优化图像使用的原视频在t时刻后的视频图像帧数;Among them, p(O t ) is the posterior probability of the optimized image O t , r is the video frame number of the original video used to output the optimized image before time t, and b is the frame number of the original video used to output the optimized image after time t Video image frame number;
合成视频帧计算子模块,用于根据输出优化图像的后验概率,获得合成视频帧,具体计算公式为:The composite video frame calculation sub-module is used to obtain the composite video frame according to the posterior probability of the output optimization image, and the specific calculation formula is:
进一步地,白平衡算法子模块包括依次连接的空间转换子模块、绝对偏差均值计算子模块、待处理区域获取子模块、均值和偏差计算子模块、候补白点获取子模块以及融合子模块,其中:Further, the white balance algorithm submodule includes a space conversion submodule, an absolute deviation mean calculation submodule, an area to be processed acquisition submodule, an average and deviation calculation submodule, a candidate white point acquisition submodule, and a fusion submodule connected in sequence, wherein :
空间转换子模块,用于将高亮视频流中的图像帧从RGB空间分别转换到HSV空间和YCbCr空间,获得H通道,S通道,V通道,Y通道,Cb通道和Cr通道;The space conversion sub-module is used to convert the image frames in the highlighted video stream from the RGB space to the HSV space and the YCbCr space respectively, and obtain the H channel, the S channel, the V channel, the Y channel, the Cb channel and the Cr channel;
绝对偏差均值计算子模块,用于将图像帧分为预设数目的区域,并分别计算各个区域的H通道,S通道,Cb通道和Cr通道的绝对偏差均值;The absolute deviation mean calculation sub-module is used to divide the image frame into a preset number of regions, and calculate the absolute deviation mean of the H channel, the S channel, the Cb channel and the Cr channel of each region;
待处理区域获取子模块,用于根据H通道,S通道,Cb通道和Cr通道的绝对偏差均值,获取需要进行白平衡处理的待处理区域;The area to be processed acquisition sub-module is used to obtain the area to be processed that requires white balance processing according to the absolute deviation mean value of the H channel, the S channel, the Cb channel and the Cr channel;
均值和偏差计算子模块,用于计算待处理区域的H通道,S通道,Cb通道和Cr通道的均值和偏差;Mean value and deviation calculation sub-module, used to calculate the mean value and deviation of the H channel, S channel, Cb channel and Cr channel of the area to be processed;
候补白点获取子模块,用于根据待处理区域的H通道,S通道,Cb通道和Cr通道的均值和偏差,获取候补白点,计算公式具体为:The candidate white point acquisition sub-module is used to obtain the candidate white point according to the mean value and deviation of the H channel, S channel, Cb channel and Cr channel of the area to be processed. The calculation formula is specifically:
其中,H(i,j)、S(i,j)、Cb(i,j)和Cr(i,j)分别为H通道,S通道,Cb通道和Cr通道的i像素点和j像素点,AvrHall、AvrSall、AvrCball和AvrCrall分别为H通道,S通道,Cb通道和Cr通道的均值,DevHall、DevSall、DevCball和DevCrall分别为H通道,S通道,Cb通道和Cr通道的方差;Among them, H(i,j), S(i,j), Cb(i,j) and Cr(i,j) are i pixel and j pixel of H channel, S channel, Cb channel and Cr channel respectively , AvrH all , AvrS all , AvrCb all and AvrCr all are the mean values of H channel, S channel, Cb channel and Cr channel respectively, DevH all , DevS all , DevCb all and DevCr all are H channel, S channel, Cb channel and The variance of the Cr channel;
融合子模块,用于从候选白点中选取参考白点,并将参考白点与HSV空间和YCbCr空间的亮度信息进行融合,计算公式具体为:The fusion sub-module is used to select a reference white point from the candidate white points, and fuse the reference white point with the luminance information of HSV space and YCbCr space. The specific calculation formula is:
其中,img代表参考白点与HSV空间和YCbCr空间的亮度信息进行融合后的融合图像,imgR、imgG和imgB分别代表R通道,G通道,B通道对应的通道图像,θ代表多颜色域融合度,Vmax和Ymax分别为明度最大值和亮度的最大值,Ravgw、Gavgw、Bavgw分别为R、G、B通道的像素灰度均值。Among them, img represents the fused image after the reference white point is fused with the brightness information of HSV space and YCbCr space, imgR, imgG and imgB represent the channel images corresponding to the R channel, G channel, and B channel respectively, and θ represents the multi-color domain fusion degree , V max and Y max are the maximum value of lightness and brightness respectively, and R avgw , G avgw , B avgw are the pixel grayscale mean values of R, G, and B channels respectively.
进一步地,幽光高温工业内窥镜还包括将高亮清晰的炉内图像视频流发送至上位机进行显示的显示模块。Furthermore, the Youguang high-temperature industrial endoscope also includes a display module that sends the high-brightness and clear image video stream in the furnace to the host computer for display.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
本发明提供的幽光高温工业内窥镜,包括外壳组件、安装于外壳组件内的幽光级光学成像系统和图像亮度处理模块,其中:幽光级光学成像系统,用于采集炉内图像视频流;图像亮度处理模块,与幽光级光学成像系统连接,用于接收幽光级光学成像系统输出的炉内图像视频流,并对炉内图像视频流进行亮度处理,从而获得高亮清晰的炉内图像视频流,本发明解决了在极弱光条件下,工业炉窑内图像成像亮度不足、细节模糊、轮廓不清的技术问题,且设计的保真度函数、一致性函数和正则化函数,利用了优化图像与原图像的强相关性,达到了在保证增强图像亮度的同时,消除增强图像中出现的重影的目的,有效地提高了增强图像的图像质量。The low-light high-temperature industrial endoscope provided by the present invention includes a shell assembly, a low-light optical imaging system installed in the shell assembly, and an image brightness processing module, wherein: the low-light optical imaging system is used to collect images and videos in the furnace stream; the image brightness processing module is connected with the Youguang level optical imaging system, and is used to receive the furnace image video stream output by the Youguang level optical imaging system, and perform brightness processing on the furnace image video stream, so as to obtain a bright and clear image Furnace image video stream, the invention solves the technical problems of insufficient brightness, fuzzy details, and unclear outlines of images in industrial furnaces under extremely weak light conditions, and the designed fidelity function, consistency function and regularization The function utilizes the strong correlation between the optimized image and the original image, achieves the purpose of eliminating ghosting in the enhanced image while ensuring the brightness of the enhanced image, and effectively improves the image quality of the enhanced image.
