CN115380944B - Crushing, enzymolysis and separation integrated equipment for manufacturing oyster juice and oyster juice production method - Google Patents
Crushing, enzymolysis and separation integrated equipment for manufacturing oyster juice and oyster juice production method Download PDFInfo
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- CN115380944B CN115380944B CN202211321745.9A CN202211321745A CN115380944B CN 115380944 B CN115380944 B CN 115380944B CN 202211321745 A CN202211321745 A CN 202211321745A CN 115380944 B CN115380944 B CN 115380944B
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- 241000237502 Ostreidae Species 0.000 title claims abstract description 68
- 235000020636 oyster Nutrition 0.000 title claims abstract description 68
- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000000926 separation method Methods 0.000 title claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 62
- 239000007788 liquid Substances 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000003825 pressing Methods 0.000 claims abstract description 41
- 239000002893 slag Substances 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 14
- 238000001125 extrusion Methods 0.000 claims abstract description 11
- 230000000149 penetrating effect Effects 0.000 claims abstract description 5
- 235000013372 meat Nutrition 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 3
- 102000004169 proteins and genes Human genes 0.000 claims description 3
- 108090000623 proteins and genes Proteins 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 description 10
- 239000013049 sediment Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000004537 pulping Methods 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 239000003818 cinder Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000015067 sauces Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/04—Processing bivalves, e.g. oysters
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/10—Natural spices, flavouring agents or condiments; Extracts thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/06—Enzymes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/06—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/18—Apparatus specially designed for the use of free, immobilized or carrier-bound enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Polymers & Plastics (AREA)
- Nutrition Science (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- Genetics & Genomics (AREA)
- Organic Chemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Biomedical Technology (AREA)
- Biotechnology (AREA)
- Sustainable Development (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to the technical field of oyster juice production, in particular to crushing, enzymolysis and separation integrated equipment for producing oyster juice and an oyster juice production method. The device comprises a tank body, a crushing device and an extrusion device; the tank body is provided with a feed inlet, a slag discharge outlet and a liquid outlet; the crushing device comprises a stirring shaft, a cutter and a rotary driving mechanism, one end of the cutter is rotatably arranged on the stirring shaft, so that the cutter rotates along a vertical surface, and the cutter is in a storage state of inwards rotating to be close to the stirring shaft or outwards rotating to be in an unfolding state; the extrusion device comprises a filter pressing plate and a lifting driving mechanism, wherein the middle part of the filter pressing plate is provided with a yielding hole penetrating up and down, and the stirring shaft and the cutter in a storage state can penetrate through the yielding hole. The equipment integrates crushing, enzymolysis and separation equipment in the main working procedures of oyster juice production, and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of oyster juice production, in particular to crushing, enzymolysis and separation integrated equipment for producing oyster juice and an oyster juice production method.
Background
Oyster is a common seashell on coasts, has delicious taste and rich nutrition, and the oyster sauce prepared by oyster meat is very popular as a delicious seasoning. The oyster juice is the main component for producing oyster juice, and the quality of the oyster juice directly influences the production quality of the oyster juice.
