CN115356631B - Motor state monitoring method and system under high-dimensional variable - Google Patents
Motor state monitoring method and system under high-dimensional variable Download PDFInfo
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- CN115356631B CN115356631B CN202211299744.9A CN202211299744A CN115356631B CN 115356631 B CN115356631 B CN 115356631B CN 202211299744 A CN202211299744 A CN 202211299744A CN 115356631 B CN115356631 B CN 115356631B
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Abstract
The invention relates to a method and a system for monitoring the state of a motor under a high-dimensional variable, wherein the method comprises the steps of constructing a high-dimensional motor signal mode frequency searching model based on collected high-dimensional motor vibration signals, and determining mode frequency in the whole analysis frequency spectrum range of the high-dimensional motor vibration signals according to the mode frequency searching model; designing a high-dimensional variable single-step decomposition criterion driven by the mode frequency, and performing high-dimensional variable single-step decomposition operation on the searched mode frequency according to the high-dimensional variable single-step decomposition criterion to obtain a high-dimensional mode component corresponding to the mode frequency; establishing a motor high-dimensional fault feature extraction mechanism, extracting high-dimensional fault components from high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism, and performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features. The method solves the problems that the decomposition of variable variation partial modes in the traditional motor multichannel vibration signal analysis needs preset parameters and the information quality in the motor high-dimensional fault components is uneven.
Description
Technical Field
The invention belongs to the technical field of intelligent operation and maintenance of motors, and particularly relates to a motor state monitoring method and system under a high-dimensional variable.
Background
The motor is used as a main driving machine of industrial equipment, is widely applied to various industries, and can directly determine the operation efficiency, stability and reliability of production equipment and systems if the motor can normally operate. The motor itself can be damaged by abnormal faults of the motor, the work of an electromechanical transmission system is influenced, the personal safety is endangered, and huge economic loss and social influence are caused. Therefore, the monitoring of the running state of the motor has important significance for ensuring the reliability, safety and high efficiency of the production process.
Early motor state monitoring methods mainly rely on experience judgment of workers, but the methods have strict high requirements on detection personnel, and are low in efficiency and poor in timeliness. With the modernization development of big data, the traditional motor state monitoring method is not enough to meet the important requirements of high safety and high reliability service. Therefore, developing an accurate and effective motor state monitoring method and timely diagnosing motor faults are one of the main challenges facing the intelligent operation and maintenance of the current motors.
The vibration signal is used as the appearance of the motor state and contains rich equipment state information, and the analysis method based on the vibration signal is widely applied to motor state monitoring. The method has obvious signal characteristics, can reflect the running state of the motor in real time, and avoids the defect that the traditional method excessively depends on prior knowledge and engineering experience. However, the traditional vibration signal monitoring method analyzes by collecting vibration data of a single channel, and the information coverage and reliability are insufficient, so that a wrong diagnosis result is easily caused by factors such as sensor faults, accidental errors and the like. With the rapid development of computer and sensor technologies, a multi-channel vibration signal can cover more complete and richer equipment state information, and the misjudgment risk caused by a single-channel error can be avoided. Therefore, the motor state monitoring method based on the multi-channel vibration signals has important engineering application value.
The core problem of the motor state monitoring method based on the multi-channel vibration signals is that real state information and fault characteristics are extracted from the motor high-dimensional variable signals under the background of strong noise. The current high-dimensional variable signal processing method mainly comprises multivariate empirical mode decomposition, multivariate fractional mode decomposition, multivariate fast iterative filtering and the like. The multivariate diversity mode decomposition is a self-adaptive signal decomposition method, which is based on clear mathematical theories such as wiener filtering, hilbert transform, frequency mixing and the like and aims to decompose all mode components through non-recursive screening. However, the decomposition effect is affected by the hyper-parameters, and certain prior knowledge is required as a precondition. In addition, there is an inevitable problem in the high-dimensional variable signal processing that the quality of the failure information contained in the failure mode component obtained by decomposing the high-dimensional variable signal is not uniform, and it is not favorable for the direct and effective failure diagnosis. Therefore, based on the multi-variable variational mode decomposition idea, the method for automatically decomposing the signal and extracting the high-dimensional features without prior knowledge under the condition of high-dimensional variables has great necessity.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the problems that preset parameters are needed for multi-variable diversity mode decomposition in multi-channel vibration signal analysis of the motor and the information quality in high-dimensional fault components of the motor is uneven in the prior art, and provide a method and a system for monitoring the state of the motor under high-dimensional variables.
In order to solve the technical problem, the invention provides a method for monitoring the state of a motor under a high-dimensional variable, which comprises the following steps:
s1: constructing a high-dimensional motor signal mode frequency searching model based on the collected motor high-dimensional vibration signals, and determining mode frequency in the whole analysis frequency spectrum range of the motor high-dimensional vibration signals according to the high-dimensional motor signal mode frequency searching model;
s2: designing a high-dimensional variable single-step decomposition criterion driven by the mode frequency, and performing high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion to obtain high-dimensional mode components corresponding to the mode frequencies;
s3: establishing a motor high-dimensional fault feature extraction mechanism, extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism, performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features, and monitoring the state of the motor.
In one embodiment of the present invention, in S1, a method for determining a mode frequency in the whole analysis spectrum range of a high-dimensional vibration signal of a motor according to a high-dimensional motor signal mode frequency search model includes:
s1.1: collecting variables relating to timetIsCHigh-dimensional vibration signal of dimensional motorWherein the subscriptcRepresenting a dimension sequence number;
s1.2: based on theCConstructing a second vibration signal with respect to the iteration number of 0 by using a high-dimensional vibration signal of the dimensional motoriA starting mode frequencyMode frequency search function ofComprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofIn the form of a transform in the fourier domain,is a frequency parameter;
s1.3: when starting mode frequencyAutomatically updating the next start mode frequencyAnd calculates the corresponding mode frequency search functionThe value of (a), wherein,updating the initial mode frequency for the signal sampling frequencyThe formula of (1) is:
s1.4: calculating the high-dimensional vibration signal analysis frequency spectrum range of the motorThe values of the pattern frequency search function corresponding to all the initial pattern frequencies are determined, and the value of the search function is changed from positive to negativekOne frequency point is the target mode frequencyObtaining all target mode frequencies。
In one embodiment of the present invention, in S2, the method for performing the high-dimensional variable single-step decomposition operation on all the searched mode frequencies according to the high-dimensional variable single-step decomposition criterion includes:
s2.1: constructing a high-dimensional variable single-step decomposition model as follows:
in the formula (I), the compound is shown in the specification,is as followscDimension tokIndividual mode component>In the form of a transform in the fourier domain,Kis the total number of high-dimensional mode components;
s2.2: all mode frequencies are converted intoInputting the data into a high-dimensional variable single-step decomposition model, and calculating to obtain the transformation forms of all mode components in a Fourier domain;
S2.3: for is toPerforming inverse fast Fourier transform to obtain time domain representation of all high-dimensional mode components。
In an embodiment of the present invention, in S3, the method for extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism and performing manifold fusion on the high-dimensional fault components includes:
s3.1: according to high dimensional fault coefficient mean valueIn all high-dimensional mode componentsA group of high-dimensional fault components are located;
s3.2: performing local tangent space arrangement algorithm on high-dimensional fault components to perform manifold fusion to obtain a manifold structure of fault characteristics。
In one embodiment of the invention, in S3.1, the mean value of the fault coefficients is determined according to the high dimensionIn all mode componentsThe method for locating a group of high-dimensional fault components comprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofThe time series after the hilbert transform,is the amount of time lag;
s3.1.2: based on autocorrelation functionEstablishing model ComponentsHigh dimensional failure coefficient ofComprises the following steps:
in the formula (I), the compound is shown in the specification,to representThe amount of time lag in reaching the local maximum,representing the total energy of the envelope signal;
s3.1.3: according to high dimensional fault coefficientCalculate the firstkGroup mode componentHigh dimensional mean fault coefficientComprises the following steps:
wherein C represents the total number of dimensions;
s3.1.4: according toThe maximum value selects the corresponding high-dimensional mode component as the high-dimensional fault component data setWhereinNIs the data length.
In one embodiment of the invention, in S3.2, the method for performing manifold fusion by using a local cutspace permutation algorithm on the high-dimensional fault components comprises the following steps:
s3.2.1: determining high dimensional fault component data setsTo middleiAnCOf dimensional data samplesmA neighboring pointWherein;
S3.2.2: computingFront ofdThe largest right singular vector is used as a componentIs/are as followsdDimensional tangent space orthogonal basis vectorWherein, in the step (A),is composed ofThe average value of (a) of (b),is composed ofmA unit vector of dimensions;
In the formula (I), the compound is shown in the specification,is as followsiAnCDimensional data sampleIs aligned with the matrix 0-1 of (a),is a firstiAnCDimensional data samplesThe matrix of coefficients of (a) is,transposing the matrix;
s3.2.4: computing an alignment matrixThe feature vector corresponding to the 2 nd minimum feature value is taken as the manifold output of the high-dimensional fault feature;
S3.2.5: is calculated atAll of the rangemCorresponding manifold outputEntropy of arrangement ofSelecting the manifold output corresponding to the minimum permutation entropy value as the final manifold structure, wherein the permutation entropy valueThe calculation formula of (2) is as follows:
in the formula (I), the compound is shown in the specification,is composed ofReconstruction of the firstiProbability distribution of each permutation.
In addition, the invention also provides a motor state monitoring system under the high-dimensional variable, which comprises:
the mode frequency determining module is used for constructing a high-dimensional motor signal mode frequency searching model based on the collected motor high-dimensional vibration signals and determining the mode frequency in the whole analysis spectrum range of the motor high-dimensional vibration signals according to the high-dimensional motor signal mode frequency searching model;
the high-dimensional variable decomposition module is used for designing a high-dimensional variable single-step decomposition criterion driven by the mode frequency, and performing high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion to obtain high-dimensional mode components corresponding to the mode frequency;
and the fault monitoring module is used for establishing a motor high-dimensional fault feature extraction mechanism, extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism, performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features, and monitoring the state of the motor.
In one embodiment of the present invention, the mode frequency determination module is configured to:
collecting time-related variablestIsCHigh-dimensional vibration signal of dimensional motorWherein the subscriptcRepresenting a dimension sequence number;
based on theCConstructing a high-dimensional vibration signal of the dimensional motor about the number of iterations of 0iA starting mode frequencyMode frequency search function ofComprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofIn the form of a transform in the fourier domain,is a frequency parameter;
when starting mode frequencyAutomatically updating the next start mode frequencyAnd calculates the corresponding mode frequency search functionThe value of (a), wherein,updating the start mode frequency for the signal sampling frequencyThe formula of (1) is as follows:
calculating the analysis frequency spectrum range of the motor high-dimensional vibration signalThe values of the pattern frequency search function corresponding to all the initial pattern frequencies are determined, and the value of the search function is changed from positive to negativekOne frequency point is the target mode frequencyObtaining all target mode frequencies。
In one embodiment of the invention, the high-dimensional variable decomposition module is configured to:
constructing a high-dimensional variable single-step decomposition model as follows:
in the formula (I), the compound is shown in the specification,is a firstcDimension tokA mode componentIn the form of a transform in the fourier domain,Kis the total number of high-dimensional mode components;
all mode frequenciesInputting the data into a high-dimensional variable single-step decomposition model, and calculating to obtain all the modelsForm of transformation of formula components in Fourier domain;
To pairPerforming inverse fast Fourier transform to obtain time domain representation of all high-dimensional mode components。
In one embodiment of the invention, the fault monitoring module is configured to:
according to high dimensional fault coefficient mean valueIn all high-dimensional mode componentsA group of high-dimensional fault components are located;
performing local tangent space arrangement algorithm on high-dimensional fault components to perform manifold fusion to obtain manifold structure of fault characteristics。
Compared with the prior art, the technical scheme of the invention has the following advantages:
(1) The high-dimensional motor signal mode frequency searching model constructed by the method can automatically obtain all mode frequencies without priori knowledge, and overcomes the limitation of artificial preset parameters of the traditional multivariable variation model;
(2) The single-step decomposition criterion of the high-dimensional variable driven by the mode frequency does not need multiple iterations, and all high-dimensional mode components can be obtained only through one-time calculation, so that the decomposition efficiency is greatly improved;
(3) The motor high-dimensional fault feature extraction mechanism established by the invention overcomes the problem of quality difference of fault information in different dimensions, extracts real fault features and effectively improves the accuracy of motor fault diagnosis and state monitoring.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference will now be made in detail to the present disclosure, examples of which are illustrated in the accompanying drawings.
Fig. 1 is a schematic flow chart of a method for monitoring a state of a motor under a high-dimensional variable according to an embodiment of the present invention.
Fig. 2 is a time domain waveform diagram of the 1 st, 5 th and 10 th channel signals in the collected motor high-dimensional channel vibration signal.
Fig. 3 is an envelope spectrogram of the 1 st, 5 th and 10 th channel signals in the acquired motor high-dimensional channel vibration signal.
FIG. 4 shows the search results of the high-dimensional motor signal pattern frequency search model.
Fig. 5 is a graph of the modal components of the 1 st, 5 th and 10 th channels obtained from the modal frequency driven high dimensional variable one step decomposition criterion.
FIG. 6 shows the mean results of the high-dimensional fault coefficients for different high-dimensional mode components.
Fig. 7 is a high-dimensional extracted fault feature manifold structure, in which (a) is a time domain waveform diagram, (b) is a frequency spectrum diagram, and (c) is an envelope spectrum diagram.
Detailed Description
The present invention is further described below in conjunction with the drawings and the embodiments so that those skilled in the art can better understand the present invention and can carry out the present invention, but the embodiments are not to be construed as limiting the present invention.
Referring to fig. 1, a method for monitoring a state of a motor under a high-dimensional variable according to an embodiment of the present invention includes the following steps:
s1: constructing a high-dimensional motor signal mode frequency searching model based on the collected motor high-dimensional vibration signals, and determining mode frequency in the whole analysis frequency spectrum range of the motor high-dimensional vibration signals according to the high-dimensional motor signal mode frequency searching model;
s2: designing a high-dimensional variable single-step decomposition criterion driven by the mode frequency, and performing high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion to obtain high-dimensional mode components corresponding to the mode frequencies;
s3: establishing a motor high-dimensional fault feature extraction mechanism, extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism, performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features, and monitoring the state of the motor.
The method skillfully constructs a high-dimensional motor signal mode frequency searching model, and automatically determines the mode frequencies of all potential mode components in the high-dimensional vibration signal in the whole analysis spectrum range of the motor high-dimensional vibration signal according to the high-dimensional motor signal mode frequency searching model; furthermore, a single-step decomposition criterion of a high-dimensional variable driven by mode frequencies is designed, and all high-dimensional mode components corresponding to the mode frequencies can be decomposed only by one-time calculation based on all the searched mode frequencies; furthermore, a motor high-dimensional fault feature extraction mechanism is established, high-dimensional motor fault components are accurately positioned in all high-dimensional mode components obtained through decomposition according to a high-dimensional fault coefficient mean value, high-dimensional motor fault components are fused through a local tangent space arrangement algorithm, a manifold structure of fault features is obtained, and the motor state is effectively monitored.
Specifically, in S1, the method for determining the mode frequency in the whole analysis spectrum range of the motor high-dimensional vibration signal according to the high-dimensional motor signal mode frequency searching model includes:
s1.1: collecting time-related variablestIs/are as followsCHigh-dimensional vibration signal of dimensional motorWherein the subscriptcRepresenting dimension serial numbers, as an example, the time domain oscillogram and the envelope spectrogram of the 1 st, 5 th and 10 th channel signals in the acquired motor high-dimensional channel vibration signals are shown in fig. 2 and fig. 3, and the motor state information in different channels is interfered by noise of different degrees and cannot be directly identifiedState features;
s1.2: based on theCConstructing a high-dimensional vibration signal of the dimensional motor about the number of iterations of 0iA starting mode frequencyMode frequency search function ofComprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofIn the form of a transform in the fourier domain,is a frequency parameter;
s1.3: when starting mode frequencyAutomatically updating the next start mode frequencyAnd calculating the corresponding pattern frequency search functionThe value of (a), wherein,updating the start mode frequency for the signal sampling frequencyThe formula of (1) is as follows:
s1.4: calculating the high-dimensional vibration signal analysis frequency spectrum range of the motorThe values of the pattern frequency search function corresponding to all the initial pattern frequencies are determined, and the value of the search function is changed from positive to negativekOne frequency point is the target mode frequencyObtaining all target mode frequenciesAs an example, the search result of the high-dimensional motor signal pattern frequency search model is shown in fig. 4.
Specifically, in S2, the method for performing the high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion includes:
s2.1: constructing a high-dimensional variable single-step decomposition model as follows:
in the formula (I), the compound is shown in the specification,is as followscMaintenance ofkA mode componentIn the form of a transform in the fourier domain,Kis the total number of high-dimensional mode components;
s2.2: all mode frequencies are converted intoInputting the data into a high-dimensional variable single-step decomposition model, and calculating to obtain the transformation forms of all mode components in a Fourier domain;
S2.3: to pairPerforming inverse fast Fourier transform to obtain time domain representation of all high-dimensional mode componentsIllustratively, the modal frequency-driven high-dimensional variable one-step decomposition criterion results in the modal components of the 1 st, 5 th and 10 th channels as shown in fig. 5.
Specifically, in S3, the method for extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism and performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features includes:
s3.1: according to high dimensional fault coefficient mean valueIn all high-dimensional mode componentsA group of high-dimensional fault components are located, and the result of the mean value of the high-dimensional fault coefficients of different high-dimensional mode components is shown in fig. 6 as an example;
s3.2: performing local tangent space arrangement algorithm on high-dimensional fault components to perform manifold fusion to obtain a manifold structure of fault characteristics. Illustratively, the extracted high-dimensional fault feature manifold structure is shown in fig. 7.
Specifically, in S3.1,according to high dimensional fault coefficient mean valueIn all mode componentsThe method for locating a group of high-dimensional fault components comprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofThe time series after the hilbert transform,is the amount of time lag;
s3.1.2: based on autocorrelation functionEstablishing model ComponentsHigh dimensional failure coefficient ofComprises the following steps:
in the formula (I), the compound is shown in the specification,representThe amount of time lag in reaching the local maximum,representing the total energy of the envelope signal;
s3.1.3: according to high dimensional fault coefficientCalculate the firstkGroup mode componentHigh dimensional mean fault coefficientComprises the following steps:
wherein C represents the total number of dimensions;
s3.1.4: according toThe maximum value selects the corresponding high-dimensional mode component as the high-dimensional fault component data setWhereinNIs the data length.
Specifically, in S3.2, the method for performing manifold fusion by the local tangent space arrangement algorithm on the high-dimensional fault component includes:
s3.2.1: determining high dimensional fault component data setsTo middleiAnCOf dimensional data samplesmA neighboring pointWherein;
S3.2.2: calculating outFront of (2)dThe largest right singular vector is used as a componentIs/are as followsdDimensional tangent space orthogonal basis vectorWherein, in the step (A),is composed ofThe average value of (a) of (b),is composed ofmA unit vector of dimensions;
In the formula (I), the compound is shown in the specification,is as followsiAnCDimensional data sampleThe 0-1 alignment matrix of (a),is as followsiAnCDimensional data sampleThe matrix of coefficients of (a) is,transposing the matrix;
s3.2.4: computing an alignment matrixThe feature vector corresponding to the 2 nd minimum feature value is taken as the manifold output of the high-dimensional fault feature;
S3.2.5: is calculated atRange all ofmCorresponding manifold outputEntropy of arrangement of (2)Selecting the manifold output corresponding to the minimum permutation entropy value as the final manifold structure, wherein the permutation entropy valueThe calculation formula of (2) is as follows:
in the formula (I), the compound is shown in the specification,is composed ofThe first of reconstructioniProbability distribution of individual permutations.
The high-dimensional motor signal mode frequency searching model constructed by the invention can automatically obtain all mode frequencies without prior knowledge, and overcomes the limitation of artificial preset parameters of the traditional multivariable variation model.
The mode frequency driven high-dimensional variable single-step decomposition criterion designed by the invention does not need multiple iterations, and all high-dimensional mode components can be obtained by one-time calculation, thereby greatly improving the decomposition efficiency.
The high-dimensional motor fault feature extraction mechanism overcomes the problem of quality difference of fault information in different dimensions, extracts real fault features and effectively improves the accuracy of motor fault diagnosis and state monitoring.
In the following, a system for monitoring a state of a motor under a high-dimensional variable disclosed in an embodiment of the present invention is introduced, and a system for monitoring a state of a motor under a high-dimensional variable described below and a method for monitoring a state of a motor under a high-dimensional variable described above may be referred to in a corresponding manner.
An embodiment of the present invention further provides a system for monitoring a state of a motor under a high-dimensional variable, including:
the mode frequency determining module is used for constructing a high-dimensional motor signal mode frequency searching model based on the collected motor high-dimensional vibration signals, and determining the mode frequency in the whole analysis spectrum range of the motor high-dimensional vibration signals according to the high-dimensional motor signal mode frequency searching model;
the high-dimensional variable decomposition module is used for designing a high-dimensional variable single-step decomposition criterion driven by the mode frequency, and performing high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion to obtain high-dimensional mode components corresponding to the mode frequency;
and the fault monitoring module is used for establishing a motor high-dimensional fault feature extraction mechanism, extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism, performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features, and monitoring the state of the motor.
In one embodiment of the present invention, the mode frequency determination module is configured to:
collecting time-related variablestIs/are as followsCHigh-dimensional vibration signal of dimensional motorWherein the subscriptcRepresenting a dimension number;
based on theCConstructing a high-dimensional vibration signal of the dimensional motor about the number of iterations of 0iA starting mode frequencyMode frequency search function ofComprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofIn the form of a transform in the fourier domain,is a frequency parameter;
when starting mode frequencyAutomatically update the dataNext start mode frequencyAnd calculates the corresponding mode frequency search functionThe value of (a), wherein,updating the start mode frequency for the signal sampling frequencyThe formula of (1) is:
calculating the analysis frequency spectrum range of the motor high-dimensional vibration signalThe values of the mode frequency search function corresponding to all the initial mode frequencies in the set are determined, and the value of the mode frequency search function is changed from positive to negativekOne frequency point is the target mode frequencyObtaining all target mode frequencies。
In one embodiment of the invention, the high-dimensional variable decomposition module is configured to:
constructing a high-dimensional variable single-step decomposition model as follows:
in the formula (I), the compound is shown in the specification,is as followscDimension tokA mode componentIn the form of a transform in the fourier domain,Kis the total number of high-dimensional mode components;
all mode frequenciesInputting the data into a high-dimensional variable single-step decomposition model, and calculating to obtain the transformation forms of all mode components in a Fourier domain;
To pairPerforming inverse fast Fourier transform to obtain time domain representation of all high-dimensional mode components。
In one embodiment of the present invention, the fault monitoring module is configured to:
according to high dimensional fault coefficient mean valueIn all high-dimensional mode componentsA group of high-dimensional fault components are located;
performing local tangent space arrangement algorithm on high-dimensional fault components to perform manifold fusion to obtain manifold structure of fault characteristics。
The system for monitoring the state of a motor under a high-dimensional variable of this embodiment is used to implement the method for monitoring the state of a motor under a high-dimensional variable described above, and therefore, the specific implementation of the system can be seen from the above section of the embodiment of the method for monitoring the state of a motor under a high-dimensional variable, and therefore, the specific implementation thereof can refer to the description of the corresponding section of the embodiment, and will not be further described herein.
In addition, since the system for monitoring the state of the motor under the high-dimensional variable of this embodiment is used for implementing the method for monitoring the state of the motor under the high-dimensional variable, the function of the system corresponds to that of the method, and details are not described here.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Various other modifications and alterations will occur to those skilled in the art upon reading the foregoing description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the spirit or scope of the invention.
Claims (10)
1. A method for monitoring the state of a motor under a high-dimensional variable is characterized by comprising the following steps:
s1: constructing a high-dimensional motor signal mode frequency searching model based on the collected motor high-dimensional vibration signals, and determining mode frequency in the whole analysis frequency spectrum range of the motor high-dimensional vibration signals according to the high-dimensional motor signal mode frequency searching model;
s2: designing a high-dimensional variable single-step decomposition criterion driven by the mode frequency, and performing high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion to obtain high-dimensional mode components corresponding to the mode frequencies;
s3: establishing a motor high-dimensional fault feature extraction mechanism, extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism, performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features, and monitoring the state of the motor.
2. The method for monitoring motor state under high dimensional variable according to claim 1, wherein in S1, the method for determining the mode frequency in the whole analysis spectrum range of the motor high dimensional vibration signal according to the high dimensional motor signal mode frequency searching model comprises:
s1.1: collecting time-related variablestIsCHigh-dimensional vibration signal of dimensional motorWherein the subscriptcRepresenting a dimension sequence number;
s1.2: based on theCConstructing a high-dimensional vibration signal of the dimensional motor about the number of iterations of 0iA starting mode frequencyMode frequency search function ofComprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofIn the form of a transform in the fourier domain,is a frequency parameter;
s1.3: when starting mode frequencyAutomatically updating the next start mode frequencyAnd calculates the corresponding mode frequency search functionThe value of (a), wherein,updating the initial mode frequency for the signal sampling frequencyThe formula of (1) is as follows:
s1.4: calculating the high-dimensional vibration signal analysis frequency spectrum range of the motorThe values of the mode frequency search function corresponding to all the initial mode frequencies in the set are determined, and the value of the mode frequency search function is changed from positive to negativekOne frequency point is the target mode frequencyObtaining all target mode frequencies。
3. The method for monitoring the state of a motor under high-dimensional variable according to claim 2, wherein in S2, the method for performing the high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion comprises:
s2.1: the high-dimensional variable single-step decomposition model is constructed as follows:
in the formula (I), the compound is shown in the specification,is a firstcMaintenance ofkA mode componentIn the form of a transform in the fourier domain,Kis the total number of high-dimensional mode components;
s2.2: all mode frequenciesInputting the data into a high-dimensional variable single-step decomposition model, and calculating to obtain the transformation forms of all mode components in a Fourier domain;
4. The method for monitoring the state of the motor under the high-dimensional variable according to claim 3, wherein in S3, the method for extracting the high-dimensional fault components from all the high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism and performing manifold fusion on the high-dimensional fault components comprises the following steps:
s3.1: according to high dimensional fault coefficient mean valueIn all high-dimensional mode componentsA group of high-dimensional fault components are located;
5. The method of claim 4, wherein in S3.1, the mean value of the fault coefficients is determined according to the high-dimensional variablesIn all mode componentsThe method for locating a group of high-dimensional fault components comprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofThe time series after the hilbert transform,is the amount of time lag;
s3.1.2: based on autocorrelation functionEstablishing model ComponentsHigh dimensional failure coefficient ofComprises the following steps:
in the formula (I), the compound is shown in the specification,to representThe amount of time lag when the local maximum is reached,representing the total energy of the envelope signal;
s3.1.3: according to high dimensional fault coefficientCalculate the firstkGroup mode componentHigh dimensional fault coefficient mean ofComprises the following steps:
wherein C represents the total number of dimensions;
6. The method for monitoring the state of a motor under high-dimensional variables according to claim 5, wherein in S3.2, the method for performing manifold fusion by a local tangent space arrangement algorithm on high-dimensional fault components comprises the following steps:
s3.2.1: determining high dimensional fault component data setsTo middleiAnCOf dimensional data samplesmA neighboring pointWherein;
S3.2.2: computingFront of (2)dThe largest right singular vector is used as a componentIs/are as followsdWei-Jie (food cutting)Space orthogonal basis vectorWherein, in the step (A),is composed ofThe average value of (a) of (b),is composed ofmA unit vector of dimensions;
In the formula (I), the compound is shown in the specification,is a firstiAnCDimensional data samplesThe 0-1 alignment matrix of (a),is as followsiAnCDimensional data sampleThe matrix of coefficients of (a) is,transposing the matrix;
s3.2.4: computing an alignment matrixThe feature vector corresponding to the 2 nd minimum feature value is taken as the manifold output of the high-dimensional fault feature;
S3.2.5: is calculated atAll of the rangemCorresponding manifold outputEntropy of arrangement ofSelecting the manifold output corresponding to the minimum permutation entropy value as the final manifold structure, wherein the permutation entropy valueThe calculation formula of (2) is as follows:
7. A motor state monitoring system under high dimensional variables, comprising:
the mode frequency determining module is used for constructing a high-dimensional motor signal mode frequency searching model based on the collected motor high-dimensional vibration signals, and determining the mode frequency in the whole analysis spectrum range of the motor high-dimensional vibration signals according to the high-dimensional motor signal mode frequency searching model;
the high-dimensional variable decomposition module is used for designing a high-dimensional variable single-step decomposition criterion driven by the mode frequency, and performing high-dimensional variable single-step decomposition operation on all searched mode frequencies according to the high-dimensional variable single-step decomposition criterion to obtain high-dimensional mode components corresponding to the mode frequency;
and the fault monitoring module is used for establishing a motor high-dimensional fault feature extraction mechanism, extracting high-dimensional fault components from all high-dimensional mode components by using the motor high-dimensional fault feature extraction mechanism, performing manifold fusion on the high-dimensional fault components to obtain a manifold structure of fault features, and monitoring the state of the motor.
8. The system of claim 7, wherein the mode frequency determination module is configured to:
collecting time-related variablestIsCHigh-dimensional vibration signal of dimensional motorWherein the subscriptcRepresenting a dimension number;
based on theCConstructing a second vibration signal with respect to the iteration number of 0 by using a high-dimensional vibration signal of the dimensional motoriA starting mode frequencyMode frequency search function ofComprises the following steps:
in the formula (I), the compound is shown in the specification,is composed ofIn the form of a transform in the fourier domain,is a frequency parameter;
when starting mode frequencyAutomatically updating the next start mode frequencyAnd calculating the corresponding pattern frequency search functionThe value of (a), wherein,updating the initial mode frequency for the signal sampling frequencyThe formula of (1) is as follows:
calculating the analysis frequency spectrum range of the motor high-dimensional vibration signalAll start mode frequenciesThe value of the corresponding pattern frequency search function is determined to be the first to change from positive to negativekOne frequency point is the target mode frequencyObtaining all target mode frequencies。
9. The system of claim 8, wherein the high-dimensional variable decomposition module is configured to:
constructing a high-dimensional variable single-step decomposition model as follows:
in the formula (I), the compound is shown in the specification,is a firstcMaintenance ofkA mode componentIn the form of a transform in the fourier domain,Kis the total number of high-dimensional mode components;
all mode frequenciesInputting the data into a high-dimensional variable single-step decomposition model, and calculating to obtain the transformation forms of all mode components in a Fourier domain;
10. The system of claim 9, wherein the fault monitoring module is configured to:
according to high dimensional fault coefficient mean valueIn all high-dimensional mode componentsA group of high-dimensional fault components are positioned;
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