CN115354751A - Plastering-free building method for building construction - Google Patents
Plastering-free building method for building construction Download PDFInfo
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- CN115354751A CN115354751A CN202210855496.5A CN202210855496A CN115354751A CN 115354751 A CN115354751 A CN 115354751A CN 202210855496 A CN202210855496 A CN 202210855496A CN 115354751 A CN115354751 A CN 115354751A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34384—Assembling details for foldable, separable, collapsible or retractable structures
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/04—Connecting or fastening means for metallic forming or stiffening elements, e.g. for connecting metallic elements to non-metallic elements
- E04G17/042—Connecting or fastening means for metallic forming or stiffening elements, e.g. for connecting metallic elements to non-metallic elements being tensioned by threaded elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G19/00—Auxiliary treatment of forms, e.g. dismantling; Cleaning devices
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G9/06—Forming boards or similar elements the form surface being of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/08—Forming boards or similar elements, which are collapsible, foldable, or able to be rolled up
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/10—Forming or shuttering elements for general use with additional peculiarities such as surface shaping, insulating or heating, permeability to water or air
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- Structural Engineering (AREA)
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Abstract
本发明公开了一种房建施工免抹灰建造方法,属于房建施工技术领域,本发明施工建造方法包括以下步骤,S1:工厂预制PC构件;S2:将预制的PC构件与铝合金模板配合形成现浇区域;S3:浇灌各墙体模型;S4:搭建操作平台。本发明的优点在于:本发明,将复杂、难以加固、成型效果不好且浇筑量小,自重轻的构件通过工厂预制,降低现场浇筑难度,提高施工质量和效率,符合国家装配式建筑发展的大趋势,绿色环保,节省大量现场施工工人;本发明采用铝合金模板和PC构件组合,铝合金模板是一种高周转,可持续利用的新型模板,在墙柱、楼板等构件浇筑中能够起到很好的成型效果,使用铝合金模板加PC构件的施工工艺,将复杂构件进行预制,装配式施工。
The invention discloses a plaster-free construction method for house construction, which belongs to the technical field of house construction. The construction method of the invention includes the following steps: S1: prefabricating PC components in a factory; S2: matching the prefabricated PC components with aluminum alloy templates Form the cast-in-place area; S3: pour the wall models; S4: build the operation platform. The advantages of the present invention are: the present invention prefabricates complex, difficult-to-reinforce, poor-forming, small-weight, and light-weight components through factory prefabrication, which reduces the difficulty of on-site pouring, improves construction quality and efficiency, and conforms to the development of national prefabricated buildings. The general trend is green and environmentally friendly, saving a large number of on-site construction workers; the invention adopts the combination of aluminum alloy formwork and PC components. The aluminum alloy formwork is a new type of formwork with high turnover and sustainable use. To achieve a good forming effect, the construction technology of aluminum alloy formwork and PC components is used to prefabricate complex components and construct them in a prefabricated manner.
Description
技术领域technical field
本发明涉及房建施工技术领域,具体是指一种免抹灰建造方法。The invention relates to the technical field of house construction, in particular to a plaster-free construction method.
背景技术Background technique
装配式建筑模式是国家建筑业发展的一大趋势,复杂构件的预制能够大量减少模板应用面积,提高混凝土成型效果。现有的PC装配式建筑在满足预制率和装配率的条件下,其余部分多采用木模施工,结合传统木模的加固方式,吊装PC构件,最后浇筑混凝土。上述技术方案中,使用PC构件与传统木模加固现浇的施工工艺,在PC构件和现浇结合处节点加固难处理,同时应木模使用面积减少,而单价大幅度提升,导致成本增加,同时木模成型质量与 PC构件成型质量相比差距较大,难以达到免抹灰工艺的要求,另外木模施工需要机械配合,降低了PC构件的安装效率。The prefabricated building model is a major trend in the development of the national construction industry. The prefabrication of complex components can greatly reduce the application area of formwork and improve the effect of concrete molding. Under the condition of satisfying the prefabrication rate and assembly rate of the existing PC prefabricated buildings, the remaining parts are mostly constructed with wooden formwork, combined with the traditional wooden formwork reinforcement method, the PC components are hoisted, and finally the concrete is poured. In the above-mentioned technical scheme, the construction technology of using PC components and traditional wooden formwork to strengthen the cast-in-place is difficult to handle at the junction of PC components and cast-in-place. At the same time, the use area of wooden formwork is reduced, and the unit price is greatly increased, resulting in an increase in cost. At the same time, the molding quality of wood formwork is quite different from that of PC components, and it is difficult to meet the requirements of the plaster-free process. In addition, the construction of wood formwork requires mechanical cooperation, which reduces the installation efficiency of PC components.
发明内容Contents of the invention
本发明要解决的技术问题是现有施工方法在PC构件和现浇结合处节点加固困难、建造成本高的技术问题,提供一种减少铝模使用量和机械使用率,降低铝合金模板加固难度,提高施工效率的房建施工免抹灰建造方法。The technical problem to be solved by the present invention is the technical problem of difficulty in reinforcing the joints of PC components and cast-in-place joints and high construction costs in existing construction methods. It provides a method to reduce the amount of aluminum mold usage and mechanical utilization rate, and reduce the difficulty of aluminum alloy template reinforcement. , a plaster-free construction method for housing construction that improves construction efficiency.
为解决上述技术问题,本发明提供的技术方案为:一种房建施工免抹灰建造方法,所述施工建造方法包括以下步骤,In order to solve the above technical problems, the technical solution provided by the present invention is: a plaster-free construction method for house construction, and the construction method includes the following steps,
S1:工厂预制PC构件,根据房屋设计图纸对飘台、阳台、楼梯、叠合楼板及墙体采用工厂预制方式,预制出符合图纸尺寸要求的PC构件,包括预制墙体、预制叠合楼板、预制飘台、及预制楼梯;S1: Factory prefabricated PC components. According to the house design drawings, factory prefabrication is used for floating platforms, balconies, stairs, laminated floors and walls, and PC components that meet the size requirements of the drawings are prefabricated, including prefabricated walls, prefabricated laminated floors, Prefabricated floating platforms and prefabricated stairs;
S2:将预制的PC构件与铝合金模板配合形成现浇区域,PC构件与铝合金模板通过直拉螺杆固定,且在铝合金模板上设置加固背楞,现浇区域包括T型现浇区域、L型现浇区域、“一字”型现浇区域及飘台现浇区域,铝合金模板包括“一字”型铝合金模板和L型铝合金模板;S2: Combine prefabricated PC components and aluminum alloy formwork to form a cast-in-place area. PC components and aluminum alloy formwork are fixed by straight-pull screws, and a reinforced back corrugated is set on the aluminum alloy formwork. The cast-in-place area includes T-shaped cast-in-place areas, L-shaped cast-in-place area, "one-shaped"-shaped cast-in-place area and floating platform cast-in-place area, the aluminum alloy formwork includes "one-shaped" aluminum alloy formwork and L-shaped aluminum alloy formwork;
S3:浇灌各墙体模型,利用铝合金模板,分别制得T型浇灌模型、L型浇灌模型、“一字”型浇灌模型及飘台浇灌模型,最后往上述的T型浇灌模型、L型浇灌模型、“一字”型浇灌模型及飘台浇灌模型内分别浇灌混凝土,制得T型现浇墙体、L型柱体现浇墙体、“一字”型现浇墙体和飘台现浇墙体,所述T型现浇墙体和L型现浇墙体长度大于350毫米,L 型现浇墙体增设斜撑,斜撑一端抵靠在加固背楞上,另一端抵靠在底面上,用于承托墙体,所述“一字”型现浇墙体长度大于600毫米,“一字”型现浇墙体增设斜撑,斜撑一端抵靠在加固背楞上,另一端抵靠在底面上,用于承托墙体;S3: pouring each wall model, using the aluminum alloy formwork to make a T-shaped pouring model, an L-shaped pouring model, a "line"-shaped pouring model and a floating table pouring model, and finally pouring the above-mentioned T-shaped pouring model, L-shaped pouring model Concrete is poured in the pouring model, the "one-shaped" type pouring model and the floating table pouring model respectively, and the T-shaped cast-in-place wall, the L-shaped column cast-in-place wall, the "one-shaped" type cast-in-place wall and the floating platform are prepared For the cast-in-place wall, the length of the T-shaped cast-in-place wall and the L-shaped cast-in-place wall is greater than 350mm, and the L-shaped cast-in-place wall is provided with diagonal braces. On the bottom surface, it is used to support the wall. The length of the "one-shaped" type cast-in-place wall is greater than 600mm. The "one-shaped" type cast-in-place wall is added with a diagonal brace, and one end of the diagonal brace is against the reinforced back corrugated. , the other end leans against the bottom surface to support the wall;
S4:搭建操作平台,将上述制得的T型现浇墙体、L型现浇墙体和“一字”型现浇墙体围成操作平台,在所述操作平台的顶部搭建安装区域,然后往安装区域上浇灌混凝土形成楼板,所述安装区域是在操作平台的顶部放置预制叠合楼板搭建而成,在预制叠合楼板与叠合楼板支撑配套设计时,叠合楼板支撑的主龙骨按平行于房间长边布置或在无后浇带或叠合楼板长宽尺寸较小的按房间短边布置,在主龙骨两侧至墙端设置“井字”形副龙骨,预制叠合楼板铺设在“井字”形副龙骨上。S4: Build an operation platform, enclose the above-mentioned T-shaped cast-in-place wall, L-shaped cast-in-place wall and "one-shaped" cast-in-place wall to form an operation platform, and build an installation area on the top of the operation platform, Then pour concrete on the installation area to form the floor. The installation area is constructed by placing a prefabricated laminated floor on the top of the operating platform. Arranged parallel to the long side of the room or arranged according to the short side of the room if there is no post-casting tape or the laminated floor slab has a small length and width, and a "well-shaped" auxiliary keel is arranged on both sides of the main keel to the end of the wall, and the prefabricated laminated floor slab Laying on the "well-shaped"-shaped auxiliary keel.
采用上述步骤,将复杂、难以加固、成型效果不好且浇筑量小,自重轻的构件通过工厂预制,降低现场浇筑难度,提高工作效率,然后利用铝合金模板和PC构件配合或者利用PCF 板模板和PC构件配合,浇灌混凝土,形成窗台现浇墙体、T型现浇墙体、L型现浇墙体和“一字”型现浇墙体,利用铝合金模板在操作平台顶部搭建叠合板安装区域,将叠合板放置在叠合板安装区内,然后浇灌混凝土形成楼板,施工简单,减少建设时间,而且铝合金模板是一种高周转,可持续利用的新型模板体系,搬运方便,且铝合金拆卸后,墙体表面平整,达到免抹灰效果。Using the above steps, the complex, difficult to reinforce, poor forming effect, small pouring volume, and light weight components are prefabricated in the factory to reduce the difficulty of on-site pouring and improve work efficiency, and then use the aluminum alloy formwork to cooperate with the PC components or use the PCF plate formwork Cooperate with PC components and pour concrete to form window sill cast-in-place walls, T-shaped cast-in-place walls, L-shaped cast-in-place walls and "line"-shaped cast-in-place walls, and use aluminum alloy formwork to build laminated panels on the top of the operating platform In the installation area, the laminated slab is placed in the laminated slab installation area, and then concrete is poured to form the floor slab. The construction is simple and the construction time is reduced. Moreover, the aluminum alloy formwork is a new type of formwork system with high turnover and sustainable use, which is easy to carry and aluminum After the alloy is disassembled, the surface of the wall is smooth, achieving the effect of no plastering.
作为改进,所述S4中的安装区域是利用铝合金模板与预制叠合楼板配合在操作平台的顶部搭建而成。As an improvement, the installation area in S4 is constructed on the top of the operation platform by using aluminum alloy formwork and prefabricated laminated floor slabs.
作为改进,所述S1中PC构件的端部且靠两侧分别设有企口,所述企口中与铝合金模板形成溢浆区,所述企口中在溢浆区远离PC构件端部的一端设有双面胶分别与PC构件和铝合金模板的侧壁粘贴。As an improvement, the end of the PC component in S1 and the two sides are respectively provided with grooves, the groove and the aluminum alloy formwork form a overflow area, and the end of the groove is far away from the end of the PC component in the overflow area Double-sided adhesives are provided to stick to the side walls of PC components and aluminum alloy templates respectively.
作为改进,所述S3中,采用铝合金模板进行加固形成T型浇灌模型制得T型现浇墙体,所述T型浇灌模型包括上方的预制墙体、左侧的预制墙体和右侧的预制墙体,所述上方的预制墙体、左侧的预制墙体和右侧的预制墙体围成T型现浇区域,并按以下顺序操作,第一步:在预制墙体企口处粘贴双面胶防治漏浆;第二步:在T型现浇区域两侧安装铝合金模板,且铝合金模板背面设置加固背楞,采用螺杆穿过加固背楞将两侧的铝合金模板锁紧;第三步;往T型现浇区域浇灌混凝土,直至预制墙体和T型现浇区域粘合在一起,最后拆卸铝合金模板和加固背楞。As an improvement, in the S3, the T-shaped pouring model is used to form a T-shaped cast-in-place wall for reinforcement, and the T-shaped pouring model includes the upper prefabricated wall, the left prefabricated wall and the right The prefabricated wall above, the prefabricated wall on the left and the prefabricated wall on the right enclose a T-shaped cast-in-place area, and operate in the following order, the first step: groove the prefabricated wall Paste double-sided adhesive to prevent grout leakage; Step 2: Install aluminum alloy formwork on both sides of the T-shaped cast-in-place area, and set a reinforced back flute on the back of the aluminum alloy formwork, and use a screw to pass through the reinforced back flute to connect the aluminum alloy formwork on both sides Locking; the third step: pour concrete into the T-shaped cast-in-place area until the prefabricated wall and the T-shaped cast-in-place area are bonded together, and finally remove the aluminum alloy formwork and reinforce the back corrugated.
作为改进,所述S3中,采用铝合金模板进行加固形成L型浇灌模型制得L型现浇墙体,所述L型浇灌模型包括上方的预制墙体和下方的预制墙体,所述上方的预制墙体和下方的预制墙体围成L型现浇区域,并按以下顺序操作,第一步:在预制墙体企口处粘贴双面胶防治漏浆;第二步:在L型现浇区域两侧分别安装铝合金模板;第三步:在铝合金模板的背面加装加固背楞,采用螺杆穿过加固背楞将L型现浇区域内、外侧的铝合金模板锁紧,第四步:往L型现浇区域浇灌混凝土,直至预制墙体和L型现浇区域粘合在一起,最后拆卸铝合金模板和加固背楞。As an improvement, in the S3, an L-shaped pouring model is used to form an L-shaped cast-in-place wall for reinforcement with an aluminum alloy formwork, and the L-shaped pouring model includes an upper prefabricated wall and a lower prefabricated wall, and the upper The prefabricated wall and the prefabricated wall below form an L-shaped cast-in-place area, and operate in the following order, the first step: paste double-sided adhesive on the groove of the prefabricated wall to prevent grout leakage; the second step: in the L-shaped Install aluminum alloy formwork on both sides of the cast-in-place area; Step 3: Install a reinforced back flute on the back of the aluminum alloy formwork, and use a screw to pass through the reinforced back flute to lock the aluminum alloy formwork inside and outside the L-shaped cast-in-place area. Step 4: Pour concrete into the L-shaped cast-in-place area until the prefabricated wall and the L-shaped cast-in-place area are bonded together, and finally remove the aluminum alloy formwork and reinforce the back corrugation.
作为改进,所述S3中,采用铝合金模板进行加固形成“一字”型浇灌模型制得“一字”型现浇墙体,所述“一字”型现浇墙体包括左侧的预制墙体和右侧的预制墙体,所述左侧的预制墙体和右侧的预制墙体围成“一字”型现浇区域,并按以下顺序操作,第一步:在预制墙体企口处粘贴双面胶防治漏浆;第二步:在“一字”型现浇区域的表面和背面分别安装铝合金模板,且铝合金模板背面设置有加固背楞;第三步:采用螺杆穿过加固背楞将“一字”型现浇区域的表面和背面的铝合金模板锁紧;第四步:往“一字”型现浇区域浇灌混凝土,直至预制墙体和“一字”型现浇区域粘合在一起,最后拆卸铝合金模板和加固背楞。As an improvement, in S3, the aluminum alloy formwork is used for reinforcement to form a "one-shaped" pouring model to obtain a "one-shaped" cast-in-place wall, and the "one-shaped" cast-in-place wall includes the prefabricated The wall and the prefabricated wall on the right, the prefabricated wall on the left and the prefabricated wall on the right enclose a "line" type cast-in-place area, and operate in the following order, the first step: in the prefabricated wall Paste double-sided adhesive tape on the tongue and groove to prevent slurry leakage; Step 2: Install aluminum alloy formwork on the surface and back of the "one-shaped" cast-in-place area, and the back of the aluminum alloy formwork is provided with a reinforced back corrugated; Step 3: Use The screw passes through the reinforced back corrugated to lock the surface of the "one-shaped" cast-in-place area and the aluminum alloy formwork on the back; the fourth step: pour concrete into the "one-shaped" cast-in-place area until the prefabricated wall and the "one-shaped" cast-in-place area "Type cast-in-place areas are bonded together, and finally the aluminum alloy formwork is removed and the back corrugated is reinforced.
作为改进,所述S3中,采用铝合金模板进行加固形成飘台浇灌模型制得飘台现浇墙体,第一步:将铝合金模板与预制飘台配合围合出飘台现浇区域,在铝合金模板背面设置加固背楞,采用螺杆穿过加固背楞将铝合金模板锁紧;第二步:增设斜撑,斜撑一端连接加固背楞,斜撑另一端抵靠在地面上;第三步:往飘台现浇区域内浇灌混凝土,直至飘台现浇区域和预制飘台、墙体粘合在一起,最后拆卸铝合金模板和加固背楞,所述加固背楞沿预制飘台的侧边平行设置形成直角锚具并采用斜拉的螺杆进行固定,所述加固背楞与预制飘台之间设有方通垫,所述预制飘台中间隔均匀预埋有钢垫片及螺栓孔且相邻两个之间间隔c为 600mm~800mm。As an improvement, in the above-mentioned S3, the aluminum alloy formwork is used for reinforcement to form a floating platform pouring model to obtain a floating platform cast-in-place wall. Set a reinforced back flute on the back of the aluminum alloy formwork, and use a screw to pass through the reinforced back flute to lock the aluminum alloy formwork; the second step: add a diagonal brace, one end of the diagonal brace is connected to the reinforced back flute, and the other end of the diagonal brace rests on the ground; Step 3: Pour concrete into the cast-in-place area of the floating platform until the cast-in-place area of the floating platform is bonded with the prefabricated floating platform and the wall. Finally, the aluminum alloy formwork and the reinforced back flute are removed. The sides of the platform are arranged in parallel to form right-angle anchors and are fixed by cable-stayed screws. Square cushions are provided between the reinforced back corrugated and the prefabricated floating platform, and steel gaskets and The distance c between two adjacent bolt holes is 600mm-800mm.
作为改进,所述S4中,采用铝合金模板制作楼板,第一步:采用现浇墙体和预制墙体围成操作平台;第二步:在操作平台四周内外壁顶部位置设置铝合金模板,且铝合金模板背面设置有加固背楞,采用螺杆穿过加固背楞将操作平台外壁和内壁的铝合金模板锁紧,位于操作平台顶部的铝合金模板围成安装区域;第三步:在操作平台内腔位于安装区域的底部设置有叠合楼板支撑的主龙骨及“井字”形副龙骨;第四步:铺设叠合楼板,叠合楼板之间预留现浇区域;第五步:往叠合楼板上浇灌混凝土,直至叠合楼板、现浇区域和墙体粘合在一起,最后拆卸铝合金模板和加固背楞。As an improvement, in the above-mentioned S4, the aluminum alloy formwork is used to make the floor, the first step: the operation platform is surrounded by cast-in-place walls and prefabricated walls; the second step: the aluminum alloy formwork is set at the top of the inner and outer walls around the operation platform, And the back of the aluminum alloy formwork is provided with a reinforced back corrugation, and the aluminum alloy formwork on the outer wall and inner wall of the operation platform is locked by a screw through the reinforced back corrugation, and the aluminum alloy formwork on the top of the operation platform encloses the installation area; the third step: in the operation The inner cavity of the platform is located at the bottom of the installation area, and the main keel supported by the laminated floor slab and the auxiliary keel in the shape of a "well" are set; the fourth step: Lay the laminated floor slab, and reserve a cast-in-place area between the laminated floor slabs; the fifth step: Concrete is poured on the laminated floor until the laminated floor, cast-in-place area and wall are bonded together, and finally the aluminum alloy formwork is removed and the back corrugated is reinforced.
作为改进,外侧所述铝合金模板可更换为保温板和PCF板。As an improvement, the aluminum alloy formwork on the outside can be replaced by insulation boards and PCF boards.
作为改进,所述预制叠合楼板嵌入现浇区域中且嵌入距离b为5mm~15mm,所述预制叠合楼板与现浇区域端部间隔a为15mm~25mm。As an improvement, the prefabricated laminated floor slab is embedded in the cast-in-place area with an embedding distance b of 5 mm to 15 mm, and the distance a between the prefabricated laminated floor slab and the end of the cast-in-place area is 15 mm to 25 mm.
本发明与现有技术相比的优点在于:本发明,将复杂、难以加固、成型效果不好且浇筑量小,自重轻的构件通过工厂预制,降低现场浇筑难度,提高施工质量和效率,符合国家装配式建筑发展的大趋势,绿色环保,节省大量现场施工工人;本发明采用铝合金模板和PC 构件组合,铝合金模板是一种高周转,可持续利用的新型模板,在墙柱、楼板等构件浇筑中能够起到很好的成型效果,使用铝合金模板加PC构件的施工工艺,将复杂构件进行预制,装配式施工,在大量减少模板应用的同时,避免飘窗、楼梯、阳台、异性构件等部位铝合金模板安装加固困难,成型效果较差的问题,充分结合两者的优势,既满足国家装配式建筑的绿色建造要求,又能保证建筑成型质量,达到免抹灰的效果;本发明铝合金模板设置有加固背楞,铝合金模板与PC构件组合时,螺栓穿过加固背楞将铝合金模板锁紧,提高装配强度,避免墙体变形,而且现浇墙体大于毫米时增设斜撑,斜撑承托墙体,避免墙体变形,提高工程质量,以及施工效率。Compared with the prior art, the present invention has the advantages that: the present invention prefabricates complex, hard-to-reinforce, poor-forming components with small pouring volume and light weight through factory prefabrication, reduces the difficulty of on-site pouring, improves construction quality and efficiency, and conforms to The general trend of the development of prefabricated buildings in the country is green and environmentally friendly, saving a large number of on-site construction workers; the invention adopts the combination of aluminum alloy formwork and PC components. Aluminum alloy formwork is a new type of formwork with high turnover and sustainable use. It can play a very good forming effect in the pouring of components such as aluminum alloy formwork and PC components. The complex components are prefabricated and assembled in construction. While greatly reducing the application of formwork, it avoids bay windows, stairs, balconies, It is difficult to install and reinforce the aluminum alloy formwork on parts such as heterosexual components, and the forming effect is poor. By fully combining the advantages of the two, it not only meets the green construction requirements of the national prefabricated building, but also ensures the quality of the building forming, achieving the effect of no plastering; The aluminum alloy formwork of the present invention is provided with a reinforced back corrugation. When the aluminum alloy formwork is combined with the PC component, the bolts pass through the reinforced back corrugate to lock the aluminum alloy formwork to improve the assembly strength and avoid wall deformation, and when the cast-in-place wall is larger than mm Add diagonal braces to support the wall, avoid wall deformation, improve project quality and construction efficiency.
上述概述仅仅是为了说明书的目的,并不意图以任何方式进行限制。除上述描述的示意性的方面、实施方式和特征之外,通过参考附图和以下的详细描述,本发明进一步的方面、实施方式和特征将会是容易明白的。The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the drawings and the following detailed description.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or in the prior art, the following will briefly introduce the drawings that need to be used in the embodiments or technical descriptions. Obviously, the drawings in the following description are only For some embodiments of the present application, those of ordinary skill in the art can also obtain other drawings based on these drawings without creative effort.
