CN115365711A - Welding device for lead-acid battery production - Google Patents
Welding device for lead-acid battery production Download PDFInfo
- Publication number
- CN115365711A CN115365711A CN202210819147.8A CN202210819147A CN115365711A CN 115365711 A CN115365711 A CN 115365711A CN 202210819147 A CN202210819147 A CN 202210819147A CN 115365711 A CN115365711 A CN 115365711A
- Authority
- CN
- China
- Prior art keywords
- welding
- battery box
- cover plate
- lead
- top surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention discloses a welding device for producing a lead-acid battery, in particular to the technical field of lead storage battery production, and the welding device is characterized in that a welding mechanism is arranged, a welding gun is pushed by a reciprocating cylinder to reciprocate in a hollow supporting seat and slides by the matching of a guide rod and a guide groove, so that the transmission stability of the welding gun is ensured, the welding gun drives a welding rod to move towards the connecting position of a battery box and a cover plate, the connecting position of the battery box and the cover plate is welded by the welding rod, the whole welding process does not need manual operation, a welding frame blocks the connecting position of the battery box and the cover plate, and the four spatters of welding sparks are avoided; the servo motor drives the gear and the rack to be meshed for transmission, the connecting block and the mounting seat are driven to synchronously reciprocate in the sliding cavity, so that a welding gun in the hollow supporting seat moves along, and different positions of the battery box and the cover plate joint are welded by welding rods through the reciprocating motion of the reciprocating cylinder, so that the welding of the battery box and the cover plate joint is realized.
Description
Technical Field
The invention relates to the technical field of lead storage battery production, in particular to a welding device for lead-acid battery production.
Background
In the assembly process of the lead-acid storage battery, a lead bushing sleeved with a pole is welded into a whole, the pole and the lead bushing are made of the same material and are made of lead alloy, and the welding process adopts a fusion welding process.
Through retrieval, the utility model with the publication number of CN209647941U discloses a lead-acid storage battery pole ring welding device, the fixed-point ring welding structure is simple, and automatic welding is easy to realize; welding is carried out according to set welding process parameters, the quality of a welding seam is good and stable, the production efficiency is high, but the welding to a battery box and a cover plate is lacked, and sparks are easy to splash during welding.
Disclosure of Invention
The invention aims to provide a welding device for producing a lead-acid battery, wherein a welding mechanism is arranged, a reciprocating cylinder pushes a welding gun to reciprocate in a hollow supporting seat and slide by matching of a guide rod and a guide groove, so that the transmission stability of the welding gun is ensured, the welding gun drives a welding rod to move towards the connecting position of a battery box and a cover plate, the connecting position of the battery box and the cover plate is welded by the welding rod, the whole welding process does not need manual operation, a welding frame seals the connecting position of the battery box and the cover plate, the splashing of welding sparks is avoided, and the safety of a processing environment is ensured; the servo motor drives the gear and the rack to be meshed for transmission, the connecting block and the mounting seat are driven to synchronously reciprocate in the sliding cavity, so that a welding gun in the hollow supporting seat moves along, the welding gun welds different positions of the joint of the battery box and the cover plate through the reciprocating motion of the reciprocating cylinder, the welding of the joint of the battery box and the cover plate is realized, and the problem mentioned in the background technology is solved.
The invention can be realized by the following technical scheme: welding set is used in lead acid battery production, which comprises a base, install the welding jig of L shape structure on the top surface of base, and the top surface mid-mounting of base has the conveyer belt, be provided with the battery box on the conveyer belt, the apron is installed to the top surface of battery box, the pneumatic cylinder is installed to the top surface of welding jig, the below of welding jig is provided with the driving plate, the top surface of driving plate is fixed with the piston rod end portion of pneumatic cylinder, the welding frame is installed to the bottom surface of driving plate, the size of welding frame is greater than the size of battery box, welding frame internally mounted has the welding mechanism who is used for battery box and cover connection.
