CN115395823A - Electric tool and control method thereof - Google Patents
Electric tool and control method thereof Download PDFInfo
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- CN115395823A CN115395823A CN202110564427.4A CN202110564427A CN115395823A CN 115395823 A CN115395823 A CN 115395823A CN 202110564427 A CN202110564427 A CN 202110564427A CN 115395823 A CN115395823 A CN 115395823A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P1/00—Arrangements for starting electric motors or dynamo-electric converters
- H02P1/16—Arrangements for starting electric motors or dynamo-electric converters for starting dynamo-electric motors or dynamo-electric converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P1/00—Arrangements for starting electric motors or dynamo-electric converters
- H02P1/02—Details of starting control
- H02P1/022—Security devices, e.g. correct phase sequencing
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Abstract
Description
技术领域technical field
本发明实施例涉及电动工具控制技术领域,尤其涉及一种电动工具及其控制方法。The embodiments of the present invention relate to the technical field of electric tool control, in particular to an electric tool and a control method thereof.
背景技术Background technique
随着电动工具的发展,电动工具的智能化控制技术得到越来越广泛的应用。例如,利用控制器驱动电机实现电动工具的快速启动、平稳刹车等特性。With the development of electric tools, the intelligent control technology of electric tools has been more and more widely used. For example, use the controller to drive the motor to realize the characteristics of fast starting and smooth braking of electric tools.
然而,现有的电动工具在环境温度较低的情况下,会出现低温下不启动或者难启动,或者,在启动过程中停转等问题,从而影响了电动工具的正常启动。However, when the ambient temperature is low, the existing electric tools may fail to start or be difficult to start at low temperature, or may stall during the starting process, which affects the normal starting of the electric tool.
发明内容Contents of the invention
本发明提供一种电动工具及其控制方法,以解决电动工具在低温下不启动或者启动过程中停转的问题。The invention provides an electric tool and a control method thereof to solve the problem that the electric tool does not start at low temperature or stalls during starting.
第一方面,本发明实施例提供了一种电动工具,包括:In a first aspect, an embodiment of the present invention provides an electric tool, including:
电机;motor;
电池包,与所述电机电连接,为所述电机提供供电电压;A battery pack electrically connected to the motor to provide a power supply voltage for the motor;
温度检测单元,用于实时检测获得所述电动工具的温度;A temperature detection unit, used for real-time detection and acquisition of the temperature of the electric tool;
电压检测单元,用于实时检测获得所述电池包的电压信息;A voltage detection unit, configured to detect and obtain voltage information of the battery pack in real time;
控制器,用于输出具有一定占空比的控制信号控制电机启动;a controller, configured to output a control signal with a certain duty cycle to control the motor to start;
所述控制器被配置为:The controller is configured as:
获取所述电动工具的温度和所述电池包的电压信息;Obtaining the temperature of the electric tool and the voltage information of the battery pack;
根据所述电动工具的温度和电池包的电压信息改变用于控制电机启动的所述控制信号的占空比。The duty cycle of the control signal used to control the starting of the motor is changed according to the temperature of the electric tool and the voltage information of the battery pack.
可选地,所述控制器被配置为:Optionally, the controller is configured to:
当所述电动工具的温度低于预设温度,所述电池包的电压小于第一预设电压时,维持所述控制信号的占空比为当前占空比。When the temperature of the electric tool is lower than a preset temperature and the voltage of the battery pack is lower than a first preset voltage, the duty cycle of the control signal is maintained at the current duty cycle.
可选地,所述控制器被配置为:Optionally, the controller is configured to:
当所述电池包的电压小于第二预设电压时,降低所述控制信号的占空比使其小于所述当前占空比。When the voltage of the battery pack is lower than the second preset voltage, the duty cycle of the control signal is reduced to be smaller than the current duty cycle.
可选地,所述第一预设电压大于所述第二预设电压。Optionally, the first preset voltage is greater than the second preset voltage.
可选地,所述预设温度包括第一预设温度范围和第二预设温度范围;Optionally, the preset temperature includes a first preset temperature range and a second preset temperature range;
所述第一预设温度范围下的第一预设电压大于所述第二预设温度范围下的第一预设电压;A first preset voltage in the first preset temperature range is greater than a first preset voltage in the second preset temperature range;
所述第一预设温度范围下的第二预设电压大于所述第二预设温度范围下的第二预设电压。The second preset voltage in the first preset temperature range is greater than the second preset voltage in the second preset temperature range.
可选地,所述电动工具的温度包括电池包的温度和/或电机的温度;Optionally, the temperature of the electric tool includes the temperature of the battery pack and/or the temperature of the motor;
所述温度检测单元,用于检测电池包的温度;或者,用于检测电机的温度;The temperature detection unit is used to detect the temperature of the battery pack; or, used to detect the temperature of the motor;
或者,用于检测电池包和电机的温度。Or, for sensing the temperature of battery packs and motors.
