CN115383452A - An intelligent hydraulic tensioner and its hydraulic system - Google Patents
An intelligent hydraulic tensioner and its hydraulic system Download PDFInfo
- Publication number
- CN115383452A CN115383452A CN202211051288.6A CN202211051288A CN115383452A CN 115383452 A CN115383452 A CN 115383452A CN 202211051288 A CN202211051288 A CN 202211051288A CN 115383452 A CN115383452 A CN 115383452A
- Authority
- CN
- China
- Prior art keywords
- hydraulic
- ratchet
- ratchet part
- hydraulic drive
- intelligent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
- B23P19/067—Bolt tensioners
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
- Actuator (AREA)
Abstract
本发明公开了一种智能液压拉伸器及其液压系统,涉及机械紧固技术领域,其可至少部分解决现有技术中需要人工将螺母拧紧,导致螺母拧紧后达不到紧固要求、精度要求以及人工螺母旋拧导致的效率低下的问题。本发明实施例的一种智能液压拉伸器,包括用于套装在待旋转螺母外的支撑桥筒,包括设于支撑桥筒内的棘齿组件,棘齿组件包括套设于待旋转螺母上并与其同步转动的棘齿件A,以及用于驱动棘齿件A沿同一方向转动的棘齿件B,棘齿件A的顶部以及棘齿件B的底部设有互相适配的环形棘齿;包括驱动组件,驱动组件包括用于驱动棘齿件B沿其周向反复转动的液压驱动组件。
The invention discloses an intelligent hydraulic tensioner and its hydraulic system, which relate to the technical field of mechanical fastening, which can at least partly solve the problem of manual tightening of nuts in the prior art, resulting in failure to meet the fastening requirements and precision after the nuts are tightened. requirements and the inefficiencies associated with manual nut turning. An intelligent hydraulic tensioner according to an embodiment of the present invention includes a support bridge tube for being sleeved on the outside of the nut to be rotated, and a ratchet assembly disposed in the support bridge tube, and the ratchet assembly includes a And the ratchet part A which rotates synchronously with it, and the ratchet part B which is used to drive the ratchet part A to rotate in the same direction, the top of the ratchet part A and the bottom of the ratchet part B are provided with ring-shaped ratchets which are adapted to each other ; Including a drive assembly, the drive assembly includes a hydraulic drive assembly for driving the ratchet member B to rotate repeatedly along its circumference.
Description
技术领域technical field
本发明涉及机械紧固技术领域,具体涉及一种智能液压拉伸器及其液压系统。The invention relates to the technical field of mechanical fastening, in particular to an intelligent hydraulic tensioner and its hydraulic system.
背景技术Background technique
目前,机械装置之间以及多种设备的连接紧固都是通过螺杆螺母来进行。而常见的将螺母固定到螺杆上的方法主要有通过人工直接用扳手旋拧到螺杆上。At present, the connection and fastening between mechanical devices and a variety of equipment are carried out through screw nuts. And the common method that nut is fixed on the screw rod mainly contains directly screwing on the screw rod with a wrench manually.
而机械领域中,另外一种常见的紧固方式是利用液压拉伸器对人工拧紧螺母进行辅助,液压拉伸器使用时,需要通过拉杆套设并旋转到螺杆上,随后通过油泵使液压拉伸器的油缸内产生油压,利用油压推动拉杆,使得拉杆对螺杆产生轴向的拉伸力,此时,螺杆会发生弹性变形,随后靠人工将拔杆插入到套设于螺母的拔环上,并扳动拔环使螺母被拧紧。In the mechanical field, another common fastening method is to use a hydraulic tensioner to assist the manual tightening of the nut. When the hydraulic tensioner is used, it needs to be set and rotated to the screw through the pull rod, and then the hydraulic tension is driven by the oil pump. Oil pressure is generated in the oil cylinder of the extender, and the pull rod is pushed by the oil pressure, so that the pull rod generates axial tensile force on the screw rod. At this time, the screw rod will undergo elastic deformation, and then manually insert the pull rod into the pull rod sleeved on the nut. On the ring, and pull the pull ring to tighten the nut.
现有技术中,由于螺母与螺栓的拧紧主要通过人工操作实现,而人工扭矩有限,大约在100Nm左右,拉杆对螺杆的拉力被释放后,螺母的锁紧力往往达不到紧固要求以及精度要求;其次,人工拔动拔环时,需要反复将拔杆插入到拔环的孔中并反复的扳动拔环,导致螺母旋拧效率低下。In the prior art, since the tightening of nuts and bolts is mainly realized by manual operation, and the manual torque is limited, about 100Nm, after the pulling force of the tie rod on the screw is released, the locking force of the nut often fails to meet the tightening requirements and accuracy Requirement; Secondly, when manually pulling the puller, it is necessary to repeatedly insert the puller rod into the hole of the puller and repeatedly pull the puller, resulting in inefficient screwing of the nut.
有鉴于此,特提出本申请。In view of this, this application is proposed.
发明内容Contents of the invention
本发明的目的是提供一种智能液压拉伸器及其液压系统,用于解决现有技术中需要人工将螺母拧紧,导致螺母拧紧后达不到紧固要求、精度要求以及人工螺母旋拧导致的效率低下的问题。The purpose of the present invention is to provide an intelligent hydraulic tensioner and its hydraulic system, which is used to solve the problem of manually tightening the nuts in the prior art, resulting in failure to meet the tightening requirements, accuracy requirements and manual nut screwing. problem of inefficiency.
