CN115353273A - Electrode bottom brick-supporting device for liquid crystal substrate glass kiln and mounting method - Google Patents
Electrode bottom brick-supporting device for liquid crystal substrate glass kiln and mounting method Download PDFInfo
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- CN115353273A CN115353273A CN202210974775.3A CN202210974775A CN115353273A CN 115353273 A CN115353273 A CN 115353273A CN 202210974775 A CN202210974775 A CN 202210974775A CN 115353273 A CN115353273 A CN 115353273A
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- brick
- electrode
- liquid crystal
- crystal substrate
- substrate glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/43—Use of materials for furnace walls, e.g. fire-bricks
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/02—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
- C03B5/027—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
- C03B5/03—Tank furnaces
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Furnace Details (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention discloses an electrode bottom brick-supporting device for a liquid crystal substrate glass kiln and an installation method, when an electrode brick is electrified, the electrode brick heats glass liquid, because the bottom of the glass liquid has tension, the electrode brick is supported through a top lead screw and an electrode supporting framework, the electrode brick is prevented from moving, a water cooling plate is additionally arranged on one side of a top lead screw, the heat transmitted by the electrode brick is effectively reduced, meanwhile, one side of the electrode supporting framework is connected with a slipper and a breast wall, the supporting effect is effectively improved, meanwhile, the electrode brick is supported through a motor lifting structure, a top lead and a cushion brick, the cushion brick is eroded by high temperature and high voltage for a long time, the brick-supporting is additionally arranged beside the cushion brick, the service life of the cushion brick is effectively prolonged, the possibility that the cushion brick is broken down due to the seepage of the glass liquid and the high voltage is effectively prevented, and the service life of the kiln is effectively prolonged.
Description
Technical Field
The invention relates to the technical field of liquid crystal glass substrate kilns, in particular to a device for supporting bricks at the bottom of an electrode of a liquid crystal substrate glass kiln and an installation method.
Background
The bottom pad brick of the furnace electrode is a part of the furnace and is one of the factors influencing the service life of the furnace, because the electrode pad brick is contacted with high-temperature glass liquid for a long time and is tightly attached to the electrode brick, and the glass liquid of the tank furnace is heated and conducted through the electrode of the electrode brick and the interface of the water cooling plate to generate heat, so that the glass liquid is melted.
The resistivity of a glass material side of a substrate is very high under high-temperature melting, a high-pressure low-current heating mode is needed, a pad brick is positioned at the bottom of an electrode brick, the current density at the joint of the electrode brick and the pad brick is high, heat is concentrated, erosion is easy to cause, and the service life of a kiln is influenced.
Disclosure of Invention
The invention aims to provide an electrode bottom brick-supporting device for a liquid crystal substrate glass kiln and an installation method thereof, which are used for overcoming the problems in the prior art,
in order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a be used for liquid crystal substrate glass kiln electrode bottom group brick device, includes the face brick, the face brick top has set gradually electrode elevation structure, group's brick, pad brick and glass liquid, electrode elevation structure one side is provided with the jackscrew, electrode elevation mechanism top is provided with the electrode brick, electrode brick one side is connected with the water-cooling board, and the opposite side of electrode brick is glass liquid, be connected with a plurality of jackscrews on the water-cooling board, be provided with the electrode on a plurality of jackscrews and hold the framework, the framework one side is held in the electrode top is connected with drags the iron, the framework opposite side is held to the electrode top is connected to the bottom steel structure, it is provided with the breastwork to drag the iron top.
Preferably, the drag iron is connected with the jacking framework through bolts.
Preferably, one side of the jackscrew rod, which is far away from the water cooling plate, is provided with a nut, and the nut is welded on the electrode jacking framework.
Preferably, the water-cooling plate is connected with the electrode brick through a pin.
Preferably, the top of the electrode brick is provided with a bridge brick.
Preferably, porcelain bowls are arranged between the water cooling plate and the plurality of jacking rods.
Preferably, an insulating plate is arranged between the dragging iron and the breast wall.
Preferably, an insulating plate is arranged between the upper brick and the pad brick.
Preferably, there are a plurality of electrodes in the electrode brick.
