CN115383367A - Welding equipment and welding method for anchor chain - Google Patents
Welding equipment and welding method for anchor chain Download PDFInfo
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- CN115383367A CN115383367A CN202211321723.2A CN202211321723A CN115383367A CN 115383367 A CN115383367 A CN 115383367A CN 202211321723 A CN202211321723 A CN 202211321723A CN 115383367 A CN115383367 A CN 115383367A
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- anchor chain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of anchor chain welding, in particular to welding equipment and a welding method of an anchor chain, which comprise the following steps: a processing table; a guide mechanism provided inside the machining table; the welding mechanism is connected with the processing table; the control mechanism is arranged on the inner side of the processing table and is connected with the guide mechanism and the welding mechanism; a dust collection assembly; wherein, welding mechanism includes: the fixed assembly is fixedly connected with the processing table; the transmission assembly is arranged between the fixing assembly and the control mechanism; the welding subassembly, the welding subassembly with fixed subassembly links to each other, through setting up welding mechanism, guiding mechanism and control mechanism, can not only realize the automatic weld to the anchor chain, can realize the continuous welding to the anchor chain moreover to guarantee welded accuracy and stability, promoted welding quality greatly, and effectively promoted welding efficiency.
Description
Technical Field
The invention relates to the technical field of anchor chain welding, in particular to anchor chain welding equipment and an anchor chain welding method.
Background
The anchor chain is a steel chain connecting the ship body and the anchor. The function of the anchor chain is mainly as follows: connecting the anchor with the ship and transmitting the holding force of the anchor to the ship body; when in anchoring, the thrown anchor chain has certain weight, so that the thrown anchor chain can play a certain role in buffering external forces such as wind current and the like borne by the ship in water; the acting force of the anchor chain at the horizontal water bottom part on the anchor is kept horizontal, which is beneficial to the reliable bottom grabbing of the anchor.
In the production process of the anchor chain, after the ring is woven by the ring weaving machine, a gap exists at the interface, the gap is usually processed by welding seams, the traditional manual welding mode is low in efficiency and low in production efficiency, and therefore, aiming at the current situation, the anchor chain welding equipment and the anchor chain welding method are urgently needed to be developed to overcome the defects in the current practical application.
Disclosure of Invention
The invention aims to provide anchor chain welding equipment and a welding method, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a welding device and a welding method for an anchor chain comprise the following steps:
a processing table;
the guide mechanism is arranged on the inner side of the processing table and used for driving the anchor chain to move along the processing table;
the welding mechanism is connected with the processing table and is used for being matched with the guide mechanism to realize continuous welding of the anchor chain;
the control mechanism is arranged on the inner side of the processing table, is connected with the guide mechanism and the welding mechanism and is used for driving the guide mechanism and the welding mechanism;
the dust collection assembly is arranged on the inner side of the processing table, is connected with the control mechanism and is used for being matched with the control mechanism to absorb and purify the welding waste gas;
wherein, welding mechanism includes:
the fixing assembly is fixedly connected with the processing table and is used for being matched with the processing table to fix the anchor chain;
the transmission assembly is arranged between the fixing assembly and the control mechanism and is used for matching with the control mechanism to realize the rotation of the anchor chain;
and the welding assembly is connected with the fixing assembly and is used for matching with the transmission assembly to realize the positioning welding of the anchor chain.
A welding method of an anchor chain is applied to the welding equipment of the anchor chain, and comprises the following steps:
regularly arranging the looped anchor chains on a processing table, and clamping one end of each anchor chain to be welded by a clamping piece;
starting the driving assembly, wherein the driving assembly is matched with the connecting assembly to drive the guide mechanism to move the anchor chain so that the anchor chain enters the inner side of the fixing assembly, and the fixing assembly clamps and fixes the anchor chain to be welded;
the driving assembly finishes driving the guide mechanism, the transmission assembly is driven by matching with the connecting assembly, and the transmission assembly drives the fixing assembly to realize rotation of the anchor chain;
the welding assembly is used for accurately welding a gap on the rotated anchor chain and completing continuous welding of the anchor chain by matching with the guiding mechanism;
the driving assembly drives the dust collection assembly to absorb and purify smoke generated in the welding process through the connecting assembly.