本发明的关键技术点:Key technical points of the present invention:
在光学成像系统设计方面,采用全新思路,利用大视场、大进光量的反向长焦物镜组、可抵消传输畸变与偏差的无光损霍普金斯棒中继透镜组与可手动对焦使成像清晰的调焦镜组,从硬件层面提升视频画面亮度,提高视频画面质量,实现幽光环境的高质量成像。In terms of optical imaging system design, a new idea is adopted, using a reverse telephoto objective lens group with a large field of view and a large amount of light input, a Hopkins rod relay lens group with no optical loss that can offset transmission distortion and deviation, and manual focus The focusing lens group that makes the image clear can improve the brightness of the video picture from the hardware level, improve the quality of the video picture, and realize high-quality imaging in dim light environments.
在图像处理算法的处理平台方面,将算法集成于FPGA芯片,实现算法的硬件化,摆脱对上位机的依赖,使设备集光学成像系统与图像处理算法为一体,保证了设备功能的完整性与独立性,且设计保真度函数、一致性函数和正则化函数,利用了优化图像与原图像的强相关性,达到了在保证增强图像亮度的同时,消除增强图像中出现的重影的目的,有效地提高了增强图像的图像质量。In terms of the image processing algorithm processing platform, the algorithm is integrated into the FPGA chip to realize the hardware of the algorithm, get rid of the dependence on the host computer, make the equipment integrate the optical imaging system and image processing algorithm, and ensure the integrity and integrity of the equipment function. Independence, and the fidelity function, consistency function and regularization function are designed, and the strong correlation between the optimized image and the original image is used to achieve the purpose of eliminating ghosting in the enhanced image while ensuring the brightness of the enhanced image , effectively improving the image quality of the enhanced image.
附图说明Description of drawings
图1为本发明实施例一的幽光高温工业内窥镜整体结构图;Fig. 1 is the overall structure diagram of the low-light high-temperature industrial endoscope according to
图2为本发明实施例一的幽光高温工业内窥镜光学成像系统;Fig. 2 is the low-light high-temperature industrial endoscope optical imaging system of
图3为本发明实施例一的幽光高温工业内窥镜图像亮度处理模块框图;Fig. 3 is a block diagram of a low-light high-temperature industrial endoscope image brightness processing module according to
图4为本发明实施例一的高亮视频合成原理图;FIG. 4 is a schematic diagram of highlight video synthesis in
图5为本发明实施例一的白平衡处理流程图;FIG. 5 is a flow chart of white balance processing in
图6为本发明实施例一的幽光高温工业内窥镜图像亮度处理模块工作流程图。Fig. 6 is a working flow chart of the low-light high-temperature industrial endoscope image brightness processing module according to
附图标记:Reference signs:
U1、风冷流通通道;U2、水冷循环流动通道;U3、CCD成像芯片;U4、风冷进气口;U5、图像亮度处理模块;U6、水冷进水口;U7、水冷出水口;M1、取像物镜组;M2、中继透镜组;M3、霍普金斯棒透镜;M4、调焦镜组;M5、CCD感光芯片;S1、FPGA视频流图像处理单元;S2、预设处理任务模块;S3、信号处理任务触发模块;S4、MicroBlaze处理模块;S5、DDR SDRAM存储模块;S6、CCD;S7、输入处理单元;S8、输出处理单元;S9、上位机。U1, air-cooled circulation channel; U2, water-cooled circulation flow channel; U3, CCD imaging chip; U4, air-cooled air inlet; U5, image brightness processing module; U6, water-cooled water inlet; U7, water-cooled water outlet; M1, take Image objective lens group; M2, relay lens group; M3, Hopkins rod lens; M4, focusing lens group; M5, CCD photosensitive chip; S1, FPGA video stream image processing unit; S2, preset processing task module; S3, signal processing task trigger module; S4, MicroBlaze processing module; S5, DDR SDRAM storage module; S6, CCD; S7, input processing unit; S8, output processing unit; S9, host computer.
具体实施方式Detailed ways
为了便于理解本发明,下文将结合说明书附图和较佳的实施例对本发明作更全面、细致地描述,但本发明的保护范围并不限于以下具体的实施例。In order to facilitate the understanding of the present invention, the present invention will be described more fully and in detail below in conjunction with the accompanying drawings and preferred embodiments, but the protection scope of the present invention is not limited to the following specific embodiments.