A method for installing a brick wall at the bottom of an electrode of a liquid crystal substrate glass kiln is characterized in that a jackscrew rod is firstly confirmed to be stable, then a tool is used for moving an electrode lifting structure in a direction far away from a brick pad through anticlockwise rotation of a jackscrew, the size of the brick wall is determined, and after a space meets the size of the brick wall, the brick wall is placed between the electrode lifting structure and the brick pad, and the position of the brick wall is adjusted.
Compared with the prior art, the invention has the following beneficial effects: the invention provides an electrode bottom brick-supporting device for a liquid crystal substrate glass kiln, when an electrode brick is electrified, the electrode brick heats glass liquid, because the bottom of the glass liquid has tension, the electrode brick is supported through a top lead screw and an electrode supporting framework, the electrode brick is prevented from moving, a water cooling plate is additionally arranged on one side of the top lead screw, the heat transmitted by the electrode brick is effectively reduced, meanwhile, one side of the electrode supporting framework is connected with a slipper and a breast wall, the supporting action is effectively improved, meanwhile, the electrode brick is supported through a motor lifting structure, a top lead and a cushion brick, the cushion brick is eroded by high temperature and high voltage for a long time, the brick-supporting device is additionally arranged beside the cushion brick, the service life of the cushion brick is effectively prolonged, the possibility that the cushion brick is broken down by the seepage of the glass liquid and the high voltage is effectively prevented, and the service life of the kiln is effectively prolonged;
furthermore, a nut is arranged on one side, away from the water cooling plate, of the jackscrew of the device, and the nut is welded on the electrode jacking framework, so that the stability of the jackscrew is effectively improved;
furthermore, porcelain bowls are arranged between the water cooling plate and the plurality of jackscrews, so that metal is prevented from being conducted to the jackscrews;
furthermore, an insulating plate is arranged between the upper brick and the pad brick of the device, so that the service life of the upper brick is effectively prolonged.
In addition, the invention provides a method for installing brick walls of bottom padding bricks of electrodes of a liquid crystal substrate glass kiln, which comprises the steps of firstly confirming that a jackscrew rod is stable, then using a tool to move an electrode lifting structure towards a direction far away from the padding bricks through anticlockwise rotation of the jackscrew, determining the size of the brick walls, placing the brick walls between the electrode lifting structure and the padding bricks after the space meets the size of the brick walls, and adjusting the position of the brick walls.
Drawings
FIG. 1 is a schematic view of an electrode bottom brick-lining device for a liquid crystal substrate glass furnace according to the present invention;
FIG. 2 is a T-shaped tool used in the method for installing the brick at the bottom of the electrode of the liquid crystal substrate glass kiln;
FIG. 3 is an L-shaped insulating tool used in the method for mounting the bottom brick pad and the upper brick of the electrode of the liquid crystal substrate glass kiln of the invention;
in the figure, 1-bridge brick, 2-breast wall, 3-dragging iron, 4-top screw rod, 5-electrode supporting framework, 6-screw cap, 7-porcelain bowl, 8-water cooling plate, 9-electrode lifting structure, 10-top screw, 11-side brick, 12-electrode brick, 13-face brick and 14-pad brick.
Detailed Description
The present invention will now be described in further detail with reference to specific examples, which are intended to be illustrative, but not limiting, of the invention.
The utility model provides a be used for liquid crystal substrate glass kiln electrode bottom group brick device, includes face brick 13, face brick 13 top has set gradually electrode elevation structure 9, group brick 11, pad brick 14 and glass liquid, electrode elevation structure 9 one side is provided with jackscrew 10, electrode elevation mechanism 9 top is provided with electrode brick 12, electrode brick 12 one side is connected with water-cooling board 8, and the opposite side of electrode brick is glass liquid, be connected with a plurality of jackscrew rods 4 on the water-cooling board 8, be provided with electrode top on a plurality of jackscrew rods 4 and hold framework 5, electrode top is held framework 5 one side and is connected with and drags indisputable 3, electrode top is held framework 5 opposite side and is connected to the bottom steel structure, drag indisputable 3 top and be provided with breastwall 2, drags indisputable 3 and is held framework 5 through bolted connection with the top, and jackscrew rod 4 keeps away from one side of water-cooling board 8 and is provided with nut 6 the welding is held on electrode top framework 5, and water-cooling board 8 and electrode brick 12 pass through the pin joint, and electrode brick 12 top is provided with bridging brick 1, is provided with ceramic tile 7 between water-cooling board and a plurality of jackscrew rods 4, and the insulation board between the insulation board and the insulation board 11 are provided with water-cooling board in the water-cooling board and drag indisputable between the wall and the group brick 14.