Compared with the prior art, the invention has the beneficial effects that:
when the device operates, the control mechanism drives the guide mechanism to enable the anchor chain to move, the welded anchor chain is wound, the anchor chain can pass through the fixing assembly when moving, the control mechanism can drive the fixing assembly through the transmission assembly, the anchor chain is located on the inner side of the fixing assembly and rotates, the welding assembly can detect a gap of the anchor chain along with the rotation of the anchor chain and completes accurate welding of the anchor chain, the guide mechanism continues to guide the anchor chain so that the anchor chain can be continuously welded, the welding efficiency of the device is greatly improved, the control mechanism can drive the dust collection assembly, the dust collection assembly can absorb smoke generated in the welding process and further reduce pollution caused to the environment, compared with the prior art that the anchor chain adopts a traditional manual welding mode in the production process, the efficiency is low, the production efficiency is low, and by arranging the welding mechanism, the guide mechanism and the control mechanism, automatic welding of the anchor chain can be realized, continuous welding of the anchor chain can be realized, the welding accuracy and stability of welding are ensured, the welding quality is greatly improved, and the welding efficiency is effectively improved.
Drawings
Fig. 1 is a schematic view of a welding apparatus for an anchor chain.
Fig. 2 is an enlarged schematic view of a portion a in fig. 1.
Fig. 3 is a schematic view of the construction of a dust suction assembly in the welding apparatus for an anchor chain.
Fig. 4 is a schematic view of a welding mechanism in the welding apparatus for the anchor chain.
Fig. 5 is a schematic view of the structure of the clamp in the welding apparatus for anchor chains.
In the figure: 1-processing table, 2-supporting bar, 3-winding drum, 4-driving bar, 5-driven bar, 6-wire rope, 7-clamping member, 8-guiding mechanism, 9-rotating drum, 10-fixing frame, 11-first telescopic member, 12-pressing plate, 13-first gear, 14-top plate, 15-connecting frame, 16-second telescopic member, 17-detector, 18-welding gun, 19-fixing component, 20-welding component, 21-driving component, 22-welding mechanism, 23-adjusting plate, 24-third telescopic member, 25-driving member, 26-driving bar, 27-rotating disc, 28-driving member, 29-driving component, 30-connecting component, 31-control mechanism, 32-dust suction box, 33-dust suction pipe, 34-rotating bar, 35-fan, 36-activated carbon filtering layer, 37-dust suction component, 38-sleeve, 39-movable bar, 40-limiting block, 41-limiting groove, 42-fixing plate, 43-connecting bar, 44-connecting block, 45-adjusting bar, 46-fourth telescopic member, 46-clamping frame, 49-fifth telescopic bar, 49-fifth telescopic member.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are illustrative only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
Referring to fig. 1, in an embodiment of the present invention, an apparatus for welding an anchor chain includes: a processing table 1; a guide mechanism 8, wherein the guide mechanism 8 is arranged inside the processing table 1 and is used for driving the anchor chain to move along the processing table 1; the welding mechanism 22 is connected with the processing table 1 and used for matching with the guide mechanism 8 to realize continuous welding of the anchor chain; the control mechanism 31 is arranged on the inner side of the processing table 1, is connected with the guide mechanism 8 and the welding mechanism 22, and is used for driving the guide mechanism 8 and the welding mechanism 22; the dust collection assembly 37 is arranged on the inner side of the processing table 1, is connected with the control mechanism 31, and is used for matching with the control mechanism 31 to realize absorption and purification of welding waste gas; wherein the welding mechanism 22 includes: the fixing component 19 is fixedly connected with the processing table 1 and is used for being matched with the processing table 1 to fix the anchor chain; the transmission assembly 21 is arranged between the fixing assembly 19 and the control mechanism 31, and is used for matching with the control mechanism 31 to realize the rotation of the anchor chain; and the welding component 20 is connected with the fixing component 19 and is used for matching with the transmission component 21 to realize the positioning welding of the anchor chain.
In this embodiment, when the device is operated, control mechanism 31 drives guide mechanism 8 to make the anchor chain move, and carry out the rolling to the anchor chain after welding, the anchor chain can pass through fixed subassembly 19 when moving, control mechanism 31 can drive fixed subassembly 19 through drive assembly 21, make and be located the inboard anchor chain of fixed subassembly 19 rotates, along with the rotation of anchor chain, welding subassembly 20 can be surveyed the gap of anchor chain, and accomplish the accurate welding to the anchor chain, along with guide mechanism 8 continues to guide the anchor chain, make the anchor chain can obtain the welding that lasts, and then promoted the welding efficiency of device greatly, and control mechanism 31 can also drive dust absorption subassembly 37, dust absorption subassembly 37 can absorb the flue gas that produces in the welding process, and then reduce the pollution that causes the environment, this application adopts traditional manual welding mode in the production process for the anchor chain among the prior art, and is inefficient, through setting up welding mechanism 22, guide mechanism 8 and control mechanism 31, can not only realize the automatic weld to the anchor chain, and can realize the continuous welding to the anchor chain, and guaranteed the accuracy and the welding quality of welding, and effectively promoted the welding quality.