The invention has further technical improvements that: welding mechanism is including establishing the smooth chamber on four inner walls of welding frame, every the mount pad is all installed to the inside in smooth chamber, the tip fixed surface of mount pad is connected with hollow supporting seat, the surface mounting of hollow supporting seat has reciprocating cylinder, and the inside of hollow supporting seat is provided with the welding rifle that links to each other with reciprocating cylinder piston rod end portion is fixed, install the welding rod on the welding rifle, the outer fixed surface of welding rifle is connected with the guide bar, be equipped with the guide way that slides and link to each other with the guide bar on the lateral wall of hollow supporting seat.
The invention has further technical improvements that: the welding mechanism further comprises a rack fixedly mounted on the bottom surface of the inner cavity of the sliding cavity and a connecting block arranged on the side face of the mounting seat, a servo motor is mounted on the surface of one side of the connecting block, a gear fixedly connected with an output shaft of the servo motor is mounted on the surface of the other side of the connecting block, and the gear is meshed with the rack.
The invention has further technical improvements that: the surface mounting of conveyer belt has fixture, and fixture includes grip block one and grip block two, grip block one and grip block two are used for respectively fixed the bottom of battery box, the shape of grip block one and grip block two is the same, all sets up to the U-shaped.
The invention has further technical improvements that: the hydraulic cylinder is installed on the top surface of the welding frame, and the top surface of the transmission plate is fixed to the end portion of a piston rod of the hydraulic cylinder.
The invention has further technical improvements that: the bottom surface middle part of driving plate and the internally mounted who is located the welding frame have infrared sensor, be provided with the controller on the base, the controller is connected with infrared sensor, conveyer belt, servo motor and welding rifle electricity.
The invention has further technical improvements that: one side of the base is provided with a discharging table, and the top surface height of the discharging table is lower than that of the conveying belt.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the welding gun, firstly, welding rods are arranged on the welding gun, the welding gun is pushed by the reciprocating cylinder to reciprocate in the hollow supporting seat and slide by the matching of the guide rod and the guide groove, so that the transmission stability of the welding gun is ensured, the welding gun drives the welding rods to move towards the connecting position of the battery box and the cover plate, the connecting position of the battery box and the cover plate is welded by the welding rods, the whole welding process does not need manual operation, the connecting position of the battery box and the cover plate is blocked by the welding frame, welding sparks are avoided, and the safety of a processing environment is ensured; the servo motor drives the gear to rotate, and the gear is meshed with the rack for transmission, so that the gear drives the connecting block and the mounting seat to synchronously reciprocate in the sliding cavity, a welding gun in the hollow supporting seat moves along with the gear, and different positions of the joint of the battery box and the cover plate are welded by welding rods through the reciprocating motion of the reciprocating cylinder, so that the joint of the battery box and the cover plate is welded;
2. according to the invention, the battery box with the cover plate is arranged between the clamping block I and the clamping block II, so that the battery box is mounted, the phenomenon that the battery box shakes during transmission is avoided, and the stability of the battery box in a transmission and transportation state is ensured.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is an enlarged view of a portion of the invention at A in FIG. 1;
FIG. 3 is a schematic view of the structural connection between the hollow support base and the welding gun according to the present invention;
fig. 4 is a schematic view of the structural connection of the gear and the rack of the present invention.
In the figure: 1. a base; 2. welding a frame; 3. a hydraulic cylinder; 4. a drive plate; 5. a conveyor belt; 6. a first clamping block; 7. a second clamping block; 8. a battery case; 9. a cover plate; 10. a discharging table; 11. welding the frame; 12. a slide chamber; 13. a mounting base; 14. connecting blocks; 15. a servo motor; 16. a hollow support seat; 17. a guide groove; 18. a guide bar; 19. a reciprocating cylinder; 20. welding a gun; 21. welding rods; 22. a gear; 23. a rack.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention will be given with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1-4, the invention discloses a welding device for lead-acid battery production, which comprises a base 1, wherein a welding frame 2 with an L-shaped structure is arranged on the top surface of the base 1, a conveyor belt 5 is arranged in the middle of the top surface of the base 1, a battery box 8 is arranged on the conveyor belt 5, a cover plate 9 is arranged on the top surface of the battery box 8, a hydraulic cylinder 3 is arranged on the top surface of the welding frame 2, a transmission plate 4 is arranged below the welding frame 2, the top surface of the transmission plate 4 is fixed with the end part of a piston rod of the hydraulic cylinder 3, a welding frame 11 is arranged on the bottom surface of the transmission plate 4, the size of the welding frame 11 is larger than that of the battery box 8, and a welding mechanism for connecting the battery box 8 and the cover plate 9 is arranged inside the welding frame 11.
Welding mechanism is including establishing smooth chamber 12 on four inner walls of weld frame 11, mount pad 13 is all installed to the inside in every smooth chamber 12, the tip fixed surface of mount pad 13 is connected with hollow support seat 16, the surface mounting of hollow support seat 16 has reciprocating cylinder 19, and the inside of hollow support seat 16 is provided with the welding rifle 20 that links to each other with reciprocating cylinder 19 piston rod end fixing, install welding rod 21 on the welding rifle 20, the outer fixed surface of welding rifle 20 is connected with guide bar 18, be equipped with the guide way 17 that links to each other with guide bar 18 slip on the lateral wall of hollow support seat 16.
After the battery box 8 with the cover plate 9 reaches a welding position, the hydraulic cylinder 3 pushes the transmission plate 4 to move downwards, the welding frame 11 at the bottom of the transmission plate 4 enters a connecting position of the battery box 8 and the cover plate 9, in a use state, the welding rod 21 is arranged on the welding gun 20, the reciprocating cylinder 19 pushes the welding gun 20 to reciprocate in the hollow supporting seat 16 and slide by matching of the guide rod 18 and the guide groove 17, the transmission stability of the welding gun 20 is ensured, the welding gun 20 drives the welding rod 21 to move towards the connecting position of the battery box 8 and the cover plate 9, the connecting position of the battery box 8 and the cover plate 9 is welded through the welding rod 21, the whole welding process does not need manual operation, and the connecting position of the battery box 8 and the cover plate 9 is blocked by the welding frame 11, so that welding sparks are avoided, and the safety of a processing environment is ensured.
The welding mechanism further comprises a rack 23 fixedly installed on the bottom surface of the inner cavity of the sliding cavity 12 and a connecting block 14 arranged on the side surface of the installation seat 13, a servo motor 15 is installed on the surface of one side of the connecting block 14, a gear 22 fixedly connected with an output shaft of the servo motor 15 is installed on the surface of the other side of the connecting block 14, and the gear 22 is in meshed connection with the rack 23.
During welding, the servo motor 15 drives the gear 22 to rotate, the gear 22 is meshed with the rack 23 for transmission, the gear 22 drives the connecting block 14 and the mounting seat 13 to synchronously reciprocate in the sliding cavity 12, and then the welding gun 20 in the hollow supporting seat 16 moves along with the connecting block, and different positions of the connecting part of the battery box 8 and the cover plate 9 are welded through the welding rod 21 through the reciprocating motion of the reciprocating cylinder 19, so that the connecting part of the battery box 8 and the cover plate 9 is welded.
The surface mounting of conveyer belt 5 has fixture, and fixture includes grip block one 6 and grip block two 7, and grip block one 6 and grip block two 7 are used for respectively fixed to the bottom of battery box 8, and the shape of grip block one 6 and grip block two 7 is the same, all sets up to the U-shaped.
When welding work is carried out, the battery box 8 with the cover plate 9 is arranged between the first clamping block 6 and the second clamping block 7, so that the battery box 8 is installed, the phenomenon that the battery box 8 shakes during transmission is avoided, and the stability of the battery box 8 in a transmission and transportation state is guaranteed.
The bottom surface middle part of driving plate 4 is located the internally mounted of welding frame 11 and is provided with infrared sensor, is provided with the controller on the base 1, and the controller is connected with infrared sensor, conveyer belt 5, servo motor 15 and welding rifle 20 electricity.
The infrared sensor and the type and principle of use of the welding gun 20 are among the common technical means in the field.
The battery box 8 is driven on the conveyor belt 5, the position of the battery box 8 on the surface of the conveyor belt 5 is detected by the infrared sensor, when the battery box 8 is detected, the conveyor belt 5 stops, and then the hydraulic cylinder 3 drives the driving plate 4 downwards, so that the welding frame 11 reaches the connecting position of the battery box 8 and the cover plate 9.
One side of the base 1 is provided with a discharging table 10, and the top surface height of the discharging table 10 is lower than that of the conveying belt 5.
After the welding work of the battery box 8 and the cover plate 9 is finished, the hydraulic cylinder 3 drives the transmission plate 4 to move upwards, so that the welding frame 11 is lifted upwards, then the transmission belt 5 continues to perform transmission work, and the battery box 8 and the cover plate 9 reach the position of the discharging table 10 and slide down to the next processing procedure from the discharging table 10.
When the battery box is used, the battery box 8 provided with the cover plate 9 is arranged between the first clamping block 6 and the second clamping block 7, so that the battery box 8 is installed, the phenomenon that the battery box 8 shakes during transmission is avoided, and the stability of the battery box 8 in a transmission and transportation state is ensured;
welding rods 21 are arranged on a welding gun 20, the welding gun 20 is pushed by a reciprocating cylinder 19 to reciprocate in a hollow supporting seat 16 and slide by matching of a guide rod 18 and a guide groove 17, the transmission stability of the welding gun 20 is ensured, the welding gun 20 drives the welding rods 21 to move towards the connecting position of a battery box 8 and a cover plate 9, the connecting position of the battery box 8 and the cover plate 9 is welded through the welding rods 21, the whole welding process does not need manual operation, the connecting position of the battery box 8 and the cover plate 9 is blocked by a welding frame 11, the four splashing of welding sparks is avoided, and the safety of a processing environment is ensured; the servo motor 15 drives the gear 22 to rotate, the gear 22 is meshed with the rack 23 for transmission, the gear 22 drives the connecting block 14 and the mounting seat 13 to synchronously reciprocate in the sliding cavity 12, and then the welding gun 20 in the hollow supporting seat 16 moves along with the connecting block, and different positions of the connecting part of the battery box 8 and the cover plate 9 are welded through the reciprocating motion of the reciprocating cylinder 19 by the welding rod 21, so that the connecting part of the battery box 8 and the cover plate 9 is welded.
Although the present invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present invention.
Claims (6)
1. Welding set is used in lead acid battery production, including installing conveyer belt (5) at base (1) top surface middle part, be provided with battery box (8) on conveyer belt (5), apron (9), its characterized in that are installed to the top surface of battery box (8): the welding frame (2) with an L-shaped structure is mounted on the top surface of the base (1), the surface of the welding frame (2) is connected with a transmission plate (4), a welding frame (11) is mounted on the bottom surface of the transmission plate (4), the size of the welding frame (11) is larger than that of the battery box (8), and a welding mechanism for connecting the battery box (8) with the cover plate (9) is mounted inside the welding frame (11);
the welding mechanism comprises sliding cavities (12) arranged on four inner walls of a welding frame (11), a mounting seat (13) is arranged inside each sliding cavity (12), a hollow supporting seat (16) is fixedly connected to the surface of the end part of each mounting seat (13), a reciprocating cylinder (19) is arranged on the surface of each hollow supporting seat (16), a welding gun (20) fixedly connected with the end part of a piston rod of each reciprocating cylinder (19) is arranged inside each hollow supporting seat (16), and a welding rod (21) is arranged on each welding gun (20);
the welding mechanism also comprises a rack (23) fixedly arranged on the bottom surface of the inner cavity of the sliding cavity (12) and a gear (22) meshed with the rack (23).