A method for installing brick walls of a pad brick at the bottom of an electrode of a liquid crystal substrate glass kiln comprises the steps of firstly confirming that a top screw rod 4 is stable, then using a T-shaped tool to enable an electrode lifting structure 9 to rotate anticlockwise through a top screw 10 to move in the direction away from a pad brick 14, determining the size of the brick walls 11, then using an L-shaped insulating tool to sequentially draw out original three layers of insulating plates, placing the brick walls 11 between the electrode lifting structure 9 and the pad brick 14 when the size of the brick walls 11 is met in a space, using the L-shaped insulating tool to adjust the position of the brick walls 11, and finally placing a layer of insulating plate between the brick walls 11 and the pad brick 14.
The working principle is as follows: when the electrode brick 12 is electrified, the electrode brick 12 heats glass liquid, because the bottom of the glass liquid has tension, the electrode brick 12 is supported through the top lead screw 4 and the electrode supporting framework 5, the electrode brick 12 is prevented from moving, a water cooling plate 8 is additionally arranged on one side of the top lead screw 4, heat transmitted by the electrode brick 12 is effectively reduced, meanwhile, a slipper 3 and a breast wall 2 are connected to one side of the electrode supporting framework 5, the supporting effect is effectively improved, meanwhile, the electrode brick 12 is supported through the motor lifting structure 9, the top lead 10 and the pad brick 14, the pad brick 14 is eroded by high temperature and high voltage for a long time, a side brick 11 is additionally arranged beside the pad brick 14, the service life of the pad brick 14 is effectively prolonged, the possibility that the glass liquid seeps out or breaks through the pad brick due to high voltage is effectively prevented, and the service life of a kiln is effectively prolonged;
although the embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-described embodiments and application fields, and the above-described embodiments are illustrative, instructive, and not restrictive. Those skilled in the art, having the benefit of this disclosure, may effect numerous modifications thereto without departing from the scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a be used for liquid crystal substrate glass kiln electrode bottom group brick device, a serial communication port, including face brick (13), face brick (13) top has set gradually electrode elevation structure (9), group brick (11), pad brick (14) and glass liquid, electrode elevation structure (9) one side is provided with jackscrew (10), electrode elevation mechanism (9) top is provided with electrode brick (12), electrode brick (12) one side is connected with water-cooling board (8), and the opposite side of electrode brick (12) is glass liquid, be connected with a plurality of jackscrews (4) on water-cooling board (8), be provided with electrode top on a plurality of jackscrews (4) and hold framework (5), electrode top is held framework (5) one side and is connected with iron and drags (3), electrode top is held framework (5) opposite side and is connected to the bottom steel structure, it is provided with breastwall (2) to drag iron (3) top.
2. The electrode bottom wall brick device for the liquid crystal substrate glass kiln according to the claim 1, characterized in that the dragging iron (3) is connected with the top support framework (5) through a bolt.
3. The electrode bottom brick-lining device for the liquid crystal substrate glass kiln is characterized in that a nut (6) is arranged on one side of the top screw rod (4) far away from the water cooling plate (8), and the nut (6) is welded on the electrode top holding framework (5).
4. The electrode bottom wall brick device for the liquid crystal substrate glass kiln, according to the claim 1, is characterized in that the water cooling plate (8) is connected with the electrode brick (12) through a pin.
5. The electrode bottom wall brick device for the liquid crystal substrate glass kiln according to the claim 1, characterized in that the top of the electrode brick (12) is provided with a bridge brick (1).
6. The electrode bottom side brick device for the liquid crystal substrate glass kiln according to claim 1, characterized in that a porcelain bowl (7) is arranged between the water cooling plate (8) and the plurality of top lead screws (4).
7. The electrode bottom wall brick device for the liquid crystal substrate glass kiln according to the claim 1, characterized in that an insulating plate is arranged between the dragging iron (3) and the breast wall (2).