In one embodiment of the present invention, referring to fig. 1 and 4, the fixing assembly 19 includes: the fixing frame 10 is fixedly connected with the processing table 1; the rotary drum 9 is rotatably connected with the fixed frame 10, and a first gear 13 connected with the transmission assembly 21 is fixedly connected to the outer side of the rotary drum 9 and is used for matching with the transmission assembly 21 to realize the rotation of an anchor chain positioned on the inner side of the rotary drum 9; and the pressing plate 12 is symmetrically arranged on the inner side of the rotary drum 9, is connected with the rotary drum 9 through a first telescopic piece 11 and is used for matching with the rotary drum 9 to fix the anchor chain to be welded.
In this embodiment, the fixed connection in the outer side of the rotary drum 9 is provided with a limit ring, the limit ring is connected with the wall rotation of the fixed frame 10, the fixed connection in the outer side of the rotary drum 9 is provided with a first gear 13, the first gear 13 is meshed with a second gear in the inner side of the transmission component 21, in addition, the fixed connection in the inner side of the rotary drum 9 is provided with a first telescopic part 11 at two ends, the first telescopic part 11 is an electric telescopic rod, the fixed connection in the outer side of the other end of the first telescopic part 11 is provided with a pressing plate 12, and the automatic welding to the anchor chain can be realized by arranging the welding mechanism 22, the guiding mechanism 8 and the control mechanism 31, and the continuous welding to the anchor chain can be realized, the welding accuracy and the welding stability can be ensured, the welding quality can be greatly improved, and the welding efficiency can be effectively improved.
In one embodiment of the present invention, referring to fig. 1 and 2, the transmission assembly 21 includes: the adjusting rod 45 is arranged outside the rotary drum 9, and is fixedly connected with the processing table 1; the second gear is fixedly connected with the adjusting rod 45 and is meshed with the first gear 13; and the connecting block 44 is arranged opposite to the control mechanism 31, is rotatably connected with the processing table 1, is connected with the adjusting rod 45 through a gear piece, and is used for matching with the control mechanism 31 to realize the rotation of the rotary drum 9.
In this embodiment, the gear member includes a third gear fixedly connected to the outer side of the connecting block 44 and a fourth gear fixedly connected to the outer side of the adjusting rod 45, the third gear is meshed with the fourth gear, wherein the connecting block 44 is rotatably connected to the inner side of the processing table 1, the connecting block 44 is driven to rotate by the control mechanism 31, the connecting block 44 can drive the adjusting rod 45 to rotate, the adjusting rod 45 drives the rotary drum 9 to rotate, so as to realize the rotation of the anchor chain, and the transmission assembly 21 is arranged to cooperate with the control mechanism 31 to realize the rotation of the rotary drum 9, so that the welding accuracy in the welding process is greatly improved;
in addition, adjust the pole 45 outside be provided with processing platform 1 fixed connection's fourth extensible member 46, fourth extensible member 46 is electric telescopic handle, through setting up fourth extensible member 46, can fix a position adjusting rod 45, and then has guaranteed the stability of rotary drum 9 during the welding to guarantee the stability of anchor chain, do benefit to and promote welding quality.
In one embodiment of the present invention, referring to fig. 1 and 4, the welding assembly 20 includes: the top plate 14, the said top plate 14 is fixedly connected with said fixed mount 10; a connecting frame 15, wherein the connecting frame 15 is arranged outside the rotary drum 9 and is connected with the top plate 14 through a second expansion piece 16; the detector 17 is arranged between the processing table 1 and the connecting frame 15, is fixedly connected with the connecting frame 15, and is used for detecting an anchor chain gap; and the welding guns 18 are symmetrically arranged on two sides of the detector 17, are fixedly connected with the connecting frame 15 and are used for matching with the expansion of the second expansion piece 16 to weld the anchor chain.
