CN115387547A - Metallocene polyolefin composite asphalt waterproof coiled material - Google Patents
Metallocene polyolefin composite asphalt waterproof coiled material Download PDFInfo
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- CN115387547A CN115387547A CN202211188836.XA CN202211188836A CN115387547A CN 115387547 A CN115387547 A CN 115387547A CN 202211188836 A CN202211188836 A CN 202211188836A CN 115387547 A CN115387547 A CN 115387547A
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- Prior art keywords
- asphalt
- metallocene polyolefin
- coiled material
- stirring
- waterproof coiled
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- 239000010426 asphalt Substances 0.000 title claims abstract description 58
- 239000000463 material Substances 0.000 title claims abstract description 52
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 42
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000005977 Ethylene Substances 0.000 claims abstract description 4
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 claims description 28
- 239000003921 oil Substances 0.000 claims description 22
- 229920001971 elastomer Polymers 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 20
- 238000004804 winding Methods 0.000 claims description 15
- 230000004048 modification Effects 0.000 claims description 14
- 238000012986 modification Methods 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 14
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 13
- 239000000047 product Substances 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 8
- 239000011247 coating layer Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000498 cooling water Substances 0.000 claims description 6
- 238000002955 isolation Methods 0.000 claims description 6
- 238000005086 pumping Methods 0.000 claims description 6
- 239000000084 colloidal system Substances 0.000 claims description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 238000002791 soaking Methods 0.000 claims description 4
- 206010042674 Swelling Diseases 0.000 claims description 3
- 239000013078 crystal Substances 0.000 claims description 3
- 238000003618 dip coating Methods 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 3
- 230000008961 swelling Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 239000007888 film coating Substances 0.000 claims description 2
- 238000009501 film coating Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000010687 lubricating oil Substances 0.000 claims description 2
- -1 polyethylene Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000011265 semifinished product Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 235000012222 talc Nutrition 0.000 claims description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 2
- 239000002699 waste material Substances 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims 3
- 239000012528 membrane Substances 0.000 claims 2
- 238000004078 waterproofing Methods 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 7
- 238000003466 welding Methods 0.000 abstract description 5
- 230000032683 aging Effects 0.000 abstract description 4
- 238000002844 melting Methods 0.000 abstract description 4
- 230000008018 melting Effects 0.000 abstract description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 abstract description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 abstract description 3
- 238000003860 storage Methods 0.000 abstract description 2
- 230000009182 swimming Effects 0.000 abstract description 2
- 239000012815 thermoplastic material Substances 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 5
- 239000000806 elastomer Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002397 thermoplastic olefin Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D5/00—Roof covering by making use of flexible material, e.g. supplied in roll form
- E04D5/10—Roof covering by making use of flexible material, e.g. supplied in roll form by making use of compounded or laminated materials, e.g. metal foils or plastic films coated with bitumen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N5/00—Roofing materials comprising a fibrous web coated with bitumen or another polymer, e.g. pitch
- D06N5/003—Roofing materials comprising a fibrous web coated with bitumen or another polymer, e.g. pitch coated with bitumen
- D06N5/006—Roofing materials comprising a fibrous web coated with bitumen or another polymer, e.g. pitch coated with bitumen characterised by the means to apply it to a support or to another roofing membrane, e.g. self-adhesive layer or strip
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D31/00—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
- E02D31/02—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
- E02D31/025—Draining membranes, sheets or fabric specially adapted therefor, e.g. with dimples
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/665—Sheets or foils impervious to water and water vapor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
- E21D11/383—Waterproofing; Heat insulating; Soundproofing; Electric insulating by applying waterproof flexible sheets; Means for fixing the sheets to the tunnel or cavity wall
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2450/00—Gaskets
- E02D2450/10—Membranes
- E02D2450/105—Membranes impermeable
- E02D2450/106—Membranes impermeable for liquids
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Paleontology (AREA)
- General Engineering & Computer Science (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Textile Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a metallocene polyolefin composite asphalt waterproof coiled material, which is characterized in that SBS modified asphalt is secondarily modified by a special semi-crystalline polyolefin formed by copolymerizing ethylene and propylene, so that the modified asphalt waterproof coiled material greatly improves the joint peeling strength and weather resistance on the basis of keeping the original performance, and prolongs the waterproof life of a building. Meanwhile, the material modified by the metallocene polyolefin has the thermal weldability of thermoplastic materials, and can be constructed by hot air welding. The product enhances the bonding strength of the lap edges to improve the waterproof effect, avoids a large amount of asphalt smoke and ignition risk caused by traditional hot melting construction, and is safe and environment-friendly. The invention has simple production process, low cost, high and low temperature, excellent aging resistance and storage stability, and is a multilayer composite waterproof material with excellent performance which is suitable for the roof of industrial and civil buildings and the waterproof engineering of buildings such as underground buildings, bridges, parking lots, swimming pools, tunnels, reservoirs and the like.
