CN115369660A - Printing and dyeing process with high dyeing automation degree - Google Patents
Printing and dyeing process with high dyeing automation degree Download PDFInfo
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- CN115369660A CN115369660A CN202210895650.1A CN202210895650A CN115369660A CN 115369660 A CN115369660 A CN 115369660A CN 202210895650 A CN202210895650 A CN 202210895650A CN 115369660 A CN115369660 A CN 115369660A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 170
- 238000007639 printing Methods 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims abstract description 55
- 239000004744 fabric Substances 0.000 claims abstract description 166
- 239000002245 particle Substances 0.000 claims abstract description 18
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 15
- 238000005260 corrosion Methods 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims description 40
- 238000001035 drying Methods 0.000 claims description 36
- 238000000889 atomisation Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000012459 cleaning agent Substances 0.000 claims description 14
- 238000007592 spray painting technique Methods 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 6
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 239000003755 preservative agent Substances 0.000 claims description 3
- 230000002335 preservative effect Effects 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 34
- 230000000694 effects Effects 0.000 abstract description 13
- 239000011248 coating agent Substances 0.000 abstract description 11
- 238000000576 coating method Methods 0.000 abstract description 11
- 239000000049 pigment Substances 0.000 abstract description 6
- 238000005562 fading Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 238000005470 impregnation Methods 0.000 description 4
- 238000009999 singeing Methods 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0032—Determining dye recipes and dyeing parameters; Colour matching or monitoring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
Abstract
The invention discloses a printing and dyeing process with high dyeing automation degree, belonging to the technical field of printing and dyeing and comprising the following steps: firstly, taking cloth and gradually introducing the cloth into an ultrasonic cleaning machine; according to the invention, through arranging a secondary printing and dyeing process in the dyeing device, different printing and dyeing modes are adopted, the method of atomized particle dyeing is adopted for the first time, the primary printing and dyeing of cloth can be realized, the surface condition of a printing and dyeing material is better, the dip-dyeing type printing and dyeing mode is adopted for the second time, because the previous particle printing and dyeing process is used as a bedding, and a coating is already attached to the outer surface of the material, the pigment subjected to secondary dip-dyeing is easily attached to the surface of the primary printing and dyeing layer, so that the printing and dyeing effect can be improved, the problems that the material quality is influenced by the conditions of fading, color lack and the like which easily occur in a period of time after printing and dyeing are effectively solved, the application effect is good, and meanwhile, a special anti-corrosion treatment process is arranged in the method, so that the overall anti-corrosion performance of the printing and dyeing material can be effectively improved, and the service life of the material is prolonged.
Description
Technical Field
The invention belongs to the technical field of printing and dyeing, and particularly relates to a printing and dyeing process with high dyeing automation degree.
Background
Printing and dyeing is a common cloth processing technology and is also a general name of pretreatment, dyeing, printing, after-finishing, washing and the like, and the printing and dyeing processing can enable materials such as cloth to have different colors, so that the color vividness of different cloth is high, and the ornamental value and the texture of the whole cloth material can be improved.
Chinese patent discloses (CN 108560173B) a printing and dyeing process, which comprises the following steps: singeing: preparing grey cloth to be printed and dyed, removing impurities and dust on the grey cloth, inspecting the original cloth, turning the cloth and sewing the head, then sending the sewn grey cloth into a singeing machine for singeing, and removing rough edges and hair bulbs of the grey cloth; removing cloth hair: cleaning the cloth by cloth cleaning equipment to remove cloth furs on the cloth; printing and dyeing: draining the cleaned cloth, putting the cloth into a dyeing pool, and performing printing and dyeing operation on the cloth; heat exchange treatment: and (3) discharging printing and dyeing wastewater in the dyeing tank outwards, flushing clear water into the dyeing tank, and realizing heat exchange operation between cleaning and wastewater through a heat exchanger. According to the invention, the existing cloth wool cleaning operation is carried out before the printing and dyeing operation, so that the pollution of the cloth wool to the printing and dyeing pool is avoided, the printing and dyeing water in the printing and dyeing pool is not required to be frequently replaced, the investment of engineering cost is reduced, and the working efficiency is improved.
Disclosure of Invention
The invention aims to: the dyeing process with high dyeing automation degree is provided for solving the problems that although a material can be dyed in a single soaking type dyeing treatment process generally adopted in the existing dyeing process, the surface of cloth is smooth, and the conditions of fading, color lack and the like are easy to occur for a period of time after dyeing, the quality of the material is influenced, and the application effect is poor.
In order to achieve the purpose, the invention adopts the following technical scheme: the printing and dyeing process with high dyeing automation degree comprises the following steps:
s1, taking cloth, gradually introducing the cloth into an ultrasonic cleaning machine, adding a cleaning agent, increasing the cleaning temperature, and cleaning for a period of time;
s2, guiding the cloth out and placing the cloth on a draining rack, waiting for water to drain, keeping a certain degree of wetting of the cloth, smearing an alkaline degumming agent on the cloth, and standing for a period of time;
s3, continuously conducting the cloth into a cleaning box, and cleaning the cloth for multiple times by using clean water;
s4, after cleaning, guiding the cloth into a drying device, and quickly drying the cloth;
s5, introducing the dried cloth into a container filled with the preservative solution, and increasing the temperature in the container to perform vertical multiple dipping;
s6, continuously guiding the dipped cloth out to a drying device, and drying the cloth again;
s7, guiding the dried cloth into an atomization spray-dyeing chamber, increasing the temperature in the atomization spray-dyeing chamber, and carrying out primary atomization dyeing on the outer part of the cloth;
s8, preparing a dye solution, putting the dye solution into a dye vat, heating the dye solution at a certain speed, and then preserving heat of the dye solution;
s9, introducing the cloth subjected to preliminary atomization dyeing into a dye vat at a certain speed, and repeatedly carrying out secondary dyeing treatment for multiple times;
s10, leading out the cloth subjected to secondary dyeing, and putting the cloth into a drying device for drying;
and S11, obtaining finished cloth, and packaging and storing.
As a further description of the above technical solution:
in the step S1, cloth is taken firstly, is gradually led into an ultrasonic cleaning machine, a cleaning agent is added into the ultrasonic cleaning machine, the cleaning temperature is increased to 35-50 ℃, and the cloth is cleaned for 25-35min, wherein the cleaning agent is trichloroethylene.
As a further description of the above technical solution:
and S2, guiding the cloth out and placing the cloth on a draining rack, waiting for water to be drained, keeping the cloth at 30-40% of humidity, coating an alkaline degumming agent on the cloth, and standing for 35-55min.
As a further description of the above technical solution:
and S3, continuously conducting the cloth into the cleaning box, and cleaning the cloth for 5-7 times by using clean water.
As a further description of the above technical solution:
and S5, introducing the dried cloth into a container filled with the preservative solution, raising the temperature in the container to 40-45 ℃, and carrying out up-and-down 4-6 times of dipping.
As a further description of the above technical solution:
and S7, guiding the dried cloth into an atomization spray-painting chamber, increasing the temperature in the atomization spray-painting chamber to 80-100 ℃, and carrying out primary atomization particle dyeing on the outer part of the cloth.
As a further description of the above technical solution:
and in the S8, preparing a dye solution, putting the dye solution into a dye vat, heating the dye solution to 45-55 ℃ at the speed of 5-7 ℃/min, and then preserving the heat for 20-35min.
As a further description of the above technical solution:
and in the S9, introducing the cloth subjected to preliminary atomization dyeing into a dye vat at the speed of 2-3m/min, and repeating for 5-7 times to perform secondary dyeing treatment.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
according to the method, a secondary printing and dyeing process is arranged in the printing and dyeing method, different printing and dyeing modes are adopted, the method of atomizing particle dyeing is adopted for the first time, the primary printing and dyeing of cloth can be realized, the surface condition of a printing and dyeing material is better, a dip-dyeing type printing and dyeing mode is adopted for the second time, because the previous particle printing and dyeing process is used as a bedding, a coating is already attached to the outer surface of the material, and a pigment dip-dyed for the second time is easily attached to the surface of the primary printing and dyeing layer, so that the printing and dyeing effect can be improved, the problems that the material quality is influenced by the conditions of fading, color deficiency and the like easily occurring in a period of time after printing and dyeing are effectively solved, the application effect is good, meanwhile, a special anti-corrosion treatment process is arranged in the method, the integral anti-corrosion performance of the printing and dyeing material can be effectively improved, and the service life of the printing and dyeing material is prolonged.
Drawings
FIG. 1 is a flow chart of a printing process with high dyeing automation.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1, the present invention provides a technical solution: the printing and dyeing process with high dyeing automation degree comprises the following steps:
s1, firstly, taking cloth, gradually introducing the cloth into an ultrasonic cleaning machine, adding a cleaning agent into the ultrasonic cleaning machine, raising the cleaning temperature to 35 ℃, and cleaning for 25min, wherein the cleaning agent is trichloroethylene;
s2, guiding the cloth out and placing the cloth on a draining rack, waiting for water to be drained, keeping the cloth at 30-40% of humidity, coating an alkaline degumming agent on the cloth, and standing for 35min;
s3, continuing to conduct the cloth into a cleaning box, and cleaning the cloth for 5 times by using clean water;
s4, after cleaning, guiding the cloth into a drying device, and quickly drying the cloth;
s5, introducing the dried cloth into a container filled with an anticorrosive solution, raising the temperature in the container to 40 ℃, and carrying out up-and-down 4 times of impregnation;
s6, continuously guiding the dipped cloth out to a drying device, and drying the cloth again;
s7, guiding the dried cloth into an atomization spray-painting chamber, increasing the temperature in the atomization spray-painting chamber to 80 ℃, and carrying out primary atomization particle dyeing on the outer part of the cloth;
s8, preparing a dye solution, putting the dye solution into a dye vat, heating the dye solution to 45 ℃ at the speed of 5 ℃/min, and then preserving the heat for 20min;
s9, introducing the cloth subjected to preliminary atomization dyeing into a dye vat at the speed of 2m/min, and repeating for 5 times to perform secondary dyeing treatment;
s10, leading out the cloth subjected to secondary dyeing, and putting the cloth into a drying device for drying;
and S11, obtaining finished cloth, packaging and storing.
In this scheme, through being provided with secondary printing and dyeing process including, and adopt different printing and dyeing modes, adopt the method of atomizing particle dyeing for the first time, can realize the preliminary printing and dyeing to the cloth, and printing and dyeing material surface condition is better, the printing and dyeing mode of dip-dyeing formula is adopted for the second time, because there is the foreside particle printing and dyeing process to do the foreshadowing, the coating has adhered to on the material surface, the pigment of secondary dip-dyeing is very easily adhered to on the printing and dyeing layer surface, not only can improve the printing and dyeing effect, can also effectively solve a period of time after the printing and dyeing, the condition such as easy emergence is faded, lack the look, the problem of influence material quality, excellent in application effect, still be provided with special anticorrosive treatment process in the simultaneous method, can effectively promote printing and dyeing material's whole anticorrosive nature, thereby improve the life of material.
Example 2
Referring to fig. 1, the present invention provides a technical solution: the printing and dyeing process with high dyeing automation degree comprises the following steps:
s1, taking cloth, gradually introducing the cloth into an ultrasonic cleaning machine, adding a cleaning agent into the ultrasonic cleaning machine, raising the cleaning temperature to 40 ℃, and cleaning for 30min, wherein the cleaning agent is trichloroethylene;
s2, guiding the cloth out and placing the cloth on a draining rack, waiting for water to be drained, keeping the cloth at 30-40% of humidity, coating an alkaline degumming agent on the cloth, and standing for 40min;
s3, continuing to conduct the cloth into a cleaning box, and cleaning the cloth for 6 times by using clean water;
s4, after cleaning, guiding the cloth into a drying device, and quickly drying the cloth;
s5, introducing the dried cloth into a container filled with an anti-corrosion liquid, raising the temperature in the container to 42 ℃, and carrying out impregnation for 5 times;
s6, continuously guiding the dipped cloth out to a drying device, and drying the cloth again;
s7, guiding the dried cloth into an atomization spray-painting chamber, raising the temperature in the atomization spray-painting chamber to 90 ℃, and carrying out primary atomization particle dyeing on the outer part of the cloth;
s8, preparing a dye solution, putting the dye solution into a dye vat, heating the dye solution to 50 ℃ at the speed of 6 ℃/min, and then preserving the heat for 25min;
s9, introducing the cloth subjected to preliminary atomization dyeing into a dye vat at the speed of 2-3m/min, and repeating for 6 times to perform secondary dyeing treatment;
s10, leading out the cloth subjected to secondary dyeing, and putting the cloth into a drying device for drying;
and S11, obtaining finished cloth, packaging and storing.
In this scheme, through being provided with secondary printing and dyeing process including, and adopt different printing and dyeing modes, adopt the method of atomizing particle dyeing for the first time, can realize the preliminary printing and dyeing to the cloth, and printing and dyeing material surface condition is better, the printing and dyeing mode of dip-dyeing formula is adopted for the second time, because there is the foreside particle printing and dyeing process to do the foreshadowing, the coating has adhered to on the material surface, the pigment of secondary dip-dyeing is very easily adhered to on the printing and dyeing layer surface, not only can improve the printing and dyeing effect, can also effectively solve a period of time after the printing and dyeing, the condition such as easy emergence is faded, lack the look, the problem of influence material quality, excellent in application effect, still be provided with special anticorrosive treatment process in the simultaneous method, can effectively promote printing and dyeing material's whole anticorrosive nature, thereby improve the life of material.
Example 3
Referring to fig. 1, the present invention provides a technical solution: the printing and dyeing process with high dyeing automation degree comprises the following steps:
s1, taking cloth, gradually introducing the cloth into an ultrasonic cleaning machine, adding a cleaning agent into the ultrasonic cleaning machine, raising the cleaning temperature to 45 ℃, and cleaning for 32min, wherein the cleaning agent is trichloroethylene;
s2, guiding the cloth out and placing the cloth on a draining rack, waiting for water to be drained, keeping the cloth at 30-40% of humidity, coating an alkaline degumming agent on the cloth, and standing for 45min;
s3, continuing to conduct the cloth into a cleaning box, and cleaning the cloth for 7 times by using clean water;
s4, after cleaning, guiding the cloth into a drying device, and quickly drying the cloth;
s5, introducing the dried cloth into a container filled with an anti-corrosion liquid, raising the temperature in the container to 45 ℃, and carrying out impregnation for 6 times;
s6, continuously guiding the dipped cloth out to a drying device, and drying the cloth again;
s7, guiding the dried cloth into an atomization spray-painting chamber, raising the temperature in the atomization spray-painting chamber to 95 ℃, and carrying out primary atomization particle dyeing on the outer part of the cloth;
s8, preparing a dye solution, putting the dye solution into a dye vat, heating the dye solution to 45-55 ℃ at a speed of 7 ℃/min, and then carrying out heat preservation on the dye solution for 32min;
s9, introducing the cloth subjected to preliminary atomization dyeing into a dye vat at the speed of 3m/min, and repeating for 7 times to perform secondary dyeing treatment;
s10, leading out the cloth subjected to secondary dyeing, and putting the cloth into a drying device for drying;
and S11, obtaining finished cloth, and packaging and storing.
In this scheme, through being provided with secondary printing and dyeing process including, and adopt different printing and dyeing modes, adopt the method of atomizing particle dyeing for the first time, can realize the preliminary printing and dyeing to the cloth, and printing and dyeing material surface condition is better, the printing and dyeing mode of dip-dyeing formula is adopted for the second time, because there is the foreside particle printing and dyeing process to do the foreshadowing, the coating has adhered to on the material surface, the pigment of secondary dip-dyeing is very easily adhered to on the printing and dyeing layer surface, not only can improve the printing and dyeing effect, can also effectively solve a period of time after the printing and dyeing, the condition such as easy emergence is faded, lack the look, the problem of influence material quality, excellent in application effect, still be provided with special anticorrosive treatment process in the simultaneous method, can effectively promote printing and dyeing material's whole anticorrosive nature, thereby improve the life of material.
Example 4
Referring to fig. 1, the present invention provides a technical solution: the printing and dyeing process with high dyeing automation degree comprises the following steps:
s1, taking cloth, gradually introducing the cloth into an ultrasonic cleaning machine, adding a cleaning agent into the ultrasonic cleaning machine, raising the cleaning temperature to 50 ℃, and cleaning for 35min, wherein the cleaning agent is trichloroethylene;
s2, guiding the cloth out, placing the cloth on a draining rack, waiting for water to be drained, keeping the cloth at the humidity of 30-40%, coating an alkaline degumming agent on the cloth, and standing for 55min;
s3, continuing to conduct the cloth into a cleaning box, and cleaning the cloth for 7 times by using clean water;
s4, after cleaning, guiding the cloth into a drying device, and quickly drying the cloth;
s5, introducing the dried cloth into a container filled with an anticorrosive solution, raising the temperature in the container to 45 ℃, and carrying out impregnation for 6 times;
s6, continuously guiding the dipped cloth out to a drying device, and drying the cloth again;
s7, guiding the dried cloth into an atomization spray-painting chamber, increasing the temperature in the atomization spray-painting chamber to 100 ℃, and carrying out primary atomization particle dyeing on the outer part of the cloth;
s8, preparing a dye solution, putting the dye solution into a dye vat, heating the dye solution to 55 ℃ at the speed of 7 ℃/min, and then preserving the heat for 35min;
s9, guiding the cloth subjected to preliminary atomization dyeing into a dye vat at the speed of 3m/min, and repeating for 5-7 times to perform secondary dyeing treatment;
s10, leading out the cloth subjected to secondary dyeing, and putting the cloth into a drying device for drying;
and S11, obtaining finished cloth, and packaging and storing.
In this scheme, through being provided with secondary printing and dyeing process including, and adopt different printing and dyeing modes, adopt the method of atomizing particle dyeing for the first time, can realize the preliminary printing and dyeing to the cloth, and printing and dyeing material surface condition is better, the printing and dyeing mode of dip-dyeing formula is adopted for the second time, because there is the foreside particle printing and dyeing process to do the foreshadowing, the coating has adhered to on the material surface, the pigment of secondary dip-dyeing is very easily adhered to on the printing and dyeing layer surface, not only can improve the printing and dyeing effect, can also effectively solve a period of time after the printing and dyeing, the condition such as easy emergence is faded, lack the look, the problem of influence material quality, excellent in application effect, still be provided with special anticorrosive treatment process in the simultaneous method, can effectively promote printing and dyeing material's whole anticorrosive nature, thereby improve the life of material.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The printing and dyeing process with high dyeing automation degree is characterized in that: the method comprises the following steps:
s1, taking cloth, gradually introducing the cloth into an ultrasonic cleaning machine, adding a cleaning agent, increasing the cleaning temperature, and cleaning for a period of time;
s2, guiding the cloth out, placing the cloth on a draining rack, waiting for water to be drained, keeping a certain degree of wetting of the cloth, smearing an alkaline degumming agent on the cloth, and standing for a period of time;
s3, continuing to conduct the cloth into a cleaning box, and cleaning the cloth for multiple times by using clean water;
s4, after cleaning, guiding the cloth into a drying device, and quickly drying the cloth;
s5, introducing the dried cloth into a container filled with an anti-corrosion liquid, raising the temperature in the container, and carrying out up-and-down multiple dipping;
s6, continuously guiding the dipped cloth out to a drying device, and drying the cloth again;
s7, guiding the dried cloth into an atomization spray-dyeing chamber, increasing the temperature in the atomization spray-dyeing chamber, and carrying out primary atomization dyeing on the outer part of the cloth;
s8, preparing a dye solution, putting the dye solution into a dye vat, heating the dye solution at a certain speed, and then preserving heat of the dye solution;
s9, introducing the cloth subjected to preliminary atomization dyeing into a dye vat at a certain speed, and repeatedly carrying out secondary dyeing treatment for multiple times;
s10, leading out the cloth subjected to secondary dyeing, and putting the cloth into a drying device for drying;
and S11, obtaining finished cloth, and packaging and storing.
2. The printing and dyeing process with high dyeing automation degree according to claim 1, characterized in that in the step S1, cloth is taken firstly, is gradually led into an ultrasonic cleaning machine, cleaning agent is added into the ultrasonic cleaning machine, the cleaning temperature is increased to 35-50 ℃, and the cleaning is carried out for 25-35min, wherein the cleaning agent is trichloroethylene.
3. The printing and dyeing process with high dyeing automation degree according to claim 1, characterized in that in S2, the cloth is led out and placed on a draining rack, the water body is waited for draining, the wettability of the cloth is kept between 30% and 40%, an alkaline degumming agent is coated on the cloth, and the cloth is kept still for 35 to 55min.
4. The printing and dyeing process with high dyeing automation degree according to claim 1, characterized in that in the S3, the cloth is continuously conducted to a cleaning box, and the cloth is cleaned for 5-7 times by using clean water.
5. The printing and dyeing process with high dyeing automation degree according to claim 1, characterized in that in the step S5, the dried cloth is introduced into a container filled with the preservative solution, and the temperature in the container is raised to 40 to 45 ℃ for 4 to 6 times of dipping up and down.
6. The printing and dyeing process with high dyeing automation degree according to claim 1, characterized in that in the step S7, the dried cloth is introduced into the atomization spray-painting chamber, the temperature in the atomization spray-painting chamber is increased to 80-100 ℃, and preliminary atomization particle dyeing is carried out on the outside of the cloth.
7. The printing and dyeing process with high dyeing automation degree according to claim 1, characterized in that in the step S8, dye liquor is prepared, the dye liquor is put into a dye vat, the dye liquor is heated to 45-55 ℃ at the speed of 5-7 ℃/min, and then the temperature of the dye liquor is kept for 20-35min.
8. The printing and dyeing process with high dyeing automation degree according to claim 1, characterized in that in S9, the cloth after the preliminary atomization dyeing is introduced into the dye vat at a rate of 2-3m/min, and the secondary dyeing treatment is repeated 5-7 times.
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| CN202210895650.1A CN115369660A (en) | 2022-07-27 | 2022-07-27 | Printing and dyeing process with high dyeing automation degree |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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