CN115372000A - An automobile engine abnormality detection device - Google Patents
An automobile engine abnormality detection device Download PDFInfo
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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Abstract
Description
技术领域technical field
本发明涉及发动机异常检测技术领域,具体是一种汽车发动机异常检测装置。The invention relates to the technical field of engine abnormality detection, in particular to an automobile engine abnormality detection device.
背景技术Background technique
发动机是一种能够把其它形式的能转化为机械能的机器。发动机既适用于动力发生装置,也可指包括动力装置的整个机器(如:汽油发动机、航空发动机)。其种类包括如内燃机(汽油发动机等)、外燃机(斯特林发动机、蒸汽机等)、燃气轮机(赛车)、电动机等。大缸径的发动机一般排量超过50升,气缸数超过10,采用V型布置,采用两块发动机控制单元,分别用来控制两侧的气缸,当一侧气缸的曲轴错装360度,该侧ECU无法检测出错误,且在一侧气缸的曲轴错装360度,另一侧气缸装配正确时,发动机也可以启动的。而这种情况下,往往会导致曲轴错装360度一侧的气缸很快就出现拉缸,进而导致发动机损。在计算机处理声音以及语音信号等领域,卷积神经网络经过良好的训练能够获得较为准确的特征检测效果,然而目前在汽车发动机声音异常方面,由于发动机不同部位以及不同零件的损坏程度不同,这就导致汽车发动机会出现各不相同的异常声音,而且由于样本数据分布不平衡,所以在特征提取之后,采用普通人工听觉以及普通神经网络对汽车发动机良好与不同故障异常的声音进行分类时的效果是差强人意的。An engine is a machine that converts other forms of energy into mechanical energy. The engine is not only applicable to the power generation device, but also refers to the whole machine including the power device (such as: gasoline engine, aero engine). The types include internal combustion engines (gasoline engines, etc.), external combustion engines (Stirling engines, steam engines, etc.), gas turbines (racing cars), electric motors, etc. Engines with large cylinder diameters generally have a displacement of more than 50 liters and more than 10 cylinders. They adopt a V-shaped layout and use two engine control units to control the cylinders on both sides. The ECU cannot detect the error, and the engine can also be started when the crankshaft of one side of the cylinder is installed incorrectly by 360 degrees and the other side of the cylinder is assembled correctly. In this case, it will often cause the cylinder on the 360-degree side of the crankshaft to be misinstalled, and the cylinder will soon appear scuffing, which will lead to engine damage. In the field of computer processing sound and speech signals, convolutional neural networks can obtain more accurate feature detection results after good training. As a result, there will be different abnormal sounds of the car engine, and because the distribution of sample data is unbalanced, after the feature extraction, the effect of using ordinary artificial hearing and ordinary neural networks to classify the sounds of good and different abnormal faults of car engines is Not so good.
现有技术中申请号为CN201910582458.5的一种异常检测方法及装置,其不便于对检测头的水平和高度位置调节处理,难以满足不同间距的两个排气口进行检测处理,结构复杂,操作不便。An abnormal detection method and device with the application number CN201910582458.5 in the prior art is inconvenient to adjust the horizontal and height positions of the detection head, and it is difficult to meet the detection processing of two exhaust ports with different spacings, and the structure is complicated. Inconvenient to operate.
发明内容Contents of the invention
本发明的目的在于提供一种汽车发动机异常检测装置,以解决现有技术中不便于对检测头的水平和高度位置调节处理,难以满足不同间距的两个排气口进行检测处理,结构复杂,操作不便的问题。The object of the present invention is to provide a device for abnormality detection of automobile engine to solve the problem that in the prior art, it is inconvenient to adjust the horizontal and height positions of the detection head, it is difficult to meet the detection processing of two exhaust ports with different distances, and the structure is complicated. The problem of inconvenient operation.
为实现上述目的,本发明提供如下技术方案:一种汽车发动机异常检测装置,包括下机座,所述下机座上侧安装有导向支座,所述导向支座上侧滑动设置有检测台,所述检测台内侧开设有滑动卡槽,所述检测台上端两侧开设有滑槽,所述滑槽内安装有第一丝杆,所述第一丝杆上螺纹滑动安装有滑座,所述滑座上侧通过伸缩支杆安装有检测头,所述检测头内部安装有温度传感器和气体检测探头,所述检测台下侧中部安装有下支架,所述下机座上中部安装有第二丝杆,所述第二丝杆下端通过齿轮组传动连接有传动杆。In order to achieve the above object, the present invention provides the following technical solution: a device for abnormality detection of an automobile engine, comprising a lower machine base, a guide support is installed on the upper side of the lower machine base, and a detection platform is slidably arranged on the upper side of the guide support , the inner side of the detection table is provided with a sliding card slot, and the two sides of the upper end of the detection table are provided with chute, the first screw rod is installed in the chute, and the thread on the first screw rod is slidably installed with a sliding seat, A detection head is installed on the upper side of the sliding seat through a telescopic support rod, a temperature sensor and a gas detection probe are installed inside the detection head, a lower bracket is installed in the middle part of the lower side of the detection table, and a The second screw rod, the lower end of the second screw rod is connected with a transmission rod through a gear set transmission.
进一步的,所述下机座下侧安装有下支脚,且下支脚下侧安装有滑轮,所述下机座外侧安装有PLC控制柜。Further, lower legs are installed on the lower side of the lower machine base, pulleys are installed on the lower side of the lower legs, and a PLC control cabinet is installed on the outer side of the lower machine base.
进一步的,所述第一丝杆、滑座、伸缩支杆和检测头关于检测台对称设置有两组,所述第一丝杆一端安装有第一手柄。Further, two groups of the first screw rod, sliding seat, telescopic support rod and detection head are arranged symmetrically with respect to the detection platform, and a first handle is installed at one end of the first screw rod.
进一步的,所述伸缩支杆采用气动伸缩杆或电动伸缩杆,所述检测头设置成空心圆柱体状。Further, the telescopic support rod adopts a pneumatic telescopic rod or an electric telescopic rod, and the detection head is arranged in the shape of a hollow cylinder.
进一步的,所述检测头一端设置有检测插座,且检测插座的外直径小于检测头的外直径。Further, a detection socket is provided at one end of the detection head, and the outer diameter of the detection socket is smaller than the outer diameter of the detection head.
进一步的,所述齿轮组包括设置在第二丝杆一端的从动齿轮,所述传动杆一端安装有主动齿轮,且从动齿轮和主动齿轮啮合连接,所述第二丝杆一端安装有第二手柄。Further, the gear set includes a driven gear arranged at one end of the second screw rod, a driving gear is installed at one end of the transmission rod, and the driven gear and the driving gear are engaged and connected, and a first screw rod is installed at one end of the second screw rod. Two handles.
进一步的,所述第二丝杆一端安装有限位板,所述第二丝杆下端通过轴承与下机座上中部旋转连接。Further, a limiting plate is installed at one end of the second screw rod, and the lower end of the second screw rod is rotatably connected to the upper middle part of the lower machine base through a bearing.
进一步的,还包括调节脚;所述调节脚安装在下机座底端,且调节脚位于滑轮旁。Further, it also includes an adjustment foot; the adjustment foot is installed at the bottom of the lower base, and the adjustment foot is located beside the pulley.
进一步的,所述调节脚包括调节杆、第一壳体、第一减振垫、第二减振垫和第二壳体,所述第二壳体与第一壳体之间设置有第一减振垫,所述第一壳体顶端安装有调节杆。Further, the adjustment foot includes an adjustment rod, a first housing, a first vibration-damping pad, a second vibration-damping pad and a second housing, and a first housing is arranged between the second housing and the first housing. The vibration damping pad, an adjustment rod is installed on the top of the first housing.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明通过检测头内部安装有温度传感器和气体检测探头,将检测头插设在发动机气缸的尾气排放口处,能够对排出气体的温度和气体含量进行检测处理,从而进行判断发动机是否异常,而且检测头下侧通过第一丝杠安装在检测台上,使得能够对两个检测头水平位置调节处理,满足不同间距的两个排气口进行检测处理,结构简单,操作方便。1. The present invention installs a temperature sensor and a gas detection probe inside the detection head, inserts the detection head at the exhaust outlet of the engine cylinder, and can detect and process the temperature and gas content of the exhaust gas, thereby judging whether the engine is abnormal , and the lower side of the detection head is installed on the detection table through the first lead screw, so that the horizontal position of the two detection heads can be adjusted and processed, and the two exhaust ports with different distances can be satisfied. The structure is simple and the operation is convenient.
2、本发明通过检测台下侧中部安装有下支架,下机座上中部安装有第二丝杆,第二丝杆下端通过齿轮组传动连接有传动杆,齿轮组包括设置在第二丝杆一端的从动齿轮,传动杆一端安装有主动齿轮,且从动齿轮和主动齿轮啮合连接,第二丝杆一端安装有第二手柄,使得通过旋转第二手柄和第二丝杆,从而能够对检测台升降调节处理,满足不同高度的排气口检测处理。2. In the present invention, the lower bracket is installed in the middle part of the lower side of the detection platform, and the second screw rod is installed in the upper middle part of the lower machine base. The lower end of the second screw rod is connected to the transmission rod through the transmission of the gear set. A driven gear at one end, a driving gear is installed at one end of the transmission rod, and the driven gear and the driving gear are meshed and connected, and a second handle is installed at one end of the second screw rod, so that by rotating the second handle and the second screw rod, the The detection platform can be lifted and adjusted to meet the detection and processing of exhaust ports at different heights.
3、本发明通过检测头一端设置有检测插座,且检测插座的外直径小于检测头的外直径,检测插座能够插设在排气口端部外侧,从而对检测头进行插设固定检测处理,而且拆装方便快捷,有利于提高检测的效率。3. In the present invention, a detection socket is provided at one end of the detection head, and the outer diameter of the detection socket is smaller than the outer diameter of the detection head. The detection socket can be inserted outside the end of the exhaust port, so that the detection head is inserted and fixed for detection processing. Moreover, the disassembly and assembly are convenient and fast, which is beneficial to improving the detection efficiency.
4、本发明通过下机座下侧安装有下支脚,且下支脚下侧安装有滑轮,且下支脚和滑轮设置有多组,便于设备的移动搬运使用处理,而且携带方便快捷; 4. In the present invention, the lower leg is installed on the lower side of the lower machine base, and the pulley is installed on the lower side of the lower leg, and there are multiple sets of the lower leg and the pulley, which is convenient for the mobile, handling, and handling of the equipment, and is convenient and quick to carry;
5、本发明通过调节脚和滑轮,可根据需要选择使用调节脚和滑轮;且调节脚包括调节杆、第一壳体、第一减振垫、第二减振垫和第二壳体组成,使得调节脚的减震性能较好。5. The present invention can choose to use the adjustment foot and the pulley according to the needs through the adjustment foot and the pulley; and the adjustment foot includes the adjustment rod, the first housing, the first vibration-damping pad, the second vibration-damping pad and the second housing, The damping performance of the adjustable foot is improved.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的检测台结构示意图;Fig. 2 is a schematic structural view of the detection platform of the present invention;
图3为本发明的检测头结构示意图;Fig. 3 is the structural representation of detection head of the present invention;
图4为本发明的A处结构放大示意图;Fig. 4 is the enlarged schematic view of the structure at A place of the present invention;
图5为本发明的调节脚结构示意图。Fig. 5 is a schematic diagram of the structure of the adjusting foot of the present invention.
图中:1、下机座;2、导向支座;3、检测台;4、滑动卡槽;5、第一丝杆;6、滑座;7、伸缩支杆;8、检测头;9、温度传感器;10、气体检测探头;11、下支架;12、第二丝杆;13、从动齿轮;14、主动齿轮;15、传动杆;16、第二手柄;17、第一手柄;18、PLC控制柜;19、滑轮;20、检测插座;21、限位板;22、滑槽;23、调节脚;2301、调节杆;2302、第一壳体;2303、第一减振垫;2304、第二减振垫;2305、第二壳体。In the figure: 1. Lower machine base; 2. Guide support; 3. Detection table; 4. Slide slot; 5. First screw rod; 6. Slide seat; 7. Telescopic support rod; 8. Detection head; 9 1, temperature sensor; 10, gas detection probe; 11, lower bracket; 12, second screw rod; 13, driven gear; 14, driving gear; 15, transmission rod; 16, second handle; 17, first handle; 18. PLC control cabinet; 19. pulley; 20. detection socket; 21. limit plate; 22. chute; 23. adjustment foot; 2301. adjustment rod; ; 2304, the second damping pad; 2305, the second shell.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
请参阅图1,图2,图3,图4,图5,本发明实施例中,一种汽车发动机异常检测装置,包括下机座1,下机座1上侧安装有导向支座2,导向支座2上侧滑动设置有检测台3,检测台3内侧开设有滑动卡槽4,检测台3上端两侧开设有滑槽22,滑槽22内安装有第一丝杆5,第一丝杆5上螺纹滑动安装有滑座6,使得能够对两个检测头8进行水平位置调节处理,满足不同间距的两个排气口进行检测处理,滑座6上侧通过伸缩支杆7安装有检测头8,检测头8内部安装有温度传感器9和气体检测探头10,将检测头8插设在发动机气缸的尾气排放口处,能够对排出气体的温度和气体含量进行检测处理,从而进行判断发动机是否异常,检测台3下侧中部安装有下支架11,下机座1上中部安装有第二丝杆12,第二丝杆12下端通过齿轮组传动连接有传动杆15,能够对检测台3升降调节处理,满足不同高度的排气口检测处理。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, in the embodiment of the present invention, a kind of automobile engine abnormality detecting device comprises
优选的,下机座1下侧安装有下支脚,且下支脚下侧安装有滑轮19,便于设备的移动搬运使用处理,而且携带方便快捷,下机座1外侧安装有PLC控制柜18,便于进行整体操控处理。Preferably, the lower side of the
优选的,第一丝杆5、滑座6、伸缩支杆7和检测头8关于检测台3对称设置有两组,第一丝杆5一端安装有第一手柄17,便于同时对两个排气口进行检测处理。Preferably, two groups of the
优选的,伸缩支杆7采用气动伸缩杆或电动伸缩杆,检测头8设置成空心圆柱体状。Preferably, the
优选的,检测头8一端设置有检测插座20,且检测插座20的外直径小于检测头8的外直径,检测插座20能够插设在排气口端部外侧,从而对检测头8进行插设固定检测处理,而且拆装方便快捷,有利于提高检测的效率。Preferably, one end of the
优选的,齿轮组包括设置在第二丝杆12一端的从动齿轮13,传动杆15一端安装有主动齿轮14,且从动齿轮13和主动齿轮14啮合连接,第二丝杆12一端安装有第二手柄16,使得通过旋转第二手柄16和第二丝杆12,从而能够对检测台3升降调节处理,满足不同高度的排气口检测处理。Preferably, the gear set includes a driven
优选的,第二丝杆12一端安装有限位板21,第二丝杆12下端通过轴承与下机座1上中部旋转连接,便于将第二丝杆12下端旋转安装在下机座1上。Preferably, a
优选的,还包括调节脚23;调节脚23安装在下机座1底端,且调节脚23位于滑轮19旁;调节脚23包括调节杆2301、第一壳体2302、第一减振垫2303、第二减振垫2304和第二壳体2305,第二壳体2305与第一壳体2302之间设置有第一减振垫2303,第一壳体2302顶端安装有调节杆2301;通过调节脚23和滑轮19,可根据需要选择使用调节脚23和滑轮19;通过检测头8内部安装有的温度传感器9和气体检测探头10,将检测头8插设在发动机气缸的尾气排放口处,能够对排出气体的温度和气体含量进行检测处理,从而进行判断发动机是否异常,而且检测头8下侧通过第一丝杆5滑动安装在检测台3上,使得能够对两个检测头8进行水平位置调节处理,满足不同间距的两个排气口进行检测处理,而且检测头8拆装方便快捷,有利于提高检测的效率。Preferably, it also includes an adjustment foot 23; the adjustment foot 23 is installed at the bottom of the lower machine base 1, and the adjustment foot 23 is located next to the pulley 19; the adjustment foot 23 includes an adjustment rod 2301, a first housing 2302, a first damping pad 2303, The second damping pad 2304 and the second housing 2305, the first damping pad 2303 is arranged between the second housing 2305 and the first housing 2302, the top of the first housing 2302 is equipped with an adjustment rod 2301; through the adjustment foot 23 and pulley 19, can select to use adjustment pin 23 and pulley 19 as required; By temperature sensor 9 and gas detection probe 10 that detection head 8 interiors are installed, detection head 8 is inserted in the exhaust outlet place of engine cylinder, can The temperature and gas content of the exhaust gas are detected and processed to judge whether the engine is abnormal, and the lower side of the detection head 8 is slidably installed on the detection platform 3 through the first screw rod 5, so that the two detection heads 8 can be horizontally positioned The adjustment process satisfies the detection process of the two exhaust ports with different distances, and the detection head 8 is convenient and quick to disassemble, which is conducive to improving the detection efficiency.