实施例一Embodiment one
如图1所示,本发明实施例的幽光高温工业内窥镜是由外壳组件、冷却系统、幽光级光学成像系统与图像亮度处理模块U5构成。具体工作流程为:首先,依靠风冷、水冷同时工作的双冷却系统,保证设备在工业窑炉炉内高温环境下的正常工作,然后,调节幽光级光学成像系统的调焦镜组M4,保证取像清晰度,并通过取像物镜透镜组与中继透镜组M2,将内窥镜拍摄到的图像信息无损传送到CCD感光芯片M5,随后交由图像亮度处理模块U5对图像进行图像预处理与亮度合成,得到高亮清晰的工业窑炉内部视频。下面对设备构成的各个组件逐一进行具体的说明:As shown in Figure 1, the low-light high-temperature industrial endoscope of the embodiment of the present invention is composed of a housing assembly, a cooling system, a low-light level optical imaging system, and an image brightness processing module U5. The specific working process is as follows: First, rely on the dual cooling system that works simultaneously with air cooling and water cooling to ensure the normal operation of the equipment in the high temperature environment in the industrial furnace, and then adjust the focusing lens group M4 of the low-light optical imaging system, Ensure the clarity of image capture, and through the image capture objective lens group and relay lens group M2, the image information captured by the endoscope is transmitted to the CCD photosensitive chip M5 without loss, and then the image is pre-imaged by the image brightness processing module U5 Processing and brightness synthesis to obtain high-brightness and clear internal videos of industrial kilns. The following is a detailed description of each component of the device:
外壳组件:Housing components:
本发明实施例的外壳以耐高温的镍基高温合金为主材料,如图1所示。外壳具有双层结构,其中外层为风冷流通通道U1,内层外侧为双螺旋状缠绕的水冷循环流动通道U2。外壳后端留有风冷进气口U4与水冷的进出水口。后端圆柱形外壳内主要包含CCD成像芯片U3、成像驱动电路、图像亮度处理模块U5、视频信号输出接口及电源等。The shell of the embodiment of the present invention is mainly made of high temperature resistant nickel-based superalloy, as shown in FIG. 1 . The shell has a double-layer structure, wherein the outer layer is an air-cooled circulation channel U1, and the outer side of the inner layer is a double-helical water-cooled circulation flow channel U2. There is an air-cooled air inlet U4 and a water-cooled water inlet and outlet at the rear end of the housing. The rear cylindrical shell mainly includes CCD imaging chip U3, imaging drive circuit, image brightness processing module U5, video signal output interface and power supply, etc.
冷却系统cooling system
本发明实施例采用风冷-水冷双冷却系统,保证设备在炉内高温环境下的长时间稳定工作,如图1所示。其中冷气从进风口进入外壳内层的风冷通道,气体在风冷通道中流通,形成气冷效果。水流从水冷进水口U6进入螺旋状管道,最后于水冷出水口U7排出,排出后的水流经处理后可再次流入,以此循环流通形成水冷效果。本发明实施例将双冷却系统的进出口设计在设备的后端,在高温环境下既可冷却内窥镜本体,也可以冷却内窥镜后端的成像和图像亮度处理模块U5,提升内窥镜在高温恶劣环境下工作的稳定性。The embodiment of the present invention adopts an air-cooled-water-cooled dual cooling system to ensure long-term stable operation of the equipment in a high-temperature environment in the furnace, as shown in FIG. 1 . The cold air enters the air-cooling channel in the inner layer of the shell from the air inlet, and the gas circulates in the air-cooling channel to form an air-cooling effect. The water flow enters the spiral pipe from the water-cooling water inlet U6, and finally is discharged from the water-cooling water outlet U7. The discharged water can flow in again after being processed, so as to form a water-cooling effect through circulation. In the embodiment of the present invention, the inlet and outlet of the dual cooling system are designed at the rear end of the device, which can not only cool the endoscope body in a high temperature environment, but also cool the imaging and image brightness processing module U5 at the rear end of the endoscope, and improve the endoscope. Stability of working in high temperature and harsh environment.
本发明实施例的幽光级成像系统如图2所示,包括:The low light level imaging system of the embodiment of the present invention is shown in Figure 2, including:
取像物镜组M1、中继透镜组M2、调焦镜组M4与CCD成像芯片U3。各部分具体介绍如下:The imaging objective lens group M1, the relay lens group M2, the focusing lens group M4 and the CCD imaging chip U3. The details of each part are as follows:
(1)取像物镜组M1(1) Image taking objective lens group M1
反向长焦结构取像拥有视场角较大时像平面较小的特点,在同一孔径下,不仅能采集更广的图像画面,还能增加透镜的进光量,为内窥镜实现大视场、宽视角的幽光级成像提供支撑。基于反向长焦结构的取像物镜组M1主要由负焦度透镜组与正焦度透镜组构成。负焦度透镜组负责散射入射光线,将采集的大视场角、大进光量光学信息均匀散射至正焦度透镜组,为光学信息远距离平行传播提供初始条件。正焦度透镜组重新聚集散射的光线,形成平行于光轴的光束,经过聚集的平行光束防止了部分光线的发散损失,避免了光学图像在采集过程中的亮度下降。The reverse telephoto structure imaging has the characteristics of a smaller image plane when the field of view is larger. Under the same aperture, it can not only collect a wider image frame, but also increase the amount of light entering the lens, achieving a large field of view for the endoscope. Provide support for low-light level imaging with wide field of view and wide viewing angle. The imaging objective lens group M1 based on the reverse telephoto structure is mainly composed of a negative focal power lens group and a positive focal power lens group. The negative focal power lens group is responsible for scattering the incident light, and evenly scatters the collected optical information with large field of view and large amount of light to the positive focal power lens group, providing initial conditions for the long-distance parallel transmission of optical information. The positive focal power lens group re-gathers the scattered light to form a beam parallel to the optical axis. The gathered parallel beam prevents the divergence loss of part of the light and avoids the decrease in the brightness of the optical image during the collection process.
(2)中继透镜组M2(2) Relay lens group M2
由于内窥镜前端处于炉内高温、高腐蚀环境,成像芯片长期处于此环境容易烧毁,而考虑到内窥镜后端处于炉外,能保证成像系统长期、稳定地运行,所以将成像芯片安装在内窥镜后端。而基于以上成像芯片安装方案,则需要构建一组中继透镜组M2,将取像物镜组M1获取的图像传送到内窥镜后端,增加光学成像系统的长度,同时实现采集图像的无光损传输。考虑到霍普金斯棒透镜M3由完全相同的两个棒透镜组成,而每个棒透镜组由一个厚的双凸透镜和两个对称的凹透镜组成,所以霍普金斯棒透镜M3拥有完全对称结构。此结构不仅能相互抵消传输过程中产生的畸变与偏差,同时,因光线大部分时间经过折射率更大的透镜镜片,光损失极小。因此,设计由三个霍普金斯棒透镜M3组成中继透镜组M2,实现光学图像从内窥镜前端到后端的无光损传输。Since the front end of the endoscope is in a high temperature and highly corrosive environment in the furnace, the imaging chip is easy to burn out in this environment for a long time, and considering that the back end of the endoscope is outside the furnace, it can ensure the long-term and stable operation of the imaging system, so the imaging chip is installed behind the endoscope. Based on the above imaging chip installation scheme, it is necessary to build a set of relay lens group M2 to transmit the image acquired by the imaging objective lens group M1 to the rear end of the endoscope, increase the length of the optical imaging system, and at the same time realize the darkening of the collected image. loss transmission. Considering that the Hopkins rod lens M3 consists of exactly the same two rod lenses, and each rod lens group consists of a thick biconvex lens and two symmetrical concave lenses, the Hopkins rod lens M3 has complete symmetry structure. This structure can not only offset the distortion and deviation generated during the transmission process, but at the same time, because the light passes through the lens with a higher refractive index most of the time, the light loss is extremely small. Therefore, a relay lens group M2 composed of three Hopkins rod lenses M3 is designed to realize the optical loss-free transmission of the optical image from the front end to the back end of the endoscope.
(3)调焦镜组M4(3) Focusing lens group M4
由于工业窑炉炉内状况是动态变化的,为获取清晰的炉内成像,设计了调焦镜组M4。在CCD感光芯片M5成像模糊时,可通过调节调焦镜组M4,重新对焦,保证成像的清晰。Since the conditions inside the industrial kiln are dynamically changing, in order to obtain a clear image inside the furnace, the focusing lens group M4 is designed. When the image of the CCD photosensitive chip M5 is blurred, the focus can be refocused by adjusting the focusing lens group M4 to ensure the clarity of the image.
(4)CCD成像芯片U3(4) CCD imaging chip U3
CCD成像芯片U3将经过调焦镜组M4传输的清晰图像,转换为数字图像,方便对采集的图像进行后续处理。The CCD imaging chip U3 converts the clear image transmitted through the focusing lens group M4 into a digital image, which is convenient for subsequent processing of the collected image.
图像亮度处理模块U5如图3所示,包括输入处理单元S7、FPGA视频流图像处理单元S1与输出处理单元S8。As shown in FIG. 3 , the image brightness processing module U5 includes an input processing unit S7 , an FPGA video stream image processing unit S1 and an output processing unit S8 .
(1)输入处理单元S7(1) Input processing unit S7
经过CCD S6转换,由数字图像帧构成的视频流,需利用视频解码芯片(如TVP5150等),对其进行解码,解码后的数据信息存储于DDR SDRAM存储模块S5。After conversion by CCD S6, the video stream composed of digital image frames needs to be decoded by a video decoding chip (such as TVP5150, etc.), and the decoded data information is stored in the DDR SDRAM storage module S5.
(2)FPGA视频流图像处理单元S1(2) FPGA video stream image processing unit S1
FPGA视频流图像处理单元S1是图像亮度处理模块U5的核心,其主要功能包括处理任务信号触发、三维数字梳状滤波、基于时空域自适应的视频高亮合成算法与基于多颜色动态域算法的白平衡。上述功能、算法实现均被嵌入化到基于FPGA的视频流图像处理模块中。此模块是以MicroBlaze为核心的硬件平台嵌入式系统,用Verilog HDL硬件描述语言开发,其过程框图如图3所示。其构成包括:The FPGA video stream image processing unit S1 is the core of the image brightness processing module U5. Its main functions include processing task signal triggering, three-dimensional digital comb filtering, video highlight synthesis algorithm based on time-space domain adaptation, and multi-color dynamic domain algorithm-based white balance. The above functions and algorithm implementations are all embedded in the FPGA-based video stream image processing module. This module is a hardware platform embedded system with MicroBlaze as the core, developed with Verilog HDL hardware description language, and its process block diagram is shown in Figure 3. Its composition includes:
(1)MicroBlaze处理模块S4(1) MicroBlaze processing module S4
MicroBlaze是一款高灵活度、可配置的软核嵌入式处理器,其指令功能涵盖读写操作与运算操作等,指令操作通过DRR接口与DRR SDRAM连接,将相关数据读取并做运算,或将运算结果写入DDR SDRAM,存储数据。MicroBlaze is a highly flexible and configurable soft-core embedded processor. Its instruction functions cover read and write operations and calculation operations. The instruction operation is connected to DRR SDRAM through the DRR interface to read relevant data and perform calculations, or Write the operation result into DDR SDRAM and store the data.