The current oyster juice production mainly comprises two modes, namely a steaming method adopting a traditional process and an enzymolysis method adopting a modern process production, wherein the enzymolysis method has high oyster meat utilization rate compared with the steaming method, and is suitable for mechanical production. For example, the Chinese patent with application number 200910147179.2 discloses a production method of oyster juice, and the main process of the oyster juice enzymolysis method comprises a plurality of procedures of cutting and pulping oyster, enzymolysis, filtering and the like. The existing multiple processes are processed by independent equipment, for example, an oyster cutting and pulping process adopts a stirring crusher, an enzymolysis process adopts an enzymolysis tank, and a filtering process adopts a filter. In the production process of the existing equipment, raw materials need to be conveyed among a plurality of equipment, equipment required for finishing the production flow of the enzymolysis method is more, equipment layout is complex, and certain limitation is brought to production efficiency, so how to design high-efficiency integrated production equipment suitable for production of the oyster juice enzymolysis method becomes a problem to be solved urgently.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides crushing, enzymolysis and separation integrated equipment for manufacturing oyster juice, which integrates crushing, enzymolysis and separation equipment in main working procedures of oyster juice production and improves production efficiency, and an oyster juice production method.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: crushing enzymolysis separation integrative equipment of preparation oyster juice, its characterized in that: comprises a tank body, a crushing device and an extrusion device;
the tank body is provided with a feed port, a slag discharge port and a liquid outlet, the feed port is arranged at the upper part of the tank body, the slag discharge port is arranged on the side wall of the bottom of the tank body, the liquid outlet is arranged on the side wall of the tank body, the horizontal position of the liquid outlet is higher than the slag discharge port, the slag discharge port is provided with a movable door plate for opening and closing the slag discharge port, and the liquid outlet is provided with a valve for opening and closing the liquid outlet;
the crushing device comprises a stirring shaft, a cutter and a rotary driving mechanism, wherein the stirring shaft vertically extends into the tank body, the rotary driving mechanism drives the stirring shaft to rotate, one end of the cutter is rotatably arranged on the stirring shaft, so that the cutter rotates along the vertical surface, and the cutter has a storage state of inwards rotating to be close to the stirring shaft or a unfolding state of outwards rotating;
the extrusion device comprises a filter pressing plate and a lifting driving mechanism, wherein the filter pressing plate is arranged in the tank body, the lifting driving mechanism drives the filter pressing plate to move in a lifting manner, the outer edge of the filter pressing plate is close to the inner wall of the tank body, a yielding hole penetrating up and down is formed in the middle of the filter pressing plate, and the stirring shaft and a cutter in a storage state can penetrate through the yielding hole.
Further, the bottom end of the stirring shaft is provided with a jogged block, the jogged block is matched with the abdication hole of the filter pressing plate, and the jogged block is placed in and seals the abdication hole when the filter pressing plate descends to the lower end of the stirring shaft.
Furthermore, the filter pressing plate is internally provided with a cavity, a filter layer is arranged in the cavity, and a plurality of liquid passing holes penetrating into the cavity are respectively arranged on the upper surface and the lower surface of the filter pressing plate.
Further, still include blevile of push, the inside bottom surface of jar body is the plane, blevile of push includes horizontal pushing drive mechanism, push pedal, the push pedal is located jar inboard bottom and corresponds towards the slag tap, horizontal pushing drive mechanism drives the push pedal and reciprocates towards the slag tap direction, (mixing) shaft bottom and jar body bottom surface interval arrangement, and this interval holds the push pedal and passes through.
Further, the tank body is a cylindrical tank body, an electromagnet is arranged on the outer wall of the tank body, the movable door plate is a circular arc-shaped plate, one end of the movable door plate is rotationally connected with the outer wall of the tank body, a magnetic attraction part is arranged at the other end of the movable door plate, and the magnetic attraction part is correspondingly contacted with the electromagnet when the movable door plate rotates to a closed slag discharging port state and is attracted by the electromagnet to lock the movable door plate.
Further, be equipped with a plurality of creels on the (mixing) shaft, the creel sets up in pairs and the creel symmetry that sets up in pairs locates the (mixing) shaft outer wall, the creel has the pivot that is the horizontal plane extension, the cutter is including sleeve, connecting rod, the cutting board that connects gradually, the focus of cutter is located cutting board department, the cutter passes through sleeve rotatable connection in the pivot of creel.
Further, the cutter is divided into a long cutter and a short cutter, the length of the cutter plate of the long cutter is longer than that of the cutter plate of the short cutter, the shaft frame is divided into a first shaft frame group and a second shaft frame group, the first shaft frame group comprises two shaft frames which are arranged in pairs, the long cutter is arranged on the shaft frames of the first shaft frame group, the second shaft frame group comprises two shaft frames which are arranged in pairs, the short cutter is arranged on the shaft frames of the second shaft frame group, and the shaft frames in the first shaft frame group and the second shaft frame group are arranged in a staggered mode at an angle of 90 degrees at a horizontal angle, so that the long cutter and the short cutter do not interfere with each other along the vertical surface.
Further, the stirring device also comprises a supporting table, the tank body is arranged below the supporting table, a bearing seat is arranged on the supporting table, the upper end of the stirring shaft extends and penetrates through the supporting table to be connected in the bearing seat, and the rotary driving mechanism is arranged on the supporting table; the lifting driving mechanism comprises a lifting oil cylinder, a guide pillar and a guide sleeve, wherein the lifting oil cylinder is arranged on the supporting table, a push rod of the lifting oil cylinder is connected with the filter pressing plate, the guide sleeve is arranged on the supporting table, the guide pillar is movably arranged in the guide sleeve, and the lower end of the guide pillar is connected with the filter pressing plate.
Further, the outer wall of the tank body is also provided with a heating layer.
A production method of oyster juice is characterized in that: the crushing, enzymolysis and separation integrated equipment for manufacturing oyster juice based on any one of the above steps comprises the following steps:
step one, oyster meat, water and enzymolysis protein are injected into a tank body through a feed inlet;
step two, the rotary driving mechanism is started and drives the stirring shaft to rotate, the cutter is driven by the stirring shaft to cut oyster meat into pieces in an unfolding state of outwards rotating along the vertical surface under the action of centrifugal force, the rotary driving mechanism is closed after the cutting of the pieces is completed, the stirring shaft is stopped, and the cutter is rotated inwards along the vertical surface to a storage state close to the stirring shaft under the action of gravity;
step three, waiting until the enzymolysis is completed, and obtaining an enzymolysis liquid;
step four, the lifting driving mechanism drives the press filter plate to move downwards, the stirring shaft and the cutter in the storage state pass through the abdicating hole of the press filter plate, the press filter plate descends to a low state, the enzymolysis liquid is positioned above the press filter plate, oyster meat is positioned below the press filter plate, a valve of a liquid outlet is opened to enable the enzymolysis liquid to be sent out from the liquid outlet, the lifting driving mechanism drives the press filter plate to continuously apply pressure downwards, oyster meat below the press filter plate is compacted and extruded to obtain the enzymolysis liquid, the enzymolysis liquid is transmitted to the upper side of the press filter plate and is sent out from the liquid outlet, and the enzymolysis liquid sent out from the liquid outlet is collected for subsequent production;
step five, the lifting driving mechanism drives the press filter plate to rise, the movable door plate is opened, and oyster meat is taken out of the tank body through the slag discharging port.
As can be seen from the above description of the present invention, compared with the prior art, the crushing, enzymolysis and separation integrated equipment for manufacturing oyster juice and the oyster juice production method provided by the present invention have the following advantages:
the equipment integrates crushing, enzymolysis and separation equipment in the main working procedures of oyster juice production, and improves the production efficiency. The crushing device adopts a movable cutter structure, and the cutter can pass through the yielding hole of the filter pressing plate in the accommodating state, so that the problem of mutual interference between the crushing device and the extrusion device is solved, and equipment integration is realized. The rotary centrifugal force of the stirring shaft is used for realizing the form switching of the cutters, the structure is simple, and the combined use of the two forms of the long cutter and the short cutter ensures the cutting efficiency of the movable cutter structure. The jogged piece of (mixing) shaft lower extreme cooperates with the hole of stepping down of filter-pressing plate, makes the filter-pressing plate seal the completion of jar body cross-section, and the filter-pressing plate is exerted pressure downwards and can be pressed oyster meat to tight, extrudees more oyster juice simultaneously, output ratio. The pushing device can push out the compacted oyster meat and is matched with manual slag removal, so that the requirements of efficiency and slag removal effect are met.
Drawings
FIG. 1 is a schematic diagram of an integrated equipment for crushing, enzymolysis and separation of oyster juice.