为解决上述技术问题,本发明采用了以下方案:In order to solve the problems of the technologies described above, the present invention adopts the following solutions:
本发明的一个方面提供一种智能液压拉伸器,用于套装在待旋转螺母外的支撑桥筒,包括设于支撑桥筒内的棘齿组件,棘齿组件包括套设于待旋转螺母上并与其同步转动的棘齿件A,以及用于驱动棘齿件A沿同一方向转动的棘齿件B,棘齿件A的顶部以及棘齿件B的底部设有互相适配的环形棘齿;One aspect of the present invention provides an intelligent hydraulic tensioner, which is used to fit the support bridge tube outside the nut to be rotated, including a ratchet assembly arranged in the support bridge tube, and the ratchet component includes a And the ratchet part A which rotates synchronously with it, and the ratchet part B which is used to drive the ratchet part A to rotate in the same direction, the top of the ratchet part A and the bottom of the ratchet part B are provided with annular ratchets which are adapted to each other ;
包括驱动组件,驱动组件包括用于驱动棘齿件B沿其周向反复转动的液压驱动组件。It includes a drive assembly, and the drive assembly includes a hydraulic drive assembly for driving the ratchet part B to rotate repeatedly along its circumferential direction.
可选的,所述驱动组件包括固定于所述棘齿件B上并与其同步转动的拐臂;Optionally, the drive assembly includes a crank arm that is fixed on the ratchet member B and rotates synchronously therewith;
所述液压驱动组件包括固定于支撑桥筒上的液压驱动缸,以及通过拐臂使棘齿件B沿其周向反复转动的液压活塞,液压活塞设于液压驱动缸内并与其活动密封连接,液压驱动缸两端与液压活塞两端之间均设有与液压泵输出端连通的液压腔,拐臂具有贯穿支撑桥筒并伸入液压活塞内的延伸部,支撑桥筒上设置有用于延伸部沿支撑桥筒周向摆动的弧形通孔。The hydraulic drive assembly includes a hydraulic drive cylinder fixed on the supporting bridge tube, and a hydraulic piston that repeatedly rotates the ratchet member B along its circumference through the crank arm. The hydraulic piston is arranged in the hydraulic drive cylinder and is connected with its movable seal. Between both ends of the hydraulic drive cylinder and the two ends of the hydraulic piston, there is a hydraulic chamber connected with the output end of the hydraulic pump. The crank arm has an extension part that runs through the support bridge tube and extends into the hydraulic piston. The arc-shaped through hole that swings along the circumferential direction of the supporting bridge tube.
可选的,所述拐臂包括套设于所述棘齿件B上并与其同步转动的固定部,固定部与所述延伸部固定连接,所述液压驱动缸以及所述液压活塞的中部均设有用于放置延伸部的凹口,液压驱动缸的凹口与所述弧形通孔连通。Optionally, the crank arm includes a fixed part sleeved on the ratchet part B and rotates synchronously with it, the fixed part is fixedly connected with the extension part, and the middle part of the hydraulic drive cylinder and the hydraulic piston are both A notch for placing the extension is provided, and the notch of the hydraulic drive cylinder communicates with the arc-shaped through hole.
可选的,所述液压驱动缸的端部设有可拆卸的密封端盖。Optionally, the end of the hydraulic drive cylinder is provided with a detachable sealing end cover.
可选的,所述液压驱动缸以及液压活塞均为直线型结构,还包括贯穿液压驱动缸底部并与液压活塞底部滑动连接的导向柱。Optionally, both the hydraulic drive cylinder and the hydraulic piston have a linear structure, and further include a guide column that runs through the bottom of the hydraulic drive cylinder and is slidably connected with the bottom of the hydraulic piston.
可选的,还包括插设于支撑桥筒内并与其顶部的导向端盖,导向端盖的底部插设于所述棘齿件B内并与其活动连接,导向端盖与棘齿件B之间还设有弹性抵压件。Optionally, it also includes a guide end cover inserted in the support bridge tube and on the top thereof, the bottom of the guide end cover is inserted in the ratchet part B and is movably connected with it, and the connection between the guide end cover and the ratchet part B There is also an elastic resisting piece between them.
可选的,还包括设于所述棘齿件B顶部并与其固定连接的支撑件,所述拐臂设于支撑件底部的棘齿件B上。Optionally, it also includes a support fixed on the top of the ratchet part B and fixedly connected thereto, and the crank arm is arranged on the ratchet part B at the bottom of the support part.
可选的,还包括偏心复位组件,偏心复位组件包括位于支撑桥筒外侧的复位扳手,位于支撑桥筒内侧的偏心轮以及贯穿支撑桥筒的连接杆,连接杆两端分别与复位扳手和偏心轮固定连接,偏心轮位于所述支撑件底部,偏心轮的长短轴之差大于所述棘齿件B的棘齿高度。Optionally, an eccentric reset assembly is also included. The eccentric reset assembly includes a reset wrench located outside the support bridge barrel, an eccentric wheel located inside the support bridge barrel, and a connecting rod passing through the support bridge barrel. Both ends of the connecting rod are respectively connected to the reset wrench and the eccentric The wheels are fixedly connected, the eccentric wheel is located at the bottom of the support member, and the difference between the long and short axes of the eccentric wheel is greater than the ratchet height of the ratchet member B.