第二方面,本发明实施例还提供了一种电动工具的控制方法,该电动工具的控制方法由电动工具执行,所述电动工具包括电机;电池包,与所述电机电连接,为所述电机提供供电电压;温度检测单元,用于实时检测获得所述电动工具的温度;电压检测单元,用于实时检测获得所述电池包的电压信息;控制器,用于输出具有一定占空比的控制信号控制电机启动;In the second aspect, the embodiment of the present invention also provides a control method of an electric tool, the control method of the electric tool is executed by the electric tool, the electric tool includes a motor; a battery pack is electrically connected with the motor, and provides the The motor provides a power supply voltage; the temperature detection unit is used to detect and obtain the temperature of the electric tool in real time; the voltage detection unit is used to detect and obtain the voltage information of the battery pack in real time; the controller is used to output a voltage with a certain duty cycle The control signal controls the motor to start;
所述控制方法包括:The control methods include:
获取所述电动工具的温度和所述电池包的电压信息;Obtaining the temperature of the electric tool and the voltage information of the battery pack;
根据所述电动工具的温度和电池包的电压信息改变用于控制电机启动的所述控制信号的占空比。The duty cycle of the control signal used to control the starting of the motor is changed according to the temperature of the electric tool and the voltage information of the battery pack.
可选地,所述根据所述电动工具的温度和电池包的电压信息改变用于控制电机启动的所述控制信号的占空比,包括:Optionally, the changing the duty cycle of the control signal used to control the starting of the motor according to the temperature of the electric tool and the voltage information of the battery pack includes:
当所述电动工具的温度低于预设温度,所述电池包的电压小于第一预设电压时,维持所述控制信号的占空比为当前占空比。When the temperature of the electric tool is lower than a preset temperature and the voltage of the battery pack is lower than a first preset voltage, the duty cycle of the control signal is maintained at the current duty cycle.
可选地,在所述当所述电动工具的温度低于预设温度,所述电池包的电压小于第一预设电压时,维持所述控制信号的占空比为当前占空比之后,还包括:Optionally, after maintaining the duty ratio of the control signal at the current duty ratio when the temperature of the electric tool is lower than a preset temperature and the voltage of the battery pack is lower than a first preset voltage, Also includes:
当所述电池包的电压小于第二预设电压时,降低所述控制信号的占空比使其小于所述当前占空比。When the voltage of the battery pack is lower than the second preset voltage, the duty cycle of the control signal is reduced to be smaller than the current duty cycle.
可选地,所述第一预设电压大于所述第二预设电压。Optionally, the first preset voltage is greater than the second preset voltage.
可选地,所述预设温度包括第一预设温度范围和第二预设温度范围;Optionally, the preset temperature includes a first preset temperature range and a second preset temperature range;
所述第一预设温度范围下的第一预设电压大于所述第二预设温度范围下的第一预设电压;A first preset voltage in the first preset temperature range is greater than a first preset voltage in the second preset temperature range;
所述第一预设温度范围下的第二预设电压大于所述第二预设温度范围下的第二预设电压。The second preset voltage in the first preset temperature range is greater than the second preset voltage in the second preset temperature range.
可选地,所述电动工具的温度包括电池包的温度和/或电机的温度;Optionally, the temperature of the electric tool includes the temperature of the battery pack and/or the temperature of the motor;
所述温度检测单元,用于检测电池包的温度;或者,用于检测电机的温度;或者,用于检测电池包和电机的温度。The temperature detection unit is used to detect the temperature of the battery pack; or, used to detect the temperature of the motor; or, used to detect the temperature of the battery pack and the motor.
本发明通过提供一种电动工具及其控制方法。通过该电动工具可以解决现有技术存在低温下不启动或者启动过程中停转等问题,使电动工具在启动过程中,通过实时获取电动工具的温度信息和电池包电压信息,并根据电动工具的温度和电池包的电压的实时变化情况实时调节电机启动所需的控制信号的占空比,可以避免出现启动电压过大、启动电流过大等发生停转,以及环境温度过低时导致无法启动等问题,以实现电动工具的正常启动,使电动工具即使在低温环境下也能够正常启动。The invention provides an electric tool and a control method thereof. This electric tool can solve the existing problems in the prior art such as not starting at low temperature or stalling during starting, so that during the starting process of the electric tool, the temperature information of the electric tool and the voltage information of the battery pack can be obtained in real time, and according to the Real-time changes in temperature and battery pack voltage can adjust the duty cycle of the control signal required for motor startup in real time, which can avoid stalling due to excessive starting voltage, excessive starting current, etc., and failure to start when the ambient temperature is too low And other problems, in order to realize the normal start of the electric tool, so that the electric tool can start normally even in a low temperature environment.
附图说明Description of drawings
图1是本发明实施例中的一种电动工具的电路结构框图;Fig. 1 is a block diagram of a circuit structure of an electric tool in an embodiment of the present invention;
图2是本发明实施例中的电动工具在启动过程中的信号变化示意图;Fig. 2 is a schematic diagram of signal changes during the starting process of the electric tool in the embodiment of the present invention;
图3是本发明实施例中的一种电动工具的控制方法的流程图。Fig. 3 is a flowchart of a control method of an electric tool in an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.