In this embodiment, the second extensible member 16 is fixedly connected between the top plate 14 and the connecting frame 15, the second extensible member 16 is an electric extensible rod, in addition, the connecting frame 15 is of a '21274' -type structure, the welding guns 18 are symmetrically arranged at two ends of the inner side of the connecting frame 15, the detector 17 detects the anchor chain in rotation by arranging the welding assembly 20, after a gap is found, the rotating drum 9 stops rotating, the second extensible member 16 drives the connecting frame 15 to lift, and the welding guns 18 complete welding of the gap from two sides.
In one embodiment of the present invention, referring to fig. 1 and fig. 2, the control mechanism 31 includes: a drive unit 29, wherein the drive unit 29 is provided inside the processing table 1; the connecting assembly 30 is arranged between the driving assembly 29 and the transmission assembly 21, and the connecting assembly 30 is connected with the dust suction assembly 37; wherein the driving assembly 29 comprises: the adjusting plate 23 is arranged on the inner side of the processing table 1, and is connected with the processing table 1 through a third telescopic piece 24; the driving part 25 is fixedly connected with the adjusting plate 23; the driving rod 26, the driving rod 26 is fixedly connected with the output end of the driving piece 25; and the turntable 27 is rotatably connected and arranged on the inner side of the processing table 1 and is connected with the guide mechanism 8 through a transmission piece 28.
In this embodiment, driving piece 25 and third extensible member 24 are located respectively regulating plate 23 both sides, third extensible member 24 fixed connection sets up between processing platform 1 and regulating plate 23, and third extensible member 24 is electric telescopic handle, and driving piece 25 is driving motor, driving piece 25 and regulating plate 23 fixed connection, and output and actuating lever 26 fixed connection, the actuating lever 26 other end links to each other with coupling assembling 30, wherein, carousel 27 rotates with the inboard frame wall of processing platform 1 to be connected, driving member 28 includes a pair of band pulley, and wherein, a band pulley and carousel 27 fixed connection, another band pulley and the inboard driven lever 5 fixed connection of guiding mechanism 8, two link to each other through the belt between the band pulley, through setting up control mechanism 31, third extensible member 24 can realize coupling assembling 30's removal through control regulating plate 23, and coupling assembling 30 can drive on the one hand carousel 27 is rotatory, and carousel 27 accomplishes the drive to guiding mechanism 8 through driving member 28, and coupling assembling 30 on the other hand can drive connecting block 44 rotatory, and then realize the rotation of rotary drum 9.
In one embodiment of the present invention, the connection assembly 30 includes: the movable rod 39 is arranged between the turntable 27 and the transmission assembly 21; the sleeve 38 is sleeved outside the movable rod 39, is connected with the movable rod 39 in a sliding manner through a limiting piece, and is connected with a fixed plate 42 fixedly connected and arranged inside the processing table 1 in a rotating manner; and the connecting piece is arranged between the sleeve 38 and the dust collection assembly 37 and is used for matching with the movable rod 39 to drive the dust collection assembly 37.
In this embodiment, the connecting member includes a connecting rod 43, the connecting rod 43 is rotatably connected to the processing table 1, the connecting rod 43 is connected to the casing 38 through a bevel gear, the other end of the connecting rod 43 is connected to the rotating rod 34 disposed inside the dust collection assembly 37 through a bevel gear, the limiting member includes a limiting block 40 fixedly connected to the outer side of the movable rod 39, the limiting block 40 is slidably connected to a limiting groove 41 disposed on the inner wall of the casing 38, by providing the connecting assembly 30, the driving rod 26 drives the movable rod 39 to move together when moving, the movable rod 39 can be connected to the turntable 27 and the connecting block 44 respectively, and thus the guiding mechanism 8 and the transmission assembly 21 are driven respectively, the movable rod 39 can also rotate the casing 38 through the limiting block 40 and the limiting groove 41, and the casing 38 drives the dust collection assembly 37 through the connecting rod 43.
In an embodiment of the present invention, referring to fig. 1, fig. 3 and fig. 5, the guiding mechanism 8 includes: the support rod 2 is rotatably connected to the inner side of the processing table 1; the winding drum 3 is fixedly connected with the supporting rod 2; the clamping piece 7 is arranged on the outer side of the processing table 1, is connected with the winding drum 3 through a steel wire rope 6 and is used for matching with the rotation of the winding drum 3 to realize the movement of the anchor chain; one end of the transmission rod 4 is rotatably connected with the processing table 1, and the other end of the transmission rod 4 is connected with the supporting rod 2; and the driven rod 5 is arranged between the transmission rod 4 and the driving component 29, is connected with the transmission piece 28, and is used for matching with the driving component 29 to realize the rotation of the winding drum 3.