8. The electrode bottom wall brick device for the liquid crystal substrate glass kiln according to the claim 1, characterized in that an insulating plate is arranged between the wall brick (11) and the pad brick (14).
9. The electrode bottom wall brick device for the liquid crystal substrate glass kiln according to the claim 1, characterized in that a plurality of electrodes are arranged in the electrode brick (12).
10. A method for installing electrode bottom pad brick side bricks of a liquid crystal substrate glass kiln is characterized in that based on the electrode bottom pad brick side brick device for the liquid crystal substrate glass kiln of claims 1-9, firstly, a top screw rod (4) is confirmed to be stable, then a tool is used for enabling an electrode lifting structure (9) to rotate anticlockwise through a top screw (10) to move in a direction away from a pad brick (14), the size of a side brick (11) is determined, when the space meets the size of the side brick (11), the side brick (11) is placed between the electrode lifting structure (9) and the pad brick (14), and the position of the side brick (11) is adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210974775.3A CN115353273A (en) | 2022-08-15 | 2022-08-15 | Electrode bottom brick-supporting device for liquid crystal substrate glass kiln and mounting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210974775.3A CN115353273A (en) | 2022-08-15 | 2022-08-15 | Electrode bottom brick-supporting device for liquid crystal substrate glass kiln and mounting method |
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| Publication Number | Publication Date |
|---|---|
| CN115353273A true CN115353273A (en) | 2022-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210974775.3A Pending CN115353273A (en) | 2022-08-15 | 2022-08-15 | Electrode bottom brick-supporting device for liquid crystal substrate glass kiln and mounting method |
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| CN (1) | CN115353273A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117088595A (en) * | 2023-08-18 | 2023-11-21 | 青岛融合光电科技有限公司 | Device for delaying damage of side wall bricks of electrode bricks of tank furnace and installation method of device |
| WO2024119676A1 (en) * | 2022-12-09 | 2024-06-13 | 彩虹显示器件股份有限公司 | Device and method for adjusting electrode of electronic glass furnace |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109293220A (en) * | 2018-10-08 | 2019-02-01 | 彩虹（合肥）液晶玻璃有限公司 | Tie up brick structure and kiln pond |
| CN209098495U (en) * | 2018-08-30 | 2019-07-12 | 彩虹集团（邵阳）特种玻璃有限公司 | A kind of jacking apparatus that electrode promotes |
| CN214299853U (en) * | 2020-12-16 | 2021-09-28 | 成都中光电科技有限公司 | Reinforcing structure for propelling support of electrode brick of liquid crystal glass kiln |
| CN216155728U (en) * | 2021-09-16 | 2022-04-01 | 彩虹（合肥）液晶玻璃有限公司 | Glass kiln |
| WO2022161511A2 (en) * | 2021-10-27 | 2022-08-04 | 安徽科技学院 | Environmentally friendly erosion-resistant electric melting glass kiln furnace |
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2022
- 2022-08-15 CN CN202210974775.3A patent/CN115353273A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209098495U (en) * | 2018-08-30 | 2019-07-12 | 彩虹集团（邵阳）特种玻璃有限公司 | A kind of jacking apparatus that electrode promotes |
| CN109293220A (en) * | 2018-10-08 | 2019-02-01 | 彩虹（合肥）液晶玻璃有限公司 | Tie up brick structure and kiln pond |
| CN214299853U (en) * | 2020-12-16 | 2021-09-28 | 成都中光电科技有限公司 | Reinforcing structure for propelling support of electrode brick of liquid crystal glass kiln |
| CN216155728U (en) * | 2021-09-16 | 2022-04-01 | 彩虹（合肥）液晶玻璃有限公司 | Glass kiln |
| WO2022161511A2 (en) * | 2021-10-27 | 2022-08-04 | 安徽科技学院 | Environmentally friendly erosion-resistant electric melting glass kiln furnace |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024119676A1 (en) * | 2022-12-09 | 2024-06-13 | 彩虹显示器件股份有限公司 | Device and method for adjusting electrode of electronic glass furnace |
| CN117088595A (en) * | 2023-08-18 | 2023-11-21 | 青岛融合光电科技有限公司 | Device for delaying damage of side wall bricks of electrode bricks of tank furnace and installation method of device |
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