本发明的工作原理及使用流程:通过调节脚23和滑轮19,可根据需要选择使用调节脚23和滑轮19;通过检测头8内部安装有的温度传感器9和气体检测探头10,将检测头8插设在发动机气缸的尾气排放口处,能够对排出气体的温度和气体含量进行检测处理,从而进行判断发动机是否异常,而且检测头8下侧通过第一丝杆5滑动安装在检测台3上,使得能够对两个检测头8进行水平位置调节处理,满足不同间距的两个排气口进行检测处理,而且检测头8拆装方便快捷,有利于提高检测的效率。Working principle and use process of the present invention: by adjusting the foot 23 and the
实施例二Embodiment two
请参阅图1,图2,图3,图4,本发明实施例中,一种汽车发动机异常检测装置,包括下机座1,下机座1上侧安装有导向支座2,导向支座2上侧滑动设置有检测台3,检测台3内侧开设有滑动卡槽4,检测台3上端两侧开设有滑槽22,滑槽22内安装有第一丝杆5,第一丝杆5上螺纹滑动安装有滑座6,使得能够对两个检测头8进行水平位置调节处理,满足不同间距的两个排气口进行检测处理,滑座6上侧通过伸缩支杆7安装有检测头8,检测头8内部安装有温度传感器9和气体检测探头10,将检测头8插设在发动机气缸的尾气排放口处,能够对排出气体的温度和气体含量进行检测处理,从而进行判断发动机是否异常,检测台3下侧中部安装有下支架11,下机座1上中部安装有第二丝杆12,第二丝杆12下端通过齿轮组传动连接有传动杆15,能够对检测台3升降调节处理,满足不同高度的排气口检测处理。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, in the embodiment of the present invention, a kind of automobile engine abnormality detection device comprises
优选的,下机座1下侧安装有下支脚,且下支脚下侧安装有滑轮19,便于设备的移动搬运使用处理,而且携带方便快捷,下机座1外侧安装有PLC控制柜18,便于进行整体操控处理。Preferably, the lower side of the
优选的,第一丝杆5、滑座6、伸缩支杆7和检测头8关于检测台3对称设置有两组,第一丝杆5一端安装有第一手柄17,便于同时对两个排气口进行检测处理。Preferably, two groups of the
优选的,伸缩支杆7采用气动伸缩杆或电动伸缩杆,检测头8设置成空心圆柱体状。Preferably, the
优选的,检测头8一端设置有检测插座20,且检测插座20的外直径小于检测头8的外直径,检测插座20能够插设在排气口端部外侧,从而对检测头8进行插设固定检测处理,而且拆装方便快捷,有利于提高检测的效率。Preferably, one end of the
优选的,齿轮组包括设置在第二丝杆12一端的从动齿轮13,传动杆15一端安装有主动齿轮14,且从动齿轮13和主动齿轮14啮合连接,第二丝杆12一端安装有第二手柄16,使得通过旋转第二手柄16和第二丝杆12,从而能够对检测台3升降调节处理,满足不同高度的排气口检测处理。Preferably, the gear set includes a driven
优选的,第二丝杆12一端安装有限位板21,第二丝杆12下端通过轴承与下机座1上中部旋转连接,便于将第二丝杆12下端旋转安装在下机座1上;通过检测头8内部安装有的温度传感器9和气体检测探头10,将检测头8插设在发动机气缸的尾气排放口处,能够对排出气体的温度和气体含量进行检测处理,从而进行判断发动机是否异常,而且检测头8下侧通过第一丝杆5滑动安装在检测台3上,使得能够对两个检测头8进行水平位置调节处理,满足不同间距的两个排气口进行检测处理,而且检测头8拆装方便快捷,有利于提高检测的效率。Preferably, a limiting
本发明的工作原理及使用流程:通过检测头8内部安装有的温度传感器9和气体检测探头10,将检测头8插设在发动机气缸的尾气排放口处,能够对排出气体的温度和气体含量进行检测处理,从而进行判断发动机是否异常,而且检测头8下侧通过第一丝杆5滑动安装在检测台3上,使得能够对两个检测头8进行水平位置调节处理,满足不同间距的两个排气口进行检测处理,而且检测头8拆装方便快捷,有利于提高检测的效率。Working principle and application process of the present invention: through the temperature sensor 9 and the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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