FIG. 2 is a schematic diagram II of an integrated equipment for crushing, enzymolysis and separation of oyster juice.
FIG. 3 is a sectional view showing a state of an apparatus for producing oyster juice integrally with crushing, enzymolysis and separation according to the present invention.
FIG. 4 is a sectional view showing a state of an apparatus for producing oyster juice according to the present invention, which is integrated with crushing, enzymolysis and separation.
Fig. 5 is a schematic view of a partial structure of a crushing device according to the present invention.
Fig. 6 is a schematic view of a partial structure of the cooperation state of the crushing device and the pushing device according to the present invention.
Fig. 7 is a schematic diagram of the bottom of the can and the matching state of the pushing device.
Fig. 8 is a schematic diagram of the bottom of the can and the matching state of the pushing device.
The correspondence identified in the figure is as follows: 1-supporting table, 11-bearing seat, 2-tank body, 21-feeding port, 22-slag discharging port, 23-liquid outlet, 231-mesh plate, 24-movable door plate, 241-magnetic attraction part, 25-electromagnet, 26-valve, 27-heating layer, 3-crushing device, 31-stirring shaft, 311-shaft bracket, 312-embedded block, 311 a-first shaft bracket group, 311 b-second shaft bracket group, 32-cutter, 321-sleeve, 322-connecting rod, 323-cutter plate, 32 a-long cutter, 32 b-short cutter, 33-rotary driving mechanism, 4-extrusion device, 41-filter pressing plate, 411-abdication hole, 412-filter layer, 413-through liquid hole, 42-lifting driving mechanism, 421-lifting oil cylinder, 422-guide pillar, 423-guide sleeve, 5-pushing device, 51-transverse pushing driving mechanism and 52-pushing plate.
Detailed Description
The invention is further described below by means of specific embodiments.
Referring to fig. 1 to 8, an integrated equipment for crushing, enzymolysis and separation of oyster juice comprises a supporting table 1, a tank 2, a crushing device 3, an extrusion device 4 and a pushing device 5.
The supporting bench 1 below is located to the jar body 2, and jar body 2 is cylindrical jar body, and feed inlet 21, sediment mouth 22, liquid outlet 23 have been seted up to jar body 2, feed inlet 21 opens in jar body 2 upper portion position, the lateral wall of jar body 2 bottom is seted up to sediment mouth 22, liquid outlet 23 opens in jar body 2 lateral wall, and the horizontal position of liquid outlet 23 is higher than sediment mouth 22, sediment mouth 22 department is equipped with the movable door plant 24 that is used for switching sediment mouth 22, jar body 2 outer wall is equipped with electro-magnet 25. The movable door plate 24 is a circular arc-shaped plate, one end of the movable door plate 24 is rotatably connected with the outer wall of the tank body 2, the other end of the movable door plate is provided with a magnetic attraction part 241, and the magnetic attraction part 241 is correspondingly contacted with the electromagnet 25 when the movable door plate 24 rotates to a state of closing the slag discharge port 22 and is adsorbed by the electromagnet 25 to lock the movable door plate 24. The inside of the liquid outlet 23 is provided with a mesh plate 231, the liquid outlet 23 is also provided with a valve 26 for opening and closing the liquid outlet 23, and the valve 26 is preferably a pneumatic gate valve. The outer wall of the tank body 2 is also provided with a heating layer 27, and the heating layer 27 is used for heating the tank body 2.
