CN115336728A - Zanthoxylum oil processing device - Google Patents
Zanthoxylum oil processing device Download PDFInfo
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- CN115336728A CN115336728A CN202210818842.2A CN202210818842A CN115336728A CN 115336728 A CN115336728 A CN 115336728A CN 202210818842 A CN202210818842 A CN 202210818842A CN 115336728 A CN115336728 A CN 115336728A
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- conveying
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- pipe
- bevel gear
- processing device
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- 241000949456 Zanthoxylum Species 0.000 title claims abstract description 76
- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 18
- 239000011324 bead Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 239000002893 slag Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 235000007650 Aralia spinosa Nutrition 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 34
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000009434 installation Methods 0.000 abstract description 14
- 238000005406 washing Methods 0.000 abstract description 5
- 235000013305 food Nutrition 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 61
- 235000019198 oils Nutrition 0.000 description 61
- 235000002566 Capsicum Nutrition 0.000 description 39
- 239000006002 Pepper Substances 0.000 description 35
- 241000722363 Piper Species 0.000 description 35
- 235000016761 Piper aduncum Nutrition 0.000 description 35
- 235000017804 Piper guineense Nutrition 0.000 description 35
- 235000008184 Piper nigrum Nutrition 0.000 description 35
- 230000008878 coupling Effects 0.000 description 11
- 238000010168 coupling process Methods 0.000 description 11
- 238000005859 coupling reaction Methods 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 244000089698 Zanthoxylum simulans Species 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000008157 edible vegetable oil Substances 0.000 description 5
- 241000758706 Piperaceae Species 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/10—Natural spices, flavouring agents or condiments; Extracts thereof
- A23L27/11—Natural spices, flavouring agents or condiments; Extracts thereof obtained by solvent extraction
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/008—Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Food Science & Technology (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Microbiology (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to the technical field of food processing, and particularly discloses a zanthoxylum oil processing device which comprises an obliquely arranged conveying groove, wherein the top end of the conveying groove is communicated with a feed hopper, the bottom end of the conveying groove is communicated with a discharge hopper, a sprinkling plate capable of sprinkling water into the conveying groove is arranged above the conveying groove, and a plurality of water outlet holes are communicated with the bottom surface in the conveying groove. Go out the hopper intercommunication and have stoving conveyor assembly, stoving conveyor assembly includes the barrel, establishes in the barrel and evenly is equipped with the conveyer pipe and the rotation connection conveying roller in the conveyer pipe of a plurality of bleeder vents, the one end and the play hopper intercommunication of conveyer pipe, and the other end intercommunication of conveyer pipe has the processing jar, the both ends of barrel intercommunication respectively has heating installation intake pipe and heating installation outlet duct, can accomplish washing and the stoving step to the prickly ash oil through the transportation process to the prickly ash oil, has reduced staff's intensity of labour, has simplified the course of working of production, has improved the flow nature and the degree of automation in the production process.
Description
Technical Field
The application relates to the technical field of food processing, and particularly discloses a zanthoxylum oil processing device.
Background
The zanthoxylum oil is a product which is obtained by extracting flavor-developing and flavor-developing substances from zanthoxylum in edible vegetable oil, has heavier numb taste, thick pepper flavor and qualitative numb degree, is easy to store and eat, is common seasoning oil in daily life, and has various production modes including an edible oil soaking method, an edible oil leaching method, a solvent extraction method, a supercritical CO2 extraction method and a fresh green zanthoxylum cold pressing method.
The extraction method of the edible oil soaking method mainly comprises the steps of cleaning the pepper, removing dust on the surface of the pepper, drying the pepper, putting the dried pepper into hot edible vegetable oil, covering and sealing the pepper, frying the pepper to generate the fragrance of the pepper, dissolving effective ingredients into the oil, and stopping heating after the pepper is fried to be dry; after the oil is cooled, filtering the pepper by a utensil to obtain pepper oil.
In the process, the pepper needs to be cleaned in a cleaning machine firstly, then is conveyed to a drying machine, and finally is conveyed to a processing tank to be mixed with hot oil for frying, namely the pepper needs to be cleaned, conveyed, dried, conveyed again, fried and the like, and multiple stations and equipment are needed for processing the pepper respectively, so that the production and processing steps are multiple, the flow is long, the production speed is low, the production efficiency is low, the relevance among the processing steps is low, even after cleaning, workers need to manually convey the pepper on a conveying belt, after drying, the workers need to manually convey the pepper to the processing tank and the like, the labor intensity of the workers is high, and the automation degree is low, therefore, the inventor provides a pepper oil processing device so as to solve the problems.
Disclosure of Invention
The invention aims to solve the problems of low production speed and low production efficiency caused by more production and processing steps and longer flow because a plurality of stations and equipment are required to respectively process the zanthoxylum bungeanum maxim in the traditional zanthoxylum oil processing process.
In order to achieve the purpose, the basic scheme of the invention provides a pepper oil processing device which comprises a conveying groove which is obliquely arranged, wherein the top end of the conveying groove is communicated with a feed hopper, the bottom end of the conveying groove is communicated with a discharge hopper, a water sprinkling plate capable of sprinkling water into the conveying groove is arranged above the conveying groove, and a plurality of water outlet holes are communicated with the inner bottom surface of the conveying groove;
the discharge hopper is communicated with a drying conveying assembly, the drying conveying assembly comprises a barrel, a conveying pipe and a conveying roller, the conveying pipe is arranged in the barrel and is uniformly provided with a plurality of air holes, the conveying roller is rotatably connected in the conveying pipe, one end of the conveying pipe is communicated with the discharge hopper, the other end of the conveying pipe is communicated with a processing tank, and two ends of the barrel are respectively communicated with a heating air inlet pipe and a heating air outlet pipe;
also comprises a driving motor capable of driving the conveying roller to rotate and a fixing frame for installing the conveying groove, the drying and conveying assembly and the processing tank
The principle and effect of this basic scheme lie in:
1. according to the invention, the inclined conveying groove is arranged, so that the peppers can slide along the conveying groove to be conveyed under the action of the gravity of the peppers, and in the process, the sprinkling plate sprinkles water in the conveying groove, so that the peppers are cleaned, and the cleaned sewage is discharged along the water outlet hole, so that the cleaning step can be completed in the conveying process of the peppers, and the number of stations and the processing steps in the pepper oil processing process are simplified.
2. According to the invention, the pepper oil is conveyed from the discharge hopper to the processing tank through the conveying roller, so that the pepper oil and the hot oil are mixed and fried, in the process, the heating device is also introduced into the cylinder body, the conveying pipe is heated through the heating device, so that the pepper is dried, water vapor in the drying process is discharged along with the heating device, so that the drying step of the conveyed pepper can be completed in the conveying process, and the station number and the processing step in the pepper oil processing process are further simplified.
3. Compared with the prior art, the cleaning and drying steps of the zanthoxylum oil can be completed through the conveying process of the zanthoxylum oil, so that the conveyed zanthoxylum oil can be directly mixed with hot oil for frying, workers do not need to carry the zanthoxylum manually in the whole process, the labor intensity of the workers is reduced, the processing process of a production line is simplified, the flow property and the automation degree in the production process are improved, and the problems of more production and processing steps, longer flow, lower production speed and lower production efficiency caused by the fact that the zanthoxylum oil needs to be processed by a plurality of stations and equipment in the traditional zanthoxylum oil processing process are solved, and the method is suitable for popularization and application.
Further, the conveyer trough is including the curb plate that the symmetry set up, rigid coupling parting bead and the bottom plate of vertical sliding connection between the curb plate, bottom plate and parting bead set up in proper order in turn, the apopore is all established at the baffle lateral wall, be equipped with on driving motor's the output shaft and promote each bottom plate vertical slip's pushing mechanism. In driving motor drive conveying roller pivoted, still promote each bottom plate through pushing mechanism, make each bottom plate carry out vertical slip respectively, and then make the prickly ash in the conveyer trough shake, not only can prevent that the dead angle department of prickly ash oil conveyer trough from piling up, can make dust and the drop of water on the prickly ash shake off under vibrations in addition, improved the cleaning performance of prickly ash and reduced the moisture after the washing and remain.
Furthermore, pushing mechanism includes a plurality of cams that are coaxial coupling with driving motor's output shaft and are located each bottom plate below respectively and a plurality of slide bars that are located each cam top respectively with the vertical sliding connection of mount, and the bottom of slide bar is equipped with the connection pearl with cam side in close contact with, and the top of slide bar is equipped with the push pedal that can promote the bottom plate. The output shaft of driving motor not only can drive the conveying roller and rotate, can also drive each cam and rotate, makes the intermittent type extrusion of cam connect the pearl, and then drives the slide bar and slide along vertical to make the intermittent type promotion bottom plate of push pedal, the intermittent type edge of bottom plate slides when going on is vertical.
Further, the fixing frame is fixedly connected with a guide plate, the sliding rod is vertically and slidably connected with the guide plate, a connecting sleeve is fixedly connected to the side wall of the sliding rod, and a first spring is arranged between the connecting sleeve and the fixing frame. The guide plate plays a role in guiding the sliding of the sliding rod, and the sliding direction of the sliding rod is modern. The connecting sleeve and the first spring can prevent the sliding rod from being separated from the guide plate and can enable the sliding rod to be timely reset.
Further, the lateral wall of one side that the curb plate is relative all is equipped with the spout, and sliding connection is in the spout respectively in the both sides of bottom plate, all is equipped with a plurality of second springs between bottom plate and the spout bottom, all is equipped with the elastic sealing pad between bottom plate and the spout top. The spout can play spacing and guide's effect to the slip of bottom plate, and the second spring can make the timely reseing of bottom plate, and in elastic sealing gasket can prevent that prickly ash from getting into the spout, prevent the accumulation of prickly ash in the dead angle department of spout.
Furthermore, a first rotating shaft is connected in the feeding hopper in a rotating mode, a plurality of stirring blades are evenly arranged on the side wall of the first rotating shaft, a second rotating shaft driven to rotate by a driving motor is connected to the side wall of the outer side of the feeding hopper in a rotating mode, and a sheave mechanism capable of driving the first rotating shaft to rotate intermittently is arranged between the second rotating shaft and the first rotating shaft. Can also drive the second pivot through driving motor and rotate, the second pivot passes through geneva mechanism and drives first pivot intermittent type and rotate to make stirring blade intermittent type rotate, and then realize the intermittent type feeding of feeder hopper to the conveyer trough, thereby be convenient for control the weight of prickly ash.
Further, the sheave mechanism comprises a rotating wheel coaxially connected with the second rotating shaft and a sheave coaxially connected with the first rotating shaft, a plurality of radial grooves are symmetrically formed in the side wall of the sheave, and a bump which can slide into the radial grooves and drive the sheave to move intermittently is arranged on the side wall of the rotating wheel. The second rotating shaft drives the rotating wheel to rotate, so that the convex blocks on the rotating wheel intermittently slide into the radial grooves, the grooved wheel is driven to intermittently rotate, and the structure is compact.
Furthermore, an output shaft of the driving motor is coaxially connected with a first driving bevel gear, the fixing frame is rotatably connected with a first driven bevel gear meshed with the first driving bevel gear, the first driven bevel gear is coaxially connected with a driving belt wheel, and the second rotating shaft is coaxially connected with a driven belt wheel in transmission connection with the driving belt wheel. An output shaft of the driving motor drives the first driving bevel gear to rotate, the first driving bevel gear drives the first driven bevel gear to rotate, the first driven bevel gear drives the driving belt wheel to rotate, and the driving belt wheel drives the belt wheel to rotate through belt transmission so as to drive the second rotating shaft to rotate.
Further, driving motor's output shaft coaxial coupling has the second initiative bevel gear that is located the processing jar top, and the processing jar rotates and is connected with the (mixing) shaft, and the top of (mixing) shaft is stretched out the processing jar and is equipped with the driven bevel gear of second with second initiative bevel gear meshing, and the bottom of (mixing) shaft is stretched into and is equipped with a plurality of stirring fan blades in the processing jar. Further utilize driving motor's output shaft rotation effect for driving motor drives second drive bevel gear and rotates, and second drive bevel gear drives the rotation of second driven bevel gear, thereby drives the (mixing) shaft and rotates, thereby drives stirring fan blade and rotates in the processing jar, stirs hot oil and prickly ash, improves to fry the system effect.
Further, processing tank bottoms portion intercommunication has row to expect the pipe, arranges to expect to manage and is equipped with solenoid valve, arranges the intraductal filter screen that is equipped with the slope of material, and the filter screen below is equipped with and arranges the oil-out of expecting the pipe intercommunication, arranges the material pipe lateral wall and is equipped with the slag notch with filter screen bottom intercommunication. And filtering the fried residues and the zanthoxylum oil by a filter screen, so that the zanthoxylum oil flows out of an oil outlet, and the residues flow out of a residue outlet.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 shows a schematic side view of a zanthoxylum oil processing device proposed in the embodiment of the present application;
FIG. 2 shows another schematic view of a zanthoxylum oil processing device according to an embodiment of the present application;
fig. 3 shows a schematic diagram of one side of a conveying trough in a zanthoxylum oil processing device provided by the embodiment of the application;
FIG. 4 is a schematic diagram of another side of an output slot of a zanthoxylum oil processing device according to an embodiment of the present application;
fig. 5 shows a schematic structural diagram of a conveying assembly in a zanthoxylum oil processing device according to an embodiment of the application;
fig. 6 shows an enlarged view of a part a in fig. 1 of a zanthoxylum oil processing device provided by the embodiment of the application;
fig. 7 shows a partial sectional view B in fig. 1 of a zanthoxylum oil processing device according to an embodiment of the present application.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, characteristics and effects according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
Reference numerals in the drawings of the specification include: the device comprises a feed hopper 1, a conveying groove 2, a side plate 201, a bottom plate 202, a partition 203, an elastic sealing gasket 204, a second spring 205, a sprinkling plate 3, a water inlet pipe 4, a discharge hopper 5, a cylinder 6, a heating air outlet pipe 7, a heating air inlet pipe 8, a conveying pipe 9, a hot oil inlet pipe 10, a processing tank 11, a second protection box 12, a rotating shaft 13, a stirring shaft 14, a discharge material 15, a discharge pipe inner wall 1501, a filter screen 1502, a slag outlet 1503, an oil outlet 1504, an electromagnetic valve 16, a main shaft 17, a coupling 18, a driving motor 19, a first protection box 20, a driving pulley 21, a driven pulley 22, a rotating wheel 23, a convex block 24, a grooved pulley 25, a toggle blade 26, a conveying pipe 27, a helical blade 28, an arc-shaped baffle 29, a cam 30, a sliding rod 31, a connecting sleeve 32, a guide plate 33, a connecting bead 34 and a first spring 35.
A zanthoxylum oil processing device, the embodiment is shown in figure 1: comprises that
Conveying trough 2: 2 slopes of conveyer trough set up, on the top of conveyer trough 2, through feeder hopper 1 of bolt fastening or welding, the bottom and the conveyer trough 2 intercommunication of feeder hopper 1, make the prickly ash can get into conveyer trough 2 through feeder hopper 1 and carry, top at conveyer trough 2, sprinkler plate 3 of installation, sprinkler plate 3 and 2 parallel arrangement of conveyer trough, sprinkler plate 3 intercommunication has an inlet tube 4, inlet tube 4 intercommunication has water tank and water pump, sprinkler plate 3's lower surface be equipped with a plurality of orientation conveyer trough 2 and with the watering hole of inlet tube 4 intercommunication, bottom at conveyer trough 2, set up a plurality of apopores, make the sewage outflow after carrying out the washing.
Through conveyer trough 2, make the prickly ash slide along conveyer trough 2 under the action of gravity of self and carry to at this in-process, through watering board 3 to 2 interior watering of conveyer trough, thereby wash the prickly ash, and sewage after the washing is discharged along the apopore, thereby make the prickly ash can accomplish abluent step at the in-process of carrying, and then simplified station quantity and the processing step in the prickly ash oil course of working.
Specifically, the conveyer trough 2 includes curb plate 201 that the symmetry set up, parting bead 203 and the bottom plate 202 of vertical sliding connection between two curb plates 201 of rigid coupling between two curb plates 201, and bottom plate 202 and parting bead 203 set up in turn in proper order, and the apopore setting is equipped with the chamber of walking in the baffle at baffle right side lateral wall, and the chamber of walking intercommunication has the drain pipe, and the connected mode of bottom plate 202 and curb plate 201 is as follows: the lateral wall all is equipped with the spout in the curb plate 201 inboard, and sliding connection is in the spout respectively in the both sides of bottom plate 202, all is equipped with a plurality of second springs 205 between bottom plate 202 and the spout bottom, all is equipped with the sealed pad 204 of elasticity between bottom plate 202 and the spout top.
A first rotating shaft is rotatably connected in the feed hopper 1, a plurality of shifting blades 26 are uniformly arranged on the side wall of the first rotating shaft, a second rotating shaft is rotatably connected on the side wall of the outer side of the feed hopper 1, a sheave 25 mechanism capable of driving the first rotating shaft to rotate intermittently is arranged between the second rotating shaft and the first rotating shaft, the sheave 25 mechanism comprises a rotating wheel 23 coaxially connected with the second rotating shaft and a sheave 25 coaxially connected with the first rotating shaft, a plurality of radial grooves are symmetrically arranged on the side wall of the sheave 25, and a lug 24 capable of sliding into the radial grooves and driving the sheave 25 to move intermittently is arranged on the side wall of the rotating wheel 23.
Fixing a frame: the fixing frame is composed of a plurality of connecting rods, and the connecting rods are welded or fixedly connected through bolts and are used for supporting and fixing all structures in the invention.
Drive motor 19: the driving motor 19 adopts a stepping motor, so that the motor can be conveniently controlled and adjusted, and the driving motor 19 is arranged on the fixed frame.
Corresponding to the bottom plate 202 in the output slot, a pushing mechanism capable of pushing the bottom plate 202 to slide vertically is arranged between the driving motor 19 and the bottom plate 202, and the pushing mechanism is specifically as follows: the output shaft of the driving motor 19 is coaxially connected with a main shaft 17, the main shaft 17 is coaxially connected with a plurality of cams 30 in a key connection mode, each cam 30 is located below each bottom plate 202 respectively, a guide plate 33 is arranged on a fixing frame, a plurality of vertical through holes are formed in the guide plate 33, each through hole is located below each bottom plate 202 respectively, a slide rod 31 is connected in each through hole in a sliding mode, a connecting bead 34 in close contact with the side face of each cam 30 is arranged at the bottom end of each slide rod 31, a push plate capable of pushing the bottom plates 202 is arranged at the top end of each slide rod 31, a connecting sleeve 32 is fixedly connected to the side wall of each slide rod 31, and a first spring 35 is arranged between each connecting sleeve 32 and the fixing frame.
Promote each bottom plate 202 through pushing mechanism, make each bottom plate 202 carry out vertical slip respectively, and then make the prickly ash in the conveyer trough 2 shake, not only can prevent that prickly ash oil conveyer trough 2's dead angle department from piling up, can make dust and the drop of water on the prickly ash shake off under vibrations in addition, have improved the cleaning performance of prickly ash and the moisture after the washing remains.
Corresponding with feeder hopper 1, the mode coaxial coupling that goes back the key-type connection on main shaft 17 has first drive bevel gear, rotate on the mount and be connected with the first driven bevel gear with first drive bevel gear meshing, first driven bevel gear coaxial coupling has driving pulley 21, second pivot coaxial coupling has driven pulley 22 with driving pulley 21 belt drive connection, on the mount, set up the first guard box 20 that covers first drive bevel gear and first driven bevel gear.
The output shaft of driving motor 19 drives main shaft 17 to rotate, main shaft 17 drives first drive bevel gear to rotate, first drive bevel gear drives first driven bevel gear to rotate, first driven bevel gear drives driving pulley 21 to rotate, thereby driving pulley 21 drives the band pulley through belt drive and rotates, and then drive the second pivot and rotate, the second pivot drives runner 23 to rotate, make the 24 intermittent slips of lug on runner 23 in each radial groove, thereby drive the rotation of sheave 25 intermittent type, thereby drive first pivot intermittent type and rotate, thereby make stirring vane 26 intermittent type rotate, and then realize feeder hopper 1 to the intermittent type feeding of conveyer trough 2, thereby be convenient for control the weight of prickly ash.
A drying and conveying assembly: drying conveyor assembly installs fixedly through the mount, drying conveyor assembly includes barrel 6, establish in barrel 6 and evenly be equipped with the conveyer pipe 9 of a plurality of bleeder vents and rotate the conveying roller of connecting in conveyer pipe 9, the conveying roller comprises axis of rotation 13 and the helical blade 28 of establishing in the axis of rotation 13, axis of rotation 13 passes through shaft coupling 18's mode and main shaft 17 coaxial coupling, conveyer pipe 9 right-hand member intercommunication has the inlet pipe, the inlet pipe bottom is equipped with out hopper 5 that is located 2 bottom belows in the conveyer trough, make through abluent prickly ash follow delivery chute and get into out hopper 5, the rethread goes out hopper 5 and gets into conveyer pipe 9 and carry.
The left end lower surface of barrel 6 is equipped with heating installation intake pipe 8, correspond, right-hand member upper surface at barrel 6 is equipped with heating outlet duct 7, heat conveyer pipe 9 through the heating installation, thereby dry the prickly ash, vapor among the drying process is along with the heating installation takes out, thereby the step of drying can be accomplished at the in-process of carrying to defeated prickly ash, and further station quantity and the processing step in the prickly ash oil course of working have been simplified, between barrel 6 and conveyer pipe 9, crisscross a plurality of cowl flaps 29 that are provided with from top to bottom, it is opposite with the direction of delivery of prickly ash to make the heating installation flow direction through this mode, and cowl flap 29 can avoid flowing along 6 inner walls of barrel between the heating installation, the circulation route of heating installation has been prolonged, the residence time of heating installation in barrel 6 has been improved, thereby make the better to dry the prickly ash.
The processing tank 11: processing jar 11 is installed fixedly through the mount, be equipped with the discharging pipe between processing jar 11 and the conveyer pipe 9, make the prickly ash through drying pass through discharging pipe entering processing jar 11, and feed through hot oil and advance oil pipe 10 on processing jar 11, thereby make prickly ash and hot oil mix and fry, 11 lateral wall inside interlayers that are equipped with in processing jar, be equipped with electric heating wire in the interlayer, 11 outer walls in processing jar are equipped with the insulating layer, thereby be convenient for continue to heat hot oil, the insulating layer can reduce the heat and scatter and disappear and prevent that processing jar 11 from scalding the staff simultaneously.
The mode coaxial coupling that axis of rotation 13 one end stretched out barrel 6 through the key-type connection has the second drive bevel gear that is located processing jar 11 top, processing jar 11 rotates and is connected with (mixing) shaft 14, the top of (mixing) shaft 14 stretches out processing jar 11 and is equipped with the driven bevel gear of second with the meshing of second drive bevel gear, the bottom of (mixing) shaft 14 stretches into and is equipped with a plurality of stirring fan blades in the processing jar 11, in the top of processing jar 11, set up the second protective housing 12 that covers second drive bevel gear and the driven bevel gear of second.
The driving motor 19 drives the main shaft 17 to rotate, the second driving bevel gear is driven to rotate through the rotating shaft 13, the second driving bevel gear drives the second driven bevel gear to rotate, so that the stirring shaft 14 is driven to rotate, the stirring blades are driven to rotate in the processing tank 11, hot oil and pepper are stirred, and the frying effect is improved.
11 bottoms of processing jar intercommunication has row material 15 pipes, arranges and is equipped with solenoid valve 16 on the material 15 pipe, arranges that material intraductal wall 1501 is equipped with the filter screen 1502 of slope, filter screen 1502 below be equipped with arrange the oil-out 1504 that expects 15 pipe intercommunication, arrange that 15 pipe lateral walls are equipped with the slag notch 1503 with filter screen 1502 bottom intercommunication. The fried residue and the zanthoxylum oil are filtered by a filter screen 1502, so that the zanthoxylum oil flows out from an oil outlet 1504, and the residue flows out from a residue outlet 1503.
In the implementation process of the invention, the zanthoxylum bungeanum is firstly put into the feed hopper 1, the poking blades 26 in the feed hopper 1 intermittently rotate under the driving of the driving motor 19, the main shaft 17, the first driving bevel gear, the first driven bevel gear, the driving belt wheel 21, the driven belt wheel 22 and the sheave 25 mechanism, so that the zanthoxylum bungeanum intermittently falls into the top end of the conveying tank 2 and is conveyed through the conveying tank 2, in the process, under the action of the driving motor 19, the pushing mechanism and the sprinkling plate 3, the bottom plate 202 is pushed by the pushing mechanism to slide up and down in a reciprocating manner, so that the zanthoxylum bungeanum in the conveying tank 2 is vibrated, and the sprinkling plate 3 is matched to sprinkle water in the conveying tank 2, thereby not only preventing the zanthoxylum bungeanum oil conveying tank 2 from being accumulated at dead corners, but also enabling dust and water drops on the zanthoxylum bungeanum to be shaken off, improving the cleaning effect of the zanthoxylum bungeanum and reducing the water residue after cleaning.
The prickly ash after wasing gets into out hopper 5 from the delivery chute, rethread goes out hopper 5 and gets into conveyer pipe 9 and carry, this in-process, the conveyer roller passes through the motor and drives the rotation and carry the prickly ash, simultaneously still through letting in the heating installation to barrel 6, heat conveyer pipe 9 and the venthole on the conveyer pipe 9 heats the prickly ash through the heating installation, thereby dry the prickly ash, vapor among the drying process is along with the heating installation takes out, thereby step of drying can be accomplished at the in-process of carrying to defeated prickly ash, and this in-process, the high temperature air in the processing jar 11 also can heat the prickly ash in getting into conveyer pipe 9 through the discharging pipe, and this high temperature air also is the heating installation and removes from a left side to the right side, from the lower one end of the higher one end flow direction temperature of temperature promptly.
The dried pepper enters the processing tank 11 through the discharge pipe and is mixed with hot oil for frying, and in the process, the stirring shaft 14 is driven by the driving motor 19, the second driving bevel gear and the second driven bevel gear to rotate so as to stir the hot oil and the pepper, so that the frying effect is improved.
After the pepper is fried, the discharge pipe 15 is opened through the electromagnetic valve 16, the fried residue and the pepper oil are filtered through the filter screen 1502, the pepper oil flows out of the oil outlet 1504, and the residue flows out of the residue outlet 1503, so that the process of producing the pepper oil by frying the pepper is completed.
In the invention, the intermittent feeding of the feed hopper 1, the vibration of the pepper driven by the up-and-down sliding of the bottom plate 202, the conveying of the pepper driven by the rotation of the conveying roller and the stirring of the hot oil and the pepper driven by the rotation of the stirring shaft 14 can be realized only by the driving motor 19, the control is more simple, convenient and rapid, the integral structure is compact, and the maintenance is convenient.
Compared with the prior art, the cleaning and drying steps of the zanthoxylum oil can be completed through the conveying process of the zanthoxylum oil, so that the conveyed zanthoxylum oil can be directly mixed with the hot oil for frying, workers do not need to manually carry the zanthoxylum in the whole process, the labor intensity of the workers is reduced, the processing process of a production line is simplified, the flow property and the automation degree in the production process are improved, the problems that the zanthoxylum is required to be respectively processed by a plurality of stations and equipment in the traditional zanthoxylum oil processing process, the production and processing steps are more, the flow is longer, the production speed is slower, and the production efficiency is lower are solved, and the method is suitable for popularization and application.
Although the present invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a zanthoxylum oil processingequipment which characterized in that: the device comprises a conveying trough which is obliquely arranged, wherein the top end of the conveying trough is communicated with a feed hopper, the bottom end of the conveying trough is communicated with a discharge hopper, a sprinkling plate which can sprinkle water into the conveying trough is arranged above the conveying trough, and the bottom surface in the conveying trough is communicated with a plurality of water outlet holes;
the discharge hopper is communicated with a drying conveying assembly, the drying conveying assembly comprises a barrel, a conveying pipe and a conveying roller, the conveying pipe is arranged in the barrel and is uniformly provided with a plurality of air holes, the conveying roller is rotatably connected in the conveying pipe, one end of the conveying pipe is communicated with the discharge hopper, the other end of the conveying pipe is communicated with a processing tank, and two ends of the barrel are respectively communicated with a heating air inlet pipe and a heating air outlet pipe;
the drying and conveying device also comprises a driving motor capable of driving the conveying rollers to rotate and a fixing frame used for installing the conveying groove, the drying and conveying assembly and the processing tank.
2. The zanthoxylum oil processing device according to claim 1, wherein the conveying groove comprises symmetrically arranged side plates, a parting strip fixedly connected between the side plates and a bottom plate vertically and slidably connected between the side plates, the bottom plate and the parting strip are sequentially and alternately arranged, the water outlet holes are formed in the side wall of the partition plate, and a pushing mechanism capable of pushing each bottom plate to vertically slide is arranged on an output shaft of the driving motor.
3. The zanthoxylum oil processing device according to claim 2, wherein the pushing mechanism comprises a plurality of cams which are coaxially connected with the output shaft of the driving motor and are respectively positioned below the bottom plates and a plurality of slide bars which are respectively vertically and slidably connected with the fixing frame and are respectively positioned above the cams, the bottom ends of the slide bars are provided with connecting beads which are tightly contacted with the side surfaces of the cams, and the top ends of the slide bars are provided with push plates which can push the bottom plates.
4. The zanthoxylum oil processing device according to claim 3, wherein the fixing frame is fixedly connected with a guide plate, the slide rod is vertically and slidably connected with the guide plate, the side wall of the slide rod is fixedly connected with a connecting sleeve, and a first spring is arranged between the connecting sleeve and the fixing frame.
5. The zanthoxylum oil processing device according to claim 2, wherein the side wall of the side plate opposite to the side plate is provided with a sliding groove, the two sides of the bottom plate are respectively connected in the sliding groove in a sliding way, a plurality of second springs are arranged between the bottom plate and the bottom of the sliding groove, and an elastic sealing gasket is arranged between the bottom plate and the top of the sliding groove.
6. The zanthoxylum oil processing device according to claim 1, wherein a first rotating shaft is rotatably connected in the feed hopper, a plurality of toggle blades are uniformly arranged on the side wall of the first rotating shaft, a second rotating shaft which is driven by a driving motor to rotate is rotatably connected on the side wall of the outer side of the feed hopper, and a sheave mechanism which can drive the first rotating shaft to rotate intermittently is arranged between the second rotating shaft and the first rotating shaft.
7. The zanthoxylum oil processing device according to claim 6, wherein the sheave mechanism comprises a rotating wheel coaxially connected with the second rotating shaft and a sheave coaxially connected with the first rotating shaft, the side wall of the sheave is symmetrically provided with a plurality of radial grooves, and the side wall of the rotating wheel is provided with a lug which can slide into the radial grooves and drive the sheave to move intermittently.
8. The zanthoxylum oil processing device according to claim 6, wherein the output shaft of the driving motor is coaxially connected with a first driving bevel gear, the fixing frame is rotatably connected with a first driven bevel gear engaged with the first driving bevel gear, the first driven bevel gear is coaxially connected with a driving pulley, and the second rotating shaft is coaxially connected with a driven pulley in transmission connection with the driving pulley.
9. The zanthoxylum oil processing device according to claim 1, wherein the output shaft of the driving motor is coaxially connected with a second driving bevel gear positioned above the processing tank, the processing tank is rotatably connected with a stirring shaft, the top end of the stirring shaft extends out of the processing tank and is provided with a second driven bevel gear meshed with the second driving bevel gear, and the bottom end of the stirring shaft extends into the processing tank and is provided with a plurality of stirring blades.
10. The zanthoxylum oil processing device according to claim 1, wherein the bottom of the processing tank is communicated with a discharge pipe, the discharge pipe is provided with an electromagnetic valve, an inclined filter screen is arranged in the discharge pipe, an oil outlet communicated with the discharge pipe is arranged below the filter screen, and the side wall of the discharge pipe is provided with a slag outlet communicated with the bottom end of the filter screen.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210818842.2A CN115336728A (en) | 2022-07-12 | 2022-07-12 | Zanthoxylum oil processing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210818842.2A CN115336728A (en) | 2022-07-12 | 2022-07-12 | Zanthoxylum oil processing device |
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| CN115336728A true CN115336728A (en) | 2022-11-15 |
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| CN202210818842.2A Pending CN115336728A (en) | 2022-07-12 | 2022-07-12 | Zanthoxylum oil processing device |
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Application publication date: 20221115 |
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