In this embodiment, the driving rod 4 is meshed with the supporting rod 2 through a bevel gear, the driven rod 5 is meshed with the driving rod 4 through a bevel gear, the other end of the driven rod 5 is rotatably connected with the processing table 1, in addition, a belt wheel is fixedly connected to the outer side of the driven rod 5, in addition, the clamping piece 7 comprises a clamping frame 47 fixedly connected with the steel wire rope 6, clamping plates 48 are symmetrically arranged on the inner side of the clamping frame 47, a fifth telescopic piece 49 is fixedly connected between the clamping plate 48 and the clamping frame 47, the fifth telescopic piece 49 is an electric telescopic rod, through the arrangement of the guiding mechanism 8, the driving assembly 29 can be matched with the electric telescopic rod to realize movement of the anchor chain, so that continuous welding of the anchor chain is completed, and winding of the welded anchor chain can be realized, so that people can conveniently perform subsequent processing, and the processing efficiency is improved.
In one embodiment of the present invention, referring to fig. 1, the dust suction assembly 37 includes: the dust collection box 32 is fixedly connected to the inner side of the processing table 1, and is connected with the processing table 1 through a dust collection pipe 33; the rotating rod 34 is rotatably connected to the inner side of the dust collection box 32, fixedly connected with a fan 35 arranged on the inner side of the dust collection box 32, connected with the connecting assembly 30, and used for matching with the connecting assembly 30 to realize the flow guide of the outside air; and the activated carbon filter layer 36 is arranged between the fan 35 and the dust suction pipe 33 and used for purifying air.
In this embodiment, dust collection box 32 bilateral symmetry is provided with a plurality of dust absorption pipes 33, dust absorption pipe 33 one end with dust collection box 32 fixed connection, the other end lead to processing platform 1 outside, through setting up dust absorption assembly 37, connecting rod 43 can drive bull stick 34 rotatory, and bull stick 34 drives fan 35 rotatory, and outside air gets into dust collection box 32 inboard along dust absorption pipe 33, and active carbon filter layer 36 purifies the air, and then reduces the pollution that the device operation caused the environment, does benefit to the environmental protection.
A welding method of an anchor chain is applied to the welding equipment of the anchor chain, and comprises the following steps:
arranging the looped anchor chains on the processing table 1 in order, and enabling the clamping piece 7 to clamp one end of the anchor chain to be welded;
starting the driving component 29, wherein the driving component 29 is matched with the connecting component 30 and the driving guide mechanism 8 to realize the movement of the anchor chain, so that the anchor chain enters the inner side of the fixing component 19, and the fixing component 19 clamps and fixes the anchor chain to be welded;
the driving component 29 finishes driving the guide mechanism 8, the transmission component 21 is driven by matching with the connecting component 30, and the transmission component 21 drives the fixing component 19 to realize rotation of the anchor chain;
the welding assembly 20 is used for accurately welding a gap on the rotated anchor chain and is matched with the guide mechanism 8 to complete continuous welding of the anchor chain;
the driving assembly 29 drives the dust suction assembly 37 to absorb and purify smoke generated in the welding process through the connecting assembly 30.
The anchor chain welding equipment can realize automatic welding of the anchor chain, can realize continuous welding of the anchor chain, ensures the accuracy and stability of welding, greatly improves the welding quality, effectively improves the welding efficiency, can realize the movement of the connecting component 30 by controlling the adjusting plate 23 through the control mechanism 31 by arranging the welding mechanism 22, the guide mechanism 8 and the control mechanism 31, and can drive the turntable 27 to rotate on one hand by the connecting component 30, carousel 27 passes through driving medium 28 and accomplishes the drive to guiding mechanism 8, and coupling assembling 30 on the other hand can drive connecting block 44 rotatory, and then realize the rotation of rotary drum 9, through setting up guiding mechanism 8, can not only cooperate the removal of anchor chain is realized to drive assembly 29, and then accomplish the continuous welding to the anchor chain, and can realize the rolling to the anchor chain after being welded, and then be convenient for people to carry out subsequent processing, do benefit to and promote machining efficiency, through setting up dust absorption assembly 37, connecting rod 43 can drive bull stick 34 rotatory, bull stick 34 drives fan 35 rotatory, outside air gets into dust absorption box 32 inboard along dust absorption pipe 33, activated carbon filter layer 36 purifies the air, and then the pollution that the reducing mechanism operation caused the environment, do benefit to the environmental protection.