The crushing device 3 comprises a stirring shaft 31, a cutter 32 and a rotary driving mechanism 33, wherein the stirring shaft 31 vertically extends into the tank body 2, the rotary driving mechanism 33 drives the stirring shaft 31 to rotate, one end of the cutter 32 is rotatably arranged on the stirring shaft 31, the cutter 32 rotates along the vertical surface, and the cutter 32 is in a storage state of inwards rotating to be close to the stirring shaft 31 or in an outwards rotating unfolding state. The supporting table 1 is provided with a bearing seat 11, the upper end of the stirring shaft 31 extends and passes through the supporting table 1 to be connected in the bearing seat 11, the rotary driving mechanism 33 is arranged on the supporting table 1, and the rotary driving mechanism 33 is preferably a motor. The stirring shaft 31 is provided with a plurality of shaft brackets 311, the shaft brackets 311 are arranged in pairs and the shaft brackets 311 arranged in pairs are symmetrically arranged on the outer wall of the stirring shaft 31, the shaft brackets 311 are provided with rotating shafts extending in a horizontal plane, the cutter 32 comprises a sleeve 321, a connecting rod 322 and a cutter plate 323 which are sequentially connected, the center of gravity of the cutter 32 is located at the cutter plate 323, and the cutter 32 is rotatably connected to the rotating shafts of the shaft brackets 311 through the sleeve 321. The cutter 32 is divided into a long cutter 32a and a short cutter 32b, the length of a cutter plate 323 of the long cutter 32a is longer than that of a cutter plate 322 of the short cutter 32b, the shaft frame 311 is divided into a first shaft frame group 311a and a second shaft frame group 311b, the first shaft frame group 311a comprises two shaft frames 311 which are arranged in pairs, the long cutter 32a is arranged on the shaft frames 311 of the first shaft frame group 311a, the second shaft frame group 311b comprises two shaft frames 311 which are arranged in pairs, the short cutter 32b is arranged on the shaft frames 311 of the second shaft frame group 311b, and the shaft frames 311 in the first shaft frame group 311a and the second shaft frame group 311b are arranged in a staggered manner at an angle of 90 degrees in a horizontal angle, so that the rotation of the long cutter 32a and the short cutter 32b along a vertical plane is not interfered with each other.
The extrusion device 4 comprises a filter pressing plate 41 and a lifting driving mechanism 42, wherein the filter pressing plate is arranged in the tank body 2, the lifting driving mechanism 42 drives the filter pressing plate 41 to move in a lifting mode, the lifting driving mechanism 42 comprises a lifting oil cylinder 421, a guide pillar 422 and a guide sleeve 423, the lifting oil cylinder 421 is arranged on the supporting table 1, a push rod of the lifting oil cylinder 421 is connected with the filter pressing plate 41, the guide sleeve 423 is arranged on the supporting table 1, the guide pillar 422 is movably arranged in the guide sleeve 423, and the lower end of the guide pillar 422 is connected with the filter pressing plate 41. The outer edge of the filter pressing plate 41 is close to the inner wall of the tank body 2, the middle part of the filter pressing plate 41 is provided with a yielding hole 411 which penetrates up and down, and the stirring shaft 31 and the cutter 32 in a storage state can penetrate through the yielding hole 411. The bottom end of the stirring shaft 31 is provided with a jogged block 312, the jogged block 312 is matched with the abdication hole 411 of the filter pressing plate 41, and the jogged block 312 is placed in and seals the abdication hole 411 when the filter pressing plate 41 descends to the lower end of the stirring shaft 31. The inside of the filter press plate 41 is provided with a cavity, a filter layer 412 is arranged in the cavity, and the upper surface and the lower surface of the filter press plate 41 are respectively provided with a plurality of liquid passing holes 413 penetrating into the cavity.
The bottom surface inside the tank body 2 is a plane, the pushing device 5 comprises a horizontal pushing driving mechanism 51 and a pushing plate 52, the pushing plate 52 is positioned at the bottom of the inner side of the tank body 2 and correspondingly faces the slag discharge port, the horizontal pushing driving mechanism drives the pushing plate to move back and forth towards the slag discharge port 22, the bottom of the stirring shaft 31 and the bottom surface of the tank body 2 are arranged at intervals, and the pushing plate 52 is accommodated at intervals to pass through. The push plate 52 is an elastic thin plate, the push plate 52 can be attached to the inner wall of the tank body 2 in a circular arc-shaped state after being moved backwards, and when the push plate 52 moves forwards, the push plate 52 is restored to a horizontal straight state so as to improve the horizontal pushing stress area, and the lower edge of the push plate 52 is attached to the bottom surface of the tank body 2.
An oyster juice production method comprises the following steps:
firstly, feeding, namely injecting oyster meat, water and enzymolysis protein into a tank body through a feed inlet; in the feeding process, the filter pressing plate of the extruding device is in a high-level state, and the feed inlet is positioned below the filter pressing plate;
step two, the rotary driving mechanism is started and drives the stirring shaft to rotate for high-speed rotation, the cutter rotates outwards along the vertical surface to be in an unfolding state under the action of centrifugal force, and the stirring shaft drives the cutter to cut oyster meat into pieces; after a certain time of cutting and crushing actions, crushing oyster meat in the tank body until the oyster meat meets enzymolysis requirements, cutting crushed aggregates, closing the rotary driving mechanism, stopping the stirring shaft, and enabling the cutter to rotate inwards along the vertical surface to be in a storage state close to the stirring shaft under the action of gravity;
starting a heating layer, keeping the temperature in the tank body at 40-70 ℃ and waiting for 4-12 h until enzymolysis is completed to obtain an enzymolysis liquid, wherein the process is in a standing state, and the solid oyster meat sinks and gathers to the lower part of the tank body;
step four, the lifting driving mechanism drives the press filter plate to move downwards, the stirring shaft and the cutter in the accommodating state pass through the abdication hole of the press filter plate, when the press filter plate descends to the low state, the embedded block at the bottom end of the stirring shaft is placed into and seals the abdication hole, the enzymolysis liquid is positioned above the press filter plate, oyster meat is positioned below the press filter plate, and the valve of the liquid outlet is opened to enable the enzymolysis liquid to be sent out from the liquid outlet; the lifting driving mechanism drives the press filter plate to continuously downwards apply pressure, oyster meat below the press filter plate is compacted into slag and is extruded to form enzymolysis liquid, and the enzymolysis liquid passes through the press filter plate and is sent out from a liquid outlet above the press filter plate because the press filter plate seals the section of the whole tank body, the enzymolysis liquid is filtered by the mesh plate when being sent out from the liquid outlet, and the enzymolysis liquid sent out from the liquid outlet is collected for subsequent production and use;
step five, the lifting driving mechanism drives the press filter plate to rise, the movable door plate is opened, the transverse pushing driving mechanism of the pushing device drives the pushing plate to move forwards, most slag is pushed out of the slag discharging port, and then the rest slag in the tank body is cleaned out manually, so that the process is completed.
The following further explains several other design points of the application not mentioned above:
the center of gravity of the cutter is positioned at the position of the cutter plate, so that the center of gravity of the cutter is external, and the cutter can be more easily rotated outwards along the vertical surface when the stirring shaft rotates. The cutters are divided into a long cutter and a short cutter. The length of the cutter plate of the long cutter is longer, and the cutter plate has a larger cutting range after the long cutter is unfolded, but also because the length of the cutter plate of the long cutter is longer, the position space in a storage state needs to be reserved, so that the layout space of the long cutter is larger, and the lower part of the tank body is difficult to be acted on when the long cutter works. Therefore, the short cutters are supplemented, the layout space of the short cutters is short and can be laid out to act on the lower part of the tank body, the short cutters drive fluid in the tank body to flow when cutting and crushing are carried out during working, and the cutting and crushing effects are improved under the working actions of the long cutters and the short cutters.
Set up pushing equipment's aim at, the oyster meat after the extrusion is comparatively closely knit slag charge, is difficult to take out from the sediment mouth in the outside, adopts pushing equipment's push pedal to release the slag charge from inside, can discharge most slag charge, makes the slag charge decompose simultaneously loosely, is convenient for follow-up manual cleaning, and manual cleaning is clear out the slag charge of corner, and both combine to realize raise the efficiency and scarfing cinder effect.
The supporting table is fixedly arranged on the ground, the rotary driving mechanism and the lifting oil cylinder are arranged on the supporting table, so that the supporting performance is good, and the impact on the tank body is reduced; the guide sleeve and the guide pillar are matched to ensure the lifting stability and accuracy of the filter pressing plate, the equipment structure is reliable, and the service life is long.
The foregoing is merely one specific embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention by using the concept shall belong to the behavior of infringement of the protection scope of the present invention.
Claims (6)
1. Crushing enzymolysis separation integrative equipment of preparation oyster juice, its characterized in that: comprises a tank body, a crushing device and an extrusion device;
the tank body is provided with a feed port, a slag discharge port and a liquid outlet, the feed port is arranged at the upper part of the tank body, the slag discharge port is arranged on the side wall of the bottom of the tank body, the liquid outlet is arranged on the side wall of the tank body, the horizontal position of the liquid outlet is higher than the slag discharge port, the slag discharge port is provided with a movable door plate for opening and closing the slag discharge port, and the liquid outlet is provided with a valve for opening and closing the liquid outlet;
the crushing device comprises a stirring shaft, a cutter and a rotary driving mechanism, wherein the stirring shaft vertically extends into the tank body, the rotary driving mechanism drives the stirring shaft to rotate, one end of the cutter is rotatably arranged on the stirring shaft, so that the cutter rotates along the vertical surface, and the cutter has a storage state of inwards rotating to be close to the stirring shaft or a unfolding state of outwards rotating;
the extrusion device comprises a filter pressing plate and a lifting driving mechanism, wherein the filter pressing plate is arranged in the tank body, the lifting driving mechanism drives the filter pressing plate to move in a lifting manner, the outer edge of the filter pressing plate is close to the inner wall of the tank body, a yielding hole which penetrates up and down is formed in the middle of the filter pressing plate, and the stirring shaft and the cutter in a storage state can penetrate through the yielding hole;
the bottom end of the stirring shaft is provided with a jogged block which is matched with the abdication hole of the filter pressing plate, and the jogged block is placed in and seals the abdication hole when the filter pressing plate descends to the lower end of the stirring shaft;
the device comprises a tank body, and is characterized by further comprising a pushing device, wherein the bottom surface of the inside of the tank body is a plane, the pushing device comprises a transverse pushing driving mechanism and a pushing plate, the pushing plate is positioned at the bottom of the inside of the tank body and correspondingly faces the slag discharge port, the transverse pushing driving mechanism drives the pushing plate to move back and forth towards the slag discharge port, the bottom of the stirring shaft and the bottom surface of the tank body are arranged at intervals, and the pushing plate is accommodated at intervals to pass through;
the stirring device comprises a stirring shaft, a supporting table, a rotary driving mechanism, a tank body, a bearing seat, a stirring shaft, a rotary driving mechanism and a stirring shaft, wherein the stirring shaft is arranged on the supporting table; the lifting driving mechanism comprises a lifting oil cylinder, a guide pillar and a guide sleeve, wherein the lifting oil cylinder is arranged on the supporting table, a push rod of the lifting oil cylinder is connected with the filter pressing plate, the guide sleeve is arranged on the supporting table, the guide pillar is movably arranged in the guide sleeve, and the lower end of the guide pillar is connected with the filter pressing plate;
the filter pressing plate is internally provided with a cavity, a filter layer is arranged in the cavity, and a plurality of liquid passing holes penetrating into the cavity are respectively arranged on the upper surface and the lower surface of the filter pressing plate.
2. The integrated equipment for crushing, enzymolysis and separation of oyster juice according to claim 1, wherein: the tank body is a cylindrical tank body, an electromagnet is arranged on the outer wall of the tank body, the movable door plate is a circular arc plate, one end of the movable door plate is rotationally connected with the outer wall of the tank body, a magnetic attraction part is arranged at the other end of the movable door plate, and the movable door plate rotates to be in corresponding contact with the electromagnet when the slag discharge port is closed, and is attracted by the electromagnet to lock the movable door plate.
3. The integrated equipment for crushing, enzymolysis and separation of oyster juice according to claim 1, wherein: the stirring shaft is provided with a plurality of shaft brackets, the shaft brackets are arranged in pairs and are symmetrically arranged on the outer wall of the stirring shaft in pairs, the shaft brackets are provided with rotating shafts extending in a horizontal plane, the cutter comprises a sleeve, a connecting rod and a cutter plate which are sequentially connected, the gravity center of the cutter is located at the cutter plate, and the cutter is rotatably connected to the rotating shafts of the shaft brackets through the sleeve.
4. The integrated equipment for crushing, enzymolysis and separation of oyster juice according to claim 3, wherein: the cutter is divided into a long cutter and a short cutter, the length of the cutter plate of the long cutter is longer than that of the cutter plate of the short cutter, the shaft frame is divided into a first shaft frame group and a second shaft frame group, the first shaft frame group comprises two shaft frames which are arranged in pairs, the long cutter is arranged on the shaft frames of the first shaft frame group, the second shaft frame group comprises two shaft frames which are arranged in pairs, the short cutter is arranged on the shaft frames of the second shaft frame group, and the shaft frames in the first shaft frame group and the second shaft frame group are arranged in a staggered mode at an angle of 90 degrees in a horizontal angle, so that the long cutter and the short cutter do not interfere with each other along the rotation of a vertical plane.
5. The integrated equipment for crushing, enzymolysis and separation of oyster juice according to claim 1, wherein: and a heating layer is further arranged on the outer wall of the tank body.
6. A production method of oyster juice is characterized in that: an integrated equipment for crushing, enzymolysis and separation based on the oyster juice preparation according to any one of claims 1-5, comprising the following steps:
step one, oyster meat, water and enzymolysis protein are injected into a tank body through a feed inlet;
step two, the rotary driving mechanism is started and drives the stirring shaft to rotate, the cutter rotates outwards along the vertical surface to an unfolding state under the action of centrifugal force, the stirring shaft drives the cutter to cut oyster meat into pieces, the rotary driving mechanism is closed after the cutting of the pieces is completed, the stirring shaft is stopped, and the cutter rotates inwards along the vertical surface to a storage state close to the stirring shaft under the action of gravity;
step three, waiting until the enzymolysis is completed, and obtaining an enzymolysis liquid;
step four, the lifting driving mechanism drives the press filter plate to move downwards, the stirring shaft and the cutter in the storage state pass through the abdicating hole of the press filter plate, the press filter plate descends to a low state, the enzymolysis liquid is positioned above the press filter plate, oyster meat is positioned below the press filter plate, a valve of a liquid outlet is opened to enable the enzymolysis liquid to be sent out from the liquid outlet, the lifting driving mechanism drives the press filter plate to continuously apply pressure downwards, oyster meat below the press filter plate is compacted and extruded to obtain the enzymolysis liquid, the enzymolysis liquid is transmitted to the upper side of the press filter plate and is sent out from the liquid outlet, and the enzymolysis liquid sent out from the liquid outlet is collected for subsequent production;
step five, the lifting driving mechanism drives the press filter plate to rise, the movable door plate is opened, and oyster meat is taken out of the tank body through the slag discharging port.
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|---|---|---|---|
| CN202211321745.9A CN115380944B (en) | 2022-10-27 | 2022-10-27 | Crushing, enzymolysis and separation integrated equipment for manufacturing oyster juice and oyster juice production method |
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| CN202211321745.9A CN115380944B (en) | 2022-10-27 | 2022-10-27 | Crushing, enzymolysis and separation integrated equipment for manufacturing oyster juice and oyster juice production method |
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| CN116639821B (en) * | 2023-07-26 | 2023-10-13 | 山东瑞清环境科技发展有限公司 | High-speed shearing type mud-containing sewage treatment equipment |
| CN118126823A (en) * | 2024-05-10 | 2024-06-04 | 吉林肽谷生物工程有限责任公司 | Production device and production method of ginseng peptide |
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