2. The welding device for producing the lead-acid battery is characterized in that a guide rod (18) is fixedly connected to the outer surface of the welding gun (20), and a guide groove (17) which is connected with the guide rod (18) in a sliding mode is formed in the side wall of the hollow supporting seat (16).
3. The welding device for the production of the lead-acid battery is characterized in that a connecting block (14) is installed on the side surface of the mounting seat (13), a servo motor (15) is installed on the surface of one side of the connecting block (14), and a gear (22) is installed on the surface of the other side of the connecting block (14) and is fixedly sleeved with an output shaft of the servo motor (15).
4. The welding device for the production of the lead-acid battery is characterized in that a clamping mechanism is mounted on the surface of the conveyor belt (5), the clamping mechanism comprises a first clamping block (6) and a second clamping block (7), the first clamping block (6) and the second clamping block (7) are respectively used for fixing the bottom of the battery box (8), and the first clamping block (6) and the second clamping block (7) are identical in shape and are both U-shaped.
5. The welding device for the production of lead-acid batteries according to claim 1, characterized in that a hydraulic cylinder (3) is installed on the top surface of the welding frame (2), and the top surface of the transmission plate (4) is fixed with the end of the piston rod of the hydraulic cylinder (3).
6. The welding device for the production of lead-acid batteries according to claim 1, characterized in that one side of the base (1) is provided with a discharging table (10), and the top surface of the discharging table (10) is lower than the top surface of the conveyor belt (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210819147.8A CN115365711A (en) | 2022-07-12 | 2022-07-12 | Welding device for lead-acid battery production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210819147.8A CN115365711A (en) | 2022-07-12 | 2022-07-12 | Welding device for lead-acid battery production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115365711A true CN115365711A (en) | 2022-11-22 |
Family
ID=84061405
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210819147.8A Pending CN115365711A (en) | 2022-07-12 | 2022-07-12 | Welding device for lead-acid battery production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115365711A (en) |
-
2022
- 2022-07-12 CN CN202210819147.8A patent/CN115365711A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210209242U (en) | Oil mist separator welding adjustment mechanism | |
| CN116586767B (en) | Automatic welding equipment for aluminum-row nickel plates of battery and production line of automatic welding equipment | |
| CN207900439U (en) | Scaffold automatic welding machine | |
| CN109940323A (en) | A kind of intelligence manufacture Automation of Welding equipment | |
| CN210936799U (en) | Numerical control sealing machine for metal pipe | |
| CN114029618B (en) | Lithium battery laser welding equipment for new energy automobile and use method | |
| CN108098126A (en) | Scaffold automatic welding machine and its welding method | |
| CN102248282A (en) | Battery forward and backward welding machine | |
| CN115365711A (en) | Welding device for lead-acid battery production | |
| CN112008287A (en) | Automatic clamping intelligent welding equipment for groove-shaped carrier roller beam assembly of belt conveyor | |
| CN115119353B (en) | LED lamp manufacturing lamp bead assembling system and assembling method | |
| CN216912706U (en) | Dedicated welding frock of frame | |
| CN217667470U (en) | Automatic clamping device for electric welding | |
| CN218052686U (en) | Robot arm for production line blanking | |
| CN114161018B (en) | Automatic welding device and welding process for steel pipe piles | |
| CN201720606U (en) | Battery positive and negative welding machine | |
| CN214868168U (en) | Automatic circular seam connecting equipment | |
| CN113681193B (en) | Flexible connection conductive copper strip welding device | |
| CN213888808U (en) | Quick workpiece circulating and replacing device suitable for welding mechanism | |
| CN218051103U (en) | Part welding tool for pneumatic power machining | |
| CN218016719U (en) | Cantilever type automatic welding machine | |
| CN216370923U (en) | Full-automatic assembly equipment for pipe head of aluminum pipe type oil cooler | |
| CN217433453U (en) | Automatic terminal welding machine device for lead-acid storage battery | |
| CN212823287U (en) | Automatic arc welding workstation | |
| CN217475839U (en) | Ultra-precision main shaft pressing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |