CN115354455A - Environment-friendly efficient chemical fiber fabric printing and dyeing equipment and process - Google Patents
Environment-friendly efficient chemical fiber fabric printing and dyeing equipment and process Download PDFInfo
- Publication number
- CN115354455A CN115354455A CN202210891945.1A CN202210891945A CN115354455A CN 115354455 A CN115354455 A CN 115354455A CN 202210891945 A CN202210891945 A CN 202210891945A CN 115354455 A CN115354455 A CN 115354455A
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- fiber fabric
- plate
- box
- fixed
- side wall
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- 239000004744 fabric Substances 0.000 title claims abstract description 94
- 239000000835 fiber Substances 0.000 title claims abstract description 84
- 238000004043 dyeing Methods 0.000 title claims abstract description 42
- 238000007639 printing Methods 0.000 title claims abstract description 38
- 239000000126 substance Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000005507 spraying Methods 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000007613 environmental effect Effects 0.000 claims abstract description 3
- 230000002457 bidirectional effect Effects 0.000 claims description 48
- 239000007921 spray Substances 0.000 claims description 22
- 238000001035 drying Methods 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000000975 dye Substances 0.000 description 37
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009981 jet dyeing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment and process, which belong to the technical field of printing and dyeing, and comprise a placing table, wherein a first supporting plate and a second supporting plate are fixedly arranged on the upper surface of the placing table; according to the invention, the limiting mechanisms are arranged, the first limiting plate and the second limiting plate are driven to move through the supporting rod, the distance between the limiting mechanisms on the two sides is adjusted, the rotating gears can be driven to rotate along the way along with the movement of the first moving rack and the second moving rack, the valve is closed, so that the quantity of the material spraying heads and the material spraying area are controlled, the adjustment is carried out according to the width of the fiber fabric, the fiber fabric can be supported smoothly, the printing and dyeing integrity is improved, the material spraying area is adjusted, and the waste of dye and the pollution to the environment are avoided. Further improving the environmental protection of the device.
Description
Technical Field
The invention belongs to the technical field of printing and dyeing, and particularly relates to environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment and process.
Background
The dyeing and printing is a processing mode which comprises steps of dyeing and printing pretreatment, dyeing, printing and the like, the dyeing and printing modes of fiber fabrics are mainly divided into two modes, wherein one mode is a dip dyeing method, namely, the fiber fabrics needing to be dyed and printed are placed in a barrel filled with dye to be soaked, so that the dye is fully contacted with the fiber fabrics, the dye is good in permeation effect by using the method and is easy to waste, and the other mode is a jet dyeing method, the dye is high in utilization rate, the dye is saved, but the dye is poor in permeation rate in the fiber fabrics, and uneven dyeing is easy to cause.
At present, the spraying dyeing device only sprays materials on one surface of a fiber fabric during dyeing, so that the two surfaces of the fiber fabric have color difference and are not penetrated deeply enough, and meanwhile, the spraying dyeing device cannot adjust the spraying area according to the area of the fiber fabric during spraying the materials, so that the dye sprayed by partial spray heads can cause waste, and therefore, the environment-friendly and efficient chemical fiber fabric printing and dyeing equipment and process are provided.
Disclosure of Invention
The invention aims to: in order to solve the problems, the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment and the process are provided.
In order to achieve the purpose, the invention adopts the following technical scheme: the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment comprises a placing table, wherein a first supporting plate and a second supporting plate are fixedly arranged on the upper surface of the placing table, a dye box is fixedly arranged on the upper surface of the placing table, a filter screen is fixedly arranged on the upper surface of the dye box, a dye assembly is arranged on the side wall of the first supporting plate, and a drying assembly is arranged on the upper surface of the placing table;
the dyestuff subassembly is including fixed frame, on the both sides wall of fixed frame through the cylinder piece respectively with the lateral wall fixed connection of first backup pad with the second backup pad, fixed mounting has the fixed box of first fixed box and second on the both sides wall of fixed frame, rotate respectively on the inner wall of the fixed box of first fixed box and second and install first bidirectional threaded rod and second bidirectional threaded rod.
