CN1153526C - Prepn of tobacco sheet - Google Patents
Prepn of tobacco sheet Download PDFInfo
- Publication number
- CN1153526C CN1153526C CNB01108779XA CN01108779A CN1153526C CN 1153526 C CN1153526 C CN 1153526C CN B01108779X A CNB01108779X A CN B01108779XA CN 01108779 A CN01108779 A CN 01108779A CN 1153526 C CN1153526 C CN 1153526C
- Authority
- CN
- China
- Prior art keywords
- adhesive
- thin slice
- kilograms
- pulp
- reconstituted tobacoo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000002637 Nicotiana tabacum Nutrition 0.000 title abstract description 9
- 241000208125 Nicotiana Species 0.000 title abstract 6
- 239000000853 adhesive Substances 0.000 claims abstract description 32
- 230000001070 adhesive effect Effects 0.000 claims abstract description 32
- 229920002752 Konjac Polymers 0.000 claims abstract description 13
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000010009 beating Methods 0.000 claims description 15
- LUEWUZLMQUOBSB-FSKGGBMCSA-N (2s,3s,4s,5s,6r)-2-[(2r,3s,4r,5r,6s)-6-[(2r,3s,4r,5s,6s)-4,5-dihydroxy-2-(hydroxymethyl)-6-[(2r,4r,5s,6r)-4,5,6-trihydroxy-2-(hydroxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-4,5-dihydroxy-2-(hydroxymethyl)oxan-3-yl]oxy-6-(hydroxymethyl)oxane-3,4,5-triol Chemical compound O[C@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@@H](O[C@@H]2[C@H](O[C@@H](OC3[C@H](O[C@@H](O)[C@@H](O)[C@H]3O)CO)[C@@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O LUEWUZLMQUOBSB-FSKGGBMCSA-N 0.000 claims description 12
- 229920002581 Glucomannan Polymers 0.000 claims description 12
- 229940046240 glucomannan Drugs 0.000 claims description 12
- 235000010485 konjac Nutrition 0.000 claims description 12
- 235000001206 Amorphophallus rivieri Nutrition 0.000 claims description 11
- 239000000252 konjac Substances 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 7
- 229920001131 Pulp (paper) Polymers 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 5
- 239000002002 slurry Substances 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 241001312219 Amorphophallus konjac Species 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 230000003301 hydrolyzing effect Effects 0.000 abstract 1
- 238000007613 slurry method Methods 0.000 description 10
- 244000247812 Amorphophallus rivieri Species 0.000 description 8
- 239000013068 control sample Substances 0.000 description 6
- SBNFWQZLDJGRLK-UHFFFAOYSA-N phenothrin Chemical compound CC1(C)C(C=C(C)C)C1C(=O)OCC1=CC=CC(OC=2C=CC=CC=2)=C1 SBNFWQZLDJGRLK-UHFFFAOYSA-N 0.000 description 6
- 239000000523 sample Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 244000061176 Nicotiana tabacum Species 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000003359 percent control normalization Methods 0.000 description 3
- 230000001953 sensory effect Effects 0.000 description 3
- 230000000391 smoking effect Effects 0.000 description 3
- 229920001285 xanthan gum Polymers 0.000 description 3
- 244000303965 Cyamopsis psoralioides Species 0.000 description 2
- 244000046052 Phaseolus vulgaris Species 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 240000004584 Tamarindus indica Species 0.000 description 2
- 235000004298 Tamarindus indica Nutrition 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Landscapes
- Paper (AREA)
Abstract
The present invention relates to a preparation method of tobacco sheets, which belongs to a tobacco chemical industry technology, and particularly to a method for preparing the tobacco sheets by making use of crushed tobacco. The present invention is technically characterized in that in the process of preparing the tobacco sheets, konjaku gum is added in adhesive by a certain proportion. Finally, the hydrolytic resistance, the tensile strength and the integral shred rate of the sheets are improved, the consumption of other adhesive is reduced, the impure air in the sheets is reduced, and the sense quality is improved.
Description
The invention belongs to tobacco chemical industry technology, particularly utilize tobacco waste to prepare the method for reconstituted tobacoo.
