CN115351400A - Arc welding equipment with residue collection structure and collection method thereof - Google Patents
Arc welding equipment with residue collection structure and collection method thereof Download PDFInfo
- Publication number
- CN115351400A CN115351400A CN202210869439.2A CN202210869439A CN115351400A CN 115351400 A CN115351400 A CN 115351400A CN 202210869439 A CN202210869439 A CN 202210869439A CN 115351400 A CN115351400 A CN 115351400A
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- slag
- arc welding
- cavity
- residue
- protective cover
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- 238000003466 welding Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 10
- 239000002893 slag Substances 0.000 claims description 38
- 238000007599 discharging Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 239000013049 sediment Substances 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000012827 research and development Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention belongs to the technical field of arc welding, and provides arc welding equipment with a residue collection structure, which comprises a processing table, wherein a protective cover is arranged above the processing table, an arc welding head is arranged in the protective cover, a pair of fixed seats are arranged at the bottom of the protective cover, one side of each fixed seat is provided with an electric device, and the other side of each fixed seat is provided with a clamping device; the utility model discloses a protection casing, protection casing bottom surface is equipped with one and falls the sediment board, it has the cavity to fall sediment board below, the inside crossing of cavity has the air-out pipe, and air-out pipe one end is passed through the tube coupling and is connected to the air-blower, is equipped with the sediment export at the bottom side of cavity. The invention also provides a method for collecting the arc welding residues, which can be used for welding and removing the residues on the premise of no manual intervention, obviously reduces the labor cost and the production cost of products, improves the productivity, is more convenient to manage, and can effectively improve the quality and the consistency of the products.
Description
Technical Field
The invention belongs to the technical field of arc welding, and particularly relates to arc welding equipment with a residue collection structure and a collection method thereof.
Background
The arc welding equipment is widely used in the aspects of automobile production, automobile parts and the like, and along with the increase of automobile production and sales volume, the demand on the arc welding equipment is increased. However, the existing arc welding equipment generally invests much research and development on the aspects of welding precision, automation degree and the like, the research and development depth of residue collection and removal is not enough, the residue discharge capability is weak, and particularly in the field of precision welding, the existence of the residue sometimes directly or indirectly affects the welding quality.
The existing arc welding equipment with the residue collection function is simply collected and finally needs manual work to participate in cleaning.
There is a need for an arc welding apparatus and method of collection with residue collection that does not require human intervention.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide arc welding equipment with a residue collection structure and a collection method thereof, so that the stable quality of arc welding is ensured.
In order to solve the above technical problem, the present invention provides two solutions as follows:
the arc welding equipment with the residue collection structure comprises a processing table, wherein a protective cover is arranged above the processing table, an arc welding head is arranged in the protective cover, a pair of fixed seats are arranged at the bottom of the protective cover, one side of each fixed seat is provided with an electric device, and the other side of each fixed seat is provided with a clamping device;
the utility model discloses a protection casing, protection casing bottom surface is equipped with one and falls the sediment board, it has the cavity to fall sediment board below, the inside crossing of cavity has out the tuber pipe, goes out tuber pipe one end and passes through pipe connection to air-blower, is equipped with the sediment export at the bottom side of cavity.
Preferably, the slag falling plate is provided with a slag falling hole, the hole direction is inclined 15 degrees, and the lower outlet faces to the slag discharging outlet direction.
Preferably, the upper surface of the bottom surface of the cavity is an inclined plane with an angle of 10 degrees, so that the residues can move towards the slag discharge outlet conveniently.
Preferably, the upper surface of the bottom surface of the cavity is polished, so that friction is reduced, and residues can move towards the slag discharge outlet.
Preferably, the slag discharging outlet is externally connected with a slag sucking device, and the interface is occluded with the slag discharging outlet.
Preferably, the air pipe is made of stainless steel pipe material, and air outlet holes are formed in the surface of the stainless steel pipe in all directions.
Preferably, the electric device is used for controlling the clamping device to fix the welded part.
In a first aspect, there is provided a method for arc welding residue collection, comprising:
firstly, enabling residues after arc welding to fall into a cavity through a hole of a slag falling plate on the bottom surface of a protective cover;
secondly, the blower supplies air to the air outlet pipe through a pipeline to rapidly cool the residues;
step three, the residues fall into the bottom of the cavity and slowly move to a slag discharge outlet;
and step four, sucking the residues out of the processing table after the residues are accumulated to a certain amount at a residue discharge outlet.
Has the advantages that:
the invention can carry out welding and slag removal without manual intervention, obviously reduces the labor cost and the production cost of products, improves the productivity, is more convenient to manage, and can effectively improve the product quality and the product consistency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a block diagram of an arc welding apparatus with scrap collection;
FIG. 2 is a detail of the slag falling plate;
fig. 3 is a detailed view of the air outlet pipe.
Shown in the figure: 1. a processing table; 2. a protective cover; 3. an arc welding head; 4. a fixed seat; 5. an electric device; 6. a clamping part; 7. a slag falling plate; 8. an air outlet pipe; 9. a cavity; 10. a slag discharge outlet; 11. a blower; 71. a hole; 81. and (4) an air outlet.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
The embodiment is as follows: the electric device 5 drives the clamping part 6 to clamp the welded part, the arc welding head 3 receives the processing parameters and scans and positions the to-be-welded points of the welded part, and after the positioning is finished, the welding work is started.
After the residue appears, can roll and fall on falling the sediment board 7, wherein most can fall into the cavity 9 of below through the hole 71 that falls on the sediment board 7, the clearance between the sediment board 7 hole 71 that falls is left over to few part, along with the welded going on, the residue is more and more, the residue that drops collides the residue of leaving over on falling the sediment board 7, push it in the hole 71 with it, the hole 71 is the slant, angle 15, the export of below is towards sediment export 10 directions, let the residue follow the export direction and come out the back, roll through inertia and fall near sediment export 10.
In the falling process of the residues in the cavity 9, the air blower 11 extracts cold air from the outside, conveys the cold air to the air outlet pipe 8 through the pipeline and blows the cold air out of the air outlet 81, cools the cold air, prevents the cavity 9 from being overhigh in temperature and heat from rising, and recharges the cold air into the protective cover 2 from the hole 71 to influence the welding work.
The upper surface of the bottom surface of the cavity 9 is an inclined plane, the gradient is 10 degrees, the upper surface is polished to reduce friction, and when residues fall and impact the upper surface of the bottom surface, the residues always fall and roll towards the slag discharge outlet 10 due to the inclined angle of the hole 71 and the inclined plane of the upper surface of the bottom surface.
Finally, the residue suction device is connected with the residue discharge outlet 10 through a suction port to suck out the residue.
Theoretically, the more inclined the inclined surface of the hole 71 is, the larger the inertia of the residue falling toward the residue discharge outlet 10 is, the more easily the residue discharge outlet 10 is approached, and when the inclined surface reaches 45 °, the maximum value can be reached, but actually, the more inclined the inclined surface of the hole 71 is, the better the inclined surface is, when the inclined surface reaches 30 °, the residue is decelerated through the hole 71, because the degree of the inclined surface is increased, the passing path of the hole 71 is increased, the gravitational acceleration is also decreased, when the inclined surface reaches 45 °, the residue is retained in the hole 71, and thus part of the hole 71 is blocked, and in summary, the inclined surface of 15 ° to 20 ° is most suitable for the present invention.
The inclined surface on the bottom surface of the cavity 9 is inclined, the larger the gradient is, the more easily the residue falls to the direction of the slag discharge outlet 10, but correspondingly, the volume of the cavity 9 is reduced, the used materials of the cavity are increased, the cost is increased, the slope surface of 10 degrees can meet the use requirement, the used materials are the least, the cost is the lowest, the volume of the cavity 9 is also larger, and the residue can fall to the vicinity of the slag discharge outlet 10 within 3 seconds after falling to the inclined surface, so that the requirement of the slag discharge device can be met.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. An arc welding device with a residue collection structure comprises a processing table (1), wherein a protective cover (2) is arranged above the processing table, an arc welding head (3) is arranged in the protective cover (2), a pair of fixed seats (4) are arranged at the bottom of the protective cover (2), one side of each fixed seat (4) is provided with an electric device (5), and the other side of each fixed seat is provided with a clamping device (6);
the novel air conditioner is characterized in that the bottom surface of the protective cover (2) is provided with a slag falling plate (7), a cavity (9) is arranged below the slag falling plate (7), an air outlet pipe (8) is transversely arranged inside the cavity (9), one end of the air outlet pipe (8) is connected to an air blower (11) through a pipeline, and a slag discharging outlet (10) is arranged on the side edge of the bottom of the cavity (9).
2. The arc welding apparatus with the slag collection structure according to claim 1, wherein: the slag falling plate (7) is provided with a slag falling hole (71), the direction of the hole (71) is inclined 15 degrees, and the lower outlet faces the direction of the slag discharging outlet (10).
3. An arc welding apparatus with a slag collecting structure according to claim 1, wherein: the upper surface of the bottom surface of the cavity (9) is an inclined plane with an angle of 10 degrees, so that residues can move to the slag discharge outlet (10) conveniently.
4. An arc welding apparatus with a slag collecting structure according to claim 3, wherein: the upper surface of the bottom surface of the cavity (9) is polished, so that friction is reduced, and residues can move towards the slag discharge outlet (10) conveniently.
5. An arc welding apparatus with a slag collecting structure according to claim 1, wherein: the slag discharging outlet (10) is externally connected with a slag sucking device, and the interface is occluded with the slag discharging outlet (10).
6. An arc welding apparatus with a slag collecting structure according to claim 1, wherein: the air pipe (8) is made of stainless steel pipe materials, and air outlet holes (81) are formed in the surface of the stainless steel pipe in all directions.
7. The arc welding apparatus with the slag collection structure according to claim 1, wherein: the electric device (5) is used for controlling the clamping device (6) to fix the welded parts.
8. An arc welding residue collection method is characterized by comprising the following steps:
firstly, the residues after arc welding fall into a cavity (9) through a hole (71) of a slag falling plate (7) on the bottom surface of a protective cover (2);
secondly, the blower (11) supplies air to the air outlet pipe (8) through a pipeline to rapidly cool the residues;
thirdly, the residue falls into the bottom of the cavity (9) and slowly moves to a slag discharge outlet (10);
and step four, after the residue is accumulated to a certain amount at the slag discharge outlet (10), sucking the residue out of the processing table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210869439.2A CN115351400A (en) | 2022-07-22 | 2022-07-22 | Arc welding equipment with residue collection structure and collection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210869439.2A CN115351400A (en) | 2022-07-22 | 2022-07-22 | Arc welding equipment with residue collection structure and collection method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115351400A true CN115351400A (en) | 2022-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210869439.2A Pending CN115351400A (en) | 2022-07-22 | 2022-07-22 | Arc welding equipment with residue collection structure and collection method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115351400A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210731518U (en) * | 2019-11-03 | 2020-06-12 | 南京长天电气工程有限公司 | Welding platform for welding automation convenient to clearance welding slag |
| CN211387297U (en) * | 2019-11-01 | 2020-09-01 | 昆山绘智造精工机械有限公司 | Welding residue is from robot arc-welding room of collecting |
| CN213163794U (en) * | 2020-09-19 | 2021-05-11 | 河北广阔丝网制品有限公司 | Special-shaped guardrail net row welding equipment |
| CN113245779A (en) * | 2021-06-11 | 2021-08-13 | 长兴恒兴精工科技有限公司 | Welding device with welding slag collecting function for automobile precision parts |
| CN214815784U (en) * | 2021-01-20 | 2021-11-23 | 中美埃梯梯泵业集团有限公司 | Anti-splashing device in pipe wall of laser pipe cutting machine |
| CN216502908U (en) * | 2021-10-29 | 2022-05-13 | 无锡帝木自动化系统科技有限公司 | Welding residue is from robot arc-welding room of collecting |
-
2022
- 2022-07-22 CN CN202210869439.2A patent/CN115351400A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211387297U (en) * | 2019-11-01 | 2020-09-01 | 昆山绘智造精工机械有限公司 | Welding residue is from robot arc-welding room of collecting |
| CN210731518U (en) * | 2019-11-03 | 2020-06-12 | 南京长天电气工程有限公司 | Welding platform for welding automation convenient to clearance welding slag |
| CN213163794U (en) * | 2020-09-19 | 2021-05-11 | 河北广阔丝网制品有限公司 | Special-shaped guardrail net row welding equipment |
| CN214815784U (en) * | 2021-01-20 | 2021-11-23 | 中美埃梯梯泵业集团有限公司 | Anti-splashing device in pipe wall of laser pipe cutting machine |
| CN113245779A (en) * | 2021-06-11 | 2021-08-13 | 长兴恒兴精工科技有限公司 | Welding device with welding slag collecting function for automobile precision parts |
| CN216502908U (en) * | 2021-10-29 | 2022-05-13 | 无锡帝木自动化系统科技有限公司 | Welding residue is from robot arc-welding room of collecting |
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