(2)信号处理任务触发模块S3(2) Signal processing task trigger module S3
信号处理任务触发模块S3主要负责FPGA视频流图像处理单元S1运行时,实时获取DDR SDRAM中储存的图像帧信息,并给MicroBlaze发送任务命令,实现任务触发、任务配置及任务管理等功能。任务触发方面,对CCD采集并通过解码器存储的图像帧信息,判断图像帧数量是否满足预设处理任务模块S2算法要求,并由此对MicroBlaze发送相关任务命令;任务配置方面,预先设定任务运行所需存储空间、任务的计算模式等,并根据任务实际进度,设置MicroBlaze的运算阶段;任务管理方面,任务被加载前,对MicroBlaze配置相关操作指令,通过DDR SDRAM获取任务所需图像帧数据,并从预设处理任务模块S2中读取当前算法任务,加载相关函数。在任务加载过程中,根据当前任务执行所需硬件资源,实时分配和调整存储空间大小,提高任务执行效率,保证算法与功能的稳定运行。The signal processing task trigger module S3 is mainly responsible for obtaining the image frame information stored in the DDR SDRAM in real time when the FPGA video stream image processing unit S1 is running, and sending task commands to MicroBlaze to realize task triggering, task configuration and task management functions. In terms of task triggering, the image frame information collected by the CCD and stored by the decoder is used to determine whether the number of image frames meets the algorithm requirements of the preset processing task module S2, and thus send relevant task commands to MicroBlaze; in terms of task configuration, pre-set task The storage space required for operation, the calculation mode of the task, etc., and the calculation stage of MicroBlaze are set according to the actual progress of the task; in terms of task management, before the task is loaded, configure relevant operation instructions for MicroBlaze, and obtain the image frame data required by the task through DDR SDRAM , and read the current algorithm task from the preset processing task module S2, and load related functions. During the task loading process, according to the hardware resources required for the current task execution, the storage space size is allocated and adjusted in real time to improve the task execution efficiency and ensure the stable operation of algorithms and functions.
(3)预设处理任务模块S2(3) Preset processing task module S2
预设处理任务模块S2是预先储存了待处理任务的算法和执行对应任务命令的储存器。在本发明实施例中待处理算法和任务命令主要包括三维数字梳状滤波、基于时空域自适应的视频高亮合成算法与基于多颜色动态域算法的白平衡。各算法详细步骤如下,The preset task processing module S2 is a memory that pre-stores algorithms of tasks to be processed and commands for executing corresponding tasks. In the embodiment of the present invention, the algorithms and task commands to be processed mainly include three-dimensional digital comb filter, video highlight synthesis algorithm based on time-space domain adaptation and white balance based on multi-color dynamic domain algorithm. The detailed steps of each algorithm are as follows:
Step1:三维数字梳状滤波:Step1: Three-dimensional digital comb filter:
由于接收的视频信号未经过任何预处理,原始视频信号中亮度(L)与色度(C)高度混合,视频图像存在着亮色互窜、色彩重叠、杂波干扰严重等问题。因此,为保留图像细节,同时解决以上问题,将采用数字梳状滤波器对原始视频信号进行滤波处理,并通过设计数字梳状滤波器的延时器、加法器、减法器及带通滤波器等多个组件,最终获得无串色、无点状噪声、无挂点、亮色信号带宽更宽的视频信号,为后续图像亮度处理提供高质量图像基础。同时,因为三维梳状滤波器对静态视频有非常好的亮色分离效果,且考虑到高炉炉顶料面下降是一个缓变过程,连续两帧图像变化较小、相对静止,因此可采用三维梳状滤波器对炉顶料面视频的连续两帧图像进行运算处理,以获得更清晰的视频图像。Since the received video signal has not undergone any preprocessing, the luminance (L) and chrominance (C) in the original video signal are highly mixed, and the video image has problems such as bright color crossing, color overlapping, and serious clutter interference. Therefore, in order to preserve image details and solve the above problems at the same time, a digital comb filter will be used to filter the original video signal, and the delayer, adder, subtractor and bandpass filter of the digital comb filter will be designed to Finally, a video signal with no cross-color, no dot-like noise, no hanging point, and wider bandwidth of bright color signals can be obtained, which provides a high-quality image basis for subsequent image brightness processing. At the same time, because the three-dimensional comb filter has a very good bright color separation effect on static videos, and considering that the decline of the top material level of the blast furnace is a slow-changing process, the changes in two consecutive frames of images are small and relatively static, so the three-dimensional comb filter can be used The shape filter performs calculation processing on two consecutive frames of images of the furnace top material surface video to obtain a clearer video image.
Step2:基于时空域自适应的视频高亮合成算法Step2: video highlight synthesis algorithm based on spatio-temporal domain adaptation
梳状滤波处理完后的图像需要进行高亮视频合成,本实施例实现高亮视频合成的原理图如图4所示。具体步骤如下:The image processed by the comb filter needs to be combined with a high-brightness video. The schematic diagram of the implementation of the high-brightness video combination in this embodiment is shown in FIG. 4 . Specific steps are as follows:
(1)原视频图像帧It明暗相差较大,为了避免叠加处理时的过曝现象,对视频的图像帧进行非线性变换得到I′t,将原图像中的较暗的像素灰度值提高,将较亮部分的灰度值进行抑制。可采用如下变换进行:(1) The difference between light and dark of the original video image frame I t is relatively large. In order to avoid the overexposure phenomenon during superimposition processing, the video image frame is nonlinearly transformed to obtain I′ t , and the gray value of the darker pixel in the original image is Increase to suppress the gray value of the brighter part. The following transformations can be used:
Py和Px分别表示变换后的灰度值和变换前的灰度值,n可以用来控制亮度的整体提高程度,根据图像的灰度分布来进行选取,在此取n=2。P y and P x represent the gray value after transformation and the gray value before transformation respectively, n can be used to control the overall improvement of brightness, and is selected according to the gray distribution of the image, and n=2 is taken here.
