CN115338117B - Cylinder screening device with non-contact type blockage removing component - Google Patents

Cylinder screening device with non-contact type blockage removing component Download PDF

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Publication number
CN115338117B
CN115338117B CN202211039967.1A CN202211039967A CN115338117B CN 115338117 B CN115338117 B CN 115338117B CN 202211039967 A CN202211039967 A CN 202211039967A CN 115338117 B CN115338117 B CN 115338117B
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China
Prior art keywords
component
sensor
cylinder
array
screen body
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CN202211039967.1A
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Chinese (zh)
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CN115338117A (en
Inventor
刘敏基
王建楠
谢焕雄
高学梅
游兆延
魏海
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Publication of CN115338117A publication Critical patent/CN115338117A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/50Cleaning
    • B07B1/55Cleaning with fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens

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  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention discloses a cylinder screening device with a non-contact blocking-removing component, which comprises a cylinder screen body and a blocking-removing component, wherein the blocking-removing component comprises a spray valve array formed by a plurality of air pressure spray valves in linear array layout, and the air pressure spray valves are connected with an air source; the blockage removing component further comprises a sensor component, wherein the sensor component comprises a component bracket and a sensor array arranged on the component bracket, and the sensor array is composed of a plurality of sensors arranged in a linear array; the sensor array is arranged in parallel with the spray valve array; the sensor components are arranged on two sides of the spray valve array. According to the cylinder screening device with the non-contact blocking-removing component, the sensor components are arranged on the two sides of the spray valve array, so that blocking conditions of a cylinder screen body and the screening effect of the spray valve array can be monitored, blocked materials can be effectively prevented from being blocked more and more, and the screening effect is ensured.

Description

Cylinder screening device with non-contact type blockage removing component
Technical Field
The invention belongs to the technical field of screening devices, and particularly relates to a cylinder screening device with a non-contact blocking-removing component.
Background
For fruits such as peanuts and gingko, after harvesting, cleaning and sun drying, the fruits are required to be classified step by step, so that products with relatively consistent sizes are concentrated together, and the fruits are prevented from being mixed in size and affecting the quality. The screening device is needed in the screening process of fruits, the screening holes of the screening device are inevitably blocked by the fruits, in the prior art, the fruits blocked in the screening holes are ejected out by the screening part which can extend into the screening holes to realize blocking removal, but the shells of the fruits, which are fragile in shells of peanuts, are easily broken in the process of ejecting out of the screening holes, so that the breakage rate of the fruits in the screening process is high, in the prior art, a scheme of non-contact blocking removal is carried out through airflow, but in the scheme of non-contact blocking removal, the effect of the screening is difficult to control, the operation time of the screening device is long, the fruits which cannot be removed in the screening holes are more and more blocked, and the screening effect is affected.
Disclosure of Invention
The invention aims to: in order to overcome the defects in the prior art, the invention provides the cylinder screening device with the non-contact blockage removing component, which can monitor the blockage condition and the blockage removing effect and ensure the airflow blockage removing effect.
The technical scheme is as follows: in order to achieve the above purpose, the cylinder screening device with the non-contact blocking removing component comprises a cylinder screen body and the blocking removing component, wherein the blocking removing component comprises a spray valve array formed by a plurality of air pressure spray valves in linear array layout, and the air pressure spray valves are connected with an air source; the blockage removing component further comprises a sensor component, wherein the sensor component comprises a component bracket and a sensor array arranged on the component bracket, and the sensor array is composed of a plurality of sensors arranged in a linear array;
the sensor array is arranged in parallel with the spray valve array; the sensor components are arranged on two sides of the spray valve array.
Further, the component support is capable of adjusting position relative to the mounting base;
the component bracket is in a strip shape, two ends of the component bracket are fixed with positioning fixing shafts, and the middle part of the component bracket is fixed with a thread bush;
The fixed seat is provided with an adjusting handle which is provided with a main rod part and a handle part deviating from the main rod part;
the main rod part is rotatably installed relative to the fixed seat, and the end part of the main rod part is provided with a thread part matched with the thread sleeve;
the fixing seat is also provided with a guide sleeve which is arranged corresponding to the positioning fixing shaft, the positioning fixing shaft is slidably arranged relative to the corresponding guide sleeve, and the upper end of the positioning fixing shaft is provided with a locking handle.
Further, a bearing seat is installed on the fixing seat to establish a rotational connection relationship between the main rod portion and the fixing seat.
Further, the bottom of the component bracket is provided with a mounting groove, so that the cross section of the component bracket is in an inverted U shape; the sensor is mounted on the component support through a sensor base, and the sensor base is embedded in the mounting groove.
Further, the component support is made of iron materials; the sensor base is magnetic or is provided with an electromagnet, and the sensor base and the component support are fixed through magnetic force.
Further, two supporting rollers are respectively arranged at the lower sides of two ends of the cylindrical screen body, and the supporting rollers are rotatably arranged on the fixing seat;
The two supporting rollers positioned at the same end of the cylindrical screen body are symmetrically arranged relative to the vertical center plane of the cylindrical screen body.
Further, in two pairs of supporting rollers positioned on two sides of the vertical center plane of the cylindrical screen body, one pair of supporting rollers is fixedly arranged on the same rotating shaft, and a driven belt wheel is fixedly arranged on the rotating shaft;
a driving motor is also mounted on the fixed seat, and a driving belt wheel is fixed on an output shaft of the driving motor;
And power is transmitted between the driving belt pulley and the driven belt pulley through a belt.
Further, install the material guide subassembly in the cylinder screen frame, the material guide subassembly is including the guide plate of slope installation, the both sides edge of guide plate with the space has between the cylinder screen frame inner wall.
Further, the angle of the guide plate relative to the fixed seat can be adjusted.
Further, a plurality of mutually parallel material guide channels are formed on the upper end face of the guide plate.
The beneficial effects are that: according to the cylinder screening device with the non-contact blocking-removing component, the sensor arrays are arranged on the two sides of the spray valve array, so that blocking conditions of a cylinder screen body and the screening effect of the spray valve array can be monitored, blocked materials can be effectively prevented from being blocked more and more, and the screening effect is guaranteed.
Drawings
FIG. 1 is a perspective view of a cylinder screening apparatus with a non-contact unblocking member;
FIG. 2 is a bottom view of the block-out removing member;
FIG. 3 is a side view block diagram of a cylinder screening apparatus with a non-contact unblocking member;
FIG. 4 is a block diagram of a sensor component;
FIG. 5 is a block diagram of a material guide assembly;
FIG. 6 is a graph of material distribution ranges within a cylindrical screen without a material guide assembly;
FIG. 7 is a block diagram of the pneumatic spray valve portion of the preferred embodiment;
Fig. 8 is a state diagram of the pneumatic jet valve portion in the preferred embodiment.
In the figure: 1-a cylindrical screen body; 2-a blockage removing part; 21-an air pressure spray valve; 22-part holder; a 23-sensor; 230-a sensor mount; 24-positioning a fixed shaft; 25-thread sleeve; 26-an adjustment handle; 261-a main lever portion; 262-handle portion; 27-a guide sleeve; 28-locking handle; 29-bearing seat; 210-a spray valve bracket; 220-a drive rod; 3-fixing seats; 41-supporting rollers; 42-rotating shaft; 43-driven pulley; 44-a drive motor; 45-a driving pulley; 46-a belt; 5-a material guide assembly; 51-a guide plate; 52-guiding sheets.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
The cylinder screening device with the non-contact blockage removing part as shown in fig. 1 and 3 comprises a cylinder screen body 1 and a blockage removing part 2, wherein the blockage removing part 2 comprises a spray valve array formed by a plurality of air pressure spray valves 21 in linear array layout, and the air pressure spray valves 21 are connected with an air source; the block cleaning component 2 further comprises a sensor component, wherein the sensor component comprises a component bracket 22 and a sensor array mounted on the component bracket 22, and the sensor array is composed of a plurality of sensors 23 arranged in a linear array; the sensor array is arranged in parallel with the spray valve array; the sensor components are arranged on two sides of the spray valve array. With the rotation direction of the cylinder screen 1 as a reference, the sensor array located at the upstream of the air pressure spraying valve array is used for monitoring the blocking condition of the cylinder screen 1, the control system can control the air pressure spraying valve 21 to execute the cleaning operation according to the blocking condition of the screen holes on the cylinder screen 1 cleaned by the air pressure spraying valve 21, the sensor array located at the downstream of the air pressure spraying valve array can detect whether the cleaning effect meets the requirement or not, if the cleaning effect does not meet the requirement, the air pressure spraying valve 21 is controlled to increase the air spraying amount, the cleaning effect is further detected, and the cleaning effect is circulated according to the cleaning effect until the cleaning effect meets the requirement.
By adopting the blockage removing component 2, on one hand, the sieve holes of the cylinder sieve body 1 are blocked by using the air pressure spray valve 21 to spray air, the non-contact blockage removing mode can not cause damage to fruits, and the damage rate of the fruits which are easy to damage such as peanuts can be greatly reduced; on the other hand, through setting up the sensor part and detecting the jam condition of drum screen frame 1 and the sieve mesh after the clearance of atmospheric pressure blast gate 21 to adjust the jet-propelled volume of atmospheric pressure blast gate 21 according to the testing result, solved the clear stifled effect of non-contact clear screening cloth and be difficult to the problem of accuse.
The component support 22 can be adjusted in position relative to the fixed seat 3; as shown in fig. 4, the component support 22 is in a strip shape, two ends of the component support are fixed with positioning fixing shafts 24, and the middle of the component support is fixed with a threaded sleeve 25; an adjusting handle 26 is mounted on the fixing base 3, and the adjusting handle 26 has a main rod portion 261 and a handle portion 262 deviated from the main rod portion 261; the main rod 261 is rotatably installed relative to the fixed seat 3, and the end of the main rod is provided with a threaded part matched with the threaded sleeve 25; the fixing base 3 is also provided with a guide sleeve 27 corresponding to the positioning fixing shaft 24, the positioning fixing shaft 24 is slidably mounted relative to the corresponding guide sleeve 27, and the upper end of the positioning fixing shaft 24 is provided with a locking handle 28. The component support 22 is located below the guide sleeve 27, the locking handle 28 is located above the guide sleeve 27, and after being fixed, the locking handle 28 abuts against the upper end of the guide sleeve 27.
A bearing seat 29 is mounted on the fixed seat 3 to establish a rotational connection relationship between the main lever 261 and the fixed seat 3.
Through the structure, a user can adjust the position of the sensor 23 according to the needs, so that the sensor 23 can achieve a good detection effect. When the position of the sensor 23 needs to be adjusted, the specific operation modes are as follows: the locking handle 28 is rotated upwards, so that the locking handle 28 is separated from the guide sleeve 27; then, the adjustment handle 26 is turned to adjust the component support 22 upward or downward; finally, after the adjustment is completed, the locking handle 28 is turned to abut against the upper end of the guide sleeve 27. It can be seen that by providing the positioning fixing shaft 24, when the position of the component support 22 is adjusted, the sliding guiding action between the positioning fixing shaft 24 and the guiding sleeve 27 can make the component support 22 always parallel to the rotation axis of the cylindrical screen 1, and after the adjustment is completed, the position of the positioning fixing shaft 24 is locked by the locking handle 28, so that the component support 22 can be prevented from shaking when the screening device is operated.
The bottom of the component support 22 is provided with a mounting groove, so that the section of the component support is in an inverted U shape; the sensor 23 is mounted on the component holder 22 by a sensor mount 230, the sensor mount 230 being embedded in the mounting groove. The component support 22 is made of a ferrous material; the sensor base 230 has magnetism or an electromagnet is mounted thereon, and the sensor base 230 and the component holder 22 are fixed by magnetism.
Through the above-mentioned mounting structure, the user conveniently increases and decreases the quantity of the sensors 23 according to the different objects of screening to reach the detection requirement by adjusting the interval of the sensors 23.
Two supporting rollers 41 are respectively arranged at the lower sides of two ends of the cylindrical screen body 1, and the supporting rollers 41 are rotatably arranged on the fixed seat 3; the two supporting rollers 41 positioned at the same end of the cylindrical screen 1 are symmetrically installed with respect to the vertical center plane of the cylindrical screen 1.
Preferably, of the two pairs of supporting rollers 41 located at two sides of the vertical center plane of the cylindrical screen body 1, one pair of supporting rollers 41 is fixedly installed on the same rotating shaft 42, and a driven pulley 43 is fixedly installed on the rotating shaft 42; a driving motor 44 is also mounted on the fixed seat 3, and a driving belt wheel 45 is fixed on an output shaft of the driving motor 44; the driving pulley 45 and the driven pulley 43 transmit power therebetween via a belt 46. The supporting structure and the driving structure are simple in structure and low in cost, and the cylindrical screen body 1 can be conveniently detached and replaced.
Preferably, a material guiding assembly 5 is installed in the cylindrical screen 1, as shown in fig. 5, the material guiding assembly 5 includes a guiding plate 51 installed obliquely, and a gap is formed between two side edges of the guiding plate 51 and an inner wall of the cylindrical screen 1.
When the screening device executes screening operation, the material to be screened is filled in the cylindrical screen body 1, when the cylindrical screen body 1 rotates, the material is lifted along with the rotation of the cylindrical screen body 1 due to the friction force between the material and the inner wall of the cylinder, and moves towards the high side of the guide plate 51 when the material is lifted, after the material is lifted to the extreme position, the material is separated from the cylindrical screen body 1 and falls off, and the extreme position to which the material can be lifted is higher than the high side of the cylindrical screen body 1, so that the material is supported by the guide plate 51 after falling off and slides to the low side of the guide plate 51 along the guide plate 51, and falls back into the cylindrical screen body 1 from the low side. The guide plate 51 passes through the rotation axis of the cylindrical screen 1 or is located above the rotation axis of the cylindrical screen 1, so that about half of the screen surface of the cylindrical screen 1 can be used (as shown in fig. 3). In contrast, if the guide plate 51 is not provided, the material falls down after being lifted to the extreme position or rolls down to the bottom of the cylindrical screen 1 along with other materials and then performs the next screening, the screening surface utilization rate is only 1/4-1/3 (as shown in fig. 6), so that the screening efficiency is greatly reduced, the material gathers in the cylindrical screen 1 and the blocking probability is increased, and the above problems are avoided by adding the guide plate 51 in the scheme of the invention.
The angle of the guide plate 51 relative to the fixed base 3 can be adjusted. The user can adjust the angle of the guide plate 51 according to the limit position that the material can reach along with the cylindrical screen body 1, so that the high side of the guide plate 51 is lower than the limit position to ensure the screening effect.
A plurality of mutually parallel material guiding channels are formed on the upper end face of the guiding plate 5. The material guiding channels are formed among the plurality of parallel guiding sheets 52, the material guiding channels can change the moving direction of the material passing through the material guiding channels, preferably, the angles of all the guiding sheets 52 relative to the guiding plate 51 can be synchronously adjusted, the cylindrical screen body 1 is obliquely arranged, the front end of the cylindrical screen body is high, the rear end of the cylindrical screen body is low, and when the lower ends of the guiding sheets 52 are made to be inclined backwards, the material discharging can be accelerated, and the operation efficiency is improved; when the lower end of the guide piece 52 is inclined forwards, the materials can be returned, the stay time of the materials in the cylindrical screen body 1 is increased, and the screening qualification rate can be improved.
Preferably, as shown in fig. 7, the pneumatic spray valve 21 is rotatably mounted on the spray valve bracket 210, the spray valve bracket 210 is fixedly mounted relative to the fixing seat 3, and the block-removing component 2 further includes two driving rods 220, wherein one driving rod 220 is in a rotational connection relationship with the odd-numbered pneumatic spray valves 21, and the other driving rod 220 is in a rotational connection relationship with the odd-numbered pneumatic spray valves 21; each drive rod 220 is independently translatable relative to the valve carriage 210 to rotate the pneumatic valve 21 coupled thereto relative to the valve carriage 210. Through the above structure, when the sensor 23 detects that the air pressure spray valve 21 cannot meet the blocking clearing requirement, the working mode of the switchable air pressure spray valve 21 is changed into the cross auxiliary working mode, so that the two driving rods 220 move in turn. When the driving rod 220 connected with the even-numbered air pressure spray valves 21 moves, the even-numbered air pressure spray valves 21 rotate to align with the action points (shown in fig. 8) of the adjacent air pressure spray valves 21, and after a set time is maintained, the driving rod 220 resets the even-numbered air pressure spray valves 21; similarly, when the driving rod 220 connected to the odd-numbered air pressure spraying valve 21 moves, the odd-numbered air pressure spraying valve 21 rotates to align with the action point of the adjacent air pressure spraying valve 21 and maintain the set time, and then the driving rod 220 resets the odd-numbered air pressure spraying valve 21. Thus, the air flow intensity of each cleaning point can be doubled by the aid of the adjacent air pressure spray valve 21, and the cleaning force is effectively improved.
The foregoing is only a preferred embodiment of the invention, it being noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the invention.

Claims (10)

1. The cylinder screening device with the non-contact blocking removing component comprises a cylinder screen body (1) and the blocking removing component (2), wherein the blocking removing component (2) comprises a spray valve array formed by a plurality of air pressure spray valves (21) which are arranged in a linear array, and the air pressure spray valves (21) are connected with an air source; the device is characterized in that the blockage removing component (2) further comprises a sensor component, the sensor component comprises a component bracket (22) and a sensor array arranged on the component bracket (22), and the sensor array is composed of a plurality of sensors (23) arranged in a linear array;
the sensor array is arranged in parallel with the spray valve array; the sensor components are arranged on two sides of the spray valve array;
With the rotation direction of the cylinder screen body (1) as a reference, a sensor array positioned at the upstream of the air pressure spraying valve array is used for monitoring the blocking condition of the cylinder screen body (1), the control system controls the air pressure spraying valve (21) to execute screening operation according to the blocking condition of the screen holes on the cylinder screen body (1) cleaned by the air pressure spraying valve (21) by the sensor array positioned at the downstream of the air pressure spraying valve array so as to judge whether the cleaning effect meets the requirement, if the cleaning effect does not meet the requirement, the air pressure spraying valve (21) is controlled to increase the air spraying amount, the cleaning effect is further detected, and the circulation is carried out according to the blocking condition until the cleaning effect meets the requirement.
2. A cylinder screening apparatus with non-contact unblocking means according to claim 1, characterized in that the means support (22) is adjustable in position with respect to the fixed seat (3);
The component bracket (22) is in a strip shape, two ends of the component bracket are fixed with positioning fixing shafts (24), and the middle part of the component bracket is fixed with a thread bush (25);
An adjusting handle (26) is arranged on the fixed seat (3), and the adjusting handle (26) is provided with a main rod part (261) and a handle part (262) deviating from the main rod part (261);
the main rod part (261) is rotatably installed relative to the fixed seat (3), and the end part of the main rod part is provided with a thread part matched with the thread sleeve (25);
The fixing seat (3) is also provided with a guide sleeve (27) which is arranged corresponding to the positioning fixing shaft (24), the positioning fixing shaft (24) is slidably arranged relative to the corresponding guide sleeve (27), and the upper end of the positioning fixing shaft (24) is provided with a locking handle (28).
3. A cylinder screening apparatus with a non-contact unblocking member according to claim 2, wherein a bearing housing (29) is mounted on the fixing base (3) to establish a rotational connection between the main rod portion (261) and the fixing base (3).
4. The cylinder screening apparatus with non-contact blocking removal member according to claim 1, wherein the bottom of the member support (22) has a mounting groove such that its cross section is inverted U-shaped; the sensor (23) is mounted on the component support (22) through a sensor base (230), and the sensor base (230) is embedded in the mounting groove.
5. The cylinder screening apparatus with non-contact unblocking member as claimed in claim 4, wherein the member holder (22) is made of a ferrous material; the sensor base (230) is magnetic or is provided with an electromagnet, and the sensor base (230) and the component support (22) are fixed through magnetic force.
6. The cylinder screening device with the non-contact blocking removing component according to claim 1, wherein two supporting rollers (41) are respectively arranged at the lower sides of two ends of the cylinder screen body (1), and the supporting rollers (41) are rotatably arranged on the fixed seat (3);
the two supporting rollers (41) positioned at the same end of the cylindrical screen body (1) are symmetrically arranged relative to the vertical center plane of the cylindrical screen body (1).
7. The cylinder screening device with the non-contact blocking removing component according to claim 6, wherein two pairs of supporting rollers (41) are positioned on two sides of the vertical center plane of the cylinder screen body (1), one pair of supporting rollers (41) is fixedly arranged on the same rotating shaft (42), and a driven belt wheel (43) is fixedly arranged on the rotating shaft (42);
A driving motor (44) is further mounted on the fixed seat (3), and a driving belt wheel (45) is fixed on an output shaft of the driving motor (44);
Power is transmitted between the driving pulley (45) and the driven pulley (43) through a belt (46).
8. The cylinder screening device with the non-contact blocking removing component according to claim 1, wherein a material guiding assembly (5) is installed in the cylinder screen body (1), the material guiding assembly (5) comprises a guiding plate (51) installed in an inclined mode, and gaps are formed between two side edges of the guiding plate (51) and the inner wall of the cylinder screen body (1).
9. Cylinder screening device with non-contact unblocking means according to claim 8, characterized in that the angle of the guide plate (51) with respect to the fixed seat (3) can be adjusted.
10. The cylinder screening apparatus with the non-contact blocking removing member according to claim 8, wherein a plurality of mutually parallel material guide passages are formed on an upper end surface of the guide plate (51).
CN202211039967.1A 2022-08-29 2022-08-29 Cylinder screening device with non-contact type blockage removing component Active CN115338117B (en)

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Application Number Priority Date Filing Date Title
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CN115338117B true CN115338117B (en) 2024-04-26

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GB1218910A (en) * 1969-02-24 1971-01-13 Leon George Feterl Cleaning and sorting machine for particulate materials
SU1178506A1 (en) * 1984-03-02 1985-09-15 Всесоюзный Сельскохозяйственный Институт Заочного Образования Cylindrical grain cleaner
SU1340824A1 (en) * 1985-08-07 1987-09-30 Курский сельскохозяйственный институт им.проф.И.И.Иванова Cylindrical grain cleaner
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JP2000126684A (en) * 1998-10-23 2000-05-09 Matsumoto Tekkosho:Kk Sorter for crushed
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