CN115362832A - Novel adjustable corn thresher and using method thereof - Google Patents
Novel adjustable corn thresher and using method thereof Download PDFInfo
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- CN115362832A CN115362832A CN202210965939.6A CN202210965939A CN115362832A CN 115362832 A CN115362832 A CN 115362832A CN 202210965939 A CN202210965939 A CN 202210965939A CN 115362832 A CN115362832 A CN 115362832A
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- peeling
- threshing
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- 240000008042 Zea mays Species 0.000 title claims abstract description 56
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 56
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 55
- 235000005822 corn Nutrition 0.000 title claims abstract description 55
- 241000251169 Alopias vulpinus Species 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims description 10
- 238000001035 drying Methods 0.000 claims abstract description 22
- 238000002791 soaking Methods 0.000 claims abstract description 16
- 238000005406 washing Methods 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 206010040844 Skin exfoliation Diseases 0.000 claims description 120
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000011010 flushing procedure Methods 0.000 claims description 23
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 17
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 17
- 241001330002 Bambuseae Species 0.000 claims description 17
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 17
- 239000011425 bamboo Substances 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 10
- 230000035618 desquamation Effects 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 210000002615 epidermis Anatomy 0.000 claims description 6
- 238000010009 beating Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000032258 transport Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 23
- 235000013339 cereals Nutrition 0.000 description 43
- 238000001914 filtration Methods 0.000 description 16
- 230000006872 improvement Effects 0.000 description 9
- 239000012535 impurity Substances 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/18—Threshing devices
- A01F12/181—Adjustable threshing mechanisms
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/44—Grain cleaners; Grain separators
- A01F12/446—Sieving means
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/56—Driving mechanisms for the threshing parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/02—Dry treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/04—Wet treatment, e.g. washing, wetting, softening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
- B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
- B02B3/045—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers cooperating rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
The invention discloses a novel adjustable corn thresher, which comprises a first belt conveying line, a second belt conveying line and a first spiral conveyor, wherein a threshing component is arranged between the first belt conveying line and the second belt conveying line, the first belt conveying line, the second belt conveying line and the threshing component are arranged in parallel and are all fixed on the ground, a material collecting groove is formed in the outlet end of the threshing component, the first spiral conveyor is arranged on one side of the material collecting groove, the input end of the first spiral conveyor extends into the inner side of the material collecting groove, a soaking box is arranged at the output end of the first spiral conveyor, and the bottom end of the soaking box is an inclined plane. The corn thresher is provided with the adjusting component, so that the corn cobs with small diameters can be prevented from directly falling off to block the thresher, the thresher is more delicate and complete in threshing, and the washing component, the peeling component and the drying component are additionally arranged to help the peeled kernels to be dried more fully and uniformly, so that automatic discharging is realized, and the integral automation degree of the thresher is improved.
Description
Technical Field
The invention relates to the field of agricultural machinery, in particular to a novel adjustable corn thresher and a using method thereof.
Background
At present, corn thresher during operation, the maize is by the feed inlet feeding, the corn-on-cob receives the striking of high-speed rotatory threshing roller, seed grain is separated away by the sieve mesh, for example, the different diameter corn-on-cob of classifying because the corn-on-cob diameter is different, the seam that the minor diameter corn-on-cob probably directly follows between two threshing rollers drops to the corncob has the possibility of being smashed, and the partial overstocking of the corncob of smashing causes the machine to block up on the sieve, and traditional thresher function singleness at last does not possess desquamation stoving function and satisfies user's operation requirement.
Disclosure of Invention
The invention aims to provide a novel adjustable corn thresher to solve the problems that the spacing between threshing rollers cannot be adjusted and the function is single in the existing corn thresher.
The purpose of the invention can be realized by the following technical scheme: the utility model provides a corn thresher with adjustable it is novel, includes belt conveyor line one, belt conveyor line two and screw conveyer one, belt conveyor line one and be provided with the subassembly of threshing between the belt conveyor line two, belt conveyor line one, belt conveyor line two and the subassembly of threshing are discharged and all fix subaerial for the side by side, the exit end of subassembly of threshing is provided with the groove that gathers materials, screw conveyer one sets up the one side in the groove that gathers materials, and the input of screw conveyer one extends into the inboard that gathers materials the groove, the output of screw conveyer one is provided with soaks the case, and soaks the bottom of case and be the inclined plane, the exit end of soaking the case is provided with the flushing assembly, and the exit end of flushing assembly is provided with the desquamation subassembly, the exit end of desquamation subassembly is provided with the stoving subassembly.
The invention has further technical improvements that: threshing component is including threshing box and motor one, and threshing box is upper and lower open-ended panel beating box, threshing box's inside leans on the top to rotate through the bearing frame and is connected with two idler rollers, two the below of idler roller is provided with two threshing roller, and two threshing roller all installs the inside at threshing box through adjusting part, adjusting part installs the surface at threshing box, and the surface of two threshing roller all is provided with the protruding trace of spiral, threshing box's bottom is installed the baffle box, and the bottom surface of baffle box is the inclined plane, threshing box's inside bottom has the sieve through a spring elastic connection of four, and the sieve also sets up for the slope.
The invention has the further technical improvements that: two the gear is all installed to threshing roller's one end, and two gear intermeshing, the first setting of motor is in one side below of threshing box, the below at the baffle box is installed through the motor cabinet to the first motor, the output shaft end of the first motor has the transmission shaft through the coupling joint, and the other end of transmission shaft passes through bearing frame fixed mounting at the up end of motor cabinet, one side of the bottom of sieve is connected with several shaped plates, and several shaped plates pass the baffle box, the transmission shaft is close to the off-axial wall fixedly connected with cam of several shaped plates, and the cam is tangent with the bottom inner wall of several shaped plates, the transmission shaft carries out the transmission through the axle head of belt pulley and one of them threshing roller and is connected, and this belt pulley setting is in the outside of gear, the one side relative with the gear on the threshing box surface is provided with the baffle hoarding, the top of threshing box is connected with the roof through hinge.
The invention has further technical improvements that: the adjusting component comprises a U-shaped block, the middle of the U-shaped block is connected with a sliding bearing seat in a sliding mode, one end of the U-shaped block is connected with a screw rod in a threaded mode, and the other end of the screw rod is connected with the sliding bearing seat in a rotating mode.
The invention has further technical improvements that: the flushing component comprises a flushing tank, a screw conveyor II and a spraying plate, wherein the screw conveyor II is obliquely arranged inside the flushing tank, meshes are uniformly arranged on the surface of a transport cylinder body of the screw conveyor II, the input end of the screw conveyor II extends into the soaking tank, the spraying plate is arranged on the top end of the flushing tank, one side of the flushing tank is provided with a water filtering tank, the inside of the water filtering tank is provided with a multi-stage filter plate, the spraying plate and the water filtering tank are mutually communicated through a water guide pipe I, and the flushing tank and the water filtering tank are mutually communicated through a water guide pipe II.
The invention has further technical improvements that: the peeling component comprises a peeling box and a second motor, the output end of the second screw conveyor extends into the peeling box, a peeling cylinder is arranged in the peeling box, through holes are evenly formed in the outer surface of the peeling cylinder, protruding rings are fixedly connected to the two ends of the peeling cylinder, four groups of partition plates are arranged in the peeling box, the peeling cylinder penetrates through the partition plates, four groups of supporting wheel components are respectively arranged in the position where the protruding rings are located in the peeling box, the supporting wheel components are matched with the protruding rings for use, the second motor is arranged outside the peeling box, and the tail end of an output shaft of the second motor is also in transmission connection with the peeling cylinder through a belt pulley component.
The invention has further technical improvements that: the internally mounted of a peeling section of thick bamboo has the flight, the peeling section of thick bamboo is kept away from the one end of screw conveyer two and is installed the end plate, and installs out the feed cylinder on the end plate, it passes the inside that the end plate extends into the peeling section of thick bamboo to go out the feed cylinder, it sets up for the slope to go out the feed cylinder, it has seted up the opening to go out the feed cylinder extension in the inside one end of peeling section of thick bamboo, the top of peeling box is provided with the apron, the drain pipe is installed to the bottom of peeling box, the wash pipe is installed to the dorsal part of peeling box, and the input of wash pipe is connected with the water filter tank.
The invention has further technical improvements that: the supporting wheel assembly comprises a supporting plate and a roller, the roller is installed at the top end of the supporting plate through a rotating shaft and a bearing, the supporting plate is fixedly connected to the inner wall of the peeling box through a bolt spoke, and a dent is arranged in the middle of the roller and matched with the convex ring for use.
The invention has further technical improvements that: the drying component comprises a drying oven and a third motor, the drying oven is arranged at the outlet end of the discharge barrel, the discharge barrel extends to the inside of the drying oven, the drying oven is a metal plate box body with a single side opening, the inside of the drying oven is connected with a vibration plate through a connecting rod and a base in an articulated manner, one end of the vibration plate extends to the outside of the drying oven, meshes are uniformly formed in the surface of the vibration plate, a U-shaped coaming is arranged on the upper surface of the vibration plate, a connecting column is arranged at the center of one side of the discharge barrel, the connecting column penetrates through one end of the drying oven and is provided with a second spring and a long plate, a motor frame is arranged below the discharge barrel, the third motor is arranged on the motor frame, a hexagonal plate is fixedly connected to the tail end of an output shaft of the third motor, and the hexagonal plate abuts against the side wall of the long plate.
The invention also provides a novel adjustable corn thresher and a using method thereof, and the using method comprises the following specific steps:
the method comprises the following steps: corn cobs are conveyed into a threshing component through a first belt conveying line, a first motor in the threshing component drives a gear to rotate through a belt pulley component, the gear drives an idler roller and threshing rollers to rotate and then thresh the corn cobs, spiral convex marks arranged on the surfaces of the two threshing rollers convey the corn cobs to one side, the corn cobs are conveyed out through a second belt conveying line after being guided out of a threshing box, the threshed seeds are screened through a screen plate, the screened seeds fall onto a material guide groove and then fall into a material collecting groove to be collected;
step two: the seeds collected in the material collecting groove are transplanted into the soaking box by the first spiral conveyor to be soaked so as to be convenient for later peeling, the seeds are washed by the washing component after being soaked for a certain time, the second spiral conveyor in the washing component slowly transports the seeds, meanwhile, the first water guide pipe pumps water from the water filter box, the water guide pipe sprays the water onto the surface of the second spiral conveyor through the spraying plate, the seeds are washed, and the turbid water after washing is introduced into the water filter box through the second water guide pipe to be filtered and then reused, so that water resources are saved;
step three: rinse clean seed grain and peel through peeling assembly again, motor two is passed through the high-speed rotation of a belt pulley subassembly drive peeling section of thick bamboo, throw away the seed grain epidermis through the mesh on peeling section of thick bamboo surface, accomplish the peeling step, the seed grain after peeling removes the tip of peeling section of thick bamboo under the effect of flight, then drop on the opening, drying in the drying assembly is removed to rethread play feed cylinder, seed grain on the vibrations board can be turned in the drying assembly, three drive hexagonal plates of motor rotate, the long board is beaten repeatedly to the angular point of hexagonal plate, make the long board, the spliced pole promotes the vibrations board and produces vibrations, the seed grain after the help peeling is dried more fully, and turn over the vibrations board repeatedly and make the seed grain come out from the other end of vibrations board, realize automatic discharge.
Compared with the prior art, the invention has the beneficial effects that:
1. the threshing roller is provided with a motor I and a cam, a transmission shaft is driven by the motor I to rotate, and the transmission shaft simultaneously drives a belt pulley assembly and the cam to rotate, so that the sieve plate can vibrate while the threshing roller rotates, the possibility that smashed corn cob parts or impurities in the smashed corn cob parts are accumulated on the sieve plate to block eyes is effectively reduced, and two functions are realized by one power source, which is favorable for saving electric energy;
2. the corn cob threshing device is provided with an adjusting component, when the diameters of the batched corn cobs are different and the corn cobs with larger diameters are processed in batches, the screw rod can be rotated to move the position of the sliding bearing seat, so that the distance between the two threshing rollers is changed, the corn cobs with various diameters are threshed, the small-diameter corn cobs are prevented from directly falling off to block a machine, and the threshing of the device is more detailed and complete;
3. be provided with the washing unit, peeling subassembly and stoving subassembly, the seed grain of collecting the inslot and collecting the seed grain by screw conveyer transplanting to soak in the case and soak the later stage and peel, and the muddy water after washing is introduced the water strainer through aqueduct two and is filtered the back reuse in the case, effective water economy resource, wash clean seed grain and peel through peeling subassembly again, motor two passes through the high-speed rotation of pulley unit drive peeling section of thick bamboo, throw away the seed grain epidermis through the mesh on peeling section of thick bamboo surface, accomplish the peeling step, seed grain after peeling removes to dry in the stoving subassembly through the play feed cylinder, seed grain on the vibrations board can shake in the stoving subassembly, motor three drive hexagonal plate rotates, the angular point of hexagonal plate makes the long plate repeatedly, the spliced pole promotes the vibrations board and produces the vibrations, stand up the seed grain on the vibrations board, help the seed grain after peeling stoving more abundant even, and shake the vibrations board repeatedly and make the seed grain come out from the other end of vibrations board, realize automatic discharge, improve the whole degree of automation of device.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a second schematic view of the overall structure of the present invention.
Fig. 3 is one of the schematic structural views of the threshing assembly of the present invention.
Fig. 4 is a second schematic structural view of the threshing assembly of the present invention.
FIG. 5 is a schematic view of the internal structure of the present invention.
Fig. 6 is an enlarged schematic view of a point a in fig. 3.
Fig. 7 is a partial schematic view of a threshing module according to the invention.
Fig. 8 is a second partial schematic view of the threshing module according to the present invention.
Fig. 9 is a schematic structural view of an adjusting assembly according to the present invention.
FIG. 10 is a schematic view of a flushing assembly according to the present invention.
FIG. 11 is a second schematic view of the flushing assembly of the present invention.
Figure 12 is a schematic view of the peeling assembly of the present invention.
Figure 13 is a second schematic view of the peeling assembly of the present invention.
Figure 14 is a partial schematic view of the peeling assembly of the present invention.
Figure 15 is a second partial view of the peeling assembly of the present invention.
Fig. 16 is a schematic view of the structure of the support wheel assembly of the present invention.
Fig. 17 is a schematic structural view of a drying assembly according to the present invention.
Fig. 18 is a partial schematic view of a drying assembly according to the present invention.
In the figure: 1. conveying a belt I; 2. a belt conveying line II; 3. a first screw conveyor;
4. a threshing assembly; 41. a threshing box; 42. a first motor; 43. an idler roll; 44. a threshing roller; 45. an adjustment assembly; 451. a U-shaped block; 452. a sliding bearing seat; 453. a screw; 46. a material guide chute; 47. a first spring; 48. a sieve plate; 49. a gear; 410. a motor base; 411. a drive shaft; 412. a table-shaped plate; 413. a cam; 414. a material guiding enclosing plate; 415. a top plate;
5. a material collecting groove; 6. a soaking box;
7. flushing the assembly; 71. a flushing tank; 72. a second screw conveyor; 73. a spray plate; 74. a water filtering tank; 75. a water guide pipe I; 76. a second water guide pipe;
8. a peeling assembly; 81. a peeling box; 82. a second motor; 83. a peeling cylinder; 84. a convex ring; 85. a partition plate; 86. a support wheel assembly; 861. a support plate; 862. a roller; 87. a spiral sheet; 88. an end plate; 89. a discharging barrel; 810. opening the gap; 811. a cover plate; 812. a drain pipe; 813. a flush pipe;
9. a drying assembly; 91. an oven; 92. a third motor; 93. a connecting rod; 94. a base; 95. a vibration plate; 96. a U-shaped coaming; 97. connecting columns; 98. a second spring; 99. a long plate; 910. a motor frame; 911. a hexagonal plate.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-18, a novel adjustable corn thresher includes a first belt conveyor line 1, a second belt conveyor line 2 and a first screw conveyor 3, and is characterized in that: belt conveyor line 1 and be provided with threshing component 4 between belt conveyor line two 2, belt conveyor line 1, belt conveyor line two 2 and threshing component 4 are for arranging and all fix subaerial side by side, threshing component 4's exit end is provided with material collecting tank 5, screw conveyer 3 sets up the one side at material collecting tank 5, and screw conveyer 3's input extends into material collecting tank 5's inboard, screw conveyer 3's output is provided with soaks case 6, and the bottom of soaking case 6 is the inclined plane, the exit end of soaking case 6 is provided with flush assembly 7, and the exit end of flush assembly 7 is provided with desquamation subassembly 8, the exit end of desquamation subassembly 8 is provided with drying assembly 9.
Threshing component 4 is including threshing box 41 and motor 42, threshing box 41 is upper and lower open-ended panel beating box, threshing box 41 leans on the top to rotate through the bearing frame and is connected with two idler rollers 43, the below of two idler rollers 43 is provided with two threshing roller 44, and two threshing roller 44 all install the inside at threshing box 41 through adjusting part 45, adjusting part 45 installs the surface at threshing box 41, the surface of two threshing roller 44 all is provided with spiral convex mark, threshing box 41's bottom is installed baffle box 46, and baffle box 46's bottom surface is the inclined plane, threshing box 41 inside bottom has sieve 48 through four spring 47 elastic connection, and sieve 48 also sets up for the slope.
Gears 49 are arranged at one ends of two threshing rollers 44, the two gears 49 are meshed with each other, a first motor 42 is arranged below one side of a threshing box 41, the first motor 42 is arranged below a material guide groove 46 through a motor base 410, the motor base 410 is arranged on the ground, the tail end of an output shaft of the first motor 42 is connected with a transmission shaft 411 through a coupling, the other end of the transmission shaft 411 is fixedly arranged on the upper end face of the motor base 410 through a bearing base, a plurality of plates 412 are connected to one side of the bottom end of a sieve plate 48 and penetrate through the material guide groove 46, a cam 413 is fixedly connected to the outer shaft wall of the transmission shaft 411 close to the plurality of plates 412, the cam 413 is tangent to the inner wall of the bottom end of the plurality of plates 412, the transmission shaft 411 is in transmission connection with the shaft end of one threshing roller 44 through a belt pulley, the belt pulley is arranged outside the gear 49, a cover plate 414 is arranged on the outer surface of the threshing box 41 opposite to the gear 49, the top end of the box 41 is connected with a top plate 415 through a hinge, the top plate 415 is opened to facilitate internal maintenance of the threshing assembly 4, the first motor 42 to drive the transmission shaft 411 to rotate, the transmission shaft 413 to drive the cam 413 to drive the sieve plate 413 to rotate, the sieve plate 413 and drive the sieve plate 412 and the sieve plate 48 to drive the sieve plate 48 to move up and accelerate the reciprocating movement of the sieve plate 48 to collect small corn kernels or other small corn kernels 48, and to be collected on the small corn kernels or other small corn kernels.
By adopting the technical scheme: be provided with motor 42 and cam 413, rotate through motor 42 drive transmission shaft 411, transmission shaft 411 drives pulley assembly and cam 413 simultaneously and rotates for threshing roller 44 pivoted simultaneously sieve 48 can shake, effectively reduces the possibility that the broken corncob part or wherein impurity are accumulated and are blocked on the sieve and shine the eye, and two functions are realized to a power supply and are favorable to practicing thrift the electric energy.
The adjusting assembly 45 comprises a U-shaped block 451, a sliding bearing seat 452 is slidably connected to the middle of the U-shaped block 451, a screw 453 is in threaded connection with one end of the U-shaped block 451, the other end of the screw 453 is rotatably connected with the sliding bearing seat 452, when the diameter of the batched corn cobs is different, the corn cobs with larger diameters are processed in batches, the screw 453 can be rotated to move the position of the sliding bearing seat 452, so that the distance between the two threshing rollers 44 is changed, threshing of the corn cobs with various diameters is realized, the small-diameter corn cobs are prevented from directly falling to block the machine, and the threshing of the equipment is more careful and complete.
By adopting the technical scheme: be provided with adjusting part 45, when batching corn-on-a-cob diameter is different, when handling the major diameter corn-on-a-cob in batches, rotatable screw 453 removes the position of sliding bearing seat 452 to this interval that changes between two threshing roller 44 realizes that the corn-on-a-cob of multiple diameter threshes, prevents that the minor diameter corn-on-a-cob from directly dropping and blockking up the machine, makes this equipment thresh more meticulously, completely.
The flushing assembly 7 comprises a flushing tank 71, a second screw conveyor 72 and a spraying plate 73, wherein the second screw conveyor 72 is obliquely arranged inside the flushing tank 71, meshes are uniformly arranged on the surface of a conveying cylinder of the second screw conveyor 72, the input end of the second screw conveyor 72 extends inside the soaking tank 6, the spraying plate 73 is arranged at the top end of the flushing tank 71, a water filtering tank 74 is arranged on one side of the flushing tank 71, multi-stage filtering plates are arranged inside the water filtering tank 74, the spraying plate 73 and the water filtering tank 74 are mutually communicated through a first water guide pipe 75, the flushing tank 71 and the water filtering tank 74 are mutually communicated through a second water guide pipe 76, a clean water pipe is connected to one side of the water filtering tank 74, a dry pump connected to the second water guide pipe 76 is arranged at the top end of the water filtering tank 74 and used for sucking turbid water in the flushing tank 71 into the water filtering tank 74 for filtering, a drain pipe for cleaning the interior of the flushing tank 71 is arranged on one side of the flushing tank 71, and a valve is arranged on the drain pipe.
The peeling component 8 comprises a peeling box 81 and a second motor 82, the output end of the second screw conveyer 72 extends into the peeling box 81, a peeling cylinder 83 is arranged in the peeling box 81, through holes are uniformly formed in the outer surface of the peeling cylinder 83, protruding rings 84 are fixedly connected to the two ends of the peeling cylinder 83, four groups of partition plates 85 are arranged in the peeling box 81, the peeling cylinder 83 penetrates through the partition plates 85, four groups of supporting wheel components 86 are respectively arranged in the position where the protruding rings 84 are located in the peeling box 81, the supporting wheel components 86 are matched with the protruding rings 84 for use, the second motor 82 is arranged outside the peeling box 81, and the tail end of the output shaft of the second motor 82 is also in transmission connection with the peeling cylinder 83 through a belt pulley component.
The internally mounted of peeling cylinder 83 has flight 87, end plate 88 is installed to the one end that peeling cylinder 83 kept away from two 72 of screw conveyer, end plate 88 clearance peeling cylinder 83's inside behind the convenient to detach, and install out feed cylinder 89 on the end plate 88, it passes the inside that end plate 88 extends into peeling cylinder 83 to go out feed cylinder 89, it sets up for the slope to go out feed cylinder 89, it has seted up opening 810 to go out feed cylinder 89 extension in the inside one end of peeling cylinder 83, the top of peeling case 81 is provided with apron 811, drain pipe 812 is installed to the bottom of peeling case 81, wash pipe 813 is installed to the dorsal part of peeling case 81, and the input of wash pipe 813 is connected with water strainer 74, install two water pumps in the water strainer 74, supply wash pipe 813 and aqueduct 75 respectively.
The supporting wheel assembly 86 comprises a support plate 861 and a roller 862, the roller 862 is mounted at the top end of the support plate 861 through a rotating shaft and a bearing, the support plate 861 is fixedly connected to the inner wall of the peeling box 81 through a bolt, and a dent is arranged in the middle of the roller 862 and is matched with the convex ring 84 for use.
By adopting the technical scheme: be provided with washing subassembly 7, peeling subassembly 8 and stoving subassembly 9, the seed grain of collecting in the silo 5 is transplanted by screw conveyer 3 and is soaked in soaking case 6 and be convenient for the later stage peeling, and the muddy water after washing is introduced through aqueduct two 76 and is filtered the back and use again in the drainage case 74 again, effective water economy resource, the seed grain that washes clean carries out the peeling through peeling subassembly 8 again, motor two 82 passes through the high-speed rotation of pulley unit drive peeling cylinder 83, throw away the seed grain epidermis through the mesh on peeling cylinder 83 surface, accomplish the peeling step.
Drying assembly 9 is including oven 91 and three 92 of motor, oven 91 sets up the exit end at play feed cylinder 89, and go out feed cylinder 89 and extend in oven 91's inside, oven 91 is the single open-ended panel beating box of side, oven 91's inside is connected with vibrating plate 95 through connecting rod 93 and base 94 are articulated, and vibrating plate 95's one end extends in oven 91's outside, the mesh has evenly been seted up on vibrating plate 95's surface, the last surface mounting of vibrating plate 95 has U-shaped bounding wall 96, vibrating plate 95 is close to one side center department that goes out feed cylinder 89 and installs spliced pole 97, spliced pole 97 passes oven 91's one end and installs spring two 98 and long slab 99, go out feed cylinder 89's below and install motor frame 910, three 92 of motor installs on motor frame 910, the terminal fixedly connected with hexagonal plate 911 of the output shaft of three 92 of motor, and the lateral wall of long slab 911 offsets with long slab 99.
The using method of the device specifically comprises the following steps:
the method comprises the following steps: corn cobs are conveyed into a threshing component 4 through a belt conveying line 1, a motor 42 in the threshing component 4 rotates through a belt pulley component driving gear 49, the gear 49 drives an idler roller 43 and threshing rollers 44 to rotate and then thresh the corn cobs, spiral convex marks arranged on the surfaces of the two threshing rollers 44 convey the corn cobs to one side, the corn cobs are led out from a threshing box 41 and then conveyed out through a belt conveying line 2, the threshed grains are screened through a screen plate 48, the screened grains fall onto a material guide groove 46 and then fall into a material collecting groove 5 to be collected;
step two: the seeds collected in the material collecting groove 5 are transplanted into the soaking box 6 through the first spiral conveyor 3 to be soaked so as to be peeled in the later period, the seeds are washed through the washing component 7 after being soaked for a certain time, the second spiral conveyor 72 in the washing component 7 slowly transports the seeds, meanwhile, the first water guide pipe 75 pumps water from the water filtering box 74 and sprays the water on the surface of the second spiral conveyor 72 through the spraying plate 73, the seeds are washed, and the turbid water after being washed is introduced into the water filtering box 74 through the second water guide pipe 76 to be filtered and then is reused, so that water resources are saved;
step three: rinse clean seed grain and peel through peeling subassembly 8 again, motor two 82 passes through the high-speed rotation of pulley unit drive peeling barrel 83, throw away the seed grain epidermis through the mesh on peeling barrel 83 surface, accomplish the peeling step, the seed grain after peeling removes the tip of peeling barrel 83 under the effect of flight 87, then drop to opening 810 on, rethread play feed cylinder 89 removes and dries in the stoving subassembly 9, seed grain on the vibrations board 95 can be tossed among the stoving subassembly 9, motor three 92 drive hexagonal plate 911 rotates, the long plate 99 is beaten repeatedly to the angular point of hexagonal plate 911, make long plate 99, spliced pole 97 promotes vibrations board 95 and produces vibrations, the seed grain stoving after the help peeling is more abundant, and toss vibrations board 95 repeatedly and make seed grain come out from the other end of vibrations board 95, realize automatic discharge.
By adopting the technical scheme: seed grain after peeling removes to drying assembly 9 in through play feed cylinder 89 and dries, seed grain on the vibrations board 95 can shake in the drying assembly 9, three 92 drive hexagonal plate 911 of motor rotate, the angular point of hexagonal plate 911 is beaten repeatedly and is made long board 99, spliced pole 97 promotes vibrations board 95 and produces vibrations, seed grain to on the vibrations board 95 stands up, the seed grain after the help peeling is dried more fully evenly, and shake vibrations board 95 repeatedly and make seed grain come out from the other end of vibrations board 95, realize automatic discharge, the whole degree of automation of the improvement device.
When the corn cob threshing device is used, corn cobs are conveyed into the threshing component 4 through the belt conveying line I1, the motor I42 in the threshing component 4 rotates through the belt pulley component driving gear 49, the gear 49 drives the idle roller 43 and the threshing roller 44 to rotate and then thresh the corn cobs, spiral convex marks arranged on the surfaces of the two threshing rollers 44 convey the corn cobs to one side, the corn cobs are guided out of the threshing box 41 and then conveyed out through the belt conveying line II 2, the threshed seeds are screened through the screen plate 48, the screened seeds fall onto the material guide groove 46 and then slide into the material collecting groove 5 to be collected;
in addition, a motor 42 drives a transmission shaft 411 to rotate, the transmission shaft 411 drives a cam 413 to rotate, the cam 413 drives a plurality of plates 412 and a sieve plate 48 to reciprocate up and down, grain screening can be accelerated, the machine or the sieve plate 48 can be prevented from being blocked by crushed small corncobs, the small corncobs or other impurities falling onto the sieve plate 48 can fall onto other collecting boxes to be collected uniformly, the diameters of the small corncobs are different when batches of the corncobs, the position of a sliding bearing seat 452 can be moved by a rotatable screw 453 when the large-diameter corncobs are processed in batches, the distance between two threshing rollers 44 can be changed, threshing of the corncobs with various diameters is realized, the small-diameter corncobs can be prevented from directly falling to block the machine, and the threshing device is more delicate and complete.
The seed grains collected in the material collecting groove 5 are transplanted into the soaking box 6 through the first spiral conveyer 3 to be soaked, so that later peeling is facilitated, the seed grains are washed through the washing component 7 after being soaked for a certain time, the second spiral conveyer 72 in the washing component 7 slowly transports the seed grains, meanwhile, the first water guide pipe 75 pumps water from the water filter box 74 and sprays the water onto the surface of the second spiral conveyer 72 through the spraying plate 73, the seed grains are washed, and turbid water after being washed is introduced into the water filter box 74 through the second water guide pipe 76 to be filtered and then is reused, so that water resources are saved.
Rinse clean seed grain and peel through peeling subassembly 8 again, motor two 82 passes through the high-speed rotation of pulley unit drive peeling barrel 83, throw away the seed grain epidermis through the mesh on peeling barrel 83 surface, accomplish the peeling step, the seed grain after peeling removes the tip of peeling barrel 83 under the effect of flight 87, then drop to opening 810 on, rethread play feed cylinder 89 removes and dries in the stoving subassembly 9, seed grain on the vibrations board 95 can be tossed among the stoving subassembly 9, motor three 92 drive hexagonal plate 911 rotates, the long plate 99 is beaten repeatedly to the angular point of hexagonal plate 911, make long plate 99, spliced pole 97 promotes vibrations board 95 and produces vibrations, the seed grain stoving after the help peeling is more abundant, and toss vibrations board 95 repeatedly and make seed grain come out from the other end of vibrations board 95, realize automatic discharge.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a corn thresher with adjustable it is novel, includes belt conveyor line (1), belt conveyor line two (2) and screw conveyer (3), its characterized in that: be provided with between belt conveyor line (1) and belt conveyor line two (2) threshing component (4), belt conveyor line (1), belt conveyor line two (2) and threshing component (4) are for discharging side by side and all fix subaerial, the exit end of threshing component (4) is provided with collecting chute (5), screw conveyer (3) set up the one side at collecting chute (5), and the input of screw conveyer (3) extends into the inboard of collecting chute (5), the output of screw conveyer (3) is provided with soaks case (6), and the bottom of soaking case (6) is the inclined plane, the exit end of soaking case (6) is provided with flushing assembly (7), and the exit end of flushing assembly (7) is provided with desquamation subassembly (8), the exit end of desquamation subassembly (8) is provided with stoving subassembly (9).
2. The adjustable corn thresher of claim 1, wherein: threshing component (4) is including threshing box (41) and motor (42), and threshing box (41) is upper and lower open-ended panel beating box, threshing box (41) inside leans on the top to rotate through the bearing frame and is connected with two idler rollers (43), two the below of idler roller (43) is provided with two threshing roller (44), and two threshing roller (44) all install the inside at threshing box (41) through adjusting part (45), adjusting part (45) are installed at threshing box's (41) surface, and the surface of two threshing roller (44) all is provided with the protruding trace of spiral, baffle box (46) are installed to threshing box's (41) bottom, and the bottom surface of baffle box (46) is the inclined plane, threshing box (41) inside bottom has sieve (48) through one (47) elastic connection of four springs, and sieve (48) also set up for the slope.
3. The adjustable corn thresher of claim 2, wherein: two gear (49) are all installed to the one end of threshing roller (44), and two gear (49) intermeshing, motor (42) set up in one side below of threshing box (41), motor (42) are installed in the below of baffle box (46) through motor cabinet (410), the output shaft end of motor (42) has transmission shaft (411) through the coupling joint, and the other end of transmission shaft (411) passes through the up end of bearing frame fixed mounting at motor cabinet (410), one side of the bottom of sieve (48) is connected with several shaped plates (412), and several shaped plates (412) pass through baffle box (46), transmission shaft (411) are close to the off-axial wall fixedly connected with cam (413) of several shaped plates (412), and cam (413) are tangent with the bottom inner wall of several shaped plates (412), transmission shaft (411) carry out the transmission connection through the belt pulley and one of them threshing roller (44), and this belt pulley setting is in the outside of gear (49), be provided with the relative shaft end of gear (49) on threshing box (41) surface and be provided with bounding wall (415), the roof (414) of baffle box top is connected with hinge (41).
4. The adjustable corn thresher of claim 3, wherein: the adjusting assembly (45) comprises a U-shaped block (451), a sliding bearing seat (452) is connected to the middle of the U-shaped block (451) in a sliding mode, a screw rod (453) is connected to one end of the U-shaped block (451) in a threaded mode, and the other end of the screw rod (453) is rotatably connected with the sliding bearing seat (452).
5. The adjustable corn thresher of claim 1, wherein: the utility model discloses a wash assembly, including wash tank (71), two (72) of screw conveyer and shower plate (73), the inside in wash tank (71) is installed in the slope of two (72) of screw conveyer, the transportation barrel surface of two (72) of screw conveyer evenly is provided with the mesh, the input of two (72) of screw conveyer extends in the inside of soaking case (6), the top at wash tank (71) is installed in shower plate (73), one side of wash tank (71) is provided with water strainer (74), and the inside of water strainer (74) is provided with multistage filter plate, communicate each other through a water pipe (75) between shower plate (73) and the water strainer (74), communicate each other through two (76) of water pipes between wash tank (71) and the water strainer (74).
6. The adjustable corn thresher of claim 5, wherein: the peeling assembly (8) comprises a peeling box (81) and a second motor (82), the output end of the second screw conveyor (72) extends into the peeling box (81), a peeling cylinder (83) is arranged in the peeling box (81), through holes are uniformly formed in the outer surface of the peeling cylinder (83), convex rings (84) are fixedly connected to two ends of the peeling cylinder (83), four groups of partition plates (85) are arranged in the peeling box (81), the peeling cylinder (83) penetrates through the partition plates (85), four groups of supporting wheel assemblies (86) are respectively mounted in the position where the convex rings (84) are located in the peeling box (81), the supporting wheel assemblies (86) are matched with the convex rings (84) for use, the second motor (82) is arranged outside the peeling box (81), and the tail end of an output shaft of the second motor (82) is in transmission connection with the peeling cylinder (83) through a belt pulley assembly.
7. The adjustable corn thresher of claim 6, wherein: the internally mounted of a peeling section of thick bamboo (83) has flight (87), the one end that two (72) of screw conveyer were kept away from to a peeling section of thick bamboo (83) is installed end plate (88), and installs out feed cylinder (89) on end plate (88), go out feed cylinder (89) and pass end plate (88) and extend into the inside of a peeling section of thick bamboo (83), go out feed cylinder (89) and set up for the slope, go out feed cylinder (89) and extend and seted up opening (810) in the inside one end of a peeling section of thick bamboo (83), the top of peeling section of thick bamboo (81) is provided with apron (811), drain pipe (812) are installed to the bottom of peeling section of thick bamboo (81), wash pipe (813) are installed to the dorsal part of peeling section of thick bamboo (81), and the input of wash pipe (813) is connected with drainage tank (74).
8. The adjustable corn thresher of claim 6, wherein: the supporting wheel assembly (86) comprises a support plate (861) and a roller (862), the roller (862) is mounted at the top end of the support plate (861) through a rotating shaft and a bearing, the support plate (861) is fixedly connected to the inner wall of the peeling box (81) through a bolt spoke, and a dent is arranged in the middle of the roller (862) and is matched with the convex ring (84) for use.
9. The adjustable corn thresher of claim 7, wherein: drying assembly (9) is including oven (91) and three (92) motors, oven (91) set up the exit end at play feed cylinder (89), and goes out feed cylinder (89) and extend in the inside of oven (91), oven (91) are the single open-ended panel beating box in side, the inside of oven (91) is connected with vibrations board (95) through connecting rod (93) and base (94) are articulated, and the one end of vibrations board (95) extends in the outside of oven (91), the mesh has evenly been seted up on the surface of vibrations board (95), the last surface mounting of vibrations board (95) has U-shaped bounding wall (96), vibrations board (95) are close to one side center department of feed cylinder (89) and install spliced pole (97), spliced pole (97) are passed the one end of oven (91) and are installed spring two (98) and long board (99), motor frame (910) is installed to the below of play feed cylinder (89), three (92) motors are installed on motor frame (910), the output shaft end fixedly connected with of three (92) has spliced pole (911), and hexagonal board (911) and offset plate (99) and long side wall (911) of hexagonal board (99).
10. A novel adjustable corn thresher and a using method thereof, wherein the novel adjustable corn thresher as claimed in any one of claims 1 to 9 is characterized in that: the specific use steps are as follows:
the method comprises the following steps: the corn cobs are conveyed into the threshing component (4) through the belt conveying line I (1), a motor I (42) in the threshing component (4) rotates through a belt pulley component driving gear (49), the gear (49) drives an idler roller (43) and a threshing roller (44) to rotate and then thresh the corn cobs, spiral convex marks arranged on the surfaces of the two threshing rollers (44) convey the corn cobs to one side, the corn cobs are conveyed out from the threshing box (41) through the belt conveying line II (2), the threshed seeds are screened through a screen plate (48), the screened seeds fall onto a guide chute (46), and then slide into a collecting chute (5) to be collected;
step two: the seeds collected in the collecting tank (5) are transplanted into the soaking tank (6) by the first screw conveyor (3) to be soaked so as to be peeled at the later stage, the seeds are washed by the washing component (7) after being soaked for a certain time, the second screw conveyor (72) in the washing component (7) slowly transports the seeds, meanwhile, the first water guide pipe (75) pumps water from the water filter tank (74) and sprays the water onto the surface of the second screw conveyor (72) through the spraying plate (73) to wash the seeds, the turbid water after washing is introduced into the water filter tank (74) through the second water guide pipe (76) to be filtered and then reused, and water resources are saved;
step three: rinse clean seed grain and peel through peeling subassembly (8) again, motor two (82) are through belt pulley assembly drive peeling barrel (83) high-speed rotation, throw away the seed grain epidermis through the mesh on peeling barrel (83) surface, accomplish the peeling step, the seed grain after peeling removes the tip of peeling barrel (83) under the effect of flight (87), then drop on opening (810), it dries in drying assembly (9) to remove through ejection of compact section of thick bamboo (89), seed grain on vibrations board (95) can be tossed in drying assembly (9), motor three (92) drive hexagonal plate (911) rotate, the long board (99) is beaten repeatedly to the angular point of hexagonal board (911), make long board (99), spliced pole (97) promote vibrations board (95) and produce vibrations, the seed grain stoving after the help is peeled is more abundant, and toss repeatedly board (95) and make the seed grain come out from the other end of vibrations board (95), realize automatic discharge.
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CN202210965939.6A CN115362832A (en) | 2022-08-12 | 2022-08-12 | Novel adjustable corn thresher and using method thereof |
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CN202210965939.6A CN115362832A (en) | 2022-08-12 | 2022-08-12 | Novel adjustable corn thresher and using method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116195436A (en) * | 2023-04-28 | 2023-06-02 | 黑龙江泽及农业科技发展有限公司 | Corn grain layering stripping equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116195436A (en) * | 2023-04-28 | 2023-06-02 | 黑龙江泽及农业科技发展有限公司 | Corn grain layering stripping equipment |
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Application publication date: 20221122 |