图1是本发明采用铝合金模板进行加固T型现浇墙体示意图。Fig. 1 is the schematic diagram of T-shaped cast-in-place wall reinforced by aluminum alloy formwork in the present invention.
图2是图1的A-A剖面示意图。FIG. 2 is a schematic cross-sectional view of A-A in FIG. 1 .
图3是本发明采用铝合金模板进行加固T型现浇墙体示意图(现浇墙体长度大于350毫米)。Fig. 3 is a schematic diagram of a T-shaped cast-in-place wall reinforced by an aluminum alloy formwork in the present invention (the length of the cast-in-place wall is greater than 350 mm).
图4是图3的B-B剖面示意图。FIG. 4 is a schematic cross-sectional view along B-B of FIG. 3 .
图5是本发明采用铝合金模板进行加固L型现浇墙体示意图。Fig. 5 is a schematic diagram of an L-shaped cast-in-place wall reinforced by an aluminum alloy formwork in the present invention.
图6是图5的C-C剖面示意图。FIG. 6 is a schematic cross-sectional view of C-C in FIG. 5 .
图7是本发明采用铝合金模板进行加固L型现浇墙体示意图(现浇墙体长度大于350毫米)。Fig. 7 is a schematic diagram of an L-shaped cast-in-place wall reinforced by an aluminum alloy template in the present invention (the length of the cast-in-place wall is greater than 350 mm).
图8是图7的D-D剖面示意图。FIG. 8 is a schematic cross-sectional view along D-D of FIG. 7 .
图9是本发明采用铝合金模板进行加固“一字”型现浇墙体示意图。Fig. 9 is a schematic diagram of the present invention using an aluminum alloy formwork to reinforce a "one-shaped" cast-in-place wall.
图10是图9的E-E剖面示意图。FIG. 10 is a schematic cross-sectional view of E-E in FIG. 9 .
图11是本发明采用铝合金模板进行加固“一字”型现浇墙体示意图(现浇墙体长度大于 600毫米)。Fig. 11 is a schematic diagram of the present invention adopting an aluminum alloy formwork to reinforce a "one-shaped" type cast-in-place wall (the length of the cast-in-place wall is greater than 600 mm).
图12是图11的F-F剖面示意图。FIG. 12 is a schematic cross-sectional view of F-F in FIG. 11 .
图13是本发明采用铝合金模板制作楼板示意图。Fig. 13 is a schematic diagram of the present invention using an aluminum alloy formwork to make a floor slab.
图14是图13的G-G剖视图。Fig. 14 is a G-G sectional view of Fig. 13 .
图15是图13的H-H剖视图。Fig. 15 is a sectional view taken along line H-H of Fig. 13 .
图16是图13的I-I剖视图。Fig. 16 is a sectional view taken along line I-I of Fig. 13 .
图17是本发明采用铝合金模板进行加固飘台现浇墙体示意图。Fig. 17 is a schematic diagram of the present invention using aluminum alloy formwork to reinforce the cast-in-place wall of the floating platform.
图18是图17的J-J剖视图。Fig. 18 is a J-J sectional view of Fig. 17 .
图19是图17的K-K剖视图。Fig. 19 is a K-K sectional view of Fig. 17 .
图20是本发明采用PCF板替代外侧铝合金模板的示意图。Fig. 20 is a schematic diagram of the present invention using a PCF board instead of an outer aluminum alloy formwork.
图21是本发明A的放大示意图。Fig. 21 is an enlarged schematic view of the present invention A.
图22是本发明B的放大示意图。Fig. 22 is an enlarged schematic view of B of the present invention.
如图所示:1、T型浇灌模型;2、预制墙体;3、铝合金模板;4、加固背楞;5、现浇区域;6、直拉螺杆;7、斜撑;8、L型浇灌模型;9、楼板;10、“一字”型浇灌模型;11、叠合楼板;12、“井字”形副龙骨;13、主龙骨;14、方通垫;15、钢垫片及螺栓孔;16、预制飘台;17、飘台浇灌模型;18、保温板;19、PCF板;20、企口;21、双面胶。As shown in the figure: 1. T-shaped pouring model; 2. Prefabricated wall; 3. Aluminum alloy formwork; 4. Reinforced back corrugated; 5. Cast-in-place area; 6. Straight pull screw; 9. Floor slab; 10. "One-shaped" type irrigation model; 11. Laminated floor slab; 12. "Well-shaped" auxiliary keel; 13. Main keel; 14. Square pad; 15. Steel gasket and bolt holes; 16. Prefabricated floating platform; 17. Watering model of floating platform; 18. Insulation board; 19. PCF board;
具体实施方式Detailed ways
在下文中,仅简单地描述了某些示例性实施例。正如本领域技术人员可认识到的那样,在不脱离本发明的精神或范围的情况下,可通过各种不同方式修改所描述的实施例。因此,附图和描述被认为本质上是示例性的而非限制性的。In the following, only some exemplary embodiments are briefly described. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and descriptions are to be regarded as illustrative in nature and not restrictive.
下面结合全文对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the full text.
实施例一Embodiment one
结合图1到图22所示,一种房建施工免抹灰建造方法,施工建造方法包括以下步骤,As shown in Figures 1 to 22, a plaster-free construction method for house construction, the construction method includes the following steps,
S1:工厂预制PC构件,根据房屋设计图纸对飘台、阳台、楼梯、叠合楼板及墙体采用工厂预制方式,预制出符合图纸尺寸要求的PC构件,包括预制墙体2、预制叠合楼板11、预制飘台16、及预制楼梯;S1: Factory prefabricated PC components. According to the house design drawings, factory prefabrication is used for floating platforms, balconies, stairs, laminated floors and walls, and PC components that meet the size requirements of the drawings are prefabricated, including
S2:将预制的PC构件与铝合金模板3配合形成现浇区域5,PC构件与铝合金模板3通过直拉螺杆6固定,且在铝合金模板3上设置加固背楞4,现浇区域5包括T型现浇区域、L型现浇区域、“一字”型现浇区域及飘台现浇区域,铝合金模板3包括“一字”型铝合金模板和L型铝合金模板,L型铝合金模板为一体成型;S2: Cooperate the prefabricated PC components and the
S3:浇灌各墙体模型,利用铝合金模板3,分别制得T型浇灌模型1、L型浇灌模型8、“一字”型浇灌模型10及飘台浇灌模型17,最后往上述的T型浇灌模型1、L型浇灌模型8、“一字”型浇灌模型10及飘台浇灌模型17内分别浇灌混凝土,制得T型现浇墙体、L型柱体现浇墙体、“一字”型现浇墙体和飘台现浇墙体,T型现浇墙体和L型现浇墙体长度大于350毫米,L型现浇墙体增设斜撑7,斜撑7一端抵靠在加固背楞4上,另一端抵靠在底面上,用于承托墙体,“一字”型现浇墙体长度大于600毫米,“一字”型现浇墙体增设斜撑7,斜撑7一端抵靠在加固背楞4上,另一端抵靠在底面上,用于承托墙体,避免墙体出现变形等情况,提高工程质量;S3: pouring each wall model, using the
S4:搭建操作平台,将上述制得的T型现浇墙体、L型现浇墙体和“一字”型现浇墙体围成操作平台,在操作平台的顶部搭建安装区域,然后往安装区域上浇灌混凝土形成楼板9,安装区域是在操作平台的顶部放置预制叠合楼板11搭建而成,在预制叠合楼板11与叠合楼板支撑配套设计时,叠合楼板支撑的主龙骨13按平行于房间长边布置或在无后浇带或叠合楼板长宽尺寸较小的按房间短边布置,在主龙骨13两侧至墙端设置“井字”形副龙骨12,预制叠合楼板11铺设在“井字”形副龙骨12上,叠合楼板支撑距墙端、梁端均小于等于950mm设计,支撑间距小于等于1200mm设计,在阴角无模板或侧墙顶住时,叠合楼板支撑距边的间距小于等于650mm,超出则增加临时支撑。S4: Build an operation platform, enclose the T-shaped cast-in-place wall, L-shaped cast-in-place wall and "one-shaped" cast-in-place wall to form an operation platform, build an installation area on the top of the operation platform, and then go to Concrete is poured on the installation area to form the
S4中的安装区域是利用铝合金模板3与预制叠合楼板11配合在操作平台的顶部搭建而成。The installation area in S4 is constructed on the top of the operation platform by using the
S1中PC构件的端部且靠两侧分别设有企口20,企口20中与铝合金模板3形成溢浆区,企口20中在溢浆区远离PC构件端部的一端设有双面胶21分别与PC构件和铝合金模板3的侧壁粘贴。The end of the PC component in S1 and the two sides are respectively provided with
结合图1~图4所示,采用铝合金模板3进行加固形成T型浇灌模型1制得T型现浇墙体,T型浇灌模型1包括上方的预制墙体2、左侧的预制墙体2和右侧的预制墙体2,上方的预制墙体2、左侧的预制墙体2和右侧的预制墙体2围成T型现浇区域,并按以下顺序操作,第一步:在预制墙体2的企口20处粘贴双面胶21防治漏浆;第二步:在T型现浇区域两侧安装铝合金模板3,且铝合金模板3背面设置加固背楞4,采用螺杆穿过加固背楞4将两侧的铝合金模板3锁紧;第三步;往T型现浇区域浇灌混凝土,直至预制墙体2和T型现浇区域粘合在一起,最后拆卸铝合金模板3和加固背楞4。本发明在预制墙体2的企口20处粘贴双面胶21防治漏浆,避免浇灌混凝土时,浆液渗出,密封性更好,而且铝合金模板3设置在现浇区域5上,铝合金模板3背面设置加固背楞4,螺杆6穿过加固背楞4将铝合金模板3锁紧形成浇灌空间,往T型现浇区域浇灌混凝土,直至预制墙体2和T型现浇区域粘合在一起,最后拆卸铝合金模板3和加固背楞4,T型现浇区域表面平整,达到免抹灰效果。As shown in Figures 1 to 4, a T-shaped pouring model 1 is used to form a T-shaped cast-in-place wall for reinforcement with an
结合图5~图8所示,采用铝合金模板3进行加固形成L型浇灌模型8制得L型现浇墙体, L型浇灌模型8包括上方的预制墙体2和下方的预制墙体2,上方的预制墙体2和下方的预制墙体2围成L型现浇区域,并按以下顺序操作,第一步:在预制墙体2企口处粘贴双面胶21 防治漏浆;第二步:在L型现浇区域两侧分别安装铝合金模板3;第三步:在铝合金模板3的背面加装加固背楞4,采用螺杆6穿过加固背楞4将L型现浇区域内、外侧的铝合金模板3锁紧,第四步:往L型现浇区域浇灌混凝土,直至预制墙体2和L型现浇区域粘合在一起,最后拆卸铝合金模板3和加固背楞4。As shown in Figures 5 to 8, an L-shaped pouring
结合图9~图12所示,采用铝合金模板3进行加固形成“一字”型浇灌模型10制得“一字”型现浇墙体,“一字”型现浇墙体包括左侧的预制墙体2和右侧的预制墙体2,左侧的预制墙体2和右侧的预制墙体2围成“一字”型现浇区域,并按以下顺序操作,第一步:在预制墙体2企口处粘贴双面胶21防治漏浆;第二步:在“一字”型现浇区域的表面和背面分别安装铝合金模板3,且铝合金模板3背面设置有加固背楞4;第三步:采用螺杆6穿过加固背楞 4将“一字”型现浇区域的表面和背面的铝合金模板3锁紧;第四步:往“一字”型现浇区域浇灌混凝土,直至预制墙体2和“一字”型现浇区域粘合在一起,最后拆卸铝合金模板3 和加固背楞4。As shown in Figures 9 to 12, the
结合图13~图16所示,采用铝合金模板3制作楼板9,第一步:采用现浇墙体和预制墙体2围成操作平台;第二步:在操作平台四周内外壁顶部位置设置铝合金模板3,且铝合金模板3背面设置有加固背楞4,采用螺杆6穿过加固背楞4将操作平台外壁和内壁的铝合金模板3锁紧,位于操作平台顶部的铝合金模板4围成安装区域;第三步:在操作平台内腔位于安装区域的底部设置有叠合楼板支撑的主龙骨13及“井字”形副龙骨12;第四步:铺设叠合楼板11,叠合楼板11之间预留现浇区域;第五步:往叠合楼板11上浇灌混凝土,直至叠合楼板11、现浇区域和墙体粘合在一起,最后拆卸铝合金模板3和加固背楞4。As shown in Figures 13 to 16, the
结合图17~图19所示,采用铝合金模板3进行加固形成飘台浇灌模型17制得飘台现浇墙体,第一步:将铝合金模板3与预制飘台16配合围合出飘台现浇区域,在铝合金模板3背面设置加固背楞4,采用螺杆6穿过加固背楞4将铝合金模板3锁紧;第二步:增设斜撑7,斜撑7一端连接加固背楞4,斜撑7另一端抵靠在地面上;第三步:往飘台现浇区域内浇灌混凝土,直至飘台现浇区域和预制飘台16、墙体粘合在一起,最后拆卸铝合金模板3和加固背楞4,加固背楞4沿预制飘台16的侧边平行设置形成直角锚具并采用斜拉的螺杆6进行固定,加固背楞4与预制飘台16之间设有方通垫14,预制飘台16中间隔均匀预埋有钢垫片及螺栓孔15且相邻两个之间间隔c为600mm。As shown in Figures 17 to 19, the
结合图20所示,预制叠合楼板11嵌入现浇区域5中且嵌入距离b为10mm,预制叠合楼板11与现浇区域5端部间隔a为20mm。As shown in FIG. 20 , the prefabricated
预制飘台设计,P板及C槽应伸出50mm防止漏浆。Prefabricated platform design, P plate and C groove should extend 50mm to prevent slurry leakage.
实施例二Embodiment two
若在北方使用此建造方法,则可将现浇区域5外侧采用保温板18与PCF板19组合的形式替代铝合金模板3使用,保温板18在内侧,PCF板19在外侧,其余结构设置同实施例一。If this construction method is used in the north, the outer side of the cast-in-
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its implementations have been described above, and this description is not limiting. What is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. All in all, if a person of ordinary skill in the art is inspired by it, and without departing from the inventive concept of the present invention, without creatively designing a structure and an embodiment similar to the technical solution, it shall fall within the scope of protection of the present invention.
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| CN116497930A (en) * | 2023-06-02 | 2023-07-28 | 广东迈基建设工程有限公司 | A plaster-free construction method for house construction |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116290456A (en) * | 2023-01-18 | 2023-06-23 | 北京房修一建筑工程有限公司 | Assembled building construction technology |
| CN116497930A (en) * | 2023-06-02 | 2023-07-28 | 广东迈基建设工程有限公司 | A plaster-free construction method for house construction |
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