(2)对变换后的图像进行叠加。选择I′t-1、I′t和I′t+1进行叠加,获得增强图像Yt。由于选取了三帧进行图像进行亮度增强,所以在增强图像Yt中可能出现重影的现象,因此还需要对增强图像进行优化。(2) Overlay the transformed image. Select I′ t-1 , I′ t and I′ t+1 for superposition to obtain an enhanced image Y t . Since three frames are selected for image brightness enhancement, ghosting may appear in the enhanced image Y t , so the enhanced image needs to be optimized.
(3)对叠加后的图像Yt采用最大后验模型进行优化。后验概率由保真度函数ψ(·,·)、一致性函数φ(·,·)和正则化函数L(·)共同决定。(3) The maximum a posteriori model is used to optimize the superimposed image Y t . The posterior probability is jointly determined by the fidelity function ψ(·,·), the consistency function φ(·,·) and the regularization function L(·).
(4)保真度函数ψ(·,·)衡量优化图像与原图像的相似性,采用马氏距离进行计算,计算式为,(4) The fidelity function ψ(·,·) measures the similarity between the optimized image and the original image, and the Mahalanobis distance is used for calculation. The calculation formula is,
其中,ψ(Ot,Yj)为保真度函数,用来衡量t时刻优化图像Ot和j时刻增强图像Yj的相似性,为Ot和Yj的联合分布的方差,B和D分别表示模糊矩阵和下采样矩阵,S表示协方差矩阵,表示t时刻的优化图像Ot到j时刻的增强图像Yj的运动补偿矩阵。Among them, ψ(O t , Y j ) is a fidelity function, which is used to measure the similarity between the optimized image O t at time t and the enhanced image Y j at time j, is the variance of the joint distribution of O t and Y j , B and D represent the fuzzy matrix and the downsampling matrix respectively, S represents the covariance matrix, Represents the motion compensation matrix of the optimized image O t at time t to the enhanced image Y j at time j.
(5)一致性函数φ(·,·)用于控制合成帧的时间一致性,其计算式为,(5) The consistency function φ(·,·) is used to control the time consistency of the synthesized frame, and its calculation formula is,
其中,表示t-1时刻的输出优化图像,表示一致性函数,衡量t时刻的优化图像Ot和t-1时刻的输出优化图像之间的相似性,是Ot和的联合分布的方差,是t时刻优化图像Ot到t-1时刻的输出优化图像的运动补偿矩阵。in, Indicates the output optimized image at time t-1, Represents the consistency function, which measures the optimized image O t at time t and the output optimized image at time t-1 the similarity between is O t and The variance of the joint distribution of , is the optimized image O at time t and the output optimized image at time t-1 motion compensation matrix.
(6)正则化函数L(·)用于抑制图像噪声信息,计算式为,(6) The regularization function L( ) is used to suppress image noise information, and the calculation formula is,
其中,L(Ot)为正则化函数,P为移动窗口的大小,α用于约束优化图像的平滑程度,Hl和Vj表示将t时刻优化图像Ot在水平和垂直方向上分别移动l和j像素的算子。Among them, L(O t ) is the regularization function, P is the size of the moving window, α is used to constrain the smoothness of the optimized image, H l and V j indicate that the optimized image O t at time t is moved in the horizontal and vertical directions respectively Operator for l and j pixels.
(7)合成视频帧的后验概率为:(7) The posterior probability of the synthesized video frame is:
其中,p(Ot)是优化图像Ot的后验概率,r为输出优化图像使用的原视频在t时刻前的视频图像帧数,b为输出优化图像使用的原视频在t时刻后的视频图像帧数。本发明实施例设计的保真度函数、一致性函数和正则化函数利用了优化图像与原图像的强相关性,达到了在保证增强图像亮度的同时,消除增强图像中出现的重影的目的,有效地提高了增强图像的图像质量。Among them, p(O t ) is the posterior probability of the optimized image O t , r is the video frame number of the original video used to output the optimized image before time t, and b is the frame number of the original video used to output the optimized image after time t The number of video image frames. The fidelity function, consistency function and regularization function designed in the embodiment of the present invention utilize the strong correlation between the optimized image and the original image, and achieve the purpose of eliminating ghosting in the enhanced image while ensuring the brightness of the enhanced image , effectively improving the image quality of the enhanced image.
(8)输出的合成图像帧为:(8) The output synthetic image frame is:
结合上述函数,输出的合成图像帧可表示为:Combined with the above functions, the output synthetic image frame can be expressed as:
(9)根据公式(7),采用最小二乘法可以获得合成亮度增强图像帧对原始视频流进行处理后即可以得到高亮视频流。(9) According to the formula (7), the composite brightness enhanced image frame can be obtained by using the least square method After processing the original video stream, the highlighted video stream can be obtained.
Step3:基于多颜色动态域算法的白平衡Step3: White balance based on multi-color dynamic domain algorithm
高亮处理后的视频图像存在色差,为了提高图像质量,采用基于多颜色动态域算法对图像进行白平衡处理,来获得更贴近炉窑内真实色温的图像,本实施例实现白平衡处理的流程图如图5所示,且白平衡算法的具体步骤如下:There is chromatic aberration in the video image after highlight processing. In order to improve the image quality, a white balance process is performed on the image based on a multi-color dynamic domain algorithm to obtain an image closer to the real color temperature in the kiln. This embodiment realizes the process of white balance processing The figure is shown in Figure 5, and the specific steps of the white balance algorithm are as follows:
(1)将图像从RGB空间分别转换到HSV空间和YCbCr空间,结果记录为H,S,V,Y,Cb,Cr。(1) Convert the image from RGB space to HSV space and YCbCr space respectively, and record the results as H, S, V, Y, Cb, Cr.
(2)将图像分为8块区域,来增强算法的鲁棒性,并计算各个区域的H,S,Cb,Cr的绝对偏差均值DevH,DevS,DevCb,DevCr,其计算式为:(2) Divide the image into 8 areas to enhance the robustness of the algorithm, and calculate the mean absolute deviation DevH, DevS, DevCb, and DevCr of H, S, Cb, and Cr in each area. The calculation formula is:
其中N为每块区域的像素个数。Where N is the number of pixels in each area.
(3)求各个区域的|DevH+DevS|和|DevCb+DevCr|,当一个区域的其中一个指标偏小时,表明这个区域颜色分布均匀,不利于白平衡处理,选择忽略这一区域。(3) Find the |DevH+DevS| and |DevCb+DevCr| of each area. When one of the indicators in an area is too small, it indicates that the color distribution of this area is uniform, which is not conducive to white balance processing. Choose to ignore this area.
(4)不考虑上一步中不利于白平衡处理的区域,计算除这些区域外的整幅图像的均值AvrHall,AvrSall,AvrCball,AvrCrall和方差DevHall,DevSall,DevCball,DevCrall。(4) Regardless of the areas that are not conducive to white balance processing in the previous step, calculate the mean value AvrH all , AvrS all , AvrCb all , AvrCr all and variance DevH all , DevS all , DevCb all , DevCr of the entire image except these areas all .
(5)确定候补白点,候补白点满足以下要求,(5) Determine the candidate white point, the candidate white point meets the following requirements,
(6)选取参考白点,参考白点的选取方法为:将候补白点像素的亮度值由高到低排列,分别选取HSV空间和YCbCr空间下亮度值在前10%的白点为参考白点。(6) Select the reference white point. The selection method of the reference white point is: arrange the luminance values of the candidate white point pixels from high to low, and select the white point whose luminance value is in the top 10% in HSV space and YCbCr space as the reference white point. point.
(7)将参考白点与HSV空间和YCbCr空间的亮度信息进行融合,完成白平衡计算,计算式如下,(7) The reference white point is fused with the luminance information of HSV space and YCbCr space to complete the white balance calculation. The calculation formula is as follows,
其中,Vmax是图像中所有图像明度的最大值,Ymax是图像中所有图像亮度的最大值,θ是多颜色域融合度,可选取θ=0.4。Wherein, V max is the maximum value of the brightness of all images in the image, Y max is the maximum value of the brightness of all images in the image, θ is the multi-color domain fusion degree, and θ=0.4 can be selected.
视频白平衡处理后,存储到存储器DDR SDRAM中,同时通过输出处理单元S8进行解码和送显。After the white balance processing of the video, it is stored in the memory DDR SDRAM, and at the same time, it is decoded and sent to display through the output processing unit S8.
通过上述方法,可以实现在极弱光环境中通过内窥镜,来获得炉内图像。再通过三位梳状滤波来提高视频流的图像质量。然后通过多帧叠加的方式对视频流进行高亮处理,对视频流进行优化。再对高亮视频流进行白平衡处理来接近炉内真实的色温,获得高质量的炉内图像。最后将炉内获得的视频流进行存储、送至上位机S9进行显示。Through the above method, it is possible to obtain images in the furnace through the endoscope in an extremely weak light environment. The image quality of the video stream is improved by three-bit comb filtering. Then, the video stream is highlighted by multi-frame overlay to optimize the video stream. Then white balance processing is performed on the high-brightness video stream to get close to the real color temperature in the furnace to obtain high-quality images in the furnace. Finally, the video stream obtained in the furnace is stored and sent to the upper computer S9 for display.
(4)DDR SDRAM存储模块S5(4) DDR SDRAM storage module S5
主要负责存储采集并解码后的视频流图像帧信息、经过预设任务算法处理后的图像帧信息及任务运算处理过程中的相关信息,并为其他模块提供数据交换的平台。It is mainly responsible for storing the collected and decoded video stream image frame information, the image frame information processed by the preset task algorithm, and the relevant information in the task operation processing process, and provides a data exchange platform for other modules.
(5)输出处理单元S8(5) Output processing unit S8
经过图像处理任务重新合成的高亮视频流,通过视频编码(VENC)与屏幕显示(OSD),输出至上位机S9。The highlighted video stream re-synthesized by the image processing task is output to the upper computer S9 through video coding (VENC) and on-screen display (OSD).
本实施例基于上述步骤对拍摄采集的视频流进行图像帧处理与高亮度视频合成的分析,且图像亮度处理模块U5的具体工作流程,如图6所示:首先,将CCD采集视频流进行解码,并存储于DDR SDRAM;其次,由信号处理触发模块对图像帧数量进行判断,并对MicroBlaze发出图像预设任务处理触发信号,同时对任务进行提前配置、对数据资源进行增删管理;然后,当MicroBlaze接收到触发信号,从DDR SDRAM中取出图像帧数据,进行三维数字梳状滤波、基于时空域自适应的视频高亮合成与基于多颜色域算法的白平衡,最终生成高亮的视频流并输出送显。In this embodiment, based on the above steps, image frame processing and high-brightness video synthesis analysis is performed on the captured video stream, and the specific workflow of the image brightness processing module U5 is as shown in Figure 6: first, the video stream captured by the CCD is decoded , and stored in DDR SDRAM; secondly, the signal processing trigger module judges the number of image frames, and sends the image preset task processing trigger signal to MicroBlaze, and at the same time configures the task in advance and manages the addition and deletion of data resources; then, when MicroBlaze receives the trigger signal, takes out image frame data from DDR SDRAM, performs three-dimensional digital comb filtering, video highlight synthesis based on time-space domain adaptation and white balance based on multi-color gamut algorithm, and finally generates a highlighted video stream and The output is sent to display.
本发明实施例提供的幽光高温工业内窥镜取像,通过获取工业炉窑内的数字图像,并构成原始视频流,对原始视频流进行三维梳状滤波,对三维梳状滤波后的视频流进行高亮视频合成,获得高亮视频流以及对高亮视频流中的图像帧进行白平衡处理,从而获得高质量的炉内图像,解决了在极弱光条件下,工业炉窑内图像成像亮度不足、细节模糊、轮廓不清的技术问题,且设计的保真度函数、一致性函数和正则化函数,利用了优化图像与原图像的强相关性,达到了在保证增强图像亮度的同时,消除增强图像中出现的重影的目的,有效地提高了增强图像的图像质量。The low-light high-temperature industrial endoscope image capture provided by the embodiment of the present invention obtains digital images in industrial furnaces and kilns to form an original video stream, performs three-dimensional comb filtering on the original video stream, and performs three-dimensional comb filtering on the original video stream, and performs three-dimensional comb filtering on the video after three-dimensional comb filtering. The high-brightness video stream is synthesized to obtain the high-brightness video stream and perform white balance processing on the image frames in the high-brightness video stream, so as to obtain high-quality furnace images, which solves the problem of industrial furnace images under extremely low light conditions. The technical problems of insufficient imaging brightness, fuzzy details, and unclear outlines, and the designed fidelity function, consistency function, and regularization function use the strong correlation between the optimized image and the original image to achieve the goal of ensuring the brightness of the enhanced image. Simultaneously, the purpose of eliminating the double image appearing in the enhanced image effectively improves the image quality of the enhanced image.
具体地,本实施例首先通过三维梳状滤波来提高视频流的图像质量,然后设计一种基于多帧合成和最大后验概率模型的高亮视频流合成方法对视频流进行高亮处理,最后对高亮视频流进行白平衡处理来接近炉内真实的色温,获得高质量的炉内图像,为极弱光环境下(照度低于0.0001Lux)的工业窑炉内的图像视频流信息采集提供了一种可行、可靠的成像装置。Specifically, in this embodiment, firstly, the image quality of the video stream is improved through three-dimensional comb filtering, and then a method for highlighting video stream synthesis based on multi-frame synthesis and maximum a posteriori probability model is designed to perform highlight processing on the video stream, and finally Perform white balance processing on the high-brightness video stream to get close to the real color temperature in the furnace, obtain high-quality images in the furnace, and provide information collection for image and video streams in industrial kilns in extremely low-light environments (illuminance below 0.0001Lux). A feasible and reliable imaging device is proposed.
实施例二Embodiment two
本发明实施例二设备安装完毕后,开始采集视频信息,具体步骤如下:After the equipment in
(1)为保证幽光高温内窥镜在炉内高温环境下能稳定工作,首先开启风冷-水冷双冷却系统,将冷气和冷风分别通过进风口与进水口输送进入设备,为设备持续降温。(1) In order to ensure that the Youguang high-temperature endoscope can work stably in the high-temperature environment in the furnace, the air-cooled-water-cooled dual cooling system is first turned on, and the cold air and cold air are sent into the equipment through the air inlet and water inlet respectively to continuously cool down the equipment .
(2)通电后,设备开始稳定采集工业窑炉内部图像信息。(2) After power-on, the device starts to collect image information inside the industrial furnace stably.
(3)调节调焦镜组M4,对工业窑炉内部进行对焦,使内窥镜成像清晰。(3) Adjust the focusing lens group M4 to focus on the interior of the industrial furnace to make the image of the endoscope clear.
(4)工业窑炉内部原始图像由大视场、大进光量的反向长焦物镜组采集,经过可抵消传输畸变与偏差的霍普金斯棒透镜M3,无光损传输到达CCD成像芯片U3,实现工业内窥镜的幽光级成像。(4) The original image inside the industrial kiln is collected by a reverse telephoto objective lens group with a large field of view and a large amount of incoming light, and is transmitted to the CCD imaging chip without optical loss through the Hopkins rod lens M3 that can offset transmission distortion and deviation U3, realizing low-light level imaging of industrial endoscopes.
(5)CCD成像芯片U3将图像信号转换为电信号,作为图像亮度处理模块U5的输入。(5) The CCD imaging chip U3 converts the image signal into an electrical signal, which is used as the input of the image brightness processing module U5.
(6)对输入的图像帧进行三维数字梳状滤波处理。(6) Perform three-dimensional digital comb filter processing on the input image frame.
(7)利用时空域自适应的视频高亮合成算法,对多个图像帧进行视频流合成,有效提升视频亮度。(7) Using the adaptive video highlight synthesis algorithm in the space-time domain, video stream synthesis is performed on multiple image frames to effectively improve video brightness.
(8)基于多颜色动态域算法的白平衡,对图像帧进行白平衡处理,实现工业内窥镜高质量的幽光级高亮视频流输出。(8) Based on the white balance of the multi-color dynamic domain algorithm, the white balance processing is performed on the image frame to realize the high-quality low-light-level highlight video stream output of the industrial endoscope.
(9)通过输出处理单元S8,将经过视频编码和屏幕显示模块的视频流传送至上位机S9,实现幽光级工业内窥镜高亮视频流的输出送显。(9) Through the output processing unit S8, the video stream after the video encoding and screen display module is transmitted to the host computer S9, so as to realize the output and display of the high-brightness video stream of the low-light industrial endoscope.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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