As a further description of the above technical solution:
one end of the first bidirectional threaded rod and one end of the second bidirectional threaded rod extend to the outer side wall of the first fixing box and the side wall of the second fixing box respectively, the outer surfaces of the first bidirectional threaded rod and the second bidirectional threaded rod are fixedly provided with a first toothed chain wheel and a second toothed chain wheel respectively, a placing plate is fixedly arranged on the side wall of the first fixing box, a driving motor is fixedly arranged on the upper surface of the placing plate, the output end of the driving motor is fixedly connected with the first bidirectional threaded rod, a toothed chain is installed on the outer surface of the first toothed chain wheel in a meshed mode, the first toothed chain wheel is movably connected with the second toothed chain wheel through the toothed chain, the outer surfaces of the first bidirectional threaded rod and the second bidirectional threaded rod are provided with limiting mechanisms, and the inner wall of the fixing frame is provided with a material spraying mechanism.
As a further description of the above technical solution:
stop gear includes the movable plate, the inner wall of movable plate and first bidirectional threaded rod's surface threaded connection, the lower fixed surface of movable plate installs the extension rod, fixed mounting has the connecting rod on the lateral wall of extension rod, the one end of connecting rod extends to fixed frame in, the one end fixed mounting of connecting rod has first removal rack, fixed mounting has the bracing piece on the lateral wall of movable plate, the one end fixed mounting of bracing piece has the fixed block.
As a further description of the above technical solution:
fixed mounting has first limiting plate and second limiting plate on the lateral wall of fixed block, rotate through the pivot on the inner wall of first limiting plate and second limiting plate and install the pulley, the last fixed surface of movable plate installs the connecting block, the one end of connecting block extends to in the first fixed box, fixed mounting has the second to remove the rack on the lateral wall of connecting block.
As a further description of the above technical solution:
spout the material mechanism including the box of keeping in, the lower surface of the box of keeping in and the inner wall fixed connection of fixed frame, be provided with first connector on the lateral wall of the box of keeping in, the last fixed surface of the box of keeping in installs the pipeline, the one end of pipeline extends to the inside of the box of keeping in, the other end of pipeline is provided with the valve, the external fixed surface of valve installs running gear, fixed mounting has the stub bar on the inner wall of valve, the one end of stub bar extends outside the lateral wall of fixed frame.
As a further description of the above technical solution:
the drying component comprises a heat collection box, a supporting block is fixedly mounted on the upper surface of the heat collection box, an air inlet is formed in the upper surface of the heat collection box, a wind gathering cover is fixedly mounted on the upper surface of the supporting block, a dryer is fixedly mounted on the upper surface of the wind gathering cover, the lower surface of the heat collection box extends to the inside of the placing table, and a second connecting port is formed in the side wall of the heat collection box.
As a further description of the above technical solution:
the heat collection box is fixedly provided with an air pipe through a second connector, one end of the air pipe is fixedly provided with an air nozzle, one end of the air nozzle extends to the upper surface of the placing table, the side wall of the supporting block is fixedly provided with a first fixing plate and a second fixing plate, the side walls of the first fixing plate and the second fixing plate are respectively rotatably provided with a first rotating roller and a second rotating roller, and the side wall of the supporting block is provided with a scraping component.
As a further description of the above technical solution:
scrape the material subassembly and include the groove piece, be provided with the recess on the lateral wall of groove piece, fixed mounting has expanding spring on the inner wall of recess, expanding spring's one end fixed mounting has the sliding block, the lateral wall of sliding block and the inner wall sliding connection of recess, fixed mounting has the scraper blade on the outer wall of sliding block.
As a further description of the above technical solution:
the upper surface of placing the platform has through mounting panel movable mounting places the live-rollers, the last fixed surface who places the platform installs the connecting plate, has the rotation motor through support fixed mounting on the lateral wall of connecting plate, the output fixed mounting who rotates the motor has the rolling live-rollers.