图1为本发明实施例中提供的一种电动工具的电路结构框图。参考图1,该电动工具包括:电机10;电池包20,与电机10电连接,为电机10提供供电电压;温度检测单元30,用于实时检测获得电动工具的温度;电压检测单元40,用于实时检测获得电池包20的电压信息;控制器50,用于输出具有一定占空比的控制信号控制电机10启动;控制器50被配置为:获取电动工具的温度和电池包20的电压信息;根据电动工具的温度和电池包20的电压信息改变用于控制电机10启动的控制信号的占空比。Fig. 1 is a block diagram of a circuit structure of an electric tool provided in an embodiment of the present invention. Referring to Fig. 1, the electric tool includes: a
其中,电机10可以为三相电机,电池包20与电机10电连接,用于为电机10提供供电电压。控制器50用于输出具有一定的占空比的控制信号以控制电机10的启动。电压检测单元40分别与电池包20和控制器50电连接,电压检测单元40用于实时检测获得电池包20的电压信息并发送给控制器50;温度检测单元30与控制器50电连接,用于实时检测获得电动工具的温度并发送给控制器50;在控制电动工具启动过程中,控制器50根据接收到的电压信息和温度信息调节控制电机启动的控制信号的占空比,以实现电动工具的正常启动。其中,控制器50可以为单片机、ECU(Electronic Control Unit)电子控制单元等。电压检测单元40可以为电压互感器。温度检测单元30可以为温度传感器、热敏电阻等。Wherein, the
通常,在电动工具的启动过程中会发生停转,造成停转的原因有:电动工具的输出扭力不足、发生堵转、启动电流过大、器件老化或者启动过程中电池包电压不足等;或者,在温度较低的环境下,例如零下10度-零下20度的天气,可能会出现电动工具启动慢,甚至根本无法启动等情况。为此,根据本发明实施例提供的电动工具,可以实现:电池包20给电机10提供供电电压,以满足电动工具的正常启动以及启动后的正常工作电压,启动时,控制器50输出具有一定占空比(可以是一个较高的启动占空比)的控制信号控制电机启动,在电动工具启动过程中,温度检测单元30实时检测获得电动工具的温度并发送给控制器50,电压检测单元40实时检测获得电池包20的电压信息并发送给控制器50,控制器50根据接收到的电压信息和温度信息通过调节控制信号的占空比的大小调节电动工具的启动,以实现电动工具在不同温度环境和启动电压环境下能够正常启动。例如,当电动工具的温度高于零度时,控制器控制电机正常启动即可;当电动工具的温度低于零度时,由于温度过低,电动工具难以启动或无法启动,则结合电池包的电压信息以及电动工具的环境温度,调节控制信号的占空比的大小进而调节电动工具的启动。由此可知,通过获取温度信息和电压信息的实时变化情况实时调节电机启动所需的控制信号的占空比,可以避免出现启动电压不足、启动电流过大等发生停转,以及环境温度过低时导致电动工具难以启动的情况,以实现电动工具的正常启动,使电动工具即使在低温环境下也能够正常启动。Usually, the electric tool will stall during the starting process. The reasons for the stalling are: the output torque of the electric tool is insufficient, the rotor is blocked, the starting current is too large, the device is aging, or the voltage of the battery pack is insufficient during the starting process; or , In a low temperature environment, such as minus 10 degrees - minus 20 degrees, the power tool may start slowly or even fail to start at all. For this reason, according to the electric tool provided by the embodiment of the present invention, it can be realized that: the
本发明实施例提供了一种电动工具,该电动工具包括:电机;电池包,与电机电连接,为电机提供供电电压;温度检测单元,用于实时检测获得电动工具的温度;电压检测单元,用于实时检测获得电池包的电压信息;控制器,用于输出具有一定占空比的控制信号控制电机启动;控制器被配置为:获取电动工具的温度和电池包的电压信息;根据电动工具的温度和电池包的电压信息改变用于控制电机启动的控制信号的占空比。通过该电动工具可以解决现有技术存在低温下不启动或者启动过程中停转等问题,使电动工具在启动过程中,通过实时获取电动工具的温度信息和电池包电压信息,并根据电动工具的温度和电池包的电压的实时变化情况实时调节电机启动所需的控制信号的占空比,可以避免出现启动电压过大、启动电流过大等发生停转,以及环境温度过低时导致无法启动等问题,以实现电动工具的正常启动,使电动工具即使在低温环境下也能够正常启动。An embodiment of the present invention provides an electric tool, which includes: a motor; a battery pack electrically connected to the motor to provide a power supply voltage for the motor; a temperature detection unit for detecting and obtaining the temperature of the electric tool in real time; a voltage detection unit, It is used to detect and obtain the voltage information of the battery pack in real time; the controller is used to output a control signal with a certain duty cycle to control the motor to start; the controller is configured to: obtain the temperature of the electric tool and the voltage information of the battery pack; The temperature and voltage information of the battery pack change the duty cycle of the control signal used to control the motor start. This electric tool can solve the existing problems in the prior art such as not starting at low temperature or stalling during starting, so that during the starting process of the electric tool, the temperature information of the electric tool and the voltage information of the battery pack can be obtained in real time, and according to the Real-time changes in temperature and battery pack voltage can adjust the duty cycle of the control signal required for motor startup in real time, which can avoid stalling due to excessive starting voltage, excessive starting current, etc., and failure to start when the ambient temperature is too low And other problems, in order to realize the normal start of the electric tool, so that the electric tool can start normally even in a low temperature environment.