Description
Technical Field
The invention belongs to the field of waterproof coiled materials, and particularly relates to a metallocene polyolefin composite asphalt waterproof coiled material.
Background
The building waterproof material is the foundation of building waterproof engineering, and the quality of the building waterproof material directly influences the quality of the building waterproof engineering and the service life of a building. The SBS elastomer modified asphalt waterproof coiled material is introduced into China from Europe in the first 80 th of the last century, and is widely applied to waterproof engineering of roofs, basements and the like of industrial and civil buildings and waterproof and moistureproof engineering of roofs, gardens, roads, bridges, tunnels, parking lots, swimming pools and the like at present through development of nearly 40 years. However, although the waterproof product is inspected by engineering practice and accepted by the market, the waterproof product still has a plurality of defects to be improved, such as insufficient lap joint bonding strength caused by construction and material quality problems, safety risks and air pollution caused by open fire construction, incapability of open fire hot melting construction of underground closed space, poor exposed weather resistance and the like.
Aiming at the problems, the invention uses special high-molecular thermoplastic metallocene polyolefin to carry out secondary modification on common SBS modified asphalt so as to prepare the metallocene polyolefin composite asphalt waterproof roll.
Disclosure of Invention
The invention discloses a metallocene polyolefin composite asphalt waterproof coiled material. The first purpose of the invention is to carry out secondary modification on SBS modified asphalt by adopting a special semi-crystalline thermoplastic polyolefin formed by copolymerizing ethylene and propylene, so that a waterproof product obtains a wider and lower welding window, and the construction mode is changed from open flame hot melting to hot air welding, thereby improving the construction safety and environmental protection of the product; the second purpose of the invention is to greatly enhance the cohesive force and the thermal welding performance under the condition that the material does not increase the melting temperature through secondary modification, thereby greatly improving the joint peeling strength of the material, strengthening the bonding force of the product and reducing the water leakage risk caused by the failure of the bonding surface; the third purpose of the invention is to improve the defects of poor ultraviolet aging resistance and oxidation resistance of the common SBS elastomer modified asphalt waterproof coiled material caused by the unsaturated bond structure of SBS by utilizing the characteristic that the ethylene-propylene semi-crystalline copolymer polyolefin does not contain unsaturated chemical bonds through secondary modification, enhance the weather resistance of the product and prolong the waterproof life.
The invention adopts the following technical scheme: the metallocene polyolefin composite asphalt waterproof coiled material comprises a base course layer, wherein the base course layer takes a filament II type polyester base as a base course, coating layers are respectively coated on the upper part and the lower part of the base course layer, the outermost parts of the coating layers are respectively coated with an isolation layer, and the isolation layers are made of polyethylene film isolation materials; the coating layer is composed of the following raw materials: 40-55 parts of asphalt, 8-12 parts of softening oil, 3-5 parts of SBS, 5-10 parts of metallocene polyolefin, 8-12 parts of modified rubber powder and 15-30 parts of talcum powder, wherein the modified asphalt after shear swelling development is compatible with the components and serves as a coating layer;
the manufacturing method comprises the following steps:
(1) Ingredient stirring
A. Heating AH-70 or AH-90 asphalt to 140-160 ℃, metering and pumping into a first-stage batching tank, and stirring at low speed for 20min;
B. pumping the heated and dewatered softening oil into a first-stage reaction kettle by a metering pump, slowly raising the temperature to 160-165 ℃, and stirring at a low speed for 30min;
C. adding the weighed SBS, heating to 180-190 ℃, stirring at high speed for 1.5-2h, and carrying out first modification;
D. adding the metered metallocene polyolefin, stirring at a high speed for 40min, and performing secondary modification;
E. adding the metered modified rubber powder, and stirring at a high speed for 1-1.5h;
F. using a colloid mill to pump the developed asphalt coating material from the first-stage reaction kettle to the second-stage reaction kettle, adding talcum powder, stirring at a low speed for 30min, and keeping the temperature at 180-190 ℃;
(2) Oil dip coating
A. Checking the temperature rise condition of the soaking and oiling tank, and cleaning up impurities such as asphalt and the like stored on equipment;
B. adjusting the oiling roller to control the distance between the two rollers within a specified range;
C. opening an oil drain valve, and putting the qualified semi-finished product coating material into a soaking and oiling tank;
D. and measuring the temperature of the immersion and oil coating grooves. The temperature is controlled between 175 ℃ and 185 ℃ before the material is put into a dip-coating oil groove;
(3) Upper tyre
A. Preparing a filament II type polyester base;
B. lifting the tire base to a tire base unfolding device, introducing the tire base onto a tire base lapping machine, a tire base stopping machine, a tire base drying machine and a deviation adjusting device, and entering an oil immersion tank;
(4) Film coating
A. Checking whether the surface of the laminating roller is clean;
B. cooling water is injected into the water tank to reach the position of an overflow surface, so that the normal circulation of the cooling water is ensured;
C. placing the PE film on a film covering device, and fastening bolts at two ends to fix the PE film at the middle position of the film covering device;
D. introducing one end of the PE film onto a laminating roller, and flattening the film surface;
(5) Cooling down
Checking the cooling water circulation condition, and measuring the temperature of the coiled material finished product;
(6) Rolling package
Winding by using a ZL-G-7-1000 full-automatic numerical control winding machine, setting the winding length to be 10 m/winding, setting the winding/traction speed ratio to be 0.9, and the winding speed to be 2000 r/min, and carrying out plastic packaging in a plastic packaging machine after cutting and winding.
Furthermore, the type of the asphalt is AH-70 or AH-90, and the specific indexes are as follows,
further, the softening oil is base lubricating oil or naphthenic oil with pour point less than-30 ℃ and flash point more than 230 ℃.
Further, the SBS is a styrene-based thermoplastic elastomer, i.e., a styrene-butadiene-styrene block copolymer.
Further, the metallocene polyolefin is a special semi-crystal formed by copolymerizing ethylene and propylene, the melt flow rate is 3-8g/10min, and the density is 0.86-0.9g/cm 3 The Vicat softening point is 50-70 ℃, and the breaking elongation is more than 800%.
Furthermore, the modified rubber powder is a powdery rubber material obtained by crushing and processing waste rubber products, and the fineness of the powdery rubber material is 40-70 meshes.
Furthermore, the talcum powder is white or white-like, fine and non-gritty powder, and the main component of the talcum powder is talcum powder with the fineness of 180-200 meshes.
The novel metallocene polyolefin composite modified asphalt waterproof coiled material and the preparation method thereof have the advantages of strong bonding force, aging resistance and environmental protection. The physical and mechanical property indexes of the obtained novel metallocene polyolefin composite modified asphalt waterproof coiled material are shown in the following table (taking type II as an example):
compared with the prior art, the novel metallocene polyolefin composite modified asphalt waterproof coiled material and the preparation method thereof have the following advantages:
(1) Has more excellent high and low temperature performance. After the SBS modified asphalt is secondarily modified by the semi-crystalline metallocene polyolefin, a metallocene polyolefin-SBS joint body is formed inside the asphalt colloid system, so that a space network structure in the asphalt system is more complete and firm, and the high-temperature sensitivity is reduced. Meanwhile, the metallocene polyolefin participating in modification is a special semi-crystal of ethylene-propylene copolymerization, a molecular chain contains a soft propylene side chain, the flexible component of asphalt is increased, and the deformability is enhanced, so that the metallocene polyolefin has more excellent low-temperature anti-cracking performance;
(2) Has more excellent weather resistance and stability. The metallocene polyolefin-SBS joint formed in the asphalt can absorb and fix more asphalt light components, and the swelling is more sufficient, so that the conversion of the light components such as saturated components and aromatic components in the asphalt to the heavy components such as colloid and asphaltene is effectively prevented, and the aging is delayed. The polyolefin molecular chain has no unsaturated bond, has stable chemical property and is not easy to crack, and the two modifiers form a compatible system in the molten asphalt due to winding of the polyolefin molecular chain and the SBS molecular chain under the high-speed shearing condition in the process of producing the asphalt coating material, so that the fracture rate of the butadiene chain segment C = C in the SBS molecular chain is further slowed down, and the material has extremely obvious stability and weather resistance;
(3) Has higher seam peel strength. The joint peeling strength of the hot-melt SBS modified asphalt waterproof coiled material mainly depends on the cohesion of the waterproof material asphalt coating material per se to a certain extent, SBS can enhance the cohesion of the material, but the modification mechanism of SBS on the asphalt determines that an SBS-asphalt blending system has instability, and the metallocene polyolefin-SBS coupling body subjected to secondary modification is distributed in the asphalt more uniformly to serve as a firmer asphalt framework, so that the cohesion of the material per se is improved, and the polyolefin is a thermoplastic material and has hot welding property, so that the material has higher joint peeling strength;
therefore, compared with the comprehensive performance of similar products, the novel metallocene polyolefin composite modified asphalt waterproof coiled material disclosed by the invention has excellent innovation in the aspects of physical indexes such as high temperature, low temperature, weather resistance, joint peeling strength, storage stability and the like.
Has great advantages in production cost and construction mode, and has certain economic benefit and social benefit.
Detailed Description
The present invention is further illustrated by the following examples, but the present invention is not limited to these examples.
AH-70 (AH-90) asphalt, softening oil, SBS, metallocene polyolefin, modified rubber powder and talc which were used in the examples were all commercially available. The compositions described in the examples of the present invention are all in parts by mass.
The production and preparation process of the novel metallocene polyolefin composite modified asphalt waterproof coiled material coating material comprises the following steps:
(1) Heating AH-70 (AH-90) asphalt to 140-160 ℃, metering and pumping into a first-stage batching tank, and stirring at low speed for 20min;
(2) Pumping the heated and dewatered softening oil into a first-stage reaction kettle by a metering pump, slowly raising the temperature to 160-165 ℃, and stirring at a low speed for 30min;
(3) Adding the weighed SBS, heating to 180-190 ℃, stirring at high speed for 1.5-2h, and carrying out first modification;
(4) Adding the metered metallocene polyolefin, stirring at a high speed for 40min, and performing secondary modification;
(5) Adding the metered modified rubber powder, and stirring at a high speed for 1-1.5h;
(6) Using a colloid mill to pump the developed asphalt coating material from the first-stage reaction kettle to the second-stage reaction kettle, adding talcum powder, stirring at a low speed for 30min, and keeping the temperature at 180-190 ℃.
Example 1
41 parts of AH-70 (AH-90)
Softening oil 8 parts
SBS 3 parts
Metallocene polyolefin 10 parts
Rubber powder 8 parts
30 portions of talcum powder
Example 2
46 portions of AH-70 (AH-90)
Softening oil 10 parts
SBS 4 parts
Metallocene polyolefin 8 parts
10 portions of rubber powder
22 portions of talcum powder
Example 3
50 portions of AH-70 (AH-90)
Softening oil 12 parts
SBS 3 parts
Metallocene polyolefin 5 parts
12 portions of rubber powder
18 portions of talcum powder
Example 4
55 portions of AH-70 (AH-90)
Softening oil 8 parts
SBS 5 parts
Metallocene polyolefin 5 parts
12 portions of rubber powder
15 portions of talcum powder
The physical and mechanical property indexes of the novel metallocene polyolefin composite modified asphalt waterproof coiled material obtained in the examples 1 to 4 are shown in the following table according to the product standard of GB 18242-2008 'elastomer modified asphalt waterproof coiled material' PY-II:
it should be noted that the above-mentioned embodiments are illustrative and not restrictive, and that equivalent substitutions and other modifications made by persons skilled in the art according to the prior art are all included in the scope of the claims of the present invention without departing from the spirit and scope of the present invention.
Claims (7)
1. The metallocene polyolefin composite asphalt waterproof coiled material is characterized in that:
the tire base layer is made of filament II type polyester tire, coating layers are coated on the upper portion and the lower portion of the tire base layer, isolation layers are coated on the outermost portions of the coating layers, and the isolation layers are made of polyethylene film isolation materials; the coating layer is composed of the following raw materials: 40-55 parts of asphalt, 8-12 parts of softening oil, 3-5 parts of SBS, 5-10 parts of metallocene polyolefin, 8-12 parts of modified rubber powder and 15-30 parts of talcum powder, wherein the modified asphalt after shear swelling development is compatible with the components and serves as a coating layer;
the manufacturing method comprises the following steps:
(1) Ingredient stirring
A. Heating AH-70 or AH-90 asphalt to 140-160 ℃, metering and pumping into a first-stage batching tank, and stirring at low speed for 20min;
B. pumping the softened oil after heating and dewatering into a first-stage reaction kettle by a metering pump, slowly raising the temperature to 160-165 ℃, and stirring at a low speed for 30min;
C. adding the weighed SBS, heating to 180-190 ℃, stirring at high speed for 1.5-2h, and carrying out first modification;
D. adding the metered metallocene polyolefin, stirring at a high speed for 40min, and performing secondary modification;
E. adding the metered modified rubber powder, and stirring at a high speed for 1-1.5h;
F. using a colloid mill to pump the developed asphalt coating material from the first-stage reaction kettle to the second-stage reaction kettle, adding talcum powder, stirring at a low speed for 30min, and keeping the temperature at 180-190 ℃;
(2) Oil dip coating
A. Checking the temperature rise condition of the soaking and oiling tank, and cleaning up impurities such as asphalt and the like stored on equipment;
B. adjusting the oiling roller to control the distance between the two rollers within a specified range;
C. opening an oil drain valve, and putting the qualified semi-finished product coating material into a soaking and oiling tank;
D. measuring the temperature of the dipping and oiling groove, and controlling the temperature to be 175-185 ℃ before the dipping and oiling groove is placed into the dipping and oiling groove;
(3) Upper tyre
A. Preparing a used filament II type polyester tire base;
B. lifting the tire base to a tire base unfolding device, introducing the tire base onto a tire base lapping machine, a tire base stopping machine, a tire base drying machine and a deviation adjusting device, and entering an oil immersion tank;
(4) Film coating
A. Checking whether the surface of the laminating roller is clean;
B. cooling water is injected into the water tank to reach the position of an overflow surface, so that the normal circulation of the cooling water is ensured;
C. placing the PE film on a film covering device, and fastening bolts at two ends to fix the PE film at the middle position of the film covering device;
D. one end of the PE film is led to a film laminating roller, and the film surface is flattened;
(5) Cooling down
Checking the cooling water circulation condition, and measuring the temperature of the coiled material finished product;
(6) Rolling package
Winding by using a ZL-G-7-1000 full-automatic numerical control winding machine, setting the winding length to be 10 m/winding, setting the winding/traction speed ratio to be 0.9, and the winding speed to be 2000 r/min, and carrying out plastic packaging in a plastic packaging machine after cutting and winding.
3. the metallocene polyolefin composite asphalt waterproofing membrane according to claim 1, wherein said softening oil is a base lubricating oil or naphthenic oil with pour point less than-30 ℃ and flash point more than 230 ℃.
4. The metallocene polyolefin composite asphalt waterproof coiled material as claimed in claim 1, wherein the SBS is a styrene thermoplastic elastomer, namely a styrene-butadiene-styrene block copolymer.
5. The metallocene polyolefin composite asphalt waterproofing membrane according to claim 1, wherein the metallocene polyolefin is a copolymer of ethylene and propyleneThe melt flow rate of the formed special semi-crystal is 3-8g/10min, and the density is 0.86-0.9g/cm 3 The Vicat softening point is 50-70 ℃, and the elongation at break is more than 800%.
6. The metallocene polyolefin composite asphalt waterproof coiled material as claimed in claim 1, wherein the modified rubber powder is a powdery rubber material obtained by crushing and processing waste rubber products, and the fineness of the powdery rubber material is 40-70 meshes.
7. The metallocene polyolefin composite asphalt waterproof coiled material as claimed in claim 1, wherein the talc powder is white or white-like, fine and non-sandy powder, the main component is talc, and the fineness is 180-200 meshes.
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