The invention also discloses a process of the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment, which comprises the following steps:
s1, placing a fiber fabric roll to be printed and dyed on a mounting plate through a rotating roller, enabling one end of the fiber fabric to penetrate through a fixed frame, adjusting a limiting mechanism according to the width of the fiber fabric before the fiber fabric roll penetrates through the fixed frame, enabling a first bidirectional threaded rod to rotate through a driving motor at the moment, driving a first toothed chain wheel to rotate, enabling a second toothed chain wheel to drive a second bidirectional threaded rod to rotate through a toothed chain by the aid of the first toothed chain wheel, driving a moving plate to displace along with rotation of the first bidirectional threaded rod and the second bidirectional threaded rod, driving a first limiting plate and a second limiting plate to move through a supporting rod, and further adjusting the distance between the limiting mechanisms on two sides;
s2, when the moving plate moves, the extending rod and the connecting rod drive the first moving rack to move, meanwhile, the connecting block also drives the second moving rack to move, the first moving rack and the second moving rack can drive the turning gear to rotate along the way along with the movement of the first moving rack and the second moving rack, and then the valve is closed, so that the number of the material spraying heads and the material spraying area are controlled;
s3, enabling the winding rotating roller to rotate through a rotating motor, driving the fiber fabric to move, conveying the dye into an upper temporary storage box and a lower temporary storage box in the fixed frame through a water pipe by an internal water pump of the dye box in the moving process, spraying the dye onto two outer surfaces of the fiber fabric from a material spraying head through a pipeline, moving the fiber fabric on pulleys on the surfaces of the first limiting plate and the second limiting plate, and drying the fiber fabric through the first rotating roller and the second rotating roller through a wind collecting cover below the dryer;
s4, meanwhile, a part of hot air blown out by the dryer can be blown into the heat collecting box, at the moment, the heat collecting box can spray heat onto the fabric without the dye from the air nozzle through the air pipe, the fabric without the dye is preheated, finally, the printed and dyed fabric is wound by the winding rotating roller, and when the second rotating roller rotates, the scraping plate can scrape and clean the dye on the outer surface of the second rotating roller under the action of the telescopic spring and the sliding block.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, the limiting mechanisms are arranged, the movable plate can be driven to displace along with the rotation of the first bidirectional threaded rod and the second bidirectional threaded rod, so that the first limiting plate and the second limiting plate are driven to move through the supporting rods, the distance between the limiting mechanisms on two sides is further adjusted, the first movable rack can be driven to move through the extension rod and the connecting rod when the movable plate moves, meanwhile, the second movable rack can be driven to move through the connecting block, the rotating gear can be driven to rotate along the way along with the movement of the first movable rack and the second movable rack, the valve is further closed, the number of the material spraying heads and the material spraying area are controlled, the adjustment is carried out according to the width of the fiber fabric, the fiber fabric can be supported smoothly, the printing and dyeing integrity is improved, the material spraying area can be adjusted according to the width of the fiber fabric, and the waste of dye and the pollution to the environment are avoided. Further improving the environmental protection of the device.
2. According to the invention, by arranging the drying component, the fiber fabric can move on the pulleys on the surfaces of the first limiting plate and the second limiting plate, then passes through the first rotating roller and the second rotating roller and is dried through the air collecting cover below the dryer, the heat collecting box can spray heat onto the fiber fabric which is not dyed through the air pipe from the air nozzle, the fiber fabric which is not dyed is preheated, the drying rate of the dye on the surface of the fiber fabric is improved, the efficiency of the device is further improved, meanwhile, the fiber fabric which is not printed and dyed is preheated, the dye can be better absorbed by the fiber fabric, and the permeability of the device during printing and dyeing is further improved.
3. According to the invention, the scraping component is arranged, when the second rotating roller rotates, the scraping plate can scrape and clean the dye on the outer surface of the second rotating roller under the action of the telescopic spring and the sliding block, so that the influence of the dye remained on the surface of the rotating roller on the subsequent fiber fabric is avoided, and the damage rate of the fiber fabric is reduced.
Drawings
Fig. 1 is a schematic perspective view of an environment-friendly high-efficiency chemical fiber fabric printing and dyeing device.
Fig. 2 is a schematic diagram of a partially exploded structure of an environment-friendly high-efficiency chemical fiber fabric printing and dyeing device.
Fig. 3 is an enlarged structural schematic diagram of a position A in the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment.
FIG. 4 is a schematic perspective view of a dye assembly in an environment-friendly and efficient chemical fiber fabric printing and dyeing apparatus.
Fig. 5 is an enlarged structure schematic diagram of a position B in the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment.
Fig. 6 is an exploded structural schematic diagram of a material spraying mechanism in the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment.
Fig. 7 is an exploded schematic view of a limiting mechanism in the environment-friendly high-efficiency chemical fiber fabric printing and dyeing device.
Fig. 8 is an enlarged structure schematic diagram of a position C in the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment.
Illustration of the drawings:
1. a placing table; 2. placing a rotating roller; 3. a first support plate; 4. a second support plate; 5. a dye box; 6. a dye component; 61. a fixing frame; 62. a first stationary box; 63. a second stationary box; 64. a limiting mechanism; 641. moving the plate; 642. an extension rod; 643. a connecting rod; 644. a first moving rack; 645. a support bar; 646. connecting blocks; 647. a second moving rack; 648. a fixed block; 649. a first limit plate; 6410. a second limiting plate; 6411. a pulley; 65. a material spraying mechanism; 651. a temporary storage box; 652. a first connection port; 653. a pipeline; 654. a valve; 655. a rotating gear; 656. a material spraying head; 66. placing the plate; 67. a drive motor; 68. a first bi-directional threaded rod; 69. a first toothed sprocket; 610. a second bidirectional threaded rod; 611. a second toothed sprocket; 612. a toothed chain; 7. a drying assembly; 71. a heat collection tank; 72. a support block; 73. a wind gathering cover; 74. a dryer; 75. a first fixing plate; 76. a first rotating roller; 77. a second fixing plate; 78. a second rotating roller; 79. a second connection port; 710. an air tube; 711. a gas ejection head; 8. rotating the motor; 9. a winding and rotating roller; 10. a scraping component; 101. a groove block; 102. a tension spring; 103. a slider; 104. a scraper.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment comprises a placing table 1, wherein a first supporting plate 3 and a second supporting plate 4 are fixedly arranged on the upper surface of the placing table 1, a dye box 5 is fixedly arranged on the upper surface of the placing table 1, a filter screen is fixedly arranged on the upper surface of the dye box 5, a dye component 6 is arranged on the side wall of the first supporting plate 3, and a drying component 7 is arranged on the upper surface of the placing table 1;
the dye component 6 comprises a fixed frame 61, two side walls of the fixed frame 61 are respectively fixedly connected with the side walls of the first support plate 3 and the second support plate 4 through cylindrical blocks, two side walls of the fixed frame 61 are fixedly provided with a first fixed box 62 and a second fixed box 63, the inner walls of the first fixed box 62 and the second fixed box 63 are respectively rotatably provided with a first bidirectional threaded rod 68 and a second bidirectional threaded rod 610, one ends of the first bidirectional threaded rod 68 and the second bidirectional threaded rod 610 respectively extend out of the side walls of the first fixed box 62 and the second fixed box 63, the outer surfaces of the first bidirectional threaded rod 68 and the second bidirectional threaded rod 610 are respectively fixedly provided with a first toothed chain wheel 69 and a second toothed chain wheel 611, the side wall of the first fixed box 62 is fixedly provided with a placing plate 66, the upper surface of the placing plate 66 is fixedly provided with a driving motor 67, the output end of the driving motor 67 is fixedly connected with a first bidirectional threaded rod 68, a toothed chain 612 is engaged with the outer surface of the first toothed chain wheel 69, the first toothed chain wheel 69 is movably connected with a second toothed chain wheel 611 through the toothed chain 612, a limiting mechanism 64 is arranged on the outer surfaces of the first bidirectional threaded rod 68 and the second bidirectional threaded rod 610, a material spraying mechanism 65 is arranged on the inner wall of the fixed frame 61, the limiting mechanism 64 comprises a moving plate 641, the inner wall of the moving plate 641 is in threaded connection with the outer surface of the first bidirectional threaded rod 68, an extension rod 642 is fixedly arranged on the lower surface of the moving plate 641, a connecting rod 643 is fixedly arranged on the side wall of the extension rod 642, one end of the connecting rod 643 extends into the fixed frame 61, a first moving rack 644 is fixedly arranged at one end of the connecting rod 643, a supporting rod 645 is fixedly arranged on the side wall of the moving plate 641, the one end fixed mounting of bracing piece 645 has the fixed block 648, fixed mounting has first limiting plate 649 and second limiting plate 6410 on the lateral wall of fixed block 648, rotate through the pivot on the inner wall of first limiting plate 649 and second limiting plate 6410 and install pulley 6411, the last fixed surface of movable plate 641 installs connecting block 646, the one end of connecting block 646 extends to in the first fixed box 62, fixed mounting has second removal rack 647 on the lateral wall of connecting block 646, spouting material mechanism 65 includes the box 651 of keeping in, the lower surface of the box 651 of keeping in and the inner wall fixed connection of fixed frame 61, be provided with first interface 652 on the lateral wall of the box 651 of keeping in, the last fixed surface of the box 651 of keeping in installs pipeline 653, the one end of pipeline 653 extends to the inside of the box 651 of keeping in, the other end of pipeline 653 is provided with valve 654, the outer fixed surface of valve 654 is installed and is rotated gear 655, fixed mounting has the nozzle 656 on the inner wall of valve 654, the one end of nozzle 656 extends to outside the lateral wall of fixed frame 61.