China's thick slurry method reconstituted tobacoo and rolling process reconstituted tobacco are produced required adhesive and are generally carboxymethyl cellulose (CMC), starch, xanthans, tamarind bean gum, guar gum etc. at present.This class adhesive and water can form hot reversible gel, thereby make the water resistance of reconstituted tobacoo relatively poor, finally influence the Physical Processing performance of thin slice in cigarette throwing machining process.For the physical indexs such as tensile strength that make thin slice reach national sector standard, the consumption of this class adhesive in thin slice must strengthen, and the assorted gas in the thin slice is increased the weight of, and the aesthetic quality is relatively poor in suction, finally influences the result of use of thin slice in cigarette product.
The preparation method who the purpose of this invention is to provide a kind of reconstituted tobacoo, its adhesive use amount is less, and the water resistance of thin slice, tensile strength and whole cut rate are higher, and assorted gas is few, and the aesthetic quality is good.
Realize that technical scheme of the present invention is as follows:
(1) water is put into the making beating jar of adhesive, is put into pulp board more gradually in making beating jar, stirring to pulp, make paper pulp fiber be dispersed in the water till;
(2) konjac glucomannan and other adhesives are put into above-mentioned making beating jar together, stirring to pulp makes till the even dispersion of konjac glucomannan and other adhesives, obtains the thin slice adhesive specially;
(3) in proportion offal powder and adhesive intensification are mixed;
(4) the offal powder that will be mixed with adhesive is laminated and is dried.
Find through experiment, finish above step with following process conditions, prepared thin slice quality is more satisfactory, the amount that is per 100 kilograms of required each components of allocating into of offal powder is, 3.0～9.5 kilograms of pulp boards, 0.1～5.0 kilogram of konjac glucomannan, 1.5～8.5 kilograms in other adhesive, during the oven dry reconstituted tobacoo, moisture is controlled between 13.0%～15.0%.
The main component of konjac glucomannan (Amophophallus gum) is konjak glucomannan (Amophophalloglueomannan), do not contain toxicity, have that adhesion strength is strong, thickening property good, cost is low, efficiency of preservation is high and can form heat irreversible type gel with water, therefore after in the adhesive of reconstituted tobacoo, adding konjac glucomannan, can reduce other adhesive consumption, alleviate the assorted gas in the thin slice, reduce cost, improve every physical index of thin slice.
Below, several specific embodiment of the present invention is provided, technical scheme of the present invention is remake describe in further detail.
Embodiment 1
(1) 454 kilograms water is put into the making beating jar of adhesive, is put into 6 kilograms of pulp boards then piecewise in making beating jar, stirring to pulp, make paper pulp fiber be evenly dispersed in the water till;
(2) 1.5 kilograms konjac glucomannan, 3 kilograms of tamarind bean gums, 3 kilograms of xanthans are put into the making beating jar of above-mentioned adhesive, stirring to pulp, three kinds of glue are evenly disperseed till, make thick slurry method thin slice binding;
(3) with the used offal powder of thick slurry method thin slice of above-mentioned binding and 100 kilograms, under 60 ℃～65 ℃ temperature, heat up and mix thoroughly;
(4) mixture of mixing thoroughly is watered on steel band, the control temperature of steel strips is 70 ℃～90 ℃, until drying water content till between 13.0%～15.0%, promptly makes 115 kilograms of thick slurry method reconstituted tobacoos.
Table 1, table 2 are the effect contrast table of this thin slice and conventional thin slice.
Table 1
| Sample | Resistance to water | Lateral pull | Longitudinal pulling force | Whole cut rate | The amount of binder constitutes thin slice |
| Test specimen | 480 minutes | 1073g/in | 2283g/in | 95.5％ | 6.52％ |
| Control sample | 160 minutes | 950g/in | 1630g/in | 85.2％ | 8.12％ |
Table 2
| Sample | Assorted gas * | The aesthetic quality * |
| Test specimen | 16 | 80 |
| Control sample | 13 | 75 |
*Be 10 to go into each one score mean value of sensory evaluating smoking group, wherein the full marks on assorted gas hurdle are 20 minutes, and the full marks on aesthetic quality hurdle are 100 minutes.
Embodiment 2
(1) 450 kilograms water is put into the making beating jar of adhesive, is put into 6 kilograms of pulp boards then piecewise in making beating jar, stirring to pulp, make paper pulp fiber be evenly dispersed in the water till;
(2) 3 kilograms konjac glucomannan, 1.5 kilograms of guar gums, 2 kilograms of xanthans are put into the making beating jar of above-mentioned adhesive, stirring to pulp, three kinds of glue are evenly disperseed till, make thick slurry method thin slice binding;
(3) with the used offal powder of thick slurry method thin slice of above-mentioned binding and 100 kilograms, under 60 ℃～65 ℃ temperature, heat up and mix thoroughly, obtain the used thick slurry thing of thick slurry method thin slice;
(4) the thick slurry thing of the mixing that will mix thoroughly waters on steel band, and the control temperature of steel strips is 70 ℃～90 ℃, until drying water content till between 13.0%～15.0%, promptly makes 113 kilograms of thick slurry method reconstituted tobacoos.
Table 3, table 4 are the effect contrast table of this thin slice and conventional thin slice.
Table 3
| Sample | Resistance to water | Lateral pull | Longitudinal pulling force | Whole cut rate | The amount of binder constitutes thin slice |
| Test specimen | 550 minutes | 2064g/in | 3573g/in | 97.5％ | 5.75％ |
| Control sample | 160 minutes | 950g/in | 1630g/in | 85.2％ | 8.12％ |
Table 4
| Sample | Assorted gas * | The aesthetic quality * |
| Test specimen | 18 | 88 |
| Control sample | 13 | 75 |
*Be 10 each one score mean values of people sensory evaluating smoking group, wherein the full marks on assorted gas hurdle are 20 minutes, and the full marks on aesthetic quality hurdle are 100 minutes.
Embodiment 3
(1) 18 kilograms water is put into the making beating jar of adhesive, is put into 6 kilograms of pulp boards then piecewise in making beating jar, stirring to pulp, make paper pulp fiber be evenly dispersed in the water till;
(2) 0.5 kilogram konjac glucomannan, 1.0 kilograms of guar gums, 1.5 kilograms of starch are put into the making beating jar of above-mentioned adhesive, stirring to pulp, three kinds of glue are evenly disperseed till, make thick slurry method thin slice binding;
(3) with the used offal powder of roll-in method thin slice of above-mentioned binding and 100 kilograms, under 40 ℃～60 ℃ temperature, heat up and mix thoroughly, obtain the used wet stock of roll-in method thin slice;
(4) the mixing wet stock that will mix thoroughly is sent into the tablet press machine compressing tablet, carries out infra-red drying then, and the control baking temperature is 80 ℃～120 ℃, until drying water content till between 13.0%～15.0%, promptly makes 110 kilograms of thick slurry method reconstituted tobacoos.
Table 5, table 6 are the effect contrast table of this thin slice and conventional thin slice.
Table 5
| Sample | Resistance to water | Lateral pull | Longitudinal pulling force | Whole cut rate | The amount of binder constitutes thin slice |
| Test specimen | 120 minutes | 982g/in | 1680g/in | 89.9％ | 2.73％ |
| Control sample | 60 minutes | 730g/in | 1020g/in | 76.7％ | 7.87％ |
Table 6
| Sample | Assorted gas * | The aesthetic quality * |
| Test specimen | 18 | 88 |
| Control sample | 13 | 75 |
*Be 10 each one score mean values of people sensory evaluating smoking group, wherein the full marks on assorted gas hurdle are 20 minutes, and the full marks on aesthetic quality hurdle are 100 minutes.
From above technical scheme of the present invention and effect thereof as seen, adhesive use amount the significantly reducing of reconstituted tobacoo than conventional method, but the water resistance of thin slice, tensile strength and whole cut rate can be significantly improved, assorted gas can reduce because of the minimizing of other adhesives, and the aesthetic quality also improves therefrom.