图2是本发明实施例中提供的电动工具在启动过程中的信号变化示意图。图2中,示出了启动过程中的电池包的电压信号变化曲线V0,用于启动电机的控制信号的占空比的变化曲线D0,启动过程中的电机转速变化曲线N0,启动过程中的电流变化曲线I0。Fig. 2 is a schematic diagram of signal changes during the starting process of the electric tool provided in the embodiment of the present invention. In Fig. 2, it shows the voltage signal change curve V0 of the battery pack during the starting process, the change curve D0 of the duty ratio of the control signal used to start the motor, the motor speed change curve N0 during the start process, and the change curve N0 during the start process. Current change curve I0.
在一种实施方式中,控制器被配置为:当电动工具的温度低于预设温度,电池包的电压小于第一预设电压时,维持控制信号的占空比为当前占空比。In one embodiment, the controller is configured to: when the temperature of the electric tool is lower than a preset temperature and the voltage of the battery pack is lower than a first preset voltage, maintain the duty ratio of the control signal as the current duty ratio.
通常,电动工具在刚启动时,电池包的电压是比较高的,用于调节电机启动用的控制信号的占空比是比较小的,随着启动过程的推进,占空比逐渐增加(参考图2中的占空比的变化曲线D0),转速也滞后于占空比的增加逐渐增加(参考图2中的电机转速变化曲线N0),启动电流逐渐增加(参考图2中的电流变化曲线I0),电池包的电压逐渐降低(参考图2中的电池包的电压信号变化曲线V0)。当电池包的电压降低到小于第一预设电压时,控制信号的占空比维持当前占空比不变。其中,当前占空比是指电池包的电压降低到刚好小于第一预设电压时,对应的控制信号的占空比,例如,图2中t1时刻对应的电池包的电压降低到第一预设电压,此时控制信号的占空比为t1时刻的占空比,且在t1之后维持t1时刻的占空比。此外,当电动工具的温度高于或者等于预设温度时,电动工具正常启动即可。Usually, when the electric tool is just started, the voltage of the battery pack is relatively high, and the duty cycle of the control signal used to adjust the motor start is relatively small. As the starting process progresses, the duty cycle gradually increases (refer to The change curve of the duty cycle in Figure 2 D0), the speed also lags behind the increase of the duty cycle and gradually increases (refer to the motor speed change curve N0 in Figure 2), and the starting current gradually increases (refer to the current change curve in Figure 2 I0), the voltage of the battery pack gradually decreases (refer to the voltage signal change curve V0 of the battery pack in FIG. 2 ). When the voltage of the battery pack drops below the first preset voltage, the duty cycle of the control signal remains unchanged. Wherein, the current duty cycle refers to the duty cycle of the corresponding control signal when the voltage of the battery pack drops to just below the first preset voltage. For example, the voltage of the battery pack at time t1 in FIG. Assuming voltage, the duty cycle of the control signal at this time is the duty cycle at time t1, and the duty cycle at time t1 is maintained after t1. In addition, when the temperature of the electric tool is higher than or equal to the preset temperature, the electric tool can be started normally.
其中,假设电池包的满电压为20V,则第一预设电压可以为15V,具体数值可以根据实际情况进行设置,在此不做具体的限定。其中,预设温度可以为零度,具体数值可以根据实际情况进行设置,在此不做具体的限定。Wherein, assuming that the full voltage of the battery pack is 20V, the first preset voltage can be 15V, and the specific value can be set according to the actual situation, and no specific limitation is made here. Wherein, the preset temperature can be zero degrees, and the specific value can be set according to the actual situation, and no specific limitation is made here.
在上述实施方案的基础上,在当电动工具的温度低于预设温度,电池包的电压小于第一预设电压时,维持控制信号的占空比为当前占空比不变之后,如果电池包的电压小于第二预设电压时,降低控制信号的占空比使其小于当前占空比。其中,第二预设电压可以为电池包最低的启动电压,由图2可知在电池包电压低于最低启动电压时,启动电流达到最大,而通过降低控制信号的占空比,电机转速可即可响应占空比的降低而降低,在转速降低时启动电流也降低,从而可以有效防止电机在电压低至最低启动电压时启动不了而停机的情况发生。On the basis of the above embodiment, when the temperature of the electric tool is lower than the preset temperature and the voltage of the battery pack is lower than the first preset voltage, after maintaining the duty cycle of the control signal at the current duty cycle, if the battery When the voltage of the packet is lower than the second preset voltage, the duty cycle of the control signal is reduced to be smaller than the current duty cycle. Wherein, the second preset voltage can be the lowest start-up voltage of the battery pack. It can be seen from Figure 2 that when the battery pack voltage is lower than the minimum start-up voltage, the start-up current reaches the maximum, and by reducing the duty cycle of the control signal, the motor speed can be It can be reduced in response to the reduction of the duty cycle, and the starting current is also reduced when the speed is reduced, which can effectively prevent the motor from failing to start and stop when the voltage is lower than the minimum starting voltage.
可选的,控制器可以一定速率降低控制信号的占空比,也可以设定任意低于当前占空比的占空比。Optionally, the controller can decrease the duty ratio of the control signal at a certain rate, or set any duty ratio lower than the current duty ratio.