The specific embodiment is as follows: placing a fiber fabric roll to be printed on a mounting plate through a rotating roller 2, penetrating one end of the fiber fabric through a fixed frame 61, adjusting a limit mechanism 64 according to the width of the fiber fabric before penetrating through the fixed frame 61, rotating a first bidirectional threaded rod 68 through a driving motor 67 at the moment so as to drive a first toothed sprocket 69 to rotate, driving a second toothed sprocket 611 to drive a second bidirectional threaded rod 610 to rotate through a toothed chain 612 by the first toothed sprocket 69 at the moment, driving a moving plate 641 to move along with the rotation of the first bidirectional threaded rod 68 and the second bidirectional threaded rod 610, driving a first limit plate 649 and a second limit plate 6410 to move through a supporting rod 645, adjusting the distance between the limit mechanisms 64 on two sides, driving a first moving rack 644 to move through an extension rod 642 and a connecting rod 643 when the moving plate 641 moves, driving a second moving rack 647 to move through a connecting block 646, driving a second moving rack 647 to rotate along with the movement of the first moving rack 644 and the second moving rack 647, and further closing a nozzle 655, thereby controlling the number of nozzles 656 and the area of the nozzle head 656.
The drying assembly 7 comprises a heat collecting box 71, a supporting block 72 is fixedly mounted on the upper surface of the heat collecting box 71, an air inlet is arranged on the upper surface of the heat collecting box 71, a wind collecting cover 73 is fixedly mounted on the upper surface of the supporting block 72, a dryer 74 is fixedly mounted on the upper surface of the wind collecting cover 73, the lower surface of the heat collecting box 71 extends to the inside of the placing table 1, and a second connecting port 79 is arranged on the side wall of the heat collecting box 71.
The specific embodiment is as follows: make rolling live-rollers 9 rotate through rotating motor 8, can drive fine fabric this moment and remove, at the in-process that removes, dye box 5's interior water pump can be through the water pipe with the dyestuff carry fixed frame 61 inside two upper and lower temporary storage boxes 651 in, then spray two surfaces of fine fabric from spouting stub bar 656 through pipeline 653, fine fabric can remove on the pulley 6411 on the surface of first limiting plate 649 and second limiting plate 6410 this moment, then pass through first live-rollers 76 and second live-rollers 78 and dry through air collecting cover 73 through the below of drying-machine 74.
The heat collection box 71 is fixedly provided with an air pipe 710 through a second connection port 79, one end of the air pipe 710 is fixedly provided with an air nozzle 711, one end of the air nozzle 711 extends to the upper surface of the placing table 1, the side walls of the supporting block 72 are fixedly provided with a first fixing plate 75 and a second fixing plate 77, the side walls of the first fixing plate 75 and the second fixing plate 77 are respectively rotatably provided with a first rotating roller 76 and a second rotating roller 78, and the side walls of the supporting block 72 are provided with a scraping assembly 10.
The specific embodiment is as follows: a part of the hot air blown from the dryer 74 is blown into the heat collecting tank 71, and at this time, the heat collecting tank 71 sprays heat from the air nozzle 711 to the undyed fiber fabric through the air pipe 710 to preheat the undyed fiber fabric, and finally the winding and rotating roller 9 winds the printed and dyed fiber fabric.
The specific embodiment is as follows: when the second rotating roller 78 rotates, the scraper 104 scrapes off and cleans the dye on the outer surface of the second rotating roller 78 under the action of the telescopic spring 102 and the sliding block 103.
