CN115367440B - Door frame turnover mechanism and transition platform comprising same - Google Patents
Door frame turnover mechanism and transition platform comprising same Download PDFInfo
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- CN115367440B CN115367440B CN202211324734.6A CN202211324734A CN115367440B CN 115367440 B CN115367440 B CN 115367440B CN 202211324734 A CN202211324734 A CN 202211324734A CN 115367440 B CN115367440 B CN 115367440B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Mechanical Engineering (AREA)
- Wing Frames And Configurations (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a door frame turnover mechanism and a transition platform comprising the same, wherein the door frame turnover mechanism comprises a rack for supporting and stabilizing, and a first turnover frame and a second turnover frame which are connected to the rack, wherein the first turnover frame and the second turnover frame are rotatably connected with the rack, and the turnover angles and the turnover action sequence of the two turnover frames are controlled by cylinders to assist the turnover of a door frame, so that the automatic turnover of the door frame on the mechanism is realized, and the subsequent welding or other processing workers are facilitated. The structure of the mechanism is simple, the overall size is relatively smaller, and the installation and construction cost is saved. Simultaneously, reduce the manual work volume in the door frame manufacturing procedure, greatly reduced intensity of labour, improved door frame machining efficiency.
Description
Technical Field
The invention relates to the field of door frame processing, in particular to a door frame turnover mechanism and a transition platform comprising the same.
Background
In the door trade processing, the door frame often need just can be accomplished by multichannel manufacturing procedure from the log to shaping, packing, and in the course of working, the transport of door frame and upset often these steps are accomplished by the manual work, but relate to the great door frame of size and weight and add man-hour, the upset of door frame if accomplish then comparatively difficultly by the manual work, intensity of labour is great, and consuming time power, production efficiency is low. Therefore, a special door frame turning mechanism is needed to help or replace manual work to complete the turning and subsequent processing of the door frame.
Present in the equipment that is arranged in the door frame upset, a swinging boom for the bearing door frame carries out the upset is very long, in order to avoid upset in-process swinging boom and ground to take place to interfere, it sets up tilting mechanism or digs out darker the hole of dodging on ground usually to need, in order to guarantee going on smoothly of upset, and simultaneously, because the swinging boom is longer more, it is poor more stable, the event need adopt corresponding other structures to consolidate it, and this type of equipment adopts servo motor as the upset power supply mostly, need to cooperate reduction gears could realize the upset to the door frame, make the structure of equipment complicated, whole size is great, and installation cost is higher.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a door frame turnover mechanism and a transition platform comprising the same.
The purpose of the invention is realized by the following technical scheme:
the door frame turnover mechanism comprises a first turnover frame, a second turnover frame and a rack used for supporting and fixing, wherein the first turnover frame and the second turnover frame are respectively connected with the rack in a rotating mode through two sets of turnover assemblies, the first turnover frame and the second turnover frame are respectively provided with a stop dog for preventing a door frame from being separated from a mechanism at opposite ends, the distance between the turnover assemblies is not smaller than the distance between the stop dog and each corresponding turnover assembly, and the minimum included angle between the first turnover frame and the second turnover frame when the projection of a V surface is intersected is an acute angle, a first air cylinder is arranged between the first turnover frame and the rack, a second air cylinder is arranged between the second turnover frame and the rack, a third air cylinder used for assisting the door frame to turn over is further connected onto the second turnover frame, the third air cylinder is located at one end, far away from the stop dog, of the connection point of the third air cylinder and the second turnover frame is matched with the distance between the stop dog and the door frame.
Further, the overturning assembly is connected to the top of the rack, and the distance from the overturning assembly to the bottom of the rack is not less than the distance from the stop block to the corresponding overturning assembly.
Furthermore, every group the upset subassembly all includes pivot, bearing frame and cantilever boom, the last position that is close to the tip of cantilever boom offer with the cambered surface that the pivot diameter of axle matches, the cantilever boom keep away from the one end of cambered surface with frame fixed connection, pivot fixed connection in on the cambered surface, the end of pivot with the inner circle cooperation of bearing, the outer lane of bearing with the bearing frame cooperation, the bearing frame respectively with correspond first roll-over stand, second roll-over stand fixed connection.
Further, the turnover angle range of the first turnover frame and the second turnover frame does not exceed 90 degrees.
Furthermore, the connecting position of the first cylinder and the first roll-over stand is located between the roll-over assembly and the stop block, and the connecting position of the second cylinder and the second roll-over stand is located between the roll-over assembly and the stop block.
A door frame overturning transition platform comprises any one of the door frame overturning mechanisms, and two working tables for bearing door frames are respectively arranged at two ends of a rack.
Furthermore, the workbench and the rack support are connected with a conveying device for door frame translation transmission, the mounting position of the conveying device is matched with the horizontal heights of the first turnover frame and the second turnover frame, and the conveying device adopts a belt transmission or gear transmission mode.
Furthermore, the platform is provided with a control system for controlling the action sequence of the first cylinder, the second cylinder and the third cylinder, and the strokes and the action sequence of the first cylinder, the second cylinder and the third cylinder are matched with the overturning process of the door frame.
The invention has the beneficial effects that:
this kind of door frame tilting mechanism that this scheme provided through the rotation of its cylinder with pivot control roll-over stand to realize the automatic turn-over of door frame in the course of working, reduced intensity of labour. In addition, the servo motor in the traditional mechanism is replaced by the air cylinder to provide the moment required by the mechanism for turning over the door frame, and a speed reducing mechanism is omitted, so that the structure is simplified, the whole size of the mechanism is smaller, and the manufacturing cost is lower. Meanwhile, the structure of the mechanism is simplified, the assembly size is small, and the factory installation and construction cost is lower.
Drawings
FIG. 1 is a schematic view of an embodiment;
FIG. 2 is a schematic component diagram of the first embodiment;
FIG. 3 is a schematic view of the flip assembly;
FIG. 4 is a schematic structural diagram of the second embodiment.
In the figure, 1-a rack, 2-a first turnover frame, 3-a second turnover frame, 4-a third cylinder, 5-a second cylinder, 6-a stop block, 7-a first cylinder, 8-a turnover assembly, 9-a workbench, 801-a rotating shaft, 802-a bearing seat, 803-a bearing and 804-a cantilever frame.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of protection of the present invention.
Example one
Referring to fig. 1, the door frame turning mechanism provided in this embodiment structurally includes a frame 1 fixedly installed on the floor of a factory floor and used for supporting and stabilizing, and a first turning frame 2 and a second turning frame 3 are installed on the frame 1. When the first roll-over stand 2 and the second roll-over stand 3 are in initial states, the first roll-over stand 2 and the second roll-over stand 3 are in the same plane on the frame 1, and projections of the first roll-over stand 2 and the second roll-over stand 3 along a front view projection plane V plane are mutually crossed in the process of turning over the door frame. When the first roll-over stand 2 and the second roll-over stand 3 are provided with the stop 6 at the end of the opposite ends, the stop 6 can prevent the door frame from sliding out of the roll-over stands (the first roll-over stand 2 and the second roll-over stand 3) and falling due to self gravity in the process of turning over the door frame. The first roll-over stand 2 and the second roll-over stand 3 are rotatably connected with the frame 1 through two groups of roll-over assemblies 8. It should be noted that, in order to ensure the door frame turning process, the distance between the respective connection points of the first roll-over stand 2 and the second roll-over stand 3 on the frame 1 and the frame 1 should be greater than the distance between the stop 6 on each roll-over stand (the first roll-over stand 2 and the second roll-over stand 3) and the turning assembly 8, and meanwhile, the minimum included angle between the first roll-over stand 2 and the second roll-over stand 3 when the projections along the front projection plane V-plane intersect each other should be an acute angle.
Referring to fig. 2, a first air cylinder 7 is connected between the first roll-over stand 2 and the frame 1, a second air cylinder 5 is connected to the second roll-over stand 3 and the frame 1, the first air cylinder 7 is fixedly connected (bolted or welded) with the frame 1 and the first roll-over stand 2 through other parts, the bottom and the top of the first air cylinder 7 can rotate relative to the frame 1 and the first roll-over stand 2, and the first roll-over stand 2 is controlled to roll over by setting a fixed stroke for the first air cylinder 7. In the same way, the second cylinder 5, the second roll-over stand 3 and the rack 1 form a revolute pair, and the second roll-over stand 3 is controlled to be matched with the first roll-over stand 2 to realize turning. Accordingly, the turning angle range of the first turning frame 2 and the second turning frame 3 controlled by the air cylinder does not exceed 90 degrees.
Simultaneously, still be connected with the third cylinder 4 that is used for assisting the door frame upset on second roll-over stand 3, third cylinder 4 is located the one end that has dog 6 of keeping away from on second roll-over stand 3, and it should be noted that, the interval between dog 6 on third cylinder 4 and the second roll-over stand 3 should with the door frame size looks adaptation that overturns, ensures that the piston rod of third cylinder 4 can contact with the door frame promptly and promote the door frame. In the process of turning over the door frame, the second turning frame 3 carries the door frame to slowly rotate opposite to the first turning frame 2, when the two turning frames are in a mutually staggered state and the included angle projected along the V surface is minimum, the piston rod of the third cylinder 4 slowly pushes up the door frame, and when the door frame crosses a critical point of a vertical state, the door frame deflects to the first turning frame 2 under the self weight. In the process, the distance between the two groups of turning assemblies 8 on the rack 1 is not less than the distance from the stop block 6 to each corresponding group of turning assemblies 8, and the minimum included angle between the first turning frame 2 and the second turning frame 3 when the projection along the V surface is intersected is an acute angle so as to ensure that the door frame can be from the second turning frame 3 to the first turning frame 2.
The two groups of turning assemblies 8 connected with the rack 1 have the same structure and are composed of a rotating shaft 801, a bearing seat 802, a bearing 803 and a cantilever frame 804 for connecting the rack 1 and the turning assemblies 8.
Specifically, referring to fig. 3, the cantilever mount 804 is fixedly connected to the top of the frame 1, an arc surface is formed on the cantilever mount 804, and the rotating shaft 801 is welded in the arc surface of the cantilever mount 804. Bearings 803 (rolling bearings or sliding bearings) are assembled on the rotating shaft 801 near the two ends, the bearings 803 are assembled on the bearing seats 802, and the bottom surfaces of the bearing seats 802 are fixedly connected with the roll-over frames (the first roll-over frame 2 and the second roll-over frame 3) through bolts.
This kind of door frame tilting mechanism that this scheme provided through the rotation of its cylinder with pivot 801 control roll-over stand to realize the automatic turn-over of door frame in the course of working, improved door frame machining efficiency, reduced intensity of labour. In addition, the servo motor in the traditional mechanism is replaced by the air cylinder to provide the moment required by the mechanism for turning over the door frame, and a speed reducing mechanism is omitted, so that the structure is simplified, the whole size of the mechanism is smaller, and the manufacturing cost is lower. Meanwhile, the structure of the mechanism is simplified, the whole size is small, and the construction cost of the factory installation is lower.
Example two
Referring to fig. 4, the present embodiment describes a door frame turning transition platform, which is related to the first embodiment in that the platform includes the door frame turning mechanism, and the difference is that the present embodiment has working platforms 9 for bearing door frames respectively disposed at two ends of the rack 1. Furthermore, a conveying device for door frame translation transmission is arranged between the workbench 9 and the rack 1, the door frame processed in the previous process is conveyed to the second turnover frame 3 through the conveying device, and like the door frame turnover process in the previous embodiment, the door frame is conveyed to the workbench 9 through the conveying device after the door frame turnover is completed, so as to be processed in the next step. In particular, the conveying device can be a belt drive or other forms of drive, and it should be noted that the installation position of the conveying device is matched with the horizontal height of the first and second roll-over stands 2 and 3. In the process, in order to further reduce the labor intensity of workers, the platform is provided with a control center for controlling the first air cylinder 7, the second air cylinder 5, the third air cylinder 4 and the conveying device so as to fit the specific process steps of the door frame overturning process.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and is not to be construed as limited to the exclusion of other embodiments, and that various other combinations, modifications, and environments may be used and modifications may be made within the scope of the concepts described herein, either by the above teachings or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. A door frame tilting mechanism which characterized in that: the door frame turnover mechanism comprises a first turnover frame (2), a second turnover frame (3) and a rack (1) for supporting and fixing, wherein the first turnover frame (2) and the second turnover frame (3) are respectively connected with the rack (1) in a rotating mode through two sets of turnover assemblies (8), the first turnover frame (2) and the second turnover frame (3) are respectively provided with a stop block (6) for preventing the door frame from being separated from a mechanism at opposite ends, the distance between the two sets of turnover assemblies (8) is not smaller than the distance between the stop block (6) and each corresponding set of turnover assemblies (8), the first turnover frame (2) and the second turnover frame are acute angles along the minimum included angle when the projection of a V plane is intersected, a first air cylinder (7) is arranged between the first turnover frame (2) and the rack (1), a second air cylinder (5) is arranged between the second turnover frame (3) and the rack (1), a third air cylinder (4) for assisting in turnover is further connected to the second turnover frame (3), a connecting point of the third air cylinder (4) is located at one end of the second turnover frame (3), and the distance between the stop block (6) and the second turnover frame (6) is matched with the size of the third air cylinder (6).
2. A door frame turnover mechanism as claimed in claim 1, wherein: the overturning assembly (8) is connected to the top of the rack (1), and the distance from the overturning assembly (8) to the bottom of the rack (1) is not less than the distance from the stop block (6) to the corresponding overturning assembly (8).
3. A door frame turnover mechanism as claimed in claim 2, wherein: every group upset subassembly (8) all include pivot (801), bearing (803), bearing frame (802) and cantilever structure (804), the last position that is close to the tip of cantilever structure (804) offer with the cambered surface that the axle diameter of pivot (801) matches, cantilever structure (804) are kept away from the one end of cambered surface with frame (1) fixed connection, pivot (801) fixed connection in on the cambered surface, the end of pivot (801) with the inner circle cooperation of bearing (803), the outer lane of bearing (803) with bearing frame (802) cooperation, bearing frame (802) respectively with correspond first roll-over stand (2), second roll-over stand (3) fixed connection.
4. A door frame turnover mechanism as claimed in claim 1, wherein: the range of the turning angles of the first turning frame (2) and the second turning frame (3) is not more than 90 degrees.
5. A door frame turnover mechanism as claimed in claim 1, wherein: the connecting position of the first air cylinder (7) and the first turnover frame (2) is located between the turnover assembly (8) and the stop block (6), and the connecting position of the second air cylinder (5) and the second turnover frame (3) is located between the turnover assembly (8) and the stop block (6).
6. A door frame turnover transition platform, comprising a door frame turnover mechanism as claimed in any one of claims 1 to 5, wherein: and two working tables (9) for bearing the door frames are respectively arranged at two ends of the frame (1).
7. The door frame turnover transition platform of claim 6, wherein: the door frame horizontal-movement transmission device is characterized in that the workbench (9) and the rack (1) are connected with a conveying device for door frame horizontal-movement transmission, the mounting position of the conveying device is matched with the horizontal heights of the first turnover frame (2) and the second turnover frame (3), and the conveying device adopts a belt transmission or gear transmission mode.
8. The door frame flip transition platform of claim 6, wherein: the platform is provided with a control system for controlling the action sequence of the first cylinder (7), the second cylinder (5) and the third cylinder (4), and the stroke and the action sequence of the first cylinder (7), the second cylinder (5) and the third cylinder (4) are matched with the overturning process of the door frame.
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CN202211324734.6A CN115367440B (en) | 2022-10-27 | 2022-10-27 | Door frame turnover mechanism and transition platform comprising same |
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CN202211324734.6A CN115367440B (en) | 2022-10-27 | 2022-10-27 | Door frame turnover mechanism and transition platform comprising same |
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CN115367440B true CN115367440B (en) | 2023-03-17 |
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