CN115326608A - A kind of rail physical fatigue testing device and testing method - Google Patents

A kind of rail physical fatigue testing device and testing method Download PDF

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CN115326608A
CN115326608A CN202210954835.5A CN202210954835A CN115326608A CN 115326608 A CN115326608 A CN 115326608A CN 202210954835 A CN202210954835 A CN 202210954835A CN 115326608 A CN115326608 A CN 115326608A
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rail
steel rail
clamp
connecting rod
test
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汪渊
邓勇
宁雄显
李若曦
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Pangang Group Panzhihua Iron and Steel Research Institute Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0005Repeated or cyclic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0069Fatigue, creep, strain-stress relations or elastic constants
    • G01N2203/0073Fatigue
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
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    • G01N2203/06Indicating or recording means; Sensing means

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Abstract

The invention provides a steel rail physical fatigue testing device and a steel rail physical fatigue testing method, wherein the device comprises: the steel rail support group is used for supporting a steel rail and comprises a first support roller and a second support roller, and the distance between the first support roller and the second support roller is adjustable; the rail head clamping mechanism comprises a vertical loading clamp, a first longitudinal clamp and a second longitudinal clamp which are matched with each other, wherein the first longitudinal clamp and the second longitudinal clamp are used for longitudinally clamping the rail head of the steel rail, and a test connecting mechanism used for connecting the steel rail and the rail head clamping mechanism; the steel rail clamping device is provided with the steel rail supporting group and the rail head clamping mechanism, and the steel rail supporting group and the rail head clamping mechanism work in a matched mode, so that stable clamping and fixing of a steel rail to be tested are achieved, the steel rail clamping device is suitable for steel rails with different specifications, performance testing of the steel rail is facilitated, the service performance of the steel rail can be evaluated more accurately, and the steel rail clamping device is very suitable for researching the service performance of the steel rail.

Description

一种钢轨实物疲劳测试装置及测试方法A rail physical fatigue test device and test method

技术领域technical field

本发明涉及测试技术领域,尤其涉及钢轨测试技术领域,具体涉及一种钢轨实物疲劳测试装置及测试方法。The invention relates to the technical field of testing, in particular to the technical field of rail testing, in particular to a rail physical fatigue testing device and testing method.

背景技术Background technique

作为直接承载列车运行的关键部件,钢轨在服役过程中持续收到动弯应力作用。在这个过程中,钢轨轨底由轨枕支撑,轨头被车轮反复碾压;在两个轨枕之间的钢轨可简化视为受到循环载荷的三点弯曲模型。在这个三点弯曲模型中,钢轨轨底受循环拉应力的作用,一旦出现伤损,很容易造成钢轨轨底裂纹萌生扩展、引起钢轨断裂,尤其是对于性能较为薄弱的钢轨焊接接头,更容易在循环载荷作用下出现伤损。因此钢轨实物疲劳性能测试就成为评价钢轨安全性能的一个重要指标。As a key component that directly supports the operation of trains, rails continue to receive dynamic bending stress during service. In this process, the rail bottom is supported by sleepers, and the rail head is repeatedly crushed by wheels; the rail between two sleepers can be simplified as a three-point bending model subject to cyclic loading. In this three-point bending model, the rail bottom is subjected to cyclic tensile stress. Once damage occurs, it is easy to cause the crack initiation and expansion of the rail bottom, causing the rail to break, especially for the weak performance of the rail welded joints. Damage occurs under cyclic loading. Therefore, the physical fatigue performance test of the rail has become an important index to evaluate the safety performance of the rail.

在《TB/T 1632.1-2014钢轨焊接第1部分:通用技术条件》中规定,钢轨焊接接头必须开展三点弯曲形式的实物疲劳试验;试验载荷频率为5Hz±0.5Hz,载荷比0.2,试验载荷按公式

Figure BDA0003790873440000011
计算,其中F为施加在钢轨上的载荷,单位为N;σmax为最大疲劳应力,单位为MPa,闪光焊、气压焊接头最大疲劳应力为297MPa,铝热焊接头最大疲劳应力为217MPa;L为试样支距,单位为m;W为钢轨下部断面系数,单位为mm3。According to "TB/T 1632.1-2014 Rail Welding Part 1: General Technical Conditions", rail welded joints must carry out physical fatigue tests in the form of three-point bending; the test load frequency is 5Hz±0.5Hz, the load ratio is 0.2, and the test load by formula
Figure BDA0003790873440000011
Calculation, where F is the load applied on the rail, the unit is N; σ max is the maximum fatigue stress, the unit is MPa, the maximum fatigue stress of flash welding and gas pressure welding joints is 297MPa, and the maximum fatigue stress of aluminothermic welding joints is 217MPa; L is the sample support distance, the unit is m; W is the section coefficient of the lower part of the rail, the unit is mm 3 .

然而上述的测试方法,仅仅模拟了轨枕对钢轨的支撑及车轮对钢轨的循环加载。实际在钢轨在服役过程中除了受到这两方面的约束、加载外,沿钢轨长度方向还受到温度力的作用,这是由钢轨热胀冷缩引起的。例如某线路60kg/m钢轨的锁定温度为20℃,冬季气温为-10℃时,轨温与气温相当,钢轨收缩,形成的温度应力达到74.34MPa,整个钢轨断面形成温度力达到576kN;夏季温度为30℃时,轨温比气温高20℃,钢轨膨胀,形成的温度应力达到-74.34MPa,整个钢轨断面形成温度力达到-576kN。可见,目前使用的钢轨实物疲劳的测试方法并不能准确的评价钢轨实际服役性能,测试结果对钢轨线路服役参考价值有限。However, the above-mentioned test method only simulates the support of the sleeper to the rail and the cyclic loading of the wheel to the rail. In fact, in addition to being constrained and loaded by these two aspects during the service process, the rail is also subjected to temperature forces along the length of the rail, which is caused by thermal expansion and contraction of the rail. For example, the locking temperature of a 60kg/m rail on a line is 20°C. When the winter temperature is -10°C, the rail temperature is equivalent to the air temperature, the rail shrinks, and the temperature stress formed reaches 74.34MPa, and the temperature force of the entire rail section reaches 576kN; When the temperature is 30°C, the rail temperature is 20°C higher than the air temperature, the rail expands, and the temperature stress formed reaches -74.34MPa, and the temperature force of the entire rail section reaches -576kN. It can be seen that the currently used rail physical fatigue test method cannot accurately evaluate the actual service performance of the rail, and the test results have limited reference value for the rail line service.

因此,针对问题,需要一种能够更准确评价钢轨服役性能的钢轨实物疲劳测试装置及测试方法。Therefore, in view of the problem, there is a need for a rail physical fatigue test device and a test method that can more accurately evaluate the service performance of the rail.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提出一种改进的钢轨实物疲劳测试装置及测试方法,更有效的评价钢轨服役性能。In view of this, the object of the present invention is to propose an improved rail physical fatigue testing device and testing method to more effectively evaluate the service performance of the rail.

基于上述目的,一方面,本发明提供了一种钢轨实物疲劳测试装置,其中,钢轨实物疲劳测试装置包括:Based on the above purpose, on the one hand, the present invention provides a rail physical fatigue testing device, wherein the rail physical fatigue testing device includes:

用于支撑钢轨的钢轨支撑组,钢轨支撑组包括第一支辊和第二支辊,第一支辊和第二支辊之间间距可调;A rail support group for supporting the rail, the rail support group includes a first support roller and a second support roller, and the distance between the first support roller and the second support roller is adjustable;

用于夹持钢轨轨头的轨头夹持机构,轨头夹持机构包括垂向加载夹具、相互配合的第一纵向夹具以及第二纵向夹具,第一纵向夹具以及第二纵向夹具用于钢轨轨头的纵向夹持,以及The rail head clamping mechanism for clamping the rail head, the rail head clamping mechanism includes a vertical loading clamp, a first longitudinal clamp and a second longitudinal clamp that cooperate with each other, the first longitudinal clamp and the second longitudinal clamp are used for the rail longitudinal clamping of the rail head, and

用于连接钢轨以及轨头夹持机构的测试连接机构。Test connection mechanism for connecting rails and rail head clamping mechanisms.

在根据本发明的钢轨实物疲劳测试装置的一些实施例中,测试连接机构进一步包括:In some embodiments of the rail physical fatigue testing device according to the present invention, the test connection mechanism further includes:

第一连接杆,用于连接第一纵向夹具以及钢轨轨头;The first connecting rod is used for connecting the first longitudinal clamp and the rail head;

设置在第一连接杆一侧的第二连接杆,第一连接杆以及第二连接杆配合工作用于钢轨一侧轨头的夹持固定。The second connecting rod arranged on one side of the first connecting rod, the first connecting rod and the second connecting rod cooperate to clamp and fix the rail head on one side of the rail.

在根据本发明的钢轨实物疲劳测试装置的一些实施例中,测试连接机构进一步包括:In some embodiments of the rail physical fatigue testing device according to the present invention, the test connection mechanism further includes:

第三连接杆,用于连接第二纵向夹具以及钢轨轨头;The third connecting rod is used for connecting the second longitudinal clamp and the rail head;

与第三连接杆配合工作的第四连接杆,第四连接杆也用于连接第二纵向夹具以及钢轨轨头。A fourth connecting rod cooperating with the third connecting rod is also used for connecting the second longitudinal clamp and the rail head.

在根据本发明的钢轨实物疲劳测试装置的一些实施例中,第一纵向夹具上设置有多组第一夹具孔,第一夹具孔用于辅助第一纵向夹具夹持钢轨轨头以及钢轨轨腰,且多组第一夹具孔分别连接有第一轨头螺栓以及第一轨腰螺栓。In some embodiments of the rail physical fatigue testing device according to the present invention, multiple sets of first clamp holes are provided on the first longitudinal clamp, and the first clamp holes are used to assist the first longitudinal clamp to clamp the rail head and the rail waist , and the first rail head bolts and the first rail waist bolts are respectively connected to multiple sets of first clamp holes.

在根据本发明的钢轨实物疲劳测试装置的一些实施例中,第二纵向夹具上设置有多组第二夹具孔,第二夹具孔用于辅助第二纵向夹具夹持钢轨轨头以及钢轨轨腰,且多组第二夹具孔分别连接有第二轨头螺栓以及第二轨腰螺栓。In some embodiments of the rail fatigue testing device according to the present invention, multiple sets of second clamp holes are provided on the second longitudinal clamp, and the second clamp holes are used to assist the second longitudinal clamp to clamp the rail head and the rail waist , and the multiple sets of second fixture holes are respectively connected with second rail head bolts and second rail waist bolts.

在根据本发明的钢轨实物疲劳测试装置的一些实施例中,第一夹具孔以及第二夹具孔均为螺纹孔,螺纹孔的直径为30mm。In some embodiments of the rail fatigue testing device according to the present invention, both the first fixture hole and the second fixture hole are threaded holes, and the diameter of the threaded holes is 30mm.