The invention also discloses a use method of the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment, which comprises the following steps:
s1, a fiber fabric roll to be printed and dyed is placed on a mounting plate through a placing rotating roller 2, one end of the fiber fabric penetrates through a fixed frame 61, a limiting mechanism 64 needs to be adjusted according to the width of the fiber fabric before penetrating through the fixed frame 61, at the moment, a first bidirectional threaded rod 68 is rotated through a driving motor 67, so that a first toothed chain wheel 69 is driven to rotate, at the moment, the first toothed chain wheel 69 enables a second toothed chain wheel 611 to drive a second bidirectional threaded rod 610 to rotate through a toothed chain 612, a moving plate 641 is driven to displace along with the rotation of the first bidirectional threaded rod 68 and the second bidirectional threaded rod 610, so that a first limiting plate 649 and a second limiting plate 6410 are driven to move through a supporting rod 645, and the distance between the limiting mechanisms 64 on the two sides is adjusted;
s2, when the moving plate 641 moves, the extending rod 642 and the connecting rod 643 drive the first moving rack 644 to move, meanwhile, the connecting block 646 also drives the second moving rack 647 to move, the moving rack 644 and the second moving rack 647 drive the turning gear 655 to rotate along the way, and then the valve 654 is closed, so that the number and the spraying area of the spraying heads 656 are controlled;
s3, rotating the winding and rotating roller 9 by rotating the motor 8, driving the fabric to move, conveying the dye into an upper temporary storage box 651 and a lower temporary storage box 651 in the fixed frame 61 by an internal water pump of the dye box 5 through a water pipe in the moving process, spraying the dye onto two outer surfaces of the fabric from a spraying head 656 through a pipeline 653, moving the fabric on pulleys 6411 on the surfaces of a first limiting plate 649 and a second limiting plate 6410, and drying the fabric through the first rotating roller 76 and a second rotating roller 78 below the dryer 74 through the wind collecting cover 73;
and S4, simultaneously blowing a part of hot air blown out by the dryer 74 into the heat collection box 71, spraying heat from the air nozzle 711 to the undyed fiber fabric through the air pipe 710 by the heat collection box 71 to preheat the undyed fiber fabric, finally winding the printed fiber fabric by the winding rotating roller 9, and scraping and cleaning the dye on the outer surface of the second rotating roller 78 by the scraper 104 under the action of the extension spring 102 and the sliding block 103 when the second rotating roller 78 rotates.
The working principle is as follows: placing a fiber fabric roll to be printed on a mounting plate by placing a rotating roller 2, passing one end of the fiber fabric through a fixed frame 61, adjusting a limit mechanism 64 according to the width of the fiber fabric before passing through the fixed frame 61, rotating a first bidirectional threaded rod 68 by a driving motor 67 at the time so as to drive a first toothed sprocket 69 to rotate, driving a second toothed threaded rod 610 to rotate by a first toothed sprocket 69 through a toothed chain 612 so as to drive a second toothed sprocket 611, driving a moving plate 641 to move along with the rotation of the first bidirectional threaded rod 68 and the second bidirectional threaded rod 610, driving a first limit plate 649 and a second limit plate 6410 to move through a supporting rod 645, adjusting the distance between the limit mechanisms 64 on both sides, driving a first moving rack 644 to move through an extension rod 642 and a connecting rod 643 when the moving plate 641 moves, driving a connecting block 646 to move along with the movement of the first moving rack 647 at the same time, driving a second moving rack 647 to move along with the movement of the first moving rack 644 and the second moving rack 647, controlling the quantity of a spray nozzle 654 and the spray nozzle 656 to move from an upper surface of a spray nozzle portion of a spray nozzle 74 through a spray nozzle 649 and a spray nozzle 12, driving a spray nozzle to move through a spray nozzle 649, and a spray nozzle 12, driving a spray nozzle to move through a spray nozzle 649, and a spray nozzle 12, and a spray nozzle to move through a spray nozzle 12, at this time, the heat collecting box 71 sprays heat from the air nozzle 711 to the undyed fiber fabric through the air pipe 710 to preheat the undyed fiber fabric, and finally the winding and rotating roller 9 winds the printed and dyed fiber fabric, and when the second rotating roller 78 rotates, the scraper 104 scrapes and cleans the dye on the outer surface of the second rotating roller 78 under the action of the expansion spring 102 and the sliding block 103.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. High-efficient chemical fiber fabric printing equipment of environmental protection, including placing platform (1), the last fixed surface who places platform (1) installs first backup pad (3) and second backup pad (4), the last fixed surface who places platform (1) installs dye box (5), the last fixed surface of dye box (5) installs filter screen, its characterized in that: a dye component (6) is arranged on the side wall of the first supporting plate (3), and a drying component (7) is arranged on the upper surface of the placing table (1);
dye assembly (6) is including fixed frame (61), on the both sides wall of fixed frame (61) through the cylinder piece respectively with the lateral wall fixed connection of first backup pad (3) and second backup pad (4), fixed mounting has first fixed box (62) and the fixed box (63) of second on the both sides wall of fixed frame (61), rotate respectively on the inner wall of the fixed box (63) of first fixed box (62) and second and install first double-direction threaded rod (68) and second double-direction threaded rod (610).