The above are only preferred embodiments of the present invention, and it should be noted that, for those skilled in the art, it can make several changes and modifications without departing from the concept of the present invention, and these should also be considered as the protection scope of the present invention, which will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (9)
1. An anchor chain welding apparatus, comprising:
a processing table;
the guide mechanism is arranged on the inner side of the processing table and is used for driving the anchor chain to move along the processing table;
the welding mechanism is connected with the processing table and is used for being matched with the guide mechanism to realize continuous welding of the anchor chain;
the control mechanism is arranged on the inner side of the processing table, is connected with the guide mechanism and the welding mechanism and is used for driving the guide mechanism and the welding mechanism;
the dust collection assembly is arranged on the inner side of the processing table, is connected with the control mechanism and is used for being matched with the control mechanism to realize absorption and purification of welding waste gas;
wherein, welding mechanism includes:
the fixing assembly is fixedly connected with the processing table and is used for being matched with the processing table to fix the anchor chain;
the transmission assembly is arranged between the fixing assembly and the control mechanism and is used for matching with the control mechanism to realize the rotation of the anchor chain;
and the welding assembly is connected with the fixing assembly and is used for matching with the transmission assembly to realize the positioning welding of the anchor chain.
2. The chain welding apparatus of claim 1, wherein the securing assembly comprises:
the fixing frame is fixedly connected with the processing table;
the rotary drum is rotatably connected with the fixed frame, and a first gear connected with the transmission assembly is fixedly connected to the outer side of the rotary drum and used for matching with the transmission assembly to realize rotation of the anchor chain positioned on the inner side of the rotary drum;
the pressing plate is symmetrically arranged on the inner side of the rotary drum and is connected with the rotary drum through a first telescopic piece, and the pressing plate is used for being matched with the rotary drum to fix the anchor chain to be welded.
3. The chain welding apparatus of claim 2, wherein the transmission assembly comprises:
the adjusting rod is arranged outside the rotary drum and is fixedly connected with the processing table;
the second gear is fixedly connected with the adjusting rod and is meshed with the first gear;
the connecting block is arranged opposite to the control mechanism, is rotatably connected with the processing table, is connected with the adjusting rod through a gear piece, and is used for being matched with the control mechanism to realize rotation of the rotary drum.
4. The chain welding apparatus of claim 3, wherein the welding assembly comprises:
the top plate is fixedly connected with the fixing frame;
the connecting frame is arranged on the outer side of the rotary drum and is connected with the top plate through a second telescopic piece;
the detector is arranged between the processing table and the connecting frame, is fixedly connected with the connecting frame and is used for detecting an anchor chain gap;
and the welding guns are symmetrically arranged on two sides of the detector, are fixedly connected with the connecting frame and are used for matching with the expansion of the second expansion piece to realize the welding of the anchor chain.
5. The chain welding apparatus of claim 1, wherein the control mechanism comprises:
the driving assembly is arranged on the inner side of the processing table;
the connecting assembly is arranged between the driving assembly and the transmission assembly and is connected with the dust collection assembly;
wherein the drive assembly comprises:
the adjusting plate is arranged on the inner side of the processing table and is connected with the processing table through a third telescopic piece;
the driving piece is fixedly connected with the adjusting plate;
the driving rod is fixedly connected with the output end of the driving piece;
and the turntable is rotatably connected and arranged on the inner side of the processing table and is connected with the guide mechanism through a transmission piece.
6. Welding apparatus for anchor chains according to claim 5, wherein the connection assembly comprises:
the movable rod is arranged between the turntable and the transmission assembly;
the sleeve is sleeved outside the movable rod, is connected with the movable rod in a sliding manner through a limiting part, and is rotatably connected with a fixed plate fixedly connected and arranged on the inner side of the processing table;
the connecting piece is arranged between the sleeve and the dust collection assembly and is used for being matched with the movable rod to drive the dust collection assembly.
7. The welding apparatus for anchor chains according to claim 5, wherein the guiding means comprises:
the support rod is rotatably connected to the inner side of the processing table;
the winding drum is fixedly connected with the supporting rod;
the clamping piece is arranged on the outer side of the processing table, is connected with the winding drum through a steel wire rope and is used for matching with the rotation of the winding drum to realize the movement of the anchor chain;
one end of the transmission rod is rotatably connected with the processing table, and the other end of the transmission rod is connected with the supporting rod;
the driven rod is arranged between the transmission rod and the driving assembly, connected with the transmission piece and used for matching with the driving assembly to realize rotation of the winding drum.
8. The apparatus for welding an anchor chain according to claim 7, wherein said suction assembly comprises:
the dust collection box is fixedly connected to the inner side of the processing table and is connected with the processing table through a dust collection pipe;
the rotating rod is rotatably connected to the inner side of the dust collection box, fixedly connected with a fan arranged on the inner side of the dust collection box, connected with the connecting assembly and used for matching with the connecting assembly to realize flow guide of outside air;
the active carbon filter layer is arranged between the fan and the dust absorption pipe and used for purifying air.
9. A welding method for an anchor chain, which is applied to the welding apparatus for an anchor chain according to claims 1-8, comprising the steps of:
regularly arranging the looped anchor chains on a processing table, and clamping one end of each anchor chain to be welded by a fixing assembly;
starting a control mechanism, wherein the control mechanism drives a guide mechanism to realize the movement of the anchor chain to ensure that the anchor chain enters the inner side of a fixing component, and the fixing component clamps and fixes the anchor chain to be welded;
the control mechanism finishes driving the guide mechanism and drives the transmission assembly, and the transmission assembly drives the fixing assembly to realize rotation of the anchor chain;
the welding assembly accurately welds the gap on the rotated anchor chain and is matched with the guide mechanism to complete continuous welding of the anchor chain;
the control mechanism drives the dust collection assembly to absorb and purify the smoke generated in the welding process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211321723.2A CN115383367A (en) | 2022-10-27 | 2022-10-27 | Welding equipment and welding method for anchor chain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211321723.2A CN115383367A (en) | 2022-10-27 | 2022-10-27 | Welding equipment and welding method for anchor chain |
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| Publication Number | Publication Date |
|---|---|
| CN115383367A true CN115383367A (en) | 2022-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211321723.2A Pending CN115383367A (en) | 2022-10-27 | 2022-10-27 | Welding equipment and welding method for anchor chain |
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|---|---|
| CN (1) | CN115383367A (en) |
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| CN115846840A (en) * | 2023-03-01 | 2023-03-28 | 中运锚链(江苏)有限公司 | Possesses frock anchor chain welding machine of preheating |
| CN116618899A (en) * | 2023-06-07 | 2023-08-22 | 安徽黄山恒久链传动有限公司 | Automatic chain link welding equipment and system |
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| CN113492312A (en) * | 2021-09-09 | 2021-10-12 | 徐州范加尔智能科技有限公司 | Vehicle instrument assembly machine |
| CN114837975A (en) * | 2022-04-29 | 2022-08-02 | 宁远县第二中学 | Reversing structure of intelligent temperature control fan |
| WO2022217565A1 (en) * | 2021-04-16 | 2022-10-20 | 德清集通实业有限公司 | Double-clamping device for fine welding of chains and double-head inclined nail welding machine |
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| CN111055075A (en) * | 2019-12-23 | 2020-04-24 | 济南工程职业技术学院 | Steel pipe welding device and working method |
| CN111361706A (en) * | 2020-05-07 | 2020-07-03 | 莱芜钢铁集团淄博锚链有限公司 | Anchor chain welding system |
| WO2022217565A1 (en) * | 2021-04-16 | 2022-10-20 | 德清集通实业有限公司 | Double-clamping device for fine welding of chains and double-head inclined nail welding machine |
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| CN114837975A (en) * | 2022-04-29 | 2022-08-02 | 宁远县第二中学 | Reversing structure of intelligent temperature control fan |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115846840A (en) * | 2023-03-01 | 2023-03-28 | 中运锚链(江苏)有限公司 | Possesses frock anchor chain welding machine of preheating |
| CN115846840B (en) * | 2023-03-01 | 2023-10-24 | 中运锚链(江苏)有限公司 | Possesses preheating frock anchor chain welding machine |
| CN116618899A (en) * | 2023-06-07 | 2023-08-22 | 安徽黄山恒久链传动有限公司 | Automatic chain link welding equipment and system |
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