本发明的另一方面,还提供了一种钢轨实物疲劳测试方法,钢轨实物疲劳测试方法包括:Another aspect of the present invention also provides a kind of rail physical fatigue testing method, and the rail physical fatigue testing method comprises:

步骤S1:制备测试钢轨实物;Step S1: preparing the test rail object;

步骤S2:钢轨实物装配:将步骤1制备完毕的钢轨实物,置于第一支辊、第二支辊上,钢轨实物中心线、垂向加载夹具中心线、两支辊间距中心线,三线重合;Step S2: Assembling the actual rail: place the actual rail prepared in Step 1 on the first roller and the second roller, the centerline of the rail object, the centerline of the vertical loading fixture, the centerline of the distance between the two rollers, and the three lines coincide ;

步骤S3:第一纵向夹具、第二纵向夹具与钢轨连接:计算试验温度力;Step S3: connecting the first longitudinal fixture and the second longitudinal fixture to the rail: calculating the test temperature force;

当模拟钢轨温度降低、钢轨收缩、温度力为拉力时,用第一连接杆将一组第一夹具孔与第一轨头螺栓连接,用第二连接杆将另一组的第一夹具孔与第一轨腰螺栓连接,用第三连接杆将第一夹具孔与第二轨头螺栓连接,第四连接杆将另一组的第一夹具孔与第二轨腰螺栓连接。When the simulated rail temperature decreases, the rail shrinks, and the temperature force is tension, use the first connecting rod to connect a set of first clamp holes with the first rail head bolts, and use the second connecting rod to connect the other set of first clamp holes with the first rail head bolts. The first rail waist bolt is connected, the first clamp hole is connected with the second rail head bolt by the third connecting rod, and the first clamp hole of another group is connected with the second rail waist bolt by the fourth connecting rod.

当模拟钢轨温度升高、钢轨膨胀、温度力为压力时,无须使用连杆将钢轨与第一纵向夹具、第二纵向夹具相连,只需将第一纵向夹具、第二纵向夹具靠贴在钢轨两端。When simulating rail temperature rise, rail expansion, and temperature force as pressure, there is no need to use connecting rods to connect the rail with the first longitudinal clamp and the second longitudinal clamp, and only need to attach the first longitudinal clamp and the second longitudinal clamp to the rail ends.

当模拟钢轨温度不变、钢轨无变形、温度力为0时,第一纵向夹具、第二纵向夹具、第一连接杆、第二连接杆、第三连接杆、第四连接杆均无须使用。When the temperature of the simulated rail is constant, the rail has no deformation, and the temperature force is 0, the first longitudinal clamp, the second longitudinal clamp, the first connecting rod, the second connecting rod, the third connecting rod, and the fourth connecting rod do not need to be used.

步骤S4:钢轨实物疲劳试验:当模拟钢轨温度降低、钢轨收缩、温度力为拉力时,第一纵向夹具、第二纵向夹具分别向远离钢轨的方向移动,通过第一连接杆、第二连接杆、第三连接杆、第四连接杆实现对钢轨施加拉力f2、f3,其中f2、f3大小相等,方向相反,垂向加载夹具对钢轨轨头施加循环压力f1;Step S4: Rail physical fatigue test: When the temperature of the simulated rail decreases, the rail shrinks, and the temperature force is a tensile force, the first longitudinal fixture and the second longitudinal fixture move away from the rail respectively, passing through the first connecting rod and the second connecting rod , the third connecting rod and the fourth connecting rod realize the application of tension f2 and f3 to the rail, wherein f2 and f3 are equal in size and opposite in direction, and the vertical loading fixture applies a cyclic pressure f1 to the rail head;

当模拟钢轨温度升高、钢轨膨胀、温度力为压力时,第一纵向夹具、第二纵向夹具分别向指向钢轨的方向移动,对钢轨施加压力f2、f3,f2、f3大小相等,方向相反,垂向加载夹具对钢轨轨头施加循环压力f1;When the simulated rail temperature rises, the rail expands, and the temperature force is pressure, the first longitudinal fixture and the second longitudinal fixture move in the direction pointing to the rail respectively, applying pressure f2 and f3 to the rail, where f2 and f3 are equal in magnitude and opposite in direction. The vertical loading fixture exerts cyclic pressure f1 on the rail head;

当模拟钢轨温度不变、钢轨无变形、温度力为0时,垂向加载夹具对钢轨轨头施加循环压力f1。When the simulated rail temperature is constant, the rail has no deformation, and the temperature force is 0, the vertical loading fixture applies a cyclic pressure f1 to the rail head.

在根据本发明的钢轨实物疲劳测试方法的一些实施例中,在步骤S1中,制备测试钢轨实物的方法,具体包括:In some embodiments of the physical rail fatigue testing method according to the present invention, in step S1, the method for preparing the physical rail for testing specifically includes:

根据实际需求,截取450-1800mm长钢轨实物作为测试对象,钢轨长度应比第一支辊、第二支辊之间的距离长至少200mm;根据实际需求,在钢轨轨头和轨腰中部位置制作直径30mm的螺栓孔。According to actual needs, intercept the 450-1800mm long steel rail as the test object. The length of the rail should be at least 200mm longer than the distance between the first roller and the second roller; 30mm diameter bolt holes.

在根据本发明的钢轨实物疲劳测试方法的一些实施例中,在步骤S3中,试验温度力计算公式为:In some embodiments of the rail physical fatigue testing method according to the present invention, in step S3, the test temperature force calculation formula is:

温度力=钢轨线膨胀系数×钢轨弹性模量×钢轨温度变化×钢轨横截面积。Temperature force = linear expansion coefficient of rail × elastic modulus of rail × temperature change of rail × cross-sectional area of rail.

在根据本发明的钢轨实物疲劳测试方法的一些实施例中,述方法还包括步骤S5:In some embodiments of the rail physical fatigue testing method according to the present invention, the method also includes step S5:

试验结束及试验结果记录:当钢轨实物发生断裂时,停止试验并记录钢轨断裂时垂向加载夹具对钢轨轨头施加循环压力的周次,当垂向加载夹具对钢轨轨头施加循环压力达到指定周次后,钢轨实物仍未断裂时,停止试验。End of test and record of test results: When the actual rail breaks, stop the test and record the number of cycles that the vertical loading fixture exerts cyclic pressure on the rail head when the rail breaks. After the number of weeks, when the actual rail is still not broken, stop the test.

本发明至少具有以下有益技术效果:本发明实施例设置了钢轨支撑组以及轨头夹持机构,钢轨支撑组以及轨头夹持机构配合工作,实现了对待测试钢轨的稳定夹持和固定,且适应于不同规格的钢轨,利于钢轨的性能测试,可以更准确评价钢轨的服役性能,非常适合开展钢轨服役性能研究。The present invention has at least the following beneficial technical effects: the embodiment of the present invention is provided with a rail support group and a rail head clamping mechanism, and the rail support group and the rail head clamping mechanism work together to realize stable clamping and fixing of the rail to be tested, and It is suitable for rails of different specifications, which is beneficial to the performance test of the rails, and can more accurately evaluate the service performance of the rails, and is very suitable for carrying out research on the service performance of the rails.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的实施例。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and those skilled in the art can obtain other embodiments according to these drawings without any creative effort.

在图中:In the picture:

图1示出了根据本发明的钢轨实物疲劳测试装置的示意图;Fig. 1 shows the schematic diagram of the physical fatigue testing device of rail according to the present invention;

图2示出了根据本发明的钢轨实物疲劳测试方法的实施例的流程示意图;Fig. 2 shows the schematic flow chart of the embodiment of the rail physical fatigue testing method according to the present invention;

图3示出了模拟钢轨温度降低时本发明钢轨实物疲劳测试方法示意图;Fig. 3 shows the schematic diagram of the rail physical fatigue test method of the present invention when the temperature of the simulated rail is reduced;

图4示出了模拟钢轨温度升高时本发明钢轨实物疲劳测试方法示意图;Fig. 4 shows the schematic diagram of the rail physical fatigue test method of the present invention when the simulated rail temperature rises;

图5示出了模拟钢轨温度不变时本发明钢轨实物疲劳测试方法示意图。Fig. 5 shows a schematic diagram of the actual rail fatigue testing method of the present invention when the simulated rail temperature is constant.

图中:1-钢轨支撑组、11-第一支辊、12-第二支辊、2-轨头夹持机构、21-第一纵向夹具、211-第一夹具孔、22-第二纵向夹具、221-第二夹具孔、23-垂向加载夹具、3-测试连接机构、31-第一连接杆、32-第二连接杆、33-第三连接杆、34-第四连接杆。In the figure: 1-rail support group, 11-first support roller, 12-second support roller, 2-rail head clamping mechanism, 21-first longitudinal clamp, 211-first clamp hole, 22-second longitudinal Fixture, 221-second fixture hole, 23-vertical loading fixture, 3-test connection mechanism, 31-first connecting rod, 32-second connecting rod, 33-third connecting rod, 34-fourth connecting rod.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明实施例进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

需要说明的是,本发明实施例中所有使用“第一”和“第二”的表述均是为了区分两个相同名称的非相同的实体或者非相同的参量,可见“第一”“第二”仅为了表述的方便,不应理解为对本发明实施例的限定。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备固有的其他步骤或单元。It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are used to distinguish two entities with the same name or different parameters. It can be seen that "first" and "second" " is only for the convenience of expression, and should not be understood as limiting the embodiment of the present invention. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, of a process, method, system, product or other steps or elements inherent in a process, method, system, product, or device comprising a series of steps or elements.

简单地说,本发明提出了一种钢轨实物疲劳测试装置,如图1所示,钢轨实物疲劳测试装置包括:Simply put, the present invention proposes a rail physical fatigue testing device, as shown in Figure 1, the rail physical fatigue testing device comprises:

用于支撑钢轨的钢轨支撑组1,钢轨支撑组1包括第一支辊11和第二支辊12,第一支辊11和第二支辊12之间间距可调;A rail support group 1 for supporting rails, the rail support group 1 includes a first support roller 11 and a second support roller 12, and the distance between the first support roller 11 and the second support roller 12 is adjustable;

用于夹持钢轨轨头的轨头夹持机构2,轨头夹持机构2包括垂向加载夹具23、相互配合的第一纵向夹具21以及第二纵向夹具22,第一纵向夹具21以及第二纵向夹具22用于钢轨轨头的纵向夹持,以及The rail head clamping mechanism 2 for clamping the rail head, the rail head clamping mechanism 2 includes a vertical loading clamp 23, a first longitudinal clamp 21 and a second longitudinal clamp 22 that cooperate with each other, the first longitudinal clamp 21 and the second longitudinal clamp Two longitudinal clamps 22 are used for the longitudinal clamping of the rail head, and

用于连接钢轨以及轨头夹持机构2的测试连接机构3。Test connection mechanism 3 for connecting rails and rail head clamping mechanism 2.

在本实施例中,设置了钢轨支撑组1以及轨头夹持机构2,钢轨支撑组1以及轨头夹持机构2配合工作,实现了对待测试钢轨的稳定夹持和固定,且适应于不同规格的钢轨,利于钢轨的性能测试,可以更准确评价钢轨的服役性能,非常适合开展钢轨服役性能研究。In this embodiment, the rail support group 1 and the rail head clamping mechanism 2 are provided. The rail support group 1 and the rail head clamping mechanism 2 cooperate to realize the stable clamping and fixing of the rail to be tested, and are suitable for different The standard rail is conducive to the performance test of the rail, and can more accurately evaluate the service performance of the rail, which is very suitable for the research on the service performance of the rail.

具体地,第一支辊11和第二支辊12之间间距可调,且第一支辊11和第二支辊12之间间距设置为250-1600mm,而垂向加载夹具23可实现0-2000kN循环加载。Specifically, the distance between the first branch roller 11 and the second branch roller 12 is adjustable, and the distance between the first branch roller 11 and the second branch roller 12 is set to 250-1600 mm, and the vertical loading fixture 23 can realize 0 -2000kN cyclic loading.

在优选实施例中,第一纵向夹具21以及第二纵向夹具22可实现0-±1000kN加载。In a preferred embodiment, the first longitudinal clamp 21 and the second longitudinal clamp 22 can realize a load of 0-±1000 kN.

在优选实施例中,测试连接机构3进一步包括:In a preferred embodiment, the test connection mechanism 3 further includes:

第一连接杆31,用于连接第一纵向夹具21以及钢轨轨头;The first connecting rod 31 is used to connect the first longitudinal clamp 21 and the rail head;

设置在第一连接杆31一侧的第二连接杆32,第一连接杆31以及第二连接杆32配合工作用于钢轨一侧轨头的夹持固定。The second connecting rod 32 arranged on one side of the first connecting rod 31, the first connecting rod 31 and the second connecting rod 32 cooperate to clamp and fix the rail head on one side of the rail.

同时,作为配合工作的设置,测试连接机构3还包括:At the same time, as a setting for cooperating work, the test connection mechanism 3 also includes:

第三连接杆33,用于连接第二纵向夹具22以及钢轨轨头;The third connecting rod 33 is used to connect the second longitudinal clamp 22 and the rail head;

与第三连接杆33配合工作的第四连接杆34,第四连接杆34也用于连接第二纵向夹具22以及钢轨轨头。The fourth connecting rod 34 cooperating with the third connecting rod 33 is also used to connect the second longitudinal clamp 22 and the rail head.

在本实施例中,第一连接杆31、第二连接杆32、第三连接杆33和第四连接杆34具体为圆杆或方杆,且第一连接杆31、第二连接杆32、第三连接杆33和第四连接杆34采用不锈钢或铁钛合金材质制得,从而保证了测试装置的强度和硬度,保证了测试工作的顺利进行。In this embodiment, the first connecting rod 31, the second connecting rod 32, the third connecting rod 33 and the fourth connecting rod 34 are specifically round rods or square rods, and the first connecting rod 31, the second connecting rod 32, The third connecting rod 33 and the fourth connecting rod 34 are made of stainless steel or iron-titanium alloy, thereby ensuring the strength and hardness of the testing device and ensuring the smooth progress of the testing work.

在优选实施例中,第一纵向夹具21上设置有多组第一夹具孔211,第一夹具孔211用于辅助第一纵向夹具21夹持钢轨轨头以及钢轨轨腰,且多组第一夹具孔211分别连接有第一轨头螺栓以及第一轨腰螺栓。In a preferred embodiment, multiple sets of first clamp holes 211 are provided on the first longitudinal clamp 21, and the first clamp holes 211 are used to assist the first longitudinal clamp 21 to clamp the rail head and the rail waist, and the multiple sets of first The clamp holes 211 are respectively connected with the first rail head bolts and the first rail web bolts.

示例性的,多组第一夹具孔211纵向设置,第一夹具孔211分别设置在钢轨的轨头和轨腰位置,且第一夹具孔211为螺纹孔,螺纹孔的直径为30mm。Exemplarily, a plurality of sets of first clamp holes 211 are arranged longitudinally, and the first clamp holes 211 are respectively set at the rail head and the rail waist position of the rail, and the first clamp holes 211 are threaded holes, and the diameter of the threaded holes is 30mm.

在优选实施例中,第二纵向夹具22上设置有多组第二夹具孔221,第二夹具孔221用于辅助第二纵向夹具22夹持钢轨轨头以及钢轨轨腰,且多组第二夹具孔221分别连接有第二轨头螺栓以及第二轨腰螺栓。In a preferred embodiment, multiple sets of second clamp holes 221 are provided on the second longitudinal clamp 22, and the second clamp holes 221 are used to assist the second vertical clamp 22 to clamp the rail head and the rail waist, and multiple sets of second clamp holes The clamp holes 221 are respectively connected with second rail head bolts and second rail waist bolts.

示例性的,多组第二夹具孔221纵向设置,且第二夹具孔221为螺纹孔,螺纹孔的直径为30mm。Exemplarily, multiple sets of second clamp holes 221 are arranged longitudinally, and the second clamp holes 221 are threaded holes, and the diameter of the threaded holes is 30 mm.

为了实现对钢轨性能进行测试,本发明的另一方面,提供了一种钢轨实物疲劳测试方法。图2示出了根据本发明的钢轨实物疲劳测试方法的实现流程示意图。在如图2所示的实施例中,该方法包括:In order to test the performance of the rail, another aspect of the present invention provides a physical fatigue test method for the rail. Fig. 2 shows a schematic flow chart of the implementation of the rail physical fatigue testing method according to the present invention. In the embodiment shown in Figure 2, the method includes:

步骤S1:制备测试钢轨实物,制备测试钢轨实物的方法,具体包括:Step S1: preparing the actual test rail, and the method for preparing the actual test rail, specifically including:

根据实际需求,截取450-1800mm长钢轨实物作为测试对象,钢轨长度应比第一支辊11、第二支辊12之间的距离长至少200mm;根据实际需求,在钢轨轨头和轨腰中部位置制作直径30mm的螺栓孔;According to actual needs, intercept the 450-1800mm long steel rail as the test object. The length of the rail should be at least 200mm longer than the distance between the first roller 11 and the second roller 12; Make a bolt hole with a diameter of 30mm at the position;

步骤S2:钢轨实物装配:将步骤1制备完毕的钢轨实物,置于第一支辊11、第二支辊12上,钢轨实物中心线、垂向加载夹具23中心线、两支辊间距中心线,三线重合;Step S2: Assembling the actual rail: place the actual rail prepared in step 1 on the first roller 11 and the second roller 12, the centerline of the rail object, the centerline of the vertical loading fixture 23, and the centerline of the distance between the two rollers , the three lines overlap;

步骤S3:第一纵向夹具21、第二纵向夹具22与钢轨连接:计算试验温度力;Step S3: connecting the first longitudinal fixture 21 and the second longitudinal fixture 22 to the rail: calculating the test temperature force;

在步骤S3中,试验温度力计算公式为:In step S3, the test temperature force calculation formula is:

温度力=钢轨线膨胀系数×钢轨弹性模量×钢轨温度变化×钢轨横截面积。Temperature force = linear expansion coefficient of rail × elastic modulus of rail × temperature change of rail × cross-sectional area of rail.

当模拟钢轨温度降低、钢轨收缩、温度力为拉力时,用第一连接杆31将一组第一夹具孔211与第一轨头螺栓连接,用第二连接杆32将另一组的第一夹具孔211与第一轨腰螺栓连接,用第三连接杆33将第一夹具孔211与第二轨头螺栓连接,第四连接杆34将另一组的第一夹具孔211与第二轨腰螺栓连接。When the temperature of the simulated rail decreases, the rail shrinks, and the temperature force is a tensile force, use the first connecting rod 31 to connect one group of first clamp holes 211 with the first rail head bolts, and use the second connecting rod 32 to connect the first clamp holes 211 of the other group. The clamp hole 211 is connected with the first rail waist bolt, the first clamp hole 211 is connected with the second rail head bolt with the third connecting rod 33, and the fourth connecting rod 34 connects the first clamp hole 211 of another group with the second rail. Waist bolt connection.

当模拟钢轨温度升高、钢轨膨胀、温度力为压力时,无须使用连杆将钢轨与第一纵向夹具21、第二纵向夹具22相连,只需将第一纵向夹具21、第二纵向夹具22靠贴在钢轨两端。When simulating rail temperature rise, rail expansion, and temperature force as pressure, there is no need to use connecting rods to connect the rail with the first longitudinal fixture 21 and the second longitudinal fixture 22, and only need to connect the first longitudinal fixture 21 and the second longitudinal fixture 22 Attached to both ends of the rail.

当模拟钢轨温度不变、钢轨无变形、温度力为0时,第一纵向夹具21、第二纵向夹具22、第一连接杆31、第二连接杆32、第三连接杆33、第四连接杆34均无须使用。When the simulated rail temperature is constant, the rail has no deformation, and the temperature force is 0, the first longitudinal fixture 21, the second longitudinal fixture 22, the first connecting rod 31, the second connecting rod 32, the third connecting rod 33, and the fourth connecting rod Neither rod 34 needs to be used.

步骤S4:钢轨实物疲劳试验:当模拟钢轨温度降低、钢轨收缩、温度力为拉力时,第一纵向夹具21、第二纵向夹具22分别向远离钢轨的方向移动,通过第一连接杆31、第二连接杆32、第三连接杆33、第四连接杆34实现对钢轨施加拉力f2、f3,其中f2、f3大小相等,方向相反,f2+f3=温度力垂向加载夹具23对钢轨轨头施加循环压力f1;Step S4: Rail physical fatigue test: When the temperature of the simulated rail decreases, the rail shrinks, and the temperature force is a tensile force, the first longitudinal fixture 21 and the second longitudinal fixture 22 move in a direction away from the rail respectively, and pass through the first connecting rod 31 and the second longitudinal fixture. The second connecting rod 32, the third connecting rod 33, and the fourth connecting rod 34 realize the application of tension f2 and f3 to the rail, wherein f2 and f3 are equal in size and opposite in direction, f2+f3=temperature force vertical loading fixture 23 pairs of rail heads apply a cyclic pressure f1;

当模拟钢轨温度升高、钢轨膨胀、温度力为压力时,第一纵向夹具21、第二纵向夹具22分别向指向钢轨的方向移动,对钢轨施加压力f2、f3,f2、f3大小相等,方向相反,f2+f3=温度力垂向加载夹具23对钢轨轨头施加循环压力f1;When the temperature of the simulated rail rises, the rail expands, and the temperature force is pressure, the first longitudinal fixture 21 and the second longitudinal fixture 22 move in the direction pointing to the rail respectively, and apply pressure f2 and f3 to the rail. The magnitudes of f2 and f3 are equal and the direction On the contrary, f2+f3=temperature force vertical loading fixture 23 applies cyclic pressure f1 to the rail head;

当模拟钢轨温度不变、钢轨无变形、温度力为0时,垂向加载夹具23对钢轨轨头施加循环压力f1。When the simulated rail temperature is constant, the rail has no deformation, and the temperature force is 0, the vertical loading fixture 23 applies a cyclic pressure f1 to the rail head.

步骤S5:试验结束及试验结果记录:当钢轨实物发生断裂时,停止试验并记录钢轨断裂时垂向加载夹具23对钢轨轨头施加循环压力的周次,当垂向加载夹具23对钢轨轨头施加循环压力达到指定周次后,钢轨实物仍未断裂时,停止试验。Step S5: End of test and record of test results: when the rail is broken, stop the test and record the number of cycles that the vertical loading fixture 23 exerts cyclic pressure on the rail head when the rail breaks. After the cyclic pressure reaches the specified number of times, the test is stopped when the actual rail is still not broken.

示例性的,选取钢轨轨底有人工预制缺陷的5支60kg/m和5支75kg/m钢轨按本发明提供的钢轨实物疲劳测试方法开展测试;同时选取钢轨轨底有人工预制缺陷的1支60kg/m和1支75kg/m钢轨,按《TB/T 1632.1-2014钢轨焊接第1部分:通用技术条件》中规定的方法在传统测试装置上开展测试,作为对比。Exemplarily, five 60kg/m and five 75kg/m rails with artificial prefabricated defects at the bottom of the rail are selected for testing according to the actual rail fatigue test method provided by the present invention; at the same time, one rail with artificial prefabricated defects at the bottom of the rail is selected 60kg/m and one 75kg/m rail, according to the method specified in "TB/T 1632.1-2014 Rail Welding Part 1: General Technical Conditions", the test was carried out on the traditional test device as a comparison.

实施例及对比例试验参数如表1。Example and comparative example test parameters are shown in Table 1.

表1实施例及对比例试验参数Table 1 embodiment and comparative example test parameter

Figure BDA0003790873440000091
Figure BDA0003790873440000091

当轨型、试验频率、最大垂向载荷、载荷比等试验参数一样时,实施例试验结果与模拟温度变化密切相关;模拟温度变化由低到高时,钢轨断裂时垂向载荷加载周次也由低变高,甚至当温度变化为20℃时,钢轨经历200万次垂向载荷加载未发生断裂,试验结果与线路钢轨在冬季更容易出现断裂的实际情况一致。而采用传统试验方法的对比例无法模拟温度变化情况,试验结果单一,同时可以发现,实施例中模拟温度变化0℃的试验结果与对比例试验结果接近,这表明采用本发明提供的钢轨实物疲劳测试方法不仅可以准确的模拟温度变化引起的钢轨服役性能差异,还能完全覆盖传统试验方法。When the test parameters such as rail type, test frequency, maximum vertical load, and load ratio are the same, the test results of the embodiment are closely related to the simulated temperature change; From low to high, even when the temperature changes to 20°C, the rail has experienced 2 million vertical loads without breaking. The test results are consistent with the actual situation that the line rail is more prone to fracture in winter. And the comparative example that adopts traditional test method can't simulate the temperature change situation, the test result is single, can find simultaneously, the test result of simulated temperature change 0 ℃ in the embodiment is close to the comparative example test result, this shows that adopts the steel rail physical fatigue that the present invention provides The test method can not only accurately simulate the difference in service performance of rails caused by temperature changes, but also completely cover traditional test methods.

表2实施例及对比例试验结果Table 2 embodiment and comparative example test result

Figure BDA0003790873440000101
Figure BDA0003790873440000101

通过对比发现,选取本发明中的钢轨实物测试方法可以更准确评价钢轨的服役性能,非常适合开展钢轨服役性能研究。Through comparison, it is found that selecting the rail physical test method in the present invention can more accurately evaluate the service performance of the rail, and is very suitable for carrying out research on the service performance of the rail.

在本实施例中,设置了钢轨支撑组1以及轨头夹持机构2,钢轨支撑组1以及轨头夹持机构2配合工作,实现了对待测试钢轨的稳定夹持和固定,且适应于不同规格的钢轨,利于钢轨的性能测试,可以更准确评价钢轨的服役性能,非常适合开展钢轨服役性能研究。In this embodiment, the rail support group 1 and the rail head clamping mechanism 2 are provided. The rail support group 1 and the rail head clamping mechanism 2 cooperate to realize the stable clamping and fixing of the rail to be tested, and are suitable for different The standard rail is conducive to the performance test of the rail, and can more accurately evaluate the service performance of the rail, which is very suitable for the research on the service performance of the rail.

以上是本发明公开的示例性实施例,但是应当注意,在不背离权利要求限定的本发明实施例公开的范围的前提下,可以进行多种改变和修改。根据这里描述的公开实施例的方法权利要求的功能、步骤和/或动作不需以任何特定顺序执行。此外,尽管本发明实施例公开的元素可以以个体形式描述或要求,但除非明确限制为单数,也可以理解为多个。The above are the exemplary embodiments disclosed in the present invention, but it should be noted that various changes and modifications can be made without departing from the scope of the disclosed embodiments of the present invention defined in the claims. The functions, steps and/or actions of the method claims in accordance with the disclosed embodiments described herein need not be performed in any particular order. In addition, although the elements disclosed in the embodiments of the present invention may be described or required in an individual form, they may also be understood as a plurality unless explicitly limited to a singular number.

应当理解的是,在本文中使用的,除非上下文清楚地支持例外情况,单数形式“一个”旨在也包括复数形式。还应当理解的是,在本文中使用的“和/或”是指包括一个或者一个以上相关联地列出的项目的任意和所有可能组合。上述本发明实施例公开实施例序号仅仅为了描述,不代表实施例的优劣。It should be understood that as used herein, the singular form "a" and "an" are intended to include the plural forms as well, unless the context clearly supports an exception. It should also be understood that "and/or" as used herein is meant to include any and all possible combinations of one or more of the associated listed items. The serial numbers of the embodiments disclosed in the above-mentioned embodiments of the present invention are only for description, and do not represent the advantages and disadvantages of the embodiments.

所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本发明实施例公开的范围(包括权利要求)被限于这些例子;在本发明实施例的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,并存在如上的本发明实施例的不同方面的许多其它变化,为了简明它们没有在细节中提供。因此,凡在本发明实施例的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明实施例的保护范围之内。Those of ordinary skill in the art should understand that: the discussion of any of the above embodiments is exemplary only, and is not intended to imply that the scope (including claims) disclosed by the embodiments of the present invention is limited to these examples; under the idea of the embodiments of the present invention , the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in details for the sake of brevity. Therefore, within the spirit and principle of the embodiments of the present invention, any omissions, modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the embodiments of the present invention.

Claims (10)

1. A kind of physical fatigue testing device of rail, used in physical fatigue test of rail, characterized by that, said physical fatigue testing device of rail includes:
the steel rail support group is used for supporting a steel rail and comprises a first support roller and a second support roller, and the distance between the first support roller and the second support roller is adjustable;
a railhead fixture for centre gripping rail railhead, railhead fixture includes vertical loading anchor clamps, the first vertical anchor clamps and the vertical anchor clamps of second of mutually supporting, the vertical centre gripping that first vertical anchor clamps and second are used for the rail railhead, and
the test connection mechanism is used for connecting the steel rail and the rail head clamping mechanism.
2. The apparatus of claim 1, wherein the test connection mechanism further comprises:
the first connecting rod is used for connecting the first longitudinal clamp and the steel rail head;
and the first connecting rod and the second connecting rod are matched to work and are used for clamping and fixing the railhead on one side of the steel rail.
3. The apparatus of claim 2, wherein the test connection mechanism further comprises:
the third connecting rod is used for connecting the second longitudinal clamp and the steel rail head;
and the fourth connecting rod is matched with the third connecting rod to work, and is also used for connecting the second longitudinal clamp and the steel rail head.
4. The apparatus according to any one of claims 1 to 3, wherein the first longitudinal clamp is provided with a plurality of sets of first clamp holes, the first clamp holes are used for assisting the first longitudinal clamp to clamp the rail head and the rail web, and the plurality of sets of first clamp holes are respectively connected with the first rail head bolt and the first rail web bolt.
5. The apparatus of claim 4, wherein the second longitudinal clamp has a plurality of second clamp holes formed therein, the second clamp holes being adapted to assist the second longitudinal clamp in clamping the rail head and the rail web, and the plurality of second clamp holes being adapted to receive respective second head bolts and second web bolts.
6. The apparatus of claim 5, wherein the first and second clamp holes are threaded holes having a diameter of 30mm.
7. A steel rail physical fatigue testing method is used for steel rail physical fatigue testing, and is characterized by comprising the following steps:
step S1: preparing a test steel rail object;
step S2: assembling steel rails in a real object: placing the steel rail object prepared in the step 1 on a first support roller and a second support roller, wherein the center line of the steel rail object, the center line of a vertical loading clamp, the center line of the distance between the two support rollers are superposed by three lines;
and step S3: the first longitudinal clamp and the second longitudinal clamp are connected with the steel rail: calculating a test temperature force;
when the temperature reduction, the shrinkage and the temperature force of the simulated steel rail are tensile forces, one group of first clamp holes are connected with a first rail head bolt by a first connecting rod, the other group of first clamp holes are connected with a first rail web bolt by a second connecting rod, the first clamp holes are connected with a second rail head bolt by a third connecting rod, and the other group of first clamp holes are connected with a second rail web bolt by a fourth connecting rod;
when the temperature rise, the expansion and the temperature force of the simulated steel rail are pressure, the steel rail is connected with the first longitudinal clamp and the second longitudinal clamp without using a connecting rod, and only the first longitudinal clamp and the second longitudinal clamp are attached to two ends of the steel rail;
when the simulated steel rail temperature is unchanged, the steel rail has no deformation, and the temperature force is 0, the first longitudinal clamp, the second longitudinal clamp, the first connecting rod, the second connecting rod, the third connecting rod and the fourth connecting rod are not needed to be used;
and step S4: physical fatigue test of steel rails: when the temperature reduction, steel rail contraction and temperature force of the simulated steel rail are tensile forces, the first longitudinal clamp and the second longitudinal clamp respectively move towards the direction far away from the steel rail, the tensile forces f2 and f3 are applied to the steel rail through the first connecting rod, the second connecting rod, the third connecting rod and the fourth connecting rod, wherein the magnitudes of f2 and f3 are equal, the directions are opposite, and the vertical loading clamp applies the circulating pressure f1 to the rail head of the steel rail;
when the simulated temperature rise, expansion and temperature force of the steel rail are pressures, the first longitudinal clamp and the second longitudinal clamp respectively move towards the direction pointing to the steel rail, the pressures f2 and f3 are applied to the steel rail, the magnitudes of the pressures f2 and f3 are equal, the directions are opposite, and the vertical loading clamp applies the circulating pressure f1 to the rail head of the steel rail;
and when the simulated steel rail temperature is unchanged, the steel rail is not deformed, and the temperature force is 0, applying the circulating pressure f1 to the steel rail head by the vertical loading clamp.
8. The method according to claim 7, wherein in step S1, the method for preparing the test rail object specifically comprises:
a long steel rail object with the length of 450-1800mm is intercepted and used as a test object, and the length of the steel rail is at least 200mm longer than the distance between the first support roller and the second support roller; bolt holes with the diameter of 30mm are manufactured in the middle of the rail head and the rail web of the steel rail.
9. The method of claim 8, wherein in step S3, the test temperature force calculation formula is:
temperature force = linear expansion coefficient of rail x elastic modulus of rail x temperature change of rail x cross-sectional area of rail.
10. The method according to any of claims 7 to 9, characterized in that the method further comprises a step S5:
end of test and recording of test results: when the steel rail object is broken, stopping the test and recording the cycle of applying the circulating pressure to the steel rail head by the vertical loading fixture when the steel rail is broken, and stopping the test when the steel rail object is not broken after the circulating pressure applied to the steel rail head by the vertical loading fixture reaches the specified cycle.
CN202210954835.5A 2022-08-10 2022-08-10 A kind of rail physical fatigue testing device and testing method Pending CN115326608A (en)

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Application publication date: 20221111