CN115352175A - Fitting process of superfine fiber fabric on ceiling - Google Patents
Fitting process of superfine fiber fabric on ceiling Download PDFInfo
- Publication number
- CN115352175A CN115352175A CN202210999232.7A CN202210999232A CN115352175A CN 115352175 A CN115352175 A CN 115352175A CN 202210999232 A CN202210999232 A CN 202210999232A CN 115352175 A CN115352175 A CN 115352175A
- Authority
- CN
- China
- Prior art keywords
- fabric
- ceiling
- superfine fiber
- base material
- namely
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000008569 process Effects 0.000 title claims abstract description 28
- 239000000835 fiber Substances 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 16
- 229920001410 Microfiber Polymers 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 239000003595 mist Substances 0.000 claims abstract description 4
- 238000004513 sizing Methods 0.000 claims abstract description 3
- 239000003292 glue Substances 0.000 claims description 9
- 239000003658 microfiber Substances 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010030 laminating Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of automotive interior parts, in particular to a fitting process of an ultrafine fiber fabric on a ceiling, which specifically comprises the following steps: rolling the fabric, namely coating a sizing material on the binding surface of the fabric and the base material; atomizing and spraying, namely spraying softened water on the surface of the fabric to uniformly cover a layer of water mist on the surface of the fabric; and (3) high-temperature pressing, namely combining the sprayed fabric and the base material, and putting the combined fabric and the base material into a mold for pressing. The fitting process of the superfine fiber fabric on the ceiling utilizes the three characteristics that the superfine fiber fabric is heated more uniformly and rapidly under the high-humidity condition, the elongation rate is greatly improved under the high-temperature condition, and the superfine fiber on the surface is not easily damaged by high temperature under the high-humidity condition, so that the superfine fiber fabric is easier to process, the superfine fiber fluff is protected, and the fitting effect is improved.
Description
Technical Field
The invention relates to the technical field of automotive interior parts, in particular to a fitting process of an ultrafine fiber fabric on a ceiling.
Background
With the increasing increase in the automobile market consumption, a suede (ultra-fine fiber) fabric represented by Alcantara (chinese name: euryland) is also gradually applied to a plurality of brands from a single high-end brand, and is gradually popularized to the middle-end market. However, since the elongation is low in the physical properties of the microfiber fabric and the appearance is easily damaged, in the application of the ceiling, the fabric bonding is often accompanied by the destruction (burning) of the microfiber fluff on the surface of the fabric to different degrees due to the overhigh temperature of the mold, which causes poor appearance and extra waste, so that the improvement of the process is desired.
Disclosure of Invention
The invention aims to provide a fitting process of an ultrafine fiber fabric on a ceiling, which improves the condition that ultrafine fiber fluff is easily damaged due to temperature in the process of fitting the ceiling fabric, improves the fitting quality and ensures the appearance effect.
In order to achieve the purpose, the invention adopts the following technical scheme:
a fitting process of a superfine fiber fabric on a ceiling comprises the following steps:
rolling the fabric, namely coating a sizing material on the binding surface of the fabric and the base material;
atomizing and spraying, namely spraying softened water on the surface of the fabric to uniformly cover the surface of the fabric with a layer of water mist;
and (3) high-temperature pressing, namely combining the sprayed fabric and the base material, and putting the combined fabric and the base material into a mold for pressing.
Particularly, in the high-temperature pressing process, the fibers on the surface of the fabric are not damaged due to a high-humidity state, and the moisture enables heat energy to rapidly enter the fibers, so that the rapid heat transfer is realized.
Particularly, atomizing nozzles are respectively arranged above and below the line body for conveying the fabric to the die for pressing after the fabric is subjected to glue rolling, so that the surface humidity of the fabric is ensured.
In particular, the amount of water sprayed is 5g to 200g per square meter.
Particularly, in the process of glue rolling of the fabric, the glue is coated in a mode of extruding upper and lower rollers oppositely.
Compared with the prior art, the gluing process of the superfine fiber fabric on the ceiling has the advantages that softened water is sprayed on the fabric before the fabric is conveyed to the mold for pressing, and the superfine fiber fabric is easier to process by utilizing the three characteristics that the superfine fiber fabric is heated more uniformly and rapidly under the high-humidity condition, the elongation rate is greatly improved under the high-temperature condition and the superfine fiber on the surface is not easy to damage at high temperature under the high-humidity condition, so that the superfine fiber fluff is protected, and the gluing effect is improved.
Drawings
FIG. 1 is a schematic diagram of a process for applying a microfiber fabric on a headliner according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar parts throughout or parts having the same or similar functions. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, a mechanical connection, an electrical connection, an indirect connection via an intermediary, a communication between two elements, or an interaction between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise expressly specified or limited, the first feature "on" or "under" the second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature being in contact not directly but with another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature. The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Referring to fig. 1, the preferred embodiment provides a process for attaching a microfiber fabric on a ceiling, which includes the following steps:
step S100: fabric glue rolling
And coating the adhesive material on the binding surface of the fabric and the base material. The glue is coated by the mode that an upper roller 1 and a lower roller 1 are oppositely extruded so as to be conveniently arranged in cooperation with a fabric conveying line body.
Step S200: atomizing spray
And spraying softened water on the surface of the fabric to uniformly cover a layer of water mist on the surface of the fabric. Specifically, the fabric is conveyed to the upper part and the lower part of a line body pressed by a mould 3 after being glued by glue rolling, and atomizing nozzles 2 are respectively arranged, preferably, the spraying water amount is 5-200 g per square meter so as to ensure the surface humidity of the fabric.