Claims (4)
1, a kind of preparation method of reconstituted tobacoo is characterized in that processing step is as follows:
(1) water is put into the making beating jar of adhesive, is put into pulp board more gradually in making beating jar, stirring to pulp, make paper pulp fiber be dispersed in the water till;
(2) konjac glucomannan and other adhesives are put into above-mentioned making beating jar together, stirring to pulp makes till the even dispersion of konjac glucomannan and other adhesives, obtains the thin slice adhesive specially;
(3) in proportion offal powder and adhesive intensification are mixed;
(4) the offal powder that will be mixed with adhesive is laminated and is dried.
2, press the preparation method of the described reconstituted tobacoo of claim 1, the amount that it is characterized in that per 100 kilograms of required each components of allocating into of offal powder is: 3～9.5 kilograms of pulp boards, 0.1～5.0 kilogram of konjac glucomannan, 1.5～8.5 kilograms in other adhesive, during the oven dry reconstituted tobacoo, moisture is controlled between 13.0%～15.0%.
3, by the preparation method of the described reconstituted tobacoo of claim 2, when it is characterized in that with thick slurry legal system thin slice, the offal powder should be warmed up to 60 ℃～65 ℃ with adhesive and mix into thick slurry thing, thick slurry thing is watered on the steel band of 70 ℃～90 ℃ of temperature dry again.
4, by the preparation method of the described reconstituted tobacoo of claim 2, when it is characterized in that with roll-in legal system thin slice, the offal powder is warmed up to 40 ℃～60 ℃ with adhesive and mixes into wet stock, is pressed into thin slice with pressure roller, 80 ℃～120 ℃ oven dry down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB01108779XA CN1153526C (en) | 2001-08-23 | 2001-08-23 | Prepn of tobacco sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB01108779XA CN1153526C (en) | 2001-08-23 | 2001-08-23 | Prepn of tobacco sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1403036A CN1403036A (en) | 2003-03-19 |
| CN1153526C true CN1153526C (en) | 2004-06-16 |
Family
ID=4657570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB01108779XA Expired - Lifetime CN1153526C (en) | 2001-08-23 | 2001-08-23 | Prepn of tobacco sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1153526C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108208917A (en) * | 2018-01-10 | 2018-06-29 | 湖北中烟工业有限责任公司 | A kind of preparation method of novel tobacco product dedicated foil |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102415612B (en) * | 2011-11-22 | 2013-12-04 | 吉林烟草工业有限责任公司 | Agilawood slice fragrant silks and preparation method thereof |
| MX2017004144A (en) | 2014-09-30 | 2017-07-07 | Philip Morris Products Sa | Method for the production of homogenized tobacco material. |
| CN106998785B (en) * | 2014-12-16 | 2019-01-29 | 菲利普莫里斯生产公司 | Equipment for producing the casting web for the tobacco-containing material that homogenizes |
| CN109259298B (en) * | 2018-11-06 | 2021-12-14 | 彭荣淮 | Method for producing substitute tobacco sheet from corn bract powder |
-
2001
- 2001-08-23 CN CNB01108779XA patent/CN1153526C/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108208917A (en) * | 2018-01-10 | 2018-06-29 | 湖北中烟工业有限责任公司 | A kind of preparation method of novel tobacco product dedicated foil |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1403036A (en) | 2003-03-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: HONGYUN UST ( GROUP ) CO.,LTD. Free format text: FORMER NAME OR ADDRESS: KUNMING CIGARETTE FACTORY |
|
| CP03 | Change of name, title or address |
Address after: 650202 Yunnan city of Kunming province Beijiao Longquan Road on the technology center of Kunming cigarette factory Patentee after: Hongyun Tobacco (Group) Co., Ltd. Address before: 650202 Yunnan city of Kunming province Beijiao Longquan Road on the technology center of Kunming cigarette factory Patentee before: Kunming Cigarette Factory |
|
| ASS | Succession or assignment of patent right |
Owner name: HONGYUN HONGHE TOBACCO(GROUP )CO.LTD. Free format text: FORMER OWNER: HONGYUN TOBACCO (GROUP) CO.,LTD. Effective date: 20090717 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20090717 Address after: Yunnan province Kunming City area village Patentee after: Hongyunhonghe Tobacco (Group) Co., Ltd. Address before: Yunnan city of Kunming province Beijiao Longquan Road on the technology center of Kunming cigarette factory Patentee before: Hongyun Tobacco (Group) Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20040616 |