2. The environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment as claimed in claim 1, wherein one end of each of the first and second bidirectional threaded rods (68, 610) extends to the outside of the side wall of each of the first and second fixed boxes (62, 63), the outer surfaces of the first and second bidirectional threaded rods (68, 610) are fixedly provided with a first toothed chain wheel (69) and a second toothed chain wheel (611), the side wall of the first fixed box (62) is fixedly provided with a placing plate (66), the upper surface of the placing plate (66) is fixedly provided with a driving motor (67), the output end of the driving motor (67) is fixedly connected with the first bidirectional threaded rod (68), the outer surface of the first toothed chain wheel (69) is engaged with a toothed chain (612), the first toothed chain wheel (69) is movably connected with the second toothed chain wheel (611) through the toothed chain (612), the outer surfaces of the first and second bidirectional threaded rods (68, 610) are provided with a limiting mechanism (64), and the inner wall of the first bidirectional threaded rod (61) is provided with a material spraying mechanism (65).
3. The environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment according to claim 2, wherein the limiting mechanism (64) comprises a moving plate (641), the inner wall of the moving plate (641) is in threaded connection with the outer surface of the first bidirectional threaded rod (68), an extension rod (642) is fixedly installed on the lower surface of the moving plate (641), a connecting rod (643) is fixedly installed on the side wall of the extension rod (642), one end of the connecting rod (643) extends into the fixed frame (61), a first moving rack (644) is fixedly installed at one end of the connecting rod (643), a supporting rod (645) is fixedly installed on the side wall of the moving plate (641), and a fixed block (648) is fixedly installed at one end of the supporting rod (645).
4. The environment-friendly efficient chemical fiber fabric printing and dyeing equipment according to claim 3, wherein a first limit plate (649) and a second limit plate (6410) are fixedly installed on the side wall of the fixed block (648), a pulley (6411) is rotatably installed on the inner walls of the first limit plate (649) and the second limit plate (6410) through a rotating shaft, a connecting block (646) is fixedly installed on the upper surface of the moving plate (641), one end of the connecting block (646) extends into the first fixed box (62), and a second moving rack (647) is fixedly installed on the side wall of the connecting block (646).
5. The environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment as claimed in claim 4, wherein the spraying mechanism (65) comprises a temporary storage box (651), the lower surface of the temporary storage box (651) is fixedly connected with the inner wall of a fixed frame (61), a first connecting port (652) is arranged on the side wall of the temporary storage box (651), a pipeline (653) is fixedly mounted on the upper surface of the temporary storage box (651), one end of the pipeline (653) extends into the temporary storage box (651), a valve (654) is arranged at the other end of the pipeline (653), a rotating gear (655) is fixedly mounted on the outer surface of the valve (654), a spraying head (656) is fixedly mounted on the inner wall of the valve (654), and one end of the spraying head (656) extends out of the side wall of the fixed frame (61).
6. The environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment as claimed in claim 5, wherein the drying component (7) comprises a heat collecting box (71), a supporting block (72) is fixedly mounted on the upper surface of the heat collecting box (71), an air inlet is formed in the upper surface of the heat collecting box (71), an air collecting cover (73) is fixedly mounted on the upper surface of the supporting block (72), a dryer (74) is fixedly mounted on the upper surface of the air collecting cover (73), the lower surface of the heat collecting box (71) extends into the placing table (1), and a second connecting port (79) is formed in the side wall of the heat collecting box (71).