Step S300: high temperature lamination
And combining the sprayed fabric and the base material, and putting the combined fabric and base material into a mold 3 for pressing. In the high-temperature laminating process, the surface fibers of the fabric are not damaged due to a high-humidity state, and moisture enables heat energy to rapidly enter the fibers, so that heat conduction is fully performed in the laminating process, the elongation is improved, and a better laminating appearance effect is realized.
In conclusion, the attaching process of the superfine fiber fabric on the ceiling carries out softened water spraying on the fabric before the fabric is conveyed to the die for pressing, and the three characteristics that the superfine fiber fabric is heated more uniformly and rapidly under the high-humidity condition, the elongation rate is greatly improved under the high-temperature condition and the superfine fiber on the surface is not easily damaged by high temperature under the high-humidity condition are utilized, so that the attaching process is easier to process, the superfine fiber fluff is protected, and the attaching effect is improved.
The foregoing embodiments are merely illustrative of the principles and features of this invention, which is not limited to the above-described embodiments, but is capable of various modifications and changes without departing from the spirit and scope of the invention, which are intended to be within the scope of the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The fitting process of the superfine fiber fabric on the ceiling is characterized by comprising the following steps:
rolling the fabric, namely coating a sizing material on the binding surface of the fabric and the base material;
atomizing and spraying, namely spraying softened water on the surface of the fabric to uniformly cover the surface of the fabric with a layer of water mist;
and (3) high-temperature pressing, namely combining the sprayed fabric and the base material, and putting the combined fabric and the base material into a mold for pressing.
2. The process for applying microfiber fabric to a ceiling of claim 1, wherein: in the high-temperature pressing process, the fibers on the surface of the fabric are not damaged due to a high-humidity state, and moisture enables heat energy to rapidly enter the fibers, so that rapid heat transfer is realized.
3. The process for attaching the microfiber fabric for ceiling of claim 1, wherein: and atomizing nozzles are respectively arranged above and below the line body pressed by the die after the fabric is subjected to glue rolling so as to ensure the surface humidity of the fabric.
4. The process for applying microfiber fabric to a ceiling of claim 1, wherein: the spraying water amount is 5-200 g per square meter.
5. The process for applying microfiber fabric to a ceiling of claim 1, wherein: in the process of fabric glue rolling, the glue is coated by adopting an upper roller and a lower roller in a mutual extrusion mode.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210999232.7A CN115352175A (en) | 2022-08-19 | 2022-08-19 | Fitting process of superfine fiber fabric on ceiling |
| PCT/CN2022/139543 WO2024036842A1 (en) | 2022-08-19 | 2022-12-16 | Method for bonding microfiber fabric on roof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210999232.7A CN115352175A (en) | 2022-08-19 | 2022-08-19 | Fitting process of superfine fiber fabric on ceiling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115352175A true CN115352175A (en) | 2022-11-18 |
Family
ID=84001969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210999232.7A Pending CN115352175A (en) | 2022-08-19 | 2022-08-19 | Fitting process of superfine fiber fabric on ceiling |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN115352175A (en) |
| WO (1) | WO2024036842A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4454171A (en) * | 1980-12-08 | 1984-06-12 | Samcoe Holding Corporation | Method for wet processing, drying and moisture conditioning tubular knitted fabric |
| CN101332791A (en) * | 2008-06-23 | 2008-12-31 | 刘明春 | Production method of vehicle top using wet treatment |
| CN102442046A (en) * | 2011-09-10 | 2012-05-09 | 无锡吉兴汽车声学部件科技有限公司 | Production process for cutting and edge wrapping of once-formed skylight of automobile roof |
| CN106881919A (en) * | 2017-01-13 | 2017-06-23 | 北京工商大学 | A kind of bast fibre felt enhancing polyurethane automobile ceiling and preparation method thereof |
| CN113524814A (en) * | 2021-07-21 | 2021-10-22 | 湖北吉兴汽车部件有限公司 | Automobile suede fabric ceiling and preparation method and application thereof |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7730994B2 (en) * | 2005-03-21 | 2010-06-08 | Rockwool International A/S | Acoustic panel and manufacturing method |
| CN101947829A (en) * | 2010-08-09 | 2011-01-19 | 无锡吉兴汽车部件有限公司 | One-step forming wet production process of automobile calash |
| CN102795086B (en) * | 2012-08-23 | 2014-11-19 | 无锡吉兴汽车声学部件科技有限公司 | Technology for producing automobile ceiling with skylight by coating glass fibers |
-
2022
- 2022-08-19 CN CN202210999232.7A patent/CN115352175A/en active Pending
- 2022-12-16 WO PCT/CN2022/139543 patent/WO2024036842A1/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4454171A (en) * | 1980-12-08 | 1984-06-12 | Samcoe Holding Corporation | Method for wet processing, drying and moisture conditioning tubular knitted fabric |
| CN101332791A (en) * | 2008-06-23 | 2008-12-31 | 刘明春 | Production method of vehicle top using wet treatment |
| CN102442046A (en) * | 2011-09-10 | 2012-05-09 | 无锡吉兴汽车声学部件科技有限公司 | Production process for cutting and edge wrapping of once-formed skylight of automobile roof |
| CN106881919A (en) * | 2017-01-13 | 2017-06-23 | 北京工商大学 | A kind of bast fibre felt enhancing polyurethane automobile ceiling and preparation method thereof |
| CN113524814A (en) * | 2021-07-21 | 2021-10-22 | 湖北吉兴汽车部件有限公司 | Automobile suede fabric ceiling and preparation method and application thereof |
Non-Patent Citations (1)
| Title |
|---|
| 侯东昱等: "《女装成衣工艺》", 上海：东华大学出版社, pages: 116 - 118 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2024036842A1 (en) | 2024-02-22 |
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