本发明的另一个方面提供一种液压系统,应用于以上任一所述的一种智能液压拉伸器,包括与液压泵输出端连通的液压驱动通路;液压驱动通路包括分别与所述液压驱动组件的两端连通的液压驱动支路A以及液压驱动支路B。Another aspect of the present invention provides a hydraulic system, which is applied to any one of the above-mentioned intelligent hydraulic tensioners, including a hydraulic drive passage communicated with the output end of the hydraulic pump; The hydraulic drive branch A and the hydraulic drive branch B connected at both ends of the assembly.
可选的,还包括与液压泵输出端连通的液压拉伸通路,液压拉伸通路通过分流器分流为与液压拉伸缸连通的液压拉伸支路以及与计数器连通的液压计数支路。Optionally, it also includes a hydraulic stretching passage communicated with the output end of the hydraulic pump, and the hydraulic stretching passage is divided into a hydraulic stretching branch communicating with the hydraulic stretching cylinder and a hydraulic counting branch communicating with the counter through a flow divider.
本发明的有益效果:Beneficial effects of the present invention:
本发明的一种智能液压拉伸器,用于套装在待旋转螺母外的支撑桥筒,包括设于支撑桥筒内的棘齿组件,棘齿组件包括套设于待旋转螺母上并与其同步转动的棘齿件A,以及用于驱动棘齿件A沿同一方向转动的棘齿件B,棘齿件A 的顶部以及棘齿件B的底部设有互相适配的环形棘齿;包括驱动组件,驱动组件包括用于驱动棘齿件B沿其周向反复转动的液压驱动组件。An intelligent hydraulic tensioner of the present invention is used for a support bridge tube set outside the nut to be rotated, and includes a ratchet assembly arranged in the support bridge tube. The rotating ratchet part A, and the ratchet part B used to drive the ratchet part A to rotate in the same direction, the top of the ratchet part A and the bottom of the ratchet part B are provided with mutually matching annular ratchets; Assemblies, the drive assembly includes a hydraulic drive assembly for driving the ratchet member B to rotate repeatedly along its circumference.
其效果有:通过相互配合的棘齿件A和棘齿件B,并设置用于驱动棘齿件 B沿其周向反复转动的液压驱动组件,使得棘齿件A可以在棘齿件B反复转动的过程中沿同一方向不断转动,使得位于棘齿件A内的螺母在棘齿件A转动的过程中被逐渐锁紧,实现螺母的自动化锁紧。Its effects are: through the ratchet piece A and the ratchet piece B that cooperate with each other, and a hydraulic drive assembly for driving the ratchet piece B to rotate repeatedly along its circumference, the ratchet piece A can be rotated repeatedly in the ratchet piece B. During the rotation process, the nut is continuously rotated in the same direction, so that the nut located in the ratchet member A is gradually locked during the rotation process of the ratchet member A, and automatic locking of the nut is realized.
附图说明Description of drawings
图1为本发明实施例一的爆炸结构示意图;Fig. 1 is the schematic diagram of the explosion structure of Embodiment 1 of the present invention;
图2为本发明实施例一的立体结构示意图;FIG. 2 is a schematic diagram of a three-dimensional structure of Embodiment 1 of the present invention;
图3为本发明实施例一的主视结构示意图;Fig. 3 is a front view structural schematic diagram of Embodiment 1 of the present invention;
图4为图3中A-A的剖视结构示意图;Fig. 4 is the schematic cross-sectional structure diagram of A-A in Fig. 3;
图5为本发明实施例一的左视结构示意图;Fig. 5 is a left view structural schematic diagram of Embodiment 1 of the present invention;
图6为图5中C-C的剖视结构示意图;Fig. 6 is a schematic cross-sectional structure diagram of C-C in Fig. 5;
图7为本发明实施例一中棘齿件A的俯视结构示意图;FIG. 7 is a schematic top view of the ratchet member A in Embodiment 1 of the present invention;
图8为本发明实施例一中棘齿组件的俯视结构示意图;Fig. 8 is a schematic top view of the ratchet assembly in Embodiment 1 of the present invention;
图9为本发明实施例二的液路通道示意图。FIG. 9 is a schematic diagram of a liquid channel in Embodiment 2 of the present invention.
附图标记说明:Explanation of reference signs:
11-棘齿件A,111-通孔,12-棘齿件B,13-支撑件,21-拐臂,211-延伸部, 212-固定部,22-液压驱动缸,221-端盖,222-导向柱,23-液压活塞,24-凹口, 3-弹性抵压件,4-导向端盖,5-液压拉伸缸,51-拉伸缸体,52-拉芯,53-活塞, 61-分流器,62-计数器,71-液压驱动支路A,72-液压驱动支路B,73-快插接头, 8-支撑桥筒,81-条形孔,9-偏心复位组件,91-复位扳手,92-连接杆,93-偏心轮, 100-螺母,200-螺杆。11-Ratchet part A, 111-Through hole, 12-Ratchet part B, 13-Supporting part, 21-Crank arm, 211-Extended part, 212-Fixed part, 22-Hydraulic drive cylinder, 221-End cover, 222-guide column, 23-hydraulic piston, 24-notch, 3-elastic pressure piece, 4-guiding end cover, 5-hydraulic stretching cylinder, 51-stretching cylinder, 52-pull core, 53-piston , 61-Splitter, 62-Counter, 71-Hydraulic drive branch A, 72-Hydraulic drive branch B, 73-Quick connector, 8-Support bridge tube, 81-Strip hole, 9-Eccentric reset assembly, 91-resetting wrench, 92-connecting rod, 93-eccentric wheel, 100-nut, 200-screw rod.
具体实施方式Detailed ways
下面结合实施例及附图,对本发明作进一步的详细说明,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖向”、“纵向”、“侧向”、“水平”、“内”、“外”、“前”、“后”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal" , "Inner", "Outer", "Front", "Back", "Top", "Bottom" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the attached drawings, or when the inventive product is used Orientation or positional relationship that is conventionally placed is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a reference to the present invention. Invention Limitations.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“开有”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it also needs to be explained that, unless otherwise clearly specified and limited, the terms "setting", "opening", "installing", "connecting" and "connecting" should be understood in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面通过参考附图并结合实施例来详细说明本发明:The present invention is described in detail below in conjunction with embodiment by referring to accompanying drawing:
实施例一:Embodiment one:
如图1至图8所示,一种智能液压拉伸器,用于套装在待旋转螺母100外的支撑桥筒8,包括设于支撑桥筒8内的棘齿组件,棘齿组件包括套设于待旋转螺母100上并与其同步转动的棘齿件A11,以及用于驱动棘齿件A11沿同一方向转动的棘齿件B12,棘齿件A11的顶部以及棘齿件B12的底部设有互相适配的环形棘齿;包括驱动组件,驱动组件包括用于驱动棘齿件B12沿其周向反复转动的液压驱动组件。As shown in Figures 1 to 8, an intelligent hydraulic tensioner is used to fit the
如图2、图8所示,环形棘齿包括设于棘齿件A11顶部的环形棘齿A以及设于棘齿件B12底部的环形棘齿B,环形棘齿A与环形棘齿B互相适配。通过将棘齿件A11套设于待旋转螺母100上并与螺母100同步转动,同时驱动与棘齿件A11配合的棘齿件B12沿其周向反复不停转动,使得棘齿件A11可以在棘齿件B12沿其周向反复转动的过程中不断的往同一方向转动,从而使得棘齿件 A11可以带动螺母100不断往同一方向转动,从而使得螺母100被旋紧或旋松;当棘齿件A11的转动方向与螺母100旋紧的旋向相同时,棘齿件A11以及智能液压拉伸器可以使螺母100被自动旋紧;反之,棘齿件A11的转动方向与螺母 100旋紧的旋向相反时,棘齿件A11以及智能液压拉伸器可以使螺母100被自动旋松,而棘齿件A11的转动方向与其棘齿朝向相关,因此,本实施例中的棘齿组件及其智能液压拉伸器可以使螺母100自动旋紧或旋松。As shown in Fig. 2 and Fig. 8, the annular ratchet includes an annular ratchet A on the top of the ratchet part A11 and an annular ratchet B on the bottom of the ratchet part B12, and the annular ratchet A and the annular ratchet B are compatible with each other. match. By setting the ratchet part A11 on the
本实施例中,驱动组件中驱动棘齿件B12反复转动的结构为液压驱动组件,液压驱动组件可以为螺母100的旋紧提供足够的扭矩,远大于人工拧紧可以达到的100Nm左右,因此,设置棘齿组件以及驱动组件的总体构思,可以使得螺母 100实现旋紧或旋松的自动化,尤其是螺母100的自动化旋紧,可以解决由于人工拧紧导致的螺母100锁紧后达不到紧固要求、精度要求的问题,以及解决人工拧紧费时费力的问题。In this embodiment, the structure that drives the ratchet part B12 to rotate repeatedly in the drive assembly is a hydraulic drive assembly. The hydraulic drive assembly can provide sufficient torque for the tightening of the
本实施例中,棘齿件A11为套设于螺母100上的棘齿拔环法兰,棘齿拔环法兰的环形棘齿A设于其顶部,棘齿拔环法兰的内部形状与待旋转螺母100的形状相适配,因此,棘齿拔环法兰套设于待旋转螺母100上后,棘齿拔环法兰可带动待旋转螺母100同步旋转,棘齿件B12为棘齿离合法兰,棘齿离合法兰的环形棘齿B设于其底部,且棘齿离合法兰底部的环形棘齿B与棘齿拔环法兰顶部的环形棘齿A相适配,本实施例中,棘齿拔环法兰的环形棘齿朝向与螺母100 旋紧的旋向相反,本实施例中的棘齿组件及其智能液压拉伸器用于螺母100的自动旋紧。In this embodiment, the ratchet member A11 is a ratchet pull-out flange sleeved on the
具体的,所述驱动组件包括固定于所述棘齿件B12上并与其同步转动的拐臂21;所述液压驱动组件包括固定于支撑桥筒8上的液压驱动缸22,以及通过拐臂21使棘齿件B12沿其周向反复转动的液压活塞23,液压活塞23设于液压驱动缸22内并与其活动密封连接,液压驱动缸22两端与液压活塞23两端之间均设有与液压泵输出端连通的液压腔,拐臂21具有沿支撑桥筒8径向贯穿支撑桥筒8并伸入液压活塞23内的延伸部211,本实施例中,支撑桥筒8上设置有用于拐臂21沿支撑桥筒8周向摆动的弧形通孔。Specifically, the drive assembly includes a
本实施例中,与液压驱动缸22两端的液压腔连通的液压泵为油压泵,液压驱动缸22两端的液压腔与油压泵的输出端连通,使液压腔可以接收油压泵输出端泵出的液压油,从而使得液压活塞23在其两端液压油的液压差推动下不断的在液压驱动缸22内反复移动,由于拐臂21的延伸部211伸入液压活塞23中,因此,拐臂21的延伸部211会随着液压活塞23的反复移动被反复推动,而同时,由于驱动组件中的拐臂21与棘齿件B12同步转动,因此,液压活塞23通过拐臂21可以推动棘齿件B12沿其周向反复转动,而棘齿件B12的反复转动可以驱动与其适配的棘齿件A11沿同一方向不断转动,进而使得与棘齿件A11同步转动的螺母100被旋紧。In this embodiment, the hydraulic pump communicating with the hydraulic chambers at both ends of the
具体的,所述拐臂21包括套设于所述棘齿件B12上并与其同步转动的固定部212,固定部212与所述延伸部211固定连接,所述液压驱动缸22以及所述液压活塞23的中部均设有用于放置延伸部211的凹口24,液压驱动缸22的凹口与所述弧形通孔连通。Specifically, the
本实施例中,还包括支撑桥筒8,支撑桥筒8上设有安装孔,拐臂21的延伸部211贯穿安装孔并位于凹口24内。In this embodiment, a supporting
如图2所示,本实施例中的棘齿件B12的外周壁上设置有若干齿,拐臂21 的固定部212呈套筒型,且其套筒的内部设有若干齿,且拐臂21的固定部212 内周壁的齿与棘齿件B12外周壁的齿相啮合,由于棘齿件B12以及拐臂21的固定部212互相啮合,因此,棘齿件与拐臂21可同步转动,且同时便于安装拆卸,便于后续零件的维修更换。本实施例中,如图2所示,拐臂21的固定部212的上方和下方均设置有垫圈。As shown in Figure 2, some teeth are arranged on the peripheral wall of the ratchet part B12 in the present embodiment, and the fixing
如图1和图2所示,液压驱动缸22以及液压活塞23的中部均设置有凹口 24,凹口24包括套筒凹口以及活塞凹口,拐臂21的延伸部211依次贯穿支撑桥筒8、套筒凹口并伸入活塞凹口中,因此,液压活塞23在液压驱动缸22内反复移动的过程中,其活塞凹口24的左侧壁以及右侧壁不断的推动拐臂21的延伸部 211沿棘齿件B12的周向反复摆动。As shown in Figures 1 and 2, a
在某些实施例中,棘齿件B12的周壁上还可以设置内螺孔,拐臂21可以直接通过棘齿件B12的内螺孔与棘齿件B12螺纹连接。In some embodiments, an inner screw hole may be provided on the peripheral wall of the ratchet member B12, and the
具体的,所述液压驱动缸22的端部设有可拆卸的密封端盖221。可拆卸连接可以为螺纹连接、卡接;密封端盖221与液压驱动缸22之间为可拆卸的密封连接,可以避免液压驱动缸22与液压活塞23之间的液压腔出现漏油的情况。本实施例中,液压驱动缸22的端部内周壁上设置有内螺纹,端盖221上设置有与内螺纹相适配的外螺纹,端盖221与液压驱动缸22之间的可拆卸连接为螺纹连接,螺纹连接作为常规的可拆卸方式,不仅加工方便,同时可以承受足够大的轴向液压力,使得液压活塞23可以对拐臂21施加足够的推力以推动棘齿件B12 转动。Specifically, the end of the
优选的,所述液压驱动缸22以及液压活塞23均为直线型结构,还包括贯穿液压驱动缸22底部并与液压活塞23底部滑动连接的导向柱222。本实施例中,液压驱动缸22以及液压活塞23均呈直线型结构,液压活塞23沿其轴线在液压驱动缸22内反复摆动,通过在液压驱动缸22底部设置的导向柱222,可以避免液压活塞23在反复摆动的过程中,液压活塞23沿其周向转动,影响传动效率。Preferably, both the
在某些实施例中,液压驱动缸22以及液压活塞23还可以为弧线型结构,即液压驱动缸22以及液压活塞23均为弧形,液压活塞23以棘齿件B12的圆心为圆心反复摆动。In some embodiments, the
具体的,还包括插设于支撑桥筒8内并与其顶部固定连接的导向端盖4,导向端盖4的底部插设于所述棘齿件B12内并与其活动连接,导向端盖4与棘齿件B12之间还设有弹性抵压件3。Specifically, it also includes a
本实施例中,导向端盖4通过其顶部的螺纹固定于支撑桥筒8的顶部,且导向端盖4与支撑桥筒8同轴线设置,棘齿件B12套设于与导向端盖4的底部并沿其轴向活动连接,本实施例中的弹性抵压件3为套设于导向端盖4上的弹簧,弹簧设于棘齿件B12顶部与导向端盖4的顶部之间。In this embodiment, the
通过设置位于液压拉伸缸5底部的导向端盖4,并在导向端盖4与棘齿件 B12之间设置弹性抵压件3,使得棘齿件B12在反复的转动过程中,棘齿件B12 被往下抵压并与棘齿件A11形成实时的、紧密的啮合关系,避免仅由于棘齿件 B12的重力导致的与棘齿件A11形成的啮合关系不够紧密的问题。By setting the
本实施例中,在棘齿件B12驱动棘齿件A11沿螺母100旋紧方向转动时,棘齿件B12的转动可以直接推动棘齿件A11的转动,在棘齿件B12沿螺母100 旋紧方向的反向转动后,弹性顶压件可以将棘齿件B12往下抵压,使棘齿件B12 底部的棘齿与棘齿件A11顶部的棘齿形成紧密的啮合关系,从而避免导致棘齿件B12和棘齿件A11的啮合不够紧密。In this embodiment, when the ratchet part B12 drives the ratchet part A11 to rotate along the tightening direction of the
本实施例中,还包括设于支撑桥筒8顶部的液压拉伸缸5,液压拉伸缸5 包括套设于螺杆200上并与其螺纹连接的拉芯52,还包括拉伸缸体51以及活塞 53,活塞53与拉伸缸体51活动密封连接,拉芯52顶部设置有凸起,活塞53的顶部抵压在拉芯52顶部的凸起底面上,拉伸缸体51与活塞53之间具有用于接收液压油的拉伸缸腔,通过向拉伸缸腔通入液压油,即可使得活塞53被往上推动,进而推动拉芯52将螺杆200拉长,使得螺杆200形成弹性变形,便于螺母 100的旋紧。In this embodiment, it also includes a hydraulic stretching cylinder 5 arranged at the top of the supporting
具体的,还包括设于所述棘齿件B12顶部并与其固定连接的支撑件13,所述拐臂21设于支撑件13底部的棘齿件B12上。Specifically, it also includes a
本实施例中,支撑件13为支撑法兰,支撑件13与棘齿件B12顶部之间的固定连接为可拆卸的固定连接,如图2所示,所述可拆卸的固定连接为螺纹连接。In this embodiment, the
通过设置支撑件13,可以提高棘齿件B12的结构强度,且可以便于上述拐臂21的安装于拆卸,避免液压拉伸气缸沿螺杆200的周向伸长时,棘齿件B12 的结构强度不够导致损坏或使用寿命缩短。By arranging the
在某些实施例中,支撑件13与棘齿件B12可以为一体化的结构,支撑件 13或/和棘齿件B12的周壁上还可以设置内螺孔,拐臂21可以直接通过棘齿件 B12或/和支撑件13的内螺孔与棘齿件B12螺纹连接。In some embodiments, the
在某些实施例中,拐臂21内筒与棘齿件B12外筒啮合处为渐开线花键啮合。In some embodiments, the meshing position between the inner cylinder of the
在某些实时例中,棘齿件B12与棘齿件B11两者啮合的棘齿可为端面凹槽型,端面圆弧型。In some real-time examples, the ratchet teeth engaged with the ratchet member B12 and the ratchet member B11 can be groove-shaped or arc-shaped on the end face.
在某些实施例中,支撑件13、棘齿件B12以及拐臂21可以为一体化的结构,支撑件13、棘齿件B12以及拐臂21为一体化的结构时,支撑桥筒8上设置有位于其顶部的槽口,拐臂21的延伸部211通过槽口放置于液压驱动缸22以及液压活塞23的凹口24内。In some embodiments, the
具体的,还包括偏心复位组件9,偏心复位组件9包括位于支撑桥筒8外侧的复位扳手91,位于支撑桥筒8内侧的偏心轮93以及贯穿支撑桥筒8的连接杆92,连接杆92两端分别与复位扳手91和偏心轮93固定连接,偏心轮93位于所述支撑件13底部,偏心轮93的长短轴之差大于所述棘齿件B12的棘齿高度。本实施例中,连接杆92与复位扳手91一体化连接,连接杆92与复位扳手 91呈L型。Specifically, it also includes an
本实施例中,棘齿件A11与棘齿件B12处于啮合状态时,偏心轮93的短轴与支撑件13的底部相互接近或相互接触,当需要解除棘齿件B12与棘齿件 A11的啮合状态时,偏心轮93的长轴顶压在支撑件13A的底部,偏心轮93的长轴与短轴的长度之差即为支撑件13上升的高度,由于支撑件13与棘齿件B12 固定连接,因此,偏心轮93的长轴与短轴的长度之差即为棘齿件B12的上升高度,因而偏心轮93的长轴与短轴的长度之差大于棘齿件B12的棘齿高度时,旋转偏心轮93即可使得棘齿件A11和棘齿件B12互相脱离,使得棘齿件A11和棘齿件B12的啮合状态被解除。In this embodiment, when the ratchet part A11 and the ratchet part B12 are in the meshed state, the short axis of the
因此,通过设置偏心复位组件9,通过扭动复位扳手91,进而带动连接杆 92转动,进而可以使得偏心轮93转动,当偏心轮93的长轴端将支撑件13往上顶压后,即可使得棘齿件A11和棘齿件B12的啮合状态被解除,当棘齿件A11 与棘齿件B12的啮合状态被解除后,即可通过拔杆拨动棘齿件A11,进而使螺母 100被旋。Therefore, by setting the
本实施例中,棘齿件A11的周壁上均匀的设有若干用于拔环的通孔111,支撑桥筒8的周壁上设置有条形孔81,条形孔81水平设置,且条形孔81的水平高度与棘齿件A11上通孔111的水平高度相同,条形孔81两端到棘齿件A11 轴线形成的夹角A大于棘齿件A11相邻的两个通孔111到其轴线形成的夹角B,因此,当棘齿件A11与棘齿件B12分离后,通过拔杆贯穿支撑桥筒8的条形孔 81并插入到棘齿件A11的通孔111中,可以使得棘齿件A11带动螺母100往螺母100旋松的方向转动,直至螺母100旋松。In this embodiment, the peripheral wall of the ratchet part A11 is evenly provided with several through
本实施例中,支撑桥筒8上对称的设置有两个偏心复位组件9,设置两个偏心复位组件9可以避免偏心轮93顶压支撑件13时受力不够均匀。In this embodiment, two
本实施例的使用流程如下:The usage process of this embodiment is as follows:
使用本实施例时,将支撑桥筒8抵压在螺杆200的头部上,将棘齿件A11 套设于螺母100上,随后将拉芯52套设到螺杆200远离螺杆200头部的另一端上并旋紧固定,随后向拉伸缸腔内通入液压油,使得活塞53被往上推动,并使活塞53将拉芯52往上顶起,由于拉芯52与螺杆200固定,因此,螺杆200在其弹性形变的作用下被拉长,螺母100与螺杆200之间的锁紧力降低,进而使得驱动螺母100旋转的扭矩降低。When using this embodiment, the
在螺杆200被拉长后,分别向液压活塞23两端的两个液压腔内通入液压油,随后,两个液压腔内的液压油推动液压活塞23在液压驱动缸22内反复移动,进而使得液压活塞23凹口24的左侧壁和右侧壁不断的推动拐臂21的延伸部211 沿棘齿件B12的周向反复摆动,在棘齿件B12反复摆动的过程中,与棘齿件B12 啮合的棘齿件A11不断往某一个方向转动,由于本实施例中棘齿件A11的转动方向与螺母100的旋紧方向相同,且棘齿件A11与螺母100同步转动,因此,棘齿件可以带动螺母100旋转,直至螺母100被旋紧。After the
实施例二:Embodiment two:
如图1至9所示,本实施例提供一种液压系统,应用于以上所述的一种智能液压拉伸器,包括与液压泵输出端连通的液压驱动通路;液压驱动通路包括分别与所述液压驱动组件的两端连通的液压驱动支路A71以及液压驱动支路B72。As shown in Figures 1 to 9, this embodiment provides a hydraulic system, which is applied to the above-mentioned intelligent hydraulic tensioner, including a hydraulic drive passage connected to the output end of the hydraulic pump; A hydraulic drive branch A71 and a hydraulic drive branch B72 connected to both ends of the hydraulic drive assembly.