7. The environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment as claimed in claim 6, wherein a gas pipe (710) is fixedly installed on the heat collection box (71) through a second connection port (79), a gas nozzle (711) is fixedly installed at one end of the gas pipe (710), one end of the gas nozzle (711) extends to the upper surface of the placing table (1), a first fixing plate (75) and a second fixing plate (77) are fixedly installed on the side wall of the supporting block (72), a first rotating roller (76) and a second rotating roller (78) are respectively rotatably installed on the side walls of the first fixing plate (75) and the second fixing plate (77), and a scraping assembly (10) is arranged on the side wall of the supporting block (72).
8. The environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment as claimed in claim 7, wherein the scraping component (10) comprises a groove block (101), a groove is arranged on the side wall of the groove block (101), an expansion spring (102) is fixedly arranged on the inner wall of the groove, a sliding block (103) is fixedly arranged at one end of the expansion spring (102), the side wall of the sliding block (103) is in sliding connection with the inner wall of the groove, and a scraping plate (104) is fixedly arranged on the outer wall of the sliding block (103).
9. The environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment as claimed in claim 8, wherein the placing rotating roller (2) is movably mounted on the upper surface of the placing table (1) through a mounting plate, a connecting plate is fixedly mounted on the upper surface of the placing table (1), a rotating motor (8) is fixedly mounted on the side wall of the connecting plate through a support, and a rolling rotating roller (9) is fixedly mounted at the output end of the rotating motor (8).
10. The use process of the environment-friendly high-efficiency chemical fiber fabric printing and dyeing equipment as claimed in any one of claims 1 to 9, is characterized by comprising the following steps of:
s1, a fiber fabric roll needing printing and dyeing is placed on a mounting plate through a placing rotating roller (2), one end of the fiber fabric penetrates through a fixed frame (61), a limiting mechanism (64) needs to be adjusted according to the width of the fiber fabric before penetrating through the fixed frame (61), at the moment, a first bidirectional threaded rod (68) is driven to rotate through a driving motor (67), so that a first toothed chain wheel (69) is driven to rotate, at the moment, the first toothed chain wheel (69) enables a second toothed chain wheel (611) to drive a second bidirectional threaded rod (610) to rotate through a toothed chain (612), a moving plate (641) is driven to displace along with the rotation of the first bidirectional threaded rod (68) and the second bidirectional threaded rod (610), so that a first limiting plate (649) and a second limiting plate (6410) are driven to move through a supporting rod (645), and the distance between the limiting mechanisms (64) on two sides is adjusted;
s2, when the moving plate (641) moves, the extending rod (642) and the connecting rod (643) drive the first moving rack (644) to move, meanwhile, the connecting block (646) also drives the second moving rack (647) to move, the first moving rack (644) and the second moving rack (647) move to drive the transfer gear (655) to rotate along the way, and then the valve (654) is closed, so that the number and the spraying area of the spraying heads (656) are controlled;
s3, enabling the rolling rotating roller (9) to rotate through the rotating motor (8), driving the fiber fabric to move, conveying the dye into an upper temporary storage box (651) and a lower temporary storage box (651) inside the fixed frame (61) through a water pipe by an internal water pump of the dye box (5) in the moving process, spraying the dye onto two outer surfaces of the fiber fabric from a material spraying head (656) through a pipeline (653), moving the fiber fabric on pulleys (6411) on the surfaces of a first limiting plate (649) and a second limiting plate (6410) at the moment, and drying the fiber fabric through the first rotating roller (76) and the second rotating roller (78) through the lower part of the dryer (74) through a wind collecting cover (73);
s4, meanwhile, a part of hot air blown out by the dryer (74) is blown into the heat collection box (71), at the moment, the heat collection box (71) sprays heat onto the fiber fabric without dye from the air nozzle (711) through the air pipe (710), the fiber fabric without dye is preheated, finally the fiber fabric which is printed and dyed is wound by the winding rotating roller (9), and when the second rotating roller (78) rotates, the scraping plate (104) can scrape and clean the dye on the outer surface of the second rotating roller (78) under the action of the telescopic spring (102) and the sliding block (103).
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| CN202210891945.1A CN115354455B (en) | 2022-07-27 | 2022-07-27 | Environment-friendly efficient chemical fiber fabric printing and dyeing equipment and process |
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| CN202210891945.1A CN115354455B (en) | 2022-07-27 | 2022-07-27 | Environment-friendly efficient chemical fiber fabric printing and dyeing equipment and process |
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| CN115354455B CN115354455B (en) | 2023-08-22 |
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