其中,参考图2,t1时刻,当电动工具的温度低于预设温度,电池包的电压小于第一预设电压时,控制信号的占空比为t1时刻的占空比,并在t1之后维持控制信号的占空比为t1时刻的占空比不变,电池包的电压继续降低。在此调节基础上,当电池包的电压小于第二预设电压时(参考图2中t2时刻电池包的电压),此时降低控制信号的占空比,使其小于当前时刻的占空比(即使其小于电池包的电压降低到刚好小于第一预设电压时对应的控制信号的占空比),例如,参考图2中,占空比变化曲线D0在t2时刻及之后,其占空比小于t1时刻对应的占空比。Wherein, referring to FIG. 2, at time t1, when the temperature of the electric tool is lower than the preset temperature and the voltage of the battery pack is lower than the first preset voltage, the duty cycle of the control signal is the duty cycle of the time t1, and after t1 Maintain the duty cycle of the control signal as the duty cycle at time t1, and the voltage of the battery pack continues to decrease. On the basis of this adjustment, when the voltage of the battery pack is lower than the second preset voltage (refer to the voltage of the battery pack at time t2 in Figure 2), the duty cycle of the control signal is reduced at this time to make it smaller than the duty cycle at the current moment (even if it is less than the duty cycle of the corresponding control signal when the voltage of the battery pack drops to just less than the first preset voltage), for example, referring to FIG. The ratio is smaller than the corresponding duty ratio at time t1.
可选地,第一预设电压大于第二预设电压。Optionally, the first preset voltage is greater than the second preset voltage.
其中,假设电池包的满电压为20V,则第一预设电压可以为15V,第二预设电压可以为10V,具体数值可以根据实际情况进行设置,在此不做具体的限定。Wherein, assuming that the full voltage of the battery pack is 20V, the first preset voltage can be 15V, and the second preset voltage can be 10V. The specific values can be set according to the actual situation, and no specific limitation is made here.
可选地,预设温度包括第一预设温度范围和第二预设温度范围;Optionally, the preset temperature includes a first preset temperature range and a second preset temperature range;
第一预设温度范围下的第一预设电压大于第二预设温度范围下的第一预设电压;The first preset voltage in the first preset temperature range is greater than the first preset voltage in the second preset temperature range;
第一预设温度范围下的第二预设电压大于第二预设温度范围下的第二预设电压。The second preset voltage in the first preset temperature range is greater than the second preset voltage in the second preset temperature range.
其中,第一预设温度范围高于第二预设温度范围,例如,第一预设温度范围可以为零下10-0度,第二预设温度范围可以为零下15-零下10度。具体的温度范围可以根据实际情况进行设置,在此不做具体的限定。Wherein, the first preset temperature range is higher than the second preset temperature range, for example, the first preset temperature range may be minus 10-0 degrees, and the second preset temperature range may be minus 15-minus 10 degrees. The specific temperature range can be set according to the actual situation, and no specific limitation is made here.
其中,第一预设温度范围下的第一预设电压大于第二预设温度范围下的第一预设电压;第一预设温度范围下的第二预设电压大于第二预设温度范围下的第二预设电压。具体的,当电动工具的温度低于预设温度,且处于第一预设温度范围时,当电池包的电压小于第一预设电压时,维持控制信号的占空比为当前占空比;在此之后,当电池包的电压小于第二预设电压时,降低控制信号的占空比使其小于当前占空比。其中,假设电池包的满电压为20V,第一预设温度范围下的第一预设电压可以为15V,第一预设温度范围下的第二预设电压可以为10V。Wherein, the first preset voltage in the first preset temperature range is greater than the first preset voltage in the second preset temperature range; the second preset voltage in the first preset temperature range is greater than the second preset temperature range under the second preset voltage. Specifically, when the temperature of the electric tool is lower than the preset temperature and is in the first preset temperature range, when the voltage of the battery pack is lower than the first preset voltage, the duty ratio of the control signal is maintained as the current duty ratio; After that, when the voltage of the battery pack is lower than the second preset voltage, the duty cycle of the control signal is reduced to be smaller than the current duty cycle. Wherein, assuming that the full voltage of the battery pack is 20V, the first preset voltage in the first preset temperature range may be 15V, and the second preset voltage in the first preset temperature range may be 10V.
当电动工具的温度低于预设温度,且处于第二预设温度范围时,当电池包的电压小于第一预设电压时,维持控制信号的占空比为当前占空比;在此之后,当电池包的电压小于第二预设电压时,降低控制信号的占空比使其小于当前占空比。其中,假设电池包的满电压为20V,第二预设温度范围下的第一预设电压可以为10V,第二预设温度范围下的第二预设电压可以为5V。需要说明的是,无论是第一预设温度范围还是第二预设温度范围下,第一预设电压、第二预设电压的具体数值可根据实际情况进行设置,在此不在具体的限定。When the temperature of the electric tool is lower than the preset temperature and is in the second preset temperature range, when the voltage of the battery pack is lower than the first preset voltage, maintain the duty cycle of the control signal as the current duty cycle; thereafter , when the voltage of the battery pack is lower than the second preset voltage, reduce the duty cycle of the control signal to be smaller than the current duty cycle. Wherein, assuming that the full voltage of the battery pack is 20V, the first preset voltage in the second preset temperature range may be 10V, and the second preset voltage in the second preset temperature range may be 5V. It should be noted that, no matter in the first preset temperature range or the second preset temperature range, the specific values of the first preset voltage and the second preset voltage can be set according to actual conditions, and are not specifically limited here.
由此可知,通过设置不同温度范围梯度,不同温度范围梯度下对应的第一预设电压、第二预设电压的大小,控制器根据电动工具的实时温度和电池包的实时电压调节控制信号的占空比的输出,从而调节电机的启动,由此可以提高工作效率,进一步确保电动工具在不同的温度梯度环境下依然能够实现正常启动。It can be seen from this that by setting different temperature range gradients, the corresponding first preset voltage and second preset voltage under different temperature range gradients, the controller adjusts the control signal according to the real-time temperature of the electric tool and the real-time voltage of the battery pack. The output of the duty cycle is used to adjust the starting of the motor, thereby improving the working efficiency and further ensuring that the electric tool can still be started normally under different temperature gradient environments.
可选地,电动工具的温度包括电池包的温度和/或电机的温度;温度检测单元,用于检测电池包的温度;或者,用于检测电机的温度;或者,用于检测电池包和电机的温度。可以理解的,电动工具的温度还可以包括工具所处的工作环境的温度。从而,温度检测单元还可以检测电动工具所处的工作环境的温度。Optionally, the temperature of the electric tool includes the temperature of the battery pack and/or the temperature of the motor; the temperature detection unit is used to detect the temperature of the battery pack; or is used to detect the temperature of the motor; or is used to detect the temperature of the battery pack and the motor temperature. It can be understood that the temperature of the electric tool may also include the temperature of the working environment where the tool is located. Therefore, the temperature detection unit can also detect the temperature of the working environment where the electric tool is located.
示例性的,电动工具包括主机电路板,主机电路板上设置(负的温度系数,Negative Temperature Coefficient)NTC温度检测(例如MOS管温度检测),可以通过电动工具主机电路板上的NTC检测电机的实时温度并发送给控制器。可以通过温度传感器直接检测获得电池包的温度并发送给控制器。Exemplarily, the electric tool includes a host circuit board, on which a (negative temperature coefficient, Negative Temperature Coefficient) NTC temperature detection (such as MOS tube temperature detection) is set on the host circuit board, and the NTC on the host circuit board of the electric tool can detect the temperature of the motor. Real-time temperature and sent to the controller. The temperature of the battery pack can be directly detected by the temperature sensor and sent to the controller.
其中,温度检测单元还可与电池包和/或电机电连接,用于实时检测获得电池包和/或电机的温度。可选地,当电动工具的温度只考虑电池包的温度时,温度检测单元与电池包电连接,在电动工具的启动过程中,温度检测单元实时检测获得电池包的温度并发送给控制器,电压检测单元实时检测获得电池包的电压信息并发送给控制器,控制器根据接收到的电池包的温度和电压信息实时调节控制电机启动的控制信号的占空比,以实现电动工具能够满足在不同的温度和启动电压下实现正常启动。Wherein, the temperature detection unit can also be electrically connected with the battery pack and/or the motor, and used for real-time detection and acquisition of the temperature of the battery pack and/or the motor. Optionally, when the temperature of the electric tool only considers the temperature of the battery pack, the temperature detection unit is electrically connected to the battery pack. During the starting process of the electric tool, the temperature detection unit detects and obtains the temperature of the battery pack in real time and sends it to the controller. The voltage detection unit detects and obtains the voltage information of the battery pack in real time and sends it to the controller. The controller adjusts the duty cycle of the control signal for controlling the motor startup in real time according to the received temperature and voltage information of the battery pack, so that the power tool can meet Realize normal starting under different temperature and starting voltage.
当电动工具的温度只考虑电机的温度时,温度检测单元与电机电连接,在电动工具启动过程中,温度检测单元实时检测获得电机的温度并发送给控制器,电压检测单元实时检测获得电池包的电压信息并发送给控制器,控制器根据接收到的电机的温度和电压信息实时调节控制电机启动的控制信号的占空比,以实现电动工具能够满足在不同的温度和启动电压下实现正常启动。When the temperature of the electric tool only considers the temperature of the motor, the temperature detection unit is electrically connected to the motor. During the starting process of the electric tool, the temperature detection unit detects and obtains the temperature of the motor in real time and sends it to the controller, and the voltage detection unit detects in real time to obtain the battery pack. The voltage information of the motor is sent to the controller, and the controller adjusts the duty ratio of the control signal for controlling the motor start in real time according to the received motor temperature and voltage information, so that the electric tool can meet the requirements of normal operation under different temperatures and starting voltages. start up.
当电动工具的温度同时需要考虑电池包和电机的温度时,温度检测单元分别与电池包和电机电连接,在电动工具启动过程中,温度检测单元分别实时检测获得电池包的温度和电机的温度并发送给控制器,电压检测单元实时检测获得电池包的电压信息并发送给控制器,控制器根据接收到的电池包的温度、电机的温度以及电压信息实时调节控制电机启动的控制信号的占空比,以实现电动工具能够满足在不同的温度和启动电压下实现正常启动。示例性,电动工具可以根据电池包的温度和电机的温度中的较低温度作为电动工具的温度,并结合电池包的电压信息调节启动控制信号的占空比。When the temperature of the electric tool needs to consider the temperature of the battery pack and the motor at the same time, the temperature detection unit is electrically connected to the battery pack and the motor respectively. During the starting process of the electric tool, the temperature detection unit detects and obtains the temperature of the battery pack and the temperature of the motor in real time. And send it to the controller, the voltage detection unit detects and obtains the voltage information of the battery pack in real time and sends it to the controller, and the controller adjusts the control signal to control the starting of the motor in real time according to the received battery pack temperature, motor temperature and voltage information. Duty ratio, so that the electric tool can meet the normal starting under different temperatures and starting voltages. Exemplarily, the electric tool can take the temperature of the electric tool as the lower temperature of the temperature of the battery pack and the temperature of the motor, and adjust the duty ratio of the start control signal in combination with the voltage information of the battery pack.
由此,通过检测获得电池包的温度和/或电机的温度以获取电动工具的温度,可以在电池包的温度检测设备或电机的温度检测设备发生故障时,可以通过其中未发生故障的温度检测设备检测获取电动工具的温度,以确保电动工具的正常启动,同时还可减小或者避免因更换温度检测元件或设备而影响电动工具的工作效率。Thus, by detecting and obtaining the temperature of the battery pack and/or the temperature of the motor to obtain the temperature of the electric tool, when the temperature detection device of the battery pack or the temperature detection device of the motor fails, the temperature detection device that does not have a fault can be detected. The equipment detects and acquires the temperature of the electric tool to ensure the normal start-up of the electric tool, and at the same time, it can also reduce or avoid affecting the working efficiency of the electric tool due to the replacement of the temperature detection element or equipment.
图3是本发明实施例提供的一种电动工具的控制方法的流程图,本实施例可适用于电动工具的控制方法的实现过程,该方法可以由本发明实施例所提供的电动工具来执行,该电动工具包括电机;电池包,与电机电连接,为电机提供供电电压;温度检测单元,用于实时检测获得电动工具的温度;电压检测单元,用于实时检测获得电池包的电压信息;控制器,用于输出具有一定占空比的控制信号控制电机启动;Fig. 3 is a flow chart of a control method for an electric tool provided by an embodiment of the present invention. This embodiment is applicable to the implementation process of the control method for an electric tool, and the method can be executed by the electric tool provided by the embodiment of the present invention. The electric tool includes a motor; a battery pack electrically connected to the motor to provide a power supply voltage for the motor; a temperature detection unit for detecting and obtaining the temperature of the electric tool in real time; a voltage detection unit for detecting and obtaining voltage information of the battery pack in real time; The device is used to output a control signal with a certain duty cycle to control the motor to start;
参考图3,该电动工具的控制方法包括:Referring to Fig. 3, the control method of the electric tool includes:
步骤110、获取电动工具的温度和电池包的电压信息;
其中,电动工具包括电机、电池包、温度检测单元、电压检测单元和控制器等,具体地,电动工具的温度可以通过温度检测单元实时检测获得并发送给控制器;电池包的电压信息可以通过电压检测单元实时检测获得并发送给控制器;控制器根据接收到的温度和电压信息控制调节控制信号的占空比的输出,以调节电动工具的启动。Among them, the electric tool includes a motor, a battery pack, a temperature detection unit, a voltage detection unit, and a controller. Specifically, the temperature of the electric tool can be obtained through real-time detection by the temperature detection unit and sent to the controller; the voltage information of the battery pack can be obtained through The voltage detection unit detects and obtains it in real time and sends it to the controller; the controller controls and adjusts the output of the duty cycle of the control signal according to the received temperature and voltage information, so as to regulate the starting of the electric tool.
步骤120、根据电动工具的温度和电池包的电压信息改变用于控制电机启动的控制信号的占空比。
具体的,温度检测单元实时检测获得电动工具的温度并发送给控制器,电压检测单元实时检测获得电池包的电压信息并发送给控制器,控制器根据接收到的电动工具的温度和电池包的电压,改变用于控制电机启动的控制信号的占空比。由此可知,控制器能够根据电动工具的实时温度、电池包的实时电压信息调整用于控制电机启动的控制信号的占空比,以调节电动工具的启动,可以解决现有技术存在低温下不启动或者启动过程中停转等问题,使电动工具在启动过程中,通过实时获取电动工具的温度信息和电池包电压信息,并根据电动工具的温度和电池包的电压的实时变化情况实时调节电机启动所需的控制信号的占空比,可以避免出现启动电压过大、启动电流过大等发生停转,以及环境温度过低时导致无法启动等问题,以实现电动工具的正常启动,使电动工具即使在低温环境下也能够正常启动。Specifically, the temperature detection unit detects and obtains the temperature of the electric tool in real time and sends it to the controller, and the voltage detection unit detects and obtains the voltage information of the battery pack in real time and sends it to the controller. voltage, varying the duty cycle of the control signal used to control motor startup. It can be seen that the controller can adjust the duty ratio of the control signal used to control the starting of the motor according to the real-time temperature of the electric tool and the real-time voltage information of the battery pack, so as to adjust the starting of the electric tool, which can solve the problem of the existing technology that does not work at low temperatures. Problems such as starting or stalling during starting, so that the electric tool can obtain the temperature information of the electric tool and the voltage information of the battery pack in real time during the starting process, and adjust the motor in real time according to the real-time changes in the temperature of the electric tool and the voltage of the battery pack. The duty cycle of the control signal required for starting can avoid problems such as excessive starting voltage, excessive starting current, etc., and failure to start when the ambient temperature is too low, so as to realize the normal start of the electric tool and make the electric tool The tool can start normally even in low temperature environment.
本发明实施例提供了一种电动工具的控制方法,该电动工具的控制方法由电动工具执行,电动工具包括电机;电池包,与电机电连接,为电机提供供电电压;温度检测单元,用于实时检测获得电动工具的温度;电压检测单元,用于实时检测获得电池包的电压信息;控制器,用于输出具有一定占空比的控制信号控制电机启动;该控制方法包括:获取电动工具的温度和电池包的电压信息;根据电动工具的温度和电池包的电压信息改变用于控制电机启动的控制信号的占空比。通过该控制方法可以解决现有技术存在低温下不启动或者启动过程中停转等问题,使电动工具在启动过程中,通过实时获取电动工具的温度信息和电池包电压信息,并根据电动工具的温度和电池包的电压的实时变化情况实时调节电机启动所需的控制信号的占空比,可以避免出现启动电压过大、启动电流过大等发生停转,以及环境温度过低时导致无法启动等问题,以实现电动工具的正常启动,使电动工具即使在低温环境下也能够正常启动。An embodiment of the present invention provides a control method for an electric tool. The control method for the electric tool is executed by the electric tool. The electric tool includes a motor; a battery pack electrically connected to the motor to provide a power supply voltage for the motor; a temperature detection unit for The temperature of the electric tool is obtained by real-time detection; the voltage detection unit is used for real-time detection to obtain the voltage information of the battery pack; the controller is used for outputting a control signal with a certain duty cycle to control the start of the motor; the control method includes: obtaining the temperature of the electric tool Temperature and battery pack voltage information; change the duty cycle of the control signal used to control the start of the motor according to the temperature of the electric tool and the voltage information of the battery pack. This control method can solve the existing problems in the prior art such as not starting at low temperature or stalling during starting, so that during the starting process of the electric tool, the temperature information of the electric tool and the voltage information of the battery pack can be obtained in real time, and according to the power tool Real-time changes in temperature and battery pack voltage can adjust the duty cycle of the control signal required for motor startup in real time, which can avoid stalling due to excessive starting voltage, excessive starting current, etc., and failure to start when the ambient temperature is too low And other problems, in order to realize the normal start of the electric tool, so that the electric tool can start normally even in a low temperature environment.
可选地,根据电动工具的温度和电池包的电压信息改变用于控制电机启动的控制信号的占空比,包括:Optionally, changing the duty cycle of the control signal used to control the starting of the motor according to the temperature of the electric tool and the voltage information of the battery pack includes:
当电动工具的温度低于预设温度,电池包的电压小于第一预设电压时,维持控制信号的占空比为当前占空比。When the temperature of the electric tool is lower than the preset temperature and the voltage of the battery pack is lower than the first preset voltage, the duty ratio of the control signal is maintained at the current duty ratio.
可选地,在当电动工具的温度低于预设温度,电池包的电压小于第一预设电压时,维持控制信号的占空比为当前占空比之后,还包括:Optionally, after maintaining the duty ratio of the control signal as the current duty ratio when the temperature of the electric tool is lower than the preset temperature and the voltage of the battery pack is lower than the first preset voltage, the method further includes:
当电池包的电压小于第二预设电压时,降低控制信号的占空比使其小于当前占空比。When the voltage of the battery pack is lower than the second preset voltage, the duty cycle of the control signal is reduced to be smaller than the current duty cycle.
可选地,第一预设电压大于第二预设电压。Optionally, the first preset voltage is greater than the second preset voltage.
可选地,预设温度包括第一预设温度范围和第二预设温度范围;Optionally, the preset temperature includes a first preset temperature range and a second preset temperature range;
第一预设温度范围下的第一预设电压大于第二预设温度范围下的第一预设电压;The first preset voltage in the first preset temperature range is greater than the first preset voltage in the second preset temperature range;
第一预设温度范围下的第二预设电压大于第二预设温度范围下的第二预设电压。The second preset voltage in the first preset temperature range is greater than the second preset voltage in the second preset temperature range.
可选地,电动工具的温度包括电池包的温度和/或电机的温度;Optionally, the temperature of the electric tool includes the temperature of the battery pack and/or the temperature of the motor;
温度检测单元,用于检测电池包的温度;或者,用于检测电机的温度;或者,用于检测电池包和电机的温度。The temperature detection unit is used for detecting the temperature of the battery pack; or for detecting the temperature of the motor; or for detecting the temperature of the battery pack and the motor.
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention, and the present invention The scope is determined by the scope of the appended claims.
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