本实施例中的液压泵为油泵,本实施例中的液压驱动支路A71以及液压驱动支路B72的一端均与油泵的输出端连通,另一端均与液压驱动组件中的液压驱动缸22连通,且液压驱动支路A71以及液压驱动支路B72分别与液压驱动缸 22两端的液压腔进行连通,液压驱动缸22的两个液压腔分别通过液压驱动支路 A71以及液压驱动支路B72接收油泵泵入的液体,同时,液压驱动支路A71以及液压驱动支路B72上设置有电磁阀,电磁阀用于开闭切换液压驱动支路A71 以及液压驱动支路B72。本实施例中,液压驱动支路A71以及液压驱动支路B72 中的流动的液体均为液压油,本实施中的油泵以及液压油均为本领域中的公知常识,在此不再赘述。The hydraulic pump in this embodiment is an oil pump, and one end of the hydraulic drive branch circuit A71 and the hydraulic drive branch circuit B72 in this embodiment are both communicated with the output end of the oil pump, and the other ends are communicated with the
具体的,还包括与液压泵输出端连通的液压拉伸通路,液压拉伸通路通过分流器61分流为与液压拉伸缸5连通的液压拉伸支路以及与计数器62连通的液压计数支路。Specifically, it also includes a hydraulic stretching passage communicated with the output end of the hydraulic pump, and the hydraulic stretching passage is divided into a hydraulic stretching branch communicating with the hydraulic stretching cylinder 5 and a hydraulic counting branch communicating with the
本实施例的总体构思是:液压驱动组件中的液压活塞23以及液压拉伸缸5 均通过液压拉伸通路与液压驱动通路与同一油泵连通,通过同一油泵同时实现对液压活塞23以及液压拉伸缸5的协同驱动,The overall idea of this embodiment is: the
本实施例中,如图2所示,分流器61上设置有快插接头73,液压拉伸通路的一端与油泵的输出端连通,另一端通过快插接头73与分流器61连通,液压拉伸通路通过分流器61分流为与液压拉伸缸5连通的液压拉伸支路以及与计数器62连通的液压计数支路,液压拉伸支路的液压油用于驱动液压拉伸缸5的驱动,液压计数支路的液压油用于记录液压拉伸缸5的拉伸次数,在某些实施例中,液压计数支路还可以直接与液压拉伸缸5的内缸进行连通。In this embodiment, as shown in FIG. 2 , the
计数器62记录液压拉伸缸5拉伸次数的原理为:当液压拉伸支路内的液压到达设定值时,液压拉伸缸5伸长,并使得螺杆200被拉长,由于液压拉伸支路以及液压计数支路连通,因此,计数器62内的液压同时达到设定值,计数器62 内的阀门被顶起,并记录一次,当液压拉伸支路以及液压计数支路内的液压降低时,计数器62内的阀门复位且不作记录,因此,通过设置计数器62,可以自动记录螺杆200被拉长的次数,从而间接实现对螺母100锁紧个数的记录。The principle of the
本实施例中,分流器61上设置有快插接头73,液压驱动通路通过快插接头73与分流器61连通,本实施例中的分流器61、快插接头73以及计数器62 均为公知常识,在此不在赘述。In this embodiment, the
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变形和改进,这些变形和改进也视为本发明的保护范围。It can be understood that, the above embodiments are only exemplary embodiments adopted for illustrating the principle of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also regarded as the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211051288.6A CN115383452B (en) | 2022-08-31 | 2022-08-31 | An intelligent hydraulic stretcher and its hydraulic system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211051288.6A CN115383452B (en) | 2022-08-31 | 2022-08-31 | An intelligent hydraulic stretcher and its hydraulic system |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115383452A true CN115383452A (en) | 2022-11-25 |
CN115383452B CN115383452B (en) | 2025-04-15 |
Family
ID=84125126
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211051288.6A Active CN115383452B (en) | 2022-08-31 | 2022-08-31 | An intelligent hydraulic stretcher and its hydraulic system |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115383452B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115781268A (en) * | 2022-12-16 | 2023-03-14 | 常州阿姆泰克流体技术有限公司 | Countable hydraulic bolt tensioner and method of assembling same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4201099A (en) * | 1978-08-14 | 1980-05-06 | Junkers John K | Hydraulic wrench |
CN205184223U (en) * | 2015-11-24 | 2016-04-27 | 哈尔滨通用液压机械制造有限公司 | Hydraulic bolt tensioner |
CN206677855U (en) * | 2017-04-12 | 2017-11-28 | 内蒙古久和能源装备有限公司 | Can automatic locking nut hydraulic elongator |
CN211361287U (en) * | 2019-11-14 | 2020-08-28 | 四川腾菲克科技有限公司 | Bolt fastening system |
CN217991604U (en) * | 2022-08-31 | 2022-12-09 | 四川腾菲克科技有限公司 | Intelligent hydraulic stretcher and hydraulic system thereof |
-
2022
- 2022-08-31 CN CN202211051288.6A patent/CN115383452B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4201099A (en) * | 1978-08-14 | 1980-05-06 | Junkers John K | Hydraulic wrench |
US4201099B1 (en) * | 1978-08-14 | 1993-12-07 | K. Junkers John | Hydraulic wrench |
CN205184223U (en) * | 2015-11-24 | 2016-04-27 | 哈尔滨通用液压机械制造有限公司 | Hydraulic bolt tensioner |
CN206677855U (en) * | 2017-04-12 | 2017-11-28 | 内蒙古久和能源装备有限公司 | Can automatic locking nut hydraulic elongator |
CN211361287U (en) * | 2019-11-14 | 2020-08-28 | 四川腾菲克科技有限公司 | Bolt fastening system |
CN217991604U (en) * | 2022-08-31 | 2022-12-09 | 四川腾菲克科技有限公司 | Intelligent hydraulic stretcher and hydraulic system thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115781268A (en) * | 2022-12-16 | 2023-03-14 | 常州阿姆泰克流体技术有限公司 | Countable hydraulic bolt tensioner and method of assembling same |
Also Published As
Publication number | Publication date |
---|---|
CN115383452B (en) | 2025-04-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN115383452A (en) | An intelligent hydraulic tensioner and its hydraulic system | |
WO1993009354A1 (en) | Adapter assembly for tensioning threaded fasteners and method of tensioning threaded fasteners | |
GB1310453A (en) | Stud tensioner | |
CN217991604U (en) | Intelligent hydraulic stretcher and hydraulic system thereof | |
KR100492926B1 (en) | Hydraulic coupler combined use of gas injector | |
WO2021093112A1 (en) | Bolt tightening method and bolt tightening system | |
CN211361287U (en) | Bolt fastening system | |
CN112060011B (en) | Narrow position gas meter installation and extracting tool | |
CN221762424U (en) | Novel bolt fastening theftproof device | |
CN107511788A (en) | Threaded pre-tightening assembling structure | |
CN108705486B (en) | Intelligent stretcher | |
CN203716890U (en) | Improved planet pawl opening power tong clamping transmission mechanism | |
CN221849281U (en) | A high-precision installation device for bolt fasteners | |
CN101947762B (en) | Assistive device for dismounting driven belt pulley of continuously variable transmission engine | |
CN217832631U (en) | Hydraulic tensioning device | |
CN210087562U (en) | An integrated multi-row high-pressure radial multi-piston variable pump | |
CN2038964U (en) | Pre-tightened bolt tension device | |
CN222957963U (en) | A hollow hydraulic tensioner | |
US633759A (en) | Closing device for filter-presses. | |
CN219176451U (en) | Sealing flap device fixed by spring self-locking | |
CN2328462Y (en) | Bolt fastening machine | |
CN209705191U (en) | A kind of twin-stage stretcher gear assembly | |
CN219521938U (en) | Spanner convenient to dismouting in narrow space | |
CN217795400U (en) | Organic gas separation membrane | |
CN222095979U (en) | A